Moxa Technologies EDR-810 Hardware Installation Manual

2014 Moxa Inc. All rights reserved.
P/N: 1802008100011
Moxa Industrial Secure Router
Hardware Installation Guide
EDR-810 Series
Second Edition, May 2014
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Package Checklist
The Moxa Industrial Secure Router is shipped with the following items. If any of these items is missing or damaged, please contact your customer service representative for assistance.
1 Industrial Secure Router
RJ45 to DB9 console port cable
Protective caps for unused ports
CD-ROM with User’s Manual and Windows utility
Hardware Installation Guide
Moxa product warranty statement
Features
Advanced Industrial Networking Capability
Router/NAT/Firewall all in one
Router with VRRP redundancy
Firewall with Quick Automation Profile for rules of industrial protocols
NAT with N-to-1, 1-to-1, and port-forwarding modes
VPN for remote secure connection (VPN model only)
Intelligent Policy Check for quick troubleshooting
Support 1 WAN and up to 15 interfaces for LANs
-40 to 75°C operating temperature (T model)
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Panel Views of Industrial Secure Router
Front Panel:
1. USB port for ABC-02
2. 1000Mbps SFP port
3. 1000Mbps SFP port speed LED indicator
4. Model name
5. Power input PWR1 LED indicator
6. Power input PWR2 LED indicator
7. STATE LED indicator
8. FAULT LED indicator
9. MSTR/HEAD LED indicator
10.
CPLR/TAIL LED indicator
11.
10/100Mbps copper port
12.
10/100Mbps copper port speed
LED indi cator
Top Panel:
1. Grounding screw
2.
Terminal block for power input 2
3.
Terminal block for power input 1
4. Terminal block for relay output
5. Terminal block for digital input
6. RS-232 serial console port
7. RESET button
Rear Panel:
1. DIN-Rail mounting kit
2. Screw
holes for wall mounting kit
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Mounting Dimensions (unit = mm)
DIN-Rail Mounting
The aluminum DIN-Rail attachment plate should already be fixed to the back panel of the Industrial Secure Router when you take it out of the box. If you need to reattach the DIN-Rail attachment plate to the Industrial Secure Router, make sure the stiff metal spring is situated towards the top, as shown in the following figures.
STEP 1—Insert the top of the DIN
-Rail into the slot just below
the stiff metal spring.
STEP 2—The DIN-Rail attachment unit will snap into place as shown in the following illustration.
To remove the Industrial Secure Router from the DIN-Rail, simply reverse Steps 1 and 2 above.
Wall Mounting (Optional)
For some applications, you will find it convenient to mount Moxa EDR-810 on the wall, as shown in the following illustrations.
STEP 1—Remove the aluminum DIN
-Rail attachment plate from
the rear panel of the EDR-810, and then attach the wall mount plates with M3 screws, as shown in the figure at the r
ight.
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STEP 2—Mounting the EDR-810 on the wall requires
four
screws. Use the EDR-810, with wall mount plates
attached, as a guide to mark the correct locations of the 4 screws. The heads of the screws should be less than 6.0 mm in diameter, and the shafts should be less than 3.5 mm in diameter, as shown in the figure on the right.
NOTE
Before tightening the screws into the wall, make sure the screw head and shank size are suitable by inserting the screw through one of the keyhole-shaped apertures of the Wall Mounting Plates.
Do not screw the screws in all the way—leave about 2 mm to allow room for sliding the w all mount panel between the w all and the screws.
STEP 3—Once the screws are fixed to the wall, insert the four screw heads through the wide parts of the keyhole
-shaped
apertures, and then slide the EDR
-810 downwards, as
indicated in the figure at the right. Tighten the four screw s for more stability.
Wiring Requirements
WARNING
Do not disconnect modules or wires unless power has been switched off or the area is
known to be non-hazardous. The
devices may only be connected to the supply voltage shown on the type plate. The devices are designed for operation with a Safety Extra
-Low Voltage. Thus, they may only be connected to
the supply voltage connections and to th
e signal contact with the
Safety Extra
-Low Voltages (SELV) in compliance with IEC950/
EN60950-1/ VDE0805.
ATTENTION
This unit is a built
-in type. When the unit is installed in another
piece of equipment, the equipment
enclosing the unit must
comply with fire enclosure regulation IEC 60950
-1/EN60950-1
(or similar regulation).
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ATTENTION
Safety First!
Be sure to disconnect the power cord before installing and/or wiring your Moxa
Industrial Secure Router.
Calculate the maximum possible current in each power wire and common wire. Observe all electrical codes dictating the maximum current allowable for each wire size.
If the current goes above the maximum ratings, the wiring could overheat, causing serious damage to your equipment.
Please read and follow these guidelines:
Use separate paths to route wiring for power and devices. If power
wiring and device wiring paths must cross, make sure the wires are perpendicular at the intersection point. NOTE: Do not run signal or communications wiring and power wiring through the same wire conduit. To avoid interference, wires with different signal characteristics should be routed separately.
You can use the type of signal transmitted through a wire to determine
which wires should be kept separate. The rule of thumb is that wiring sharing similar electrical characteristics can be bundled together
You should separate input wiring from output wiring
We advise that you label the wiring to all devices in the system.
Grounding the Moxa Industrial Secure Router
Grounding and wire routing help limit the effects of noise due to electromagnetic interference (EMI). Run the ground connection from the ground screw to the grounding surface prior to connecting devices.
ATTENTION
This product is intended to be mounted to a well
-grounded
mounting surface such as a metal panel.
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Wiring the Relay Contact
The Industrial Secure Router has one set of relay outputs. This relay contact uses one contacts of the terminal block on the Industrial Secure Router’s top panel. Refer to the next section for detailed instructions on how to connect the wires to the terminal block connector, and how to attach the terminal block connector to the terminal block receptor.
In this section, we illustrate the meaning of the contact used to connect the relay contact.
FAULT:
The two contacts of the 2
-pin terminal
block connector are used to detect user
-configured events. The two wires
attached to the fault contacts form an open circuit when a user-configured event is triggered. If a user
-configured event
does not occur, the fault circuit remains closed.
Wiring the Redundant Power Inputs
The Industrial Secure Router has two sets of power inputs—power input 1 and power input 2. The top and front views of one of the terminal block connectors are shown here.
STEP 1: Insert the negative/positive DC wires into the V+/V
- terminals,
respectivel
y.
STEP 2:
To keep the DC wires from pulling
loose, use a small flat
-blade screwdriver
to tighten the wire
-clamp screws on the
front of the terminal block connector.
STEP 3: Insert the plastic terminal block connector prongs into the terminal block recepto
r, which is located on the Industrial
Secure Router’s top panel.
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Wiring the Digital Inputs
The Industrial Secure Router has one set of digital input, DI. The DI consists of two contacts of the 2-pin terminal block connector on the Industrial Secure Router's top panel, which are used for the DC inputs. The top and front views of one of the terminal block connectors are shown here.
STEP 1: Insert the negative (ground)/positive DI wires into the
/I
terminals, respectively.
STEP 2:
To keep the DI wires from pulling
loose, use a small flat
-blade screwdriver
to tighten the wire
-clamp screws on the
f
ront of the terminal block connector.
STEP 3: Insert the plastic terminal block
connector prongs into the terminal block receptor, which is located on the Industrial Secure Router’s top panel.
Communication Connections
Each Industrial Secure Router has three types of communication port:
1 RJ45 console port (RS-232 interface)
8 10/100BaseT(X) ports
2 1000BaseSFP ports
RS-232 Connection
The Industrial Secure Router has one RS-232 (10-pin RJ45) console port, located on the top panel. Use either an RJ45-to-DB9 (see the cable following wiring diagrams) to connect the Industrial Secure Router’s console port to your PC’s COM port. You may then use a console terminal program, such as Moxa PComm Terminal Emulator, to access the Industrial Secure Router’s console configuration utility.
RJ45 (10-pin) Console Port Pinouts
Pin
Description
1
----
2
DSR
3
RTS 4 ---
5
TxD
6
RxD
7
GND
8
CTS
9
DTR
10
---
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RJ45 (10-pin) to DB9 (F) Cable Wiring
10/100BaseT(X) Ethernet Port Connection
The 10/100BaseT(X) ports located on Moxa Industrial Secure Router’s front panel are used to connect to Ethernet-enabled devices. Most users will choose to configure these ports for Auto MDI/MDI-X mode, in which case the port’s pinouts are adjusted automatically depending on the type of Ethernet cable used (straight-through or cross-over), and the type of device (NIC-type or HUB/Switch-type) connected to the port.
In what follows, we give pinouts for both MDI (NIC-type) ports and MDI-X (HUB/Switch-type) ports. We also give cable wiring diagrams for straight-through and cross-over Ethernet cables.
10/100Base T(x) RJ45 Pinouts
MDI Port Pinouts
MDI-X Port Pinouts
8-pin RJ45
Pin
Signal
1
Tx+
2
Tx-
3
Rx+
6
Rx-
Pin
Signal
1
Rx+
2
Rx-
3
Tx+
6
Tx-
RJ45 (8-pin) to RJ45 (8-pin) Straight-Through Cable Wiring
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RJ45 (8-pin) to RJ45 (8-pin) Cross-Over Cable Wiring
1000BaseSFP Fiber Port
The Gigabi t Ethernet ports on the Industrial Secure Router are SFP slots, which require Gigabit mini-GBIC fiber transceivers to work properly. Moxa provides complete transceiver models for various distance requirements.
The concept behind the LC port and cable is quite straightforward. Suppose you are connecting devices I and II. Unlike electrical signals, optical signals do not require a circuit in order to transmit data. Consequently, one of the optical lines is used to transmit data from device I to device II, and the other optical line is used to transmit data from device II to device I, for full-duplex transmission.
Remember to connect the Tx (transmit) port of device I to the Rx (receive) port of device II, and the Rx (receive) port of device I to the Tx (transmit) port of device II. If you make your own cable, we suggest labeling the two sides of the same line with the same letter (A-to-A and B-to-B, as shown below, or A1-to-A2 and B1-to-B2).
LC-Port Pinouts
LC-Port to LC-Port Cable Wiring
ATTENTION
This is a Class 1
Laser/LED product. To avoid causing serious
damage to your eyes, do not stare directly into the Laser Beam.
The Reset Button
Depress the Reset button for five continuous seconds to load the factory default settings. Use a pointed object, such as a straightened paper clip or toothpick, to depress the Reset button. When you do so, the STATE LED will start to blink about once per second. Continue to depress the STATE LED until it begins blinking more rapidly; this indicates that the button has been depressed for five seconds and you can release the Reset button to load factory default settings.
NOTE
DO NOT power off the switch when loading default settings
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LED Indicators
The front panel of the Moxa Industrial Secure Router contains several LED indicators. The function of each LED is described in the following table:
LED
Color
State
Description
PWR1 AMBER
On
Power is being supplied to power input P1 on the main module.
Off
Power i s not being supplied to power input P1 on the main module.
PWR2 AMBER
On
Power is being supplied to power input P2 on the main module.
Off
Power i s not being supplied to power input P2 on the main module.
STATE*
GREEN
On
The system passed the self-diagnosis test on boot-up and is ready to run.
Blinking
The switch is under reset progress (1
time/s)
ABC-02-USB-T detected (1 time/s)
Locate specific switch from MXview (2
times/s)
RED On
The system failed the self-diagnosis test
on boot-up.
RAM Test Fail/System Info Read Fail/Switch Init./PTP PHY error Fail (+Green MSTR/HEAD lit on: HW Fail)
FW Checksum Fail/Uncompress Fail
(+Green CPLR/TAIL lit on: SW Fail)
FAULT* RED
On
When a user-configured event is triggered.
Off
When a user-configured event has not been triggered.
MSTR/ HEAD*
GREEN
On
When the EDR-810 is set as the Master of
the Turbo Ring, or as the Head of the
Turbo Chain.
Blinking
The EDR-810 has become the Ring Master
of the Turbo Ring, or the Head of the
Turbo
Chain, after the Turbo Ring or the Turbo
Chain is down.
Off
When the EDR-810 is not the Master of this
Turbo Ring or is set as the Member of the
Turbo Chain.
CPLR/
TAIL*
GREEN
On
When the EDR-810 coupling function is
enabled to form a back-up path, or when
it's set as the Tail of the Turbo Chain.
Blinking
When the Turbo Chain is down.
Off
When the EDR-810 disables the coupling
function, or is set as the Member of the
Turbo Chain.
10M (TP)
GREEN
On
TP port’s 10 Mbps link is active.
Blinking
Data is being transmitted at 10 Mbps.
Off
TP port’s 10 Mbps link is inactive.
100M
(TP)
GREEN
On
TP port’s 100 Mbps link is active.
Blinking
Data is being transmitted at 100 Mbps.
Off
TP port’s 100 Mbps link is inactive.
1000M
(SFP)
GREEN
On
SFP port’s 1000 Mbps link is active.
Blinking
Data is being transmitted at 1000 Mbps.
Off
SFP port’s 1000 Mbps link is inactive.
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* STATE, FAULT, MSTR/HEAD, CPLR/TAIL LEDs blink in sequence when the system is importing/exporting files from ABC-02-USB.
Specifications
Technology
Standards
IEEE 802.3 for 10BaseT
IEEE 802.3u for 100BaseT(X)
IEEE 802.3z fo r 1000BaseX
Protocols
SNMPv1/v2c/v3, DHCP Server/Client, TFTP,
NTP, HTTP,
HTTPS, Telnet, SSH, Syslog, SMTP,
LLDP, PPPoE, PPTP, Dynamic DNS, QoS
Flow Control
IEEE 802.3x flow control, back pressure flow control
Interface
RJ45 Ports
10/100BaseT(X)
Fiber Ports
1000BaseSFP slot
LED Indicators
PWR1, PWR2, STATE, FAULT, MSTR/HEAD,
CPLR/TAIL, 10/100M (TP Po rt), 1000M (SFP
Port)
Alarm Contact
One relay output with current carrying capacity
of 1 A @ 24 VDC
Digital Input
1 input
• For state “1”: +13 to +30 V
• For state “0”: -30 to +3 V
• Max. input current: 8 mA
Power
Input Voltage
12/24/48 VDC redundant dual inputs
Connection
Removable terminal block
Overload Current Protection
Present
Reverse Polarity Protection
Present
Physical Characteristics
Housing
Metal
Dimensions (W × H × D)
52.85 x 135 x 105 mm (2.08 x 5.31 x 4.13 in)
Weight
830g
Installation
DIN-Rail mounting, wall mounting (optional)
Environmental Limits
Operating Temperature
-10 to 60°C (14 to 140°F) for standard models
-40 to 75°C (-40 to 167°F) for T models
Storage Temperature
-40 to 85°C (-40 to 185°F)
Ambient Relative Humidity
5 to 95% (non-condensing)
Altitude
Up to 2000m
Note: Please contact Moxa if you require products guaranteed to function properly at
higher altitude.
Regulatory Approvals
Safety
UL 508
Hazardous Location
UL/cUL Class I Division 2 Groups A/B/C/D
Railway
EN 50121-4
Transportation
NEMA TS2
EMI
FCC Part 15, CISPR (EN55022) class A
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EMS
IEC 61000-4-2 (ESD), level 3;
IEC 61000-4-3 (RS), level 3; IEC 61000-4-4 (EFT), level 3; IEC 61000-4-5 (Surge), level 3;
IEC 61000-4-6 (CS), level 3
Shock
IEC60068-2-27
Free Fall
IEC60068-2-32
Vibration
IEC60068-2-6
WARRANTY
5 years
Technical Support Contact Information
www.moxa.com/support
Moxa Americas: Toll
-free: 1-888-669-2872
Tel:
1-714-528-6777
Fax:
1-714-528-6778
Moxa China (Shanghai office): Toll
-free: 800-820-5036
Tel:
+86-21-5258-9955
Fax:
+86-21-5258-5505
Moxa Europe: Tel:
+49-89-3 70 03 99-0
Fax:
+49-89-3 70 03 99-99 Moxa Asia-Pacific: Tel:
+886-2-8919-1230
Fax:
+886-2-8919-1231
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