Moxa AIG-500 Hardware Manual

AIG-500 Series Hardware User’s Manual

Version 1.0, September 2021

www.moxa.com/product

© 2021 Moxa Inc. All rights reserved.

AIG-500 Series Hardware User’s Manual

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The software described in this manual is furnished under a license agreement and may be used only in accordance

with the terms of that agreement.

Copyright Notice

© 2021 Moxa Inc. All rights reserved.

Trademarks

The MOXA logo is a registered trademark of Moxa Inc.

All other trademarks or registered marks in this manual belong to their respective manufacturers.

Disclaimer

Information in this document is subject to change without notice and does not represent a commitment on the part of

Moxa.

Moxa provides this document as is, without warranty of any kind, either expressed or implied, including, but not

limited to, its particular purpose. Moxa reserves the right to make improvements and/or changes to this manual, or to

the products and/or the programs described in this manual, at any time.

Information provided in this manual is intended to be accurate and reliable. However, Moxa assumes no responsibility

for its use, or for any infringements on the rights of third parties that may result from its use.

This product might include unintentional technical or typographical errors. Changes are periodically made to the

information herein to correct such errors, and these changes are incorporated into new editions of the publication.

Technical Support Contact Information

www.moxa.com/support

-free: 1-888-669-2872

[phone]

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[phone]

-free: 800-820-5036

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Asia-Pacific

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Table of Contents

1. Introduction ...................................................................................................................................... 1-1

Model Descriptions .............................................................................................................................. 1-2

Package Checklist ............................................................................................................................... 1-2

Product Features ................................................................................................................................ 1-2

Product Specifications ......................................................................................................................... 1-2

2. Hardware Introduction...................................................................................................................... 2-1

Appearance ........................................................................................................................................ 2-2

Dimensions ........................................................................................................................................ 2-3

LED Indicators .................................................................................................................................... 2-3

Reboot .............................................................................................................................................. 2-3

Reset to Default ................................................................................................................................. 2-4

Real-time Clock .................................................................................................................................. 2-4

Installation Options ............................................................................................................................. 2-4

DIN-rail Mounting (optional) ......................................................................................................... 2-4

Wall Mounting (optional) .............................................................................................................. 2-5

3. Hardware Connection Description ..................................................................................................... 3-1

Wiring Requirements ........................................................................................................................... 3-2

Connecting the Power .................................................................................................................. 3-2

Grounding the Unit ...................................................................................................................... 3-3

Connecting to the Network ................................................................................................................... 3-3

Connecting to a USB Device ................................................................................................................. 3-3

Connecting to Serial Ports .................................................................................................................... 3-3

Connecting the Digital Inputs and Digital Outputs ................................................................................... 3-4

Inserting the SIM Card ........................................................................................................................ 3-4

Installing the Wi-Fi Module (AIG-501-T-AZU-LX only) .............................................................................. 3-5

Connecting the Antennas ..................................................................................................................... 3-8

A. Regulatory Approval Statements ....................................................................................................... A-1

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1

1. Introduction

The AIG-500 Series advanced IIoT gateways are designed for Industrial IoT applications, especially for

distributed and unmanned sites in harsh operating environments. ThingsPro Edge and Azure IoT Edge

software are preloaded and seamlessly integrated with the AIG-500 Series to enable easy, reliable, yet

secure sensor-to-cloud connectivity for data acquisition and device management using the Azure Cloud

solution. With the use of the ThingsPro Proxy utility, the device provisioning process is easier than ever.

Thanks to the robust OTA function, you never have to worry about system failure during software upgrades.

With the secure boot function enabled, you can enable the booting process of AIG-500 Series to prevent

malicious software injection.

The following topics are covered in this chapter:

Model Descriptions

Package Checklist

Product Features

Product Specifications

AIG-500 Series HW UM Introduction

1-2

NOTE

Notify your sales representative if any of the abov

NOTE

Neither

separately as needed.

NOTE

The latest specifications for Moxa's products can be found at

Model Descriptions

The AIG-500 Series includes the following models:

• AIG-501-T-AZU-LX: Advanced IIoT gateway with Intel Atom® quad-core 1.91 GHz processor, 1 VGA

port, 4 DIs, 4 DOs, ThingsPro Edge and Azure IoT Edge software, -40 to 70°C operating temperature

• AIG-501-T-US-AZU-LX: Advanced IIoT gateway with Intel Atom® quad-core 1.91 GHz processor, 1

VGA port, 4 DIs, 4 DOs, USA LTE band, ThingsPro Edge and Azure IoT Edge software, -40 to 70°C

operating temperature

• AIG-501-T-EU-AZU-LX: Advanced IIoT gateway with Intel Atom® quad-core 1.91 GHz processor, 1

VGA port, 4 DIs, 4 DOs, Europe LTE band, ThingsPro Edge and Azure IoT Edge software, -40 to 70°C

operating temperature

• AIG-501-T-AP-AZU-LX: Advanced IIoT gateway with Intel Atom® quad-core 1.91 GHz processor, 1

VGA port, 4 DIs, 4 DOs, Asia Pacific LTE band, ThingsPro Edge and Azure IoT Edge software, -40 to 70°C

operating temperature

Package Checklist

The package contains the following items:

• AIG-500 Series advanced IIoT gateway

• Power jack

• Quick installation guide (printed)

• Warranty card

the wall mounting kit nor DIN-rail mounting kit come with the package. They must be purchased

Product Features

• Simplifies data acquisition and device management via the ThingsPro Edge software.

• Seamless integration with ThingsPro Edge and Azure IoT Edge enables easy, reliable, yet secure cloud

connectivity.

• Supports easy device-provisioning with the ThingsPro Proxy utility.

• Provides robust OTA function to prevent system failure during software upgrades.

• Equipped with secure boot to prevent malicious software-injection attacks.

e items are missing or damaged.

Product Specifications

https://www.moxa.com.

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2

2. Hardware Introduction

The AIG-500 Series devices are compact and rugged, making them suitable for industrial applications. The

LED indicators allow you to monitor device performance and quickly identify issues, and the multiple ports

can be used to connect a variety of devices. The AIG-500 Series comes with a reliable and stable hardware

platform that lets you devote the bulk of your time to application development. In this chapter, we provide

basic information about the device’s hardware and its various components.

The following topics are covered in this chapter:

Appearance

Dimensions

LED Indicators

Reboot

Reset to Default

Real-time Clock

Installation Options

 DIN-rail Mounting (optional)

 Wall Mounting (optional)

AIG-500 Series HW UM Hardware Introduction

2-2

Appearance

Top Panel View

Front Panel View

Bottom Panel View

AIG-500 Series HW UM Hardware Introduction

2-3

Green

Power is ON

Dimensions

LED Indicators

The function of each LED is described in the table below:

LED Name Status Function

Power

Storage (CFast) Yellow Blinking Data is being written to or read from the storage

LAN1/LAN2/LAN3/LAN4

(RJ45 connector)

TX1/TX2/TX3/TX4 Green Blinking Data is being transmitted

RX1/RX2/RX3/RX4 Yellow Blinking Data is being received

OFF No power

OFF No activity

Green Steady ON 100 Mbps Ethernet link

Blinking Data is being transmitted or received

Yellow Steady ON 1000 Mbps Ethernet link

Blinking Data is being transmitted or received

OFF No Ethernet connection or 10 Mbps Ethernet link

OFF No data is being transmitted

OFF No data is being received

Reboot

To reboot the device, refer to ThingsPro Edge user manual to execute the Reboot function. No hardware

button is available for rebooting the device.

AIG-500 Series HW UM Hardware Introduction

2-4

WARNING

There is a risk of explosion if the battery is replaced

STEP 1:

Use 4 screws to attach the DIN

bracket to the AIG

screws to secure the bracket.

STEP 2:

Insert the upper lip of the DIN rail into the DIN

mounting kit.

S

Press the AIG

snaps into place.

Reset to Default

Refer to ThingsPro Edge user manual to execute Reset to Default function. No hardware button is available

for resetting the device to factory default.

Real-time Clock

The real-time clock is powered by a non-chargeable battery. We strongly recommend that you do not

replace the lithium battery without help from a qualified Moxa support engineer. If you need to change the

battery, contact the Moxa RMA service team.

Installation Options

DIN-rail Mounting (optional)

The optional DIN-rail mounting kit is not included in the product package and must be purchased

separately.

Follow these steps to mount the device on to a DIN rail:

Installation

-rail mounting

-500’s rear panel and tighten the

with an incorrect type.

TEP 3:

-500 towards the DIN rail until it

-rail

AIG-500 Series HW UM Hardware Introduction

2-5

STEP 1:

To unmount the AIG

provided at the base of the mounting kit with a

screwdriver.

STEP

Slightly pull the AIG

detach it from the DIN rail.

STEP 1:

Attach the wall

side of the AIG

bracket.

STEP 2:

Use four screws per side on the w

attach the AIG

IMPORTANT!

The diameter of the screw heads should be greater than 7 mm and less than 14 mm; the diameter of the

shafts should be less than 3 mm. The

NOTE

•

Removal

-500, pull down the latch

S 2 & 3:

-500 forward and lift it up to

Wall Mounting (optional)

The optional wall-mounting kit is not included in the product package and should be purchased separately.

Follow these steps to mount the device on to a wall:

-mounting brackets to the rear

-500 by using two screws per

length of the screws should be greater than 6 mm.

all-mounting bracket to

-500 to a wall or cabinet.

• Test the screw head and shank size by inserting the screws into one of the keyhole shaped apertures of

the wall-mounting plates before attaching the plate to the wall.

Do not drive the screws in all the way—leave a space of about 2 mm to allow room for sliding the wall

mount panel between the wall and the screws.

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3

3. Hardware Connection Description

In this chapter, we describe how to connect the AIG-500 to a network and other devices.

The following topics are covered in this chapter:

Wiring Requirements

 Connecting the Power

 Grounding the Unit

Connecting to the Network

Connecting to a USB Device

Connecting to Serial Ports

Connecting the Digital Inputs and Digital Outputs

Inserting the SIM Card

Installing the Wi-Fi Module (AIG-501-T-AZU-LX only)

Connecting the Antennas

AIG-500 Series HW UM Hardware Connection Description

3-2

NO

Do not run signal or communication wiring and power wiring in the same wire conduit. To avoid

interference, wires with different signal characteristics should be routed separately.

ATTENTION

Safety First!

Be sure to disconnect the power cord before doing installations and/or wiring.

Electrical Current

Calculate the maximum possible current in each power wire and common wire. Observe all electrical codes

dictating the maximum current allowable for each wire size.

If the current goes above the maximum ratings, the wiring could overheat, causing serious damage to

your equipment.

Temperature Caution!

Be

and consequently the

Connect the power jack (in the package) to the DC terminal block (located on the top

panel), and then connect the power adapter. It takes about

for the system

to boot up.

WARNING

•

•

If you need further information or assistance, contact a Moxa representative.

Wiring Requirements

In this section, we describe how to connect various devices to the AIG-500. Be sure to read and follow these

common safety precautions before proceeding with the installation of any electronic device:

• Use separate paths to route wiring for power and devices. If power wiring and device wiring paths must

cross, make sure the wires are perpendicular at the intersection point.

TE

• You can use the type of signal transmitted through a wire to determine which wires should be kept

separate. The rule of thumb is that wiring that shares similar electrical characteristics can be bundled

together.

• Keep input wiring and output wiring separate.

• When necessary, it is strongly advised that you label wiring to all devices in the system.

careful when handling the unit. When the unit is plugged in, the internal components generate heat,

Caution!

outer casing may feel hot to the touch.

Connecting the Power

3 minutes

Once the system is ready, the power LEDs will light up.

This product is intended to be supplied by a UL Listed Power Adapter or DC power source marked

“L.P.S.” (or “Limited Power Source”) rated 12 to 36 VDC, 2.5 A (minimum), and TMA = 70°C

(minimum).

The power adapter should be connected to a socket outlet with an earthing connection.

AIG-500 Series HW UM Hardware Connection Description

3-3

ATTENTION

A shielded power cord is required to meet the FCC emission limits and to prevent interference with nearby

radio and television reception. It is essential that only the supplied power cord be used.

You are cautioned tha

compliance could void your authority to operate the equipment.

Grounding the Unit

There is a grounding connector on the top panel of the device. Use this connector to connect a well-

grounded mounting surface, such as a metal panel. Grounding and wire routing help limit the effects of

noise due to electromagnetic interference (EMI).

t changes or modifications not expressly approved by the party responsible for

Connecting to the Network

The Ethernet ports are located on the front panel of the device. The pin assignments for the Ethernet port

are shown in the following figure. If you are using your own cable, make sure that the pin assignments on

the Ethernet cable connector match the pin assignments on the Ethernet port.

Pin 10/100 Mbps 1000 Mbps

1 Tx+ TRD(0)+

2 Tx- TRD(0)-

3 Rx+ TRD(1)+

4 – TRD(2)+

5 – TRD(2)-

6 Rx- TRD(1)-

7 – TRD(3)+

8 – TRD(3)-

Connecting to a USB Device

The device comes with USB port, allowing users to connect to a device with an USB interface. The USB port

uses a type-A connector.

Connecting to Serial Ports

The serial port can be configured by software for RS-232, RS-422, or RS-485. The pin assignments for the

port are shown in the following table:

Pin RS-232

1 – TxD-(A) –

2 RxD TxD+(B) –

3 TxD RxD+(B) Data+(B)

4 DTR RxD-(A) Data-(A)

5 GND GND GND

6 DSR – –

7 RTS – –

8 CTS – –

RS-422/

RS-485 4-wire

RS-485 2-wire

AIG-500 Series HW UM Hardware Connection Description

3-4

There are four digital inputs and four digital outputs on the top panel.

Refer to the figure on the left for detailed pin definitions.

NOTE

Do not use

DI Dry Contact

DO Channel (Sink Type)

S

Remove the screw on the SIM card holder cover

located on the bottom panel

S

Insert the SIM card into the socket.

Make sure you insert in the right direction. To remove

the SIM card, press the SIM card in to release and

then you can pull out the SIM card.

Connecting the Digital Inputs and Digital Outputs

the Source port for safety reasons.

Inserting the SIM Card

The device comes with a SIM card socket that allows users to install SIM card for cellular communication.

TEP 1:

of the device.

TEP 2:

AIG-500 Series HW UM Hardware Connection Description

3-5

NOTE

Notify your sales representative if any of the above items are missing or damaged.

Installing the Wi-Fi Module (AIG-501-T-AZU-LX only)

The optional Wi-Fi wireless module is not included in the product package and must be purchased

separately.

The Wi-Fi wireless module package contains the following items:

• 1 x Wi-Fi module

• 1 x thermal pad

• 2 x sliver screws (M2.5 x 6 mm)

• 2 x sliver screws (M2 x 2.5 mm)

• 1 x insulation pad

• 1 x Mini PCIe half-card fix board

Follow these steps to install the Wi-Fi module for the device.

1. Loosen the six screws on the right panel and two screws on the bottom panel of your computer.

Right Panel Bottom Panel

Remove the right cover to expose the Mini PCIe

socket.

Remove the plastic sheet on the thermal pad and

stick the thermal pad as indicated.

AIG-500 Series HW UM Hardware Connection Description

3-6

4. Install the Mini PCIe half-card fix board and secure it with the two sliver screws (M2.5 x 6 mm).

5. Insert the wireless module card into the socket at an angle.

6. Push down the wireless module card and use two screws (M2 x 2.5 mm) to secure it on to the card.

7. Remove the plastic protection covers on the antenna connectors.

AIG-500 Series HW UM Hardware Connection Description

3-7

8. Connect the #1 SMA cable to the Main connector and #2 SMA cable to the Aux connector on the wireless

module card.

9. Stick a piece of insulation tape on the connectors as indicated.

10. Put back the right cover and secure it with screws.

AIG-500 Series HW UM Hardware Connection Description

3-8

Connecting the Antennas

For the US, EU, or AP LTE models, there are two cellular antenna connectors (#1: Main and #2: Aux) and a

GPS connector (#3) on the top panel of the device. All three connectors are of SMA type.

For the non-LTE model, there are two Wi-Fi antenna connectors (#1: Main and #2: Aux) on the top panel of

the device. Both connectors are of RP-SMA type.

This device complies with part 15 of the FCC Rules. Operation is subject to the following

two conditions: (1) This device may not cause harmful interference, and (2) this device

must accept any interference received, including interference that may cause undesired

operation.

European Community

WARNING

This is a class A product. In a domestic environment this product may cause radio interference in which case

the user may be required to take adequate measures.

A

A. Regulatory Approval Statements

Class A: FCC Warning! This equipment has been tested and found to comply with the limits for a Class A

digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable

protection against harmful interference when the equipment is operated in a commercial environment. This

equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in

accordance with the instruction manual, may cause harmful interference to radio communications.

Operation of this equipment in a residential area is likely to cause harmful interference in which case the

users will be required to correct the interference at their own expense.