Moxa 8600 User Manual

Download

ioPAC 8600 Hardware User’s Manual

Version 1.2, April 2019

www.moxa.com/product

ioPAC 8600 Hardware User’s Manual

Moxa

Toll

Tel:

Fax:

Moxa China (Shanghai office)

Toll

Tel:

Fax:

Moxa Europe

Tel:

Fax: +49-89-3 70 03 99-99

Moxa As

Tel:

Fax: +886-2-8919-1231

Moxa India

Tel:

Fax:

The software described in this manual is furnished under a license agreement and may be used only in accordance

with the terms of that agreement.

Trademarks

The MOXA logo is a registered trademark of Moxa Inc.

All other trademarks or registered marks in this manual belong to their respective manufacturers.

Disclaimer

Information in this document is subject to change without notice and does not represent a commitment on the part of

Moxa.

Moxa provides this document as is, without warranty of any kind, either expressed or implied, including, but not

limited to, its particular purpose. Moxa reserves the right to make improvements and/or changes to this manual, or to

the products and/or the programs described in this manual, at any time.

Information provided in this manual is intended to be accurate and reliable. However, Moxa assumes no responsibility

for its use, or for any infringements on the rights of third parties that may result from its use.

This product might include unintentional technical or typographical errors. Changes are periodically made to the

information herein to correct such errors, and these changes are incorporated into new editions of the publication.

Technical Support Contact Information

www.moxa.com/support

Americas

-free: 1-888-669-2872

+1-714-528-6777

+1-714-528-6778

+49-89-3 70 03 99-0

-free: 800-820-5036

+86-21-5258-9955

+86-21-5258-5505

ia-Pacific

+886-2-8919-1230

+91-80-4172-9088

+91-80-4132-1045

Table of Contents

1. Introduction ...................................................................................................................................... 1-1

Overview ........................................................................................................................................... 1-2

Package Checklist ............................................................................................................................... 1-2

Appearance and Dimensions ................................................................................................................ 1-3

Appearance ................................................................................................................................ 1-3

Dimensions................................................................................................................................. 1-4

System Module Selection Guide ............................................................................................................ 1-5

System Module Hardware Specifications ................................................................................................ 1-6

CPU10 System Module ................................................................................................................. 1-6

CPU30 System Module ................................................................................................................. 1-7

Common Specifications ................................................................................................................ 1-8

2. Installation ....................................................................................................................................... 2-1

Basic Installation ................................................................................................................................ 2-2

Wall-Mounting Kit Installation Procedure ........................................................................................ 2-2

Module Installation Procedure (Power-Off) ...................................................................................... 2-3

Module Installation Procedure (Power-On) ...................................................................................... 2-3

Configuring the Power ......................................................................................................................... 2-4

Powering on the ioPAC Controller .................................................................................................. 2-4

Installing a microSD Card .................................................................................................................... 2-4

ioPAC 8600 LED Indicators ................................................................................................................... 2-5

System LEDs .............................................................................................................................. 2-7

C/C++ Version LEDs: LED1 and LED2 ............................................................................................ 2-7

IEC 61131-3 Compliant LEDs: R/S and ERR .................................................................................... 2-7

Communication LEDs ................................................................................................................... 2-8

The Rotary Switch .............................................................................................................................. 2-8

IEC 61131-3 Models .................................................................................................................... 2-8

C/C++ Models ............................................................................................................................ 2-9

Reset Button: Factory Reset Process ..................................................................................................... 2-9

Connecting to the Network ................................................................................................................. 2-10

Ethernet Jumper Settings ........................................................................................................... 2-10

Ethernet Communication ............................................................................................................ 2-10

Serial Connectivity ............................................................................................................................ 2-13

Serial Console (Debug Port) ........................................................................................................ 2-13

3. The RTUxpress Utility ........................................................................................................................ 3-1

RTUxpress Introduction ....................................................................................................................... 3-2

Quick Start ................................................................................................................................. 3-3

User Interface ............................................................................................................................. 3-6

Device and Service Configuration ........................................................................................................ 3-16

Settings Page ........................................................................................................................... 3-16

Log Message Window ................................................................................................................. 3-16

4. 86M/85M Module Hardware Introduction ......................................................................................... 4-1

I/O and Communication Module Descriptions .......................................................................................... 4-2

Common Specifications ....................................................................................................................... 4-2

Module Specifications .......................................................................................................................... 4-3

86M-1620D-T: 16 DIs, sink, 24 to 110 VDC, channel LED................................................................. 4-3

86M-1832D-T: 8 DIs, sink/source, 24 VDC, ch-to-ch isolation, channel LED ........................................ 4-5

86M-2604D-T: 6 relays, form A (N.O.), channel LED ........................................................................ 4-8

86M-2821D-T: 8 DOs, source, 24 to 110 VDC, channel LED ............................................................ 4-12

86M-2830D-T: 8 DOs, sink, 24 VDC, ch-to-ch isolation, channel LED ............................................... 4-14

86M-4420-T: 4 AOs, 0 to 10 V, -10 to 10 V, 0 to 20 mA, or 4 to 20 mA ........................................... 4-17

86M-5212U-T: 2-port 2-wire Ethernet switch ................................................................................ 4-19

86M-5250-T: 2 CAN ports, channel LED ....................................................................................... 4-21

85M-1602-T: 16 DIs, sink/source, 24 VDC, dry contact .................................................................. 4-23

85M-2600-T: 16 DOs, sink, 24 VDC ............................................................................................. 4-26

85M-38XX-T: 8 AIs .................................................................................................................... 4-29

85M-5401-T: 4 serial ports (RS-232/422/485 3-in-1) .................................................................... 4-36

85M-6600-T: RTDs .................................................................................................................... 4-40

85M-6810-T: 8 TCs ................................................................................................................... 4-42



1. Introduction

The following topics are covered in this chapter:

Overview

Package Checklist

Appearance and Dimensions

 Appearance

 Dimensions

System Module Selection Guide

System Module Hardware Specifications

 CPU10 System Module

 CPU30 System Module

 Common Specifications

ioPAC 8600 Hardware Introduction

1-2

Overview

The ioPAC 8600 modular programmable controller supports a modular CPU, power, backplane, and I/Os,

giving users greater flexibility for selecting CPU, power, backplane, and I/O modules for different

applications. The controllers have 5, 9, or 12 I/O slots and support both 85M series and 86M series

modules. The ioPAC 8600 supports C/C++ and IEC 61131-3 programming capability, rail-level surge and

ESD protection, a -40 to 75°C operating temperature range, anti-vibration, hot-swappability of modules, as

well as two 10/100 Mbps Ethernet ports with two MACs (Port Trunking ready) or Ethernet bypass function

with one MAC. With Moxa’s MX-AOPC UA Suite, the ioPAC 8600 series provides a comprehensive solution for

data acquisition and control applications in harsh environments.

Package Checklist

ioPAC 8600 CPU

• ioPAC 8600 CPU module

• Serial console cable (C/C++ models only)

• Documentation and software CD

ioPAC 8600 Power

• ioPAC 8600 power module

ioPAC 8600 Backplane

• ioPAC 8600 backplane module

86M Modules

• 86M module

Optional Accessories (can be purchased separately)

• WK-75: Wall Mounting kit

• CBL-M12D(MM4P)/RJ45-100 IP67: M12 to RJ45 cable

• CBL-RJ458P-100: 8-pin RJ45 CAT5 Ethernet cable, 100 cm

• CBL-F9DPF1x4-BK-100: Serial console cable

• CBL-M44M9x4-50: DB44 to 4-port DB9 female serial cable

• 85M-BKTES: Empty slot cover for ioPAC 85xx and 86xx modules (3 pcs per package)

ioPAC 8600 Hardware Introduction

1-3

Appearance and Dimensions

Appearance

ioPAC 8600 CPU Module

The following figures show the ioPAC 8600 CPU module. There are two types of CPU module. The ioPAC

8600-CPU10 is a standard CPU module with a 32-bit ARM9 192 MHz CPU. The ioPAC 8600-CPU30 is a more

powerful CPU module with a 32-bit Cortex-A8 1 GHz CPU. The two modules have both RJ45 and M12 LAN

connectors.

ioPAC 8600 Hardware Introduction

1-4

ioPAC 8600 Power Module

The following figure shows the ioPAC 8600 power module. Users can choose between a 15 W version or a 30

W version.

Dimensions

ioPAC 8600 with 5 Slots

ioPAC 8600 Hardware Introduction

1-5

ioPAC 8600-CPU10-RJ45-C-T

CPU, C/C++, RJ45

NOTE

Conformal coating available on request.

ioPAC 8600 with 9 Slots

ioPAC 8600 with 12 Slots

System Module Selection Guide

Model Name Description

ioPAC 8600-CPU30-M12-C-T 1 GHz CPU, C/C++, M12

ioPAC 8600-CPU30-M12-IEC-T 1 GHz CPU, IEC 61131-3, M12

ioPAC 8600-CPU30-RJ45-C-T 1 GHz CPU, C/C++, RJ45

ioPAC 8600-CPU30-RJ45-IEC-T 1 GHz CPU, IEC 61131-3, RJ45

ioPAC 8600-CPU10-M12-C-T CPU, C/C++, M12

ioPAC 8600-CPU10-M12-IEC-T CPU, IEC 61131-3, M12

ioPAC 8600-CPU10-RJ45-IEC-T CPU, IEC 61131-3, RJ45

ioPAC 8600-PW10-15W-T 15 W PWR, 24-110 VDC

ioPAC 8600-PW10-30W-T 30 W PWR, 24-110 VDC

ioPAC 8600-BM005-T 5-slot backplane

ioPAC 8600-BM009-T 9-slot backplane

ioPAC 8600-BM012-T 12-slot backplane

ioPAC 8600 Hardware Introduction

1-6

Computer

CPU Type:

OS:

Clock:

(retains charge for 7 days)

Memory

SDRAM:

Flash:

FRAM:

microSD™ Slot:

Note: For units operating in extreme temperatures, industrial

required.

Switches & Buttons

Rotary

Button:

Ethernet Interface

LAN:

Protection:

Automation Languages: C/C++ or IEC 61131-3

Protocols:

SNTP, SMTP

Environmental Limits

Operating Temperature:

Power Requirements

Input Current :

MTBF (mean time between failures)

Time:

Standard:

System Module Hardware Specifications

CPU10 System Module

32-bit ARM9 192 MHz CPU

Linux

Real-time clock with super capacitor

512 MB DDR3(L)

32 MB (10 MB reserved for user)

128 KB

Up to 32 GB (SDHC compatible)

-grade, wide-temperature microSD cards are

Switch: 0 to 9

Reset to factory defaults

2 x 10/100 Mbps, Ethernet bypass or 2 MACs (IPs), jumper selectable, RJ45 or M12

1.5 kV magnetic isolation

Modbus TCP/RTU (master/slave), SNMPv1, SNMPv2c, SNMPv3, TCP/IP, UDP, DHCP, BOOTP,

200 mA @ 24 VDC

1,032,466 hrs

Telcordia SR332

-40 to 75°C (-40 to 176°F)

ioPAC 8600 Hardware Introduction

1-7

Computer

CPU Type:

OS:

Clock:

(retains charge for 7 days)

Memory

SDRAM:

eMMC:

SPI

microSD™ Slot: Up to 32 GB (SDHC 2.0 compatible)

Note: For units operating in extreme temperatures, industrial

required.

Switches & Buttons

Rotary Switch:

Button:

Ethernet Interface

LAN:

Protection:

Automation Languages:

Protocols:

SNTP, SMTP

Environmental Limits

Operating Temperature:

Power Requirements

Input Current :

MTBF (mean time between failures)

Time:

Standard:

CPU30 System Module

32-bit Cortex-A8 1 GHz CPU

Real-time Linux (PREEMPT_RT)

Real-time clock with super capacitor

512 MB DDR3(L)

4 GB (1.7 GB reserved for user)

-NVRAM: 128 KB

-grade, wide-temperature microSD cards are

0 to 9

Reset to factory defaults

2 x 10/100 Mbps, Ethernet bypass or 2 MACs (IPs), jumper selectable, RJ45 or M12

1.5 kV magnetic isolation

C/C++ or IEC 61131-3

Modbus TCP/RTU (master/slave), SNMPv1, SNMPv2c, SNMPv3, TCP/IP, UDP, DHCP, BOOTP,

223 mA @ 24 VDC

1,358,656 hrs

Telcordia SR332

-40 to 75°C (-40 to 176°F)

ioPAC 8600 Hardware Introduction

1-8

Power Requirements

Input Voltage:

Physical Characteristics

Housing:

Dimensions:

• 5

• 9

• 12

Weight (system only):

• 5

• 9

• 12

Mounting:

IEC 61000

Rail Traffic:

*This product is suitable

more detailed statement, click here: www.moxa.com/doc/specs/EN_50155_Compliance.pdf

Warranty

Warranty Period:

Details:

Common Specifications

24 to 110 VDC (16.8 to 154 VDC)

Aluminum

-slot version: 205.65 x 133.35 x 100 mm (8.1 x 5.25 x 3.94 in)

-slot version: 324.8 x 133.35 x 100 mm (12.79 x 5.25 x 3.94 in)

-slot version: 401 x 132.2 x 100 mm (15.79 x 5.2 x 3.94 in)

-slot version: 2560 g (5.64 lb)

-slot version: 3690 g (8.14 lb)

-slot version: 3090 g (6.81 lb)

Wall-mounting kit

Environmental Limits

Operating Temperature: -40 to 75°C (-40 to 176°F)

Storage Temperature: -40 to 85°C (-40 to 185°F)

Ambient Relative Humidity: 5 to 95% (non-condensing)

Shock: IEC 60068-2-27

Vibration: IEC 60068-2-6

Altitude: Up to 2000 m

Note: Please contact Moxa if you require products guaranteed to function properly at higher altitudes.

Standa

Safety: UL 508

EMC: EN 55032/24

EMI: FCC Part 15 Subpart B Class A, CISPR 32

EMS:

IEC 61000-4-2 ESD: Contact: 6 kV; Air: 8 kV

IEC 61000-4-3 RS:

80 MHz to 1000 MHz: 20 V/m

rds and Certifications

00 MHz to 2000 MHz: 10 V/m

00 MHz to 2700 MHz: 5 V/m

00 MHz to 6000 MHz: 3 V/m

-4-4 EFT: Power: 1 kV; Signal: 0.5 kV

-4-5 Surge:

ower: 2 kV (L-PE), 1 kV (L-L)

ignal: 2 kV (L-PE), 1 kV (L-L)

-4-6 CS: 10 V IEC 61000-4-8 PFMF: 100 A/m

EN 50155*, EN 50121-4

for rolling stock railway applications, as defined by the EN 50155 standard. For a

5 years

See www.moxa.com/warranty



2. Installation

This chapter includes instructions on how to install the ioPAC 8600.

The following topics are covered in this chapter:

Basic Installation

 Wall-Mounting Kit Installation Procedure

 Module Installation Procedure (Power-Off)

 Module Installation Procedure (Power-On)

Configuring the Power

 Powering on the ioPAC Controller

Installing a microSD Card

ioPAC 8600 LED Indicators

 System LEDs

 C/C++ Version LEDs: LED1 and LED2

 IEC 61131-3 Compliant LEDs: R/S and ERR

 Communication LEDs

The Rotary Switch

 IEC 61131-3 Models

 C/C++ Models

Reset Button: Factory Reset Process

Connecting to the Network

 Ethernet Jumper Settings

 Ethernet Communication

Serial Connectivity

 Serial Console (Debug Port)

ioPAC 8600 Hardware Installation

2-2

Basic Installation

To ensure proper cooling, when installing the ioPAC 8600, make sure there is at least 5 cm of space

between the ioPAC and items (other devices, walls, etc.), located next to the ioPAC.

Wall-Mounting Kit Installation Procedure

The wall-mounting kit is an inbox accessory for the ioPAC 8600 backplane module.

STEP 1: Screw the Wall Mounting Kit to the back of the ioPAC 8600, as shown below:

STEP 2: Use screws to fix the wall mounting kit to a wall.

ioPAC 8600 Hardware Installation

2-3

Step1:

PCB should align with the edge of the frame. Push the module into

the slot and make s

ATTENTION

While the system is running, you may remove a module and then reinstall a module that is the same model

as the module that was removed. If you install a module that is not the same model as the module that was

removed,

ATTENTION

When the system is powered on, do not install more than one module at a time. If you need to install

multiple modules, wait until the most recently installed module’s LED turns GREEN before installing the next

module.

Module Installation Procedure (Power-Off)

Moxa’s ioPAC 8600 controllers come with 5, 9, or 12 slots for 85M/86M-series modules. Use the following

procedure to install modules when your system is powered off.

Install the module into the ioPAC 8600 system. The module’s

ure the module is plugged into the backplane.

Step2: Fasten the two screws using 3.5±0.5 kg of torque.

Module Installation Procedure (Power-On)

All 86M/85M modules are hot-swappable when inserted in the ioPAC 8600, which means that you can safely

install, remove, and replace modules while the system is powered on. When a module is removed or

installed when the system is powered on, the ioPAC 8600 system stops processing and registers the newly

installed or recently removed module, and scans for a configuration change. There is no disruption to

normal operation during module insertion or removal.

After installing a new module, it could take about ten seconds for the system to recognize and activate the

module, at which point the module’s LED will turn green.

the system will not recognize the module without reconfiguring the system.

ioPAC 8600 Hardware Installation

2-4

The ioPAC

compliant with EN 50155 at 24 VDC. Input power is applied to the positive (

)

and negative (

•

Configuring the Power

Powering on the ioPAC Controller

8600 controller can receive power from a 24 to 110 VDC power source, and is

V1+ and V2+

V1- and V2-) terminals on the connector.

When the input voltage is below the minimum recommended voltage the ioPAC will

turn off.

The ioPAC 8600 has reverse protection and power input over-voltage protection,

allowing it to resist a maximum voltage of 154 V, and the ioPAC’s power input over-

current fuse protection specification is 4 A.

After connecting the Moxa ioPAC controller to the power supply, it will take about 30 to 60 seconds for the

operating system to boot up. The green Ready LED will illuminate continuously until the operating system is

ready.

Installing a microSD Card

The ioPAC is equipped with one slot for a microSD card. The card reader slot is located inside the ioPAC CPU

module, so you will need to unscrew and remove the card cover to install your microSD card. When

inserting a microSD card, remember to keep the front edge of the card facing down.

Follow these steps to remove or install a microSD card:

1. Remove the screw holding the card cover in place.

ioPAC 8600 Hardware Installation

2-5

2. (a) Insert the microSD card into the microSD card slot, or

(b) Remove the microSD card from the microSD card slot.

3. Fasten back the screw holding the card cover in place.

ioPAC 8600 LED Indicators

There are 6 LEDs on the ioPAC 8600 CPU module.

ioPAC 8600 C/C++ Version

ioPAC 8600 Hardware Installation

2-6

mode 9)

Category Label Usage Description

System PWR CPU power On: Power On

Off: Power Off

RDY System Ready

(Kernel)

firmware

upgrade mode

(rotary switch

C/C++ version LED1, LED2 User-defined User-defined

Communication LAN1, LAN2 Ethernet

communication

ioPAC 8600 IEC Version

Green: System Ready

Green Blinking: System Booting-up (10s after booting up)

Red: System Error or Factory Default Executing

Red Blinking: Factory Default Triggering

Green: firmware upgrade success

Green Blinking: the firmware is upgrading

Red Blinking: firmware upgrade error

Green: 100Mb

Amber: 10Mb

Blinking: data transmitting

Off: disconnected

ioPAC 8600 Hardware Installation

2-7

Category Label Usage Description

System PWR CPU power On: Power On

Off: Power Off

RDY System Ready

(Kernel)

firmware

upgrade mode

(rotary switch

mode 9)

IEC version R/S Run/Stop Mode Green: The CPU is running

ERR Error Red: System, I/O, or Service error

Communication LAN1, LAN2 Ethernet

communication

Green: System Ready

Green Blinking: System Booting up (10s after booting

up)

Red: System Error or Factory Default Executing

Red Blinking: Factory Default Triggering

Green: firmware upgrade success

Green Blinking: the firmware is upgrading

Red Blinking: firmware upgrade error

OFF: The CPU is idle and can be programmed

OFF: No error (auto update if error fixes)

Green: 100Mb

Amber: 10Mb

Blinking: data transmitting

Off: disconnected

System LEDs

PWR (Power LED)

The Power (PWR) LED indicates the status of the system power. When the system is on, this LED will turn

green, and when the system power is off this LED will be off.

RDY (Ready LED)

The Ready (RDY) LED indicates the status of the system’s kernel. When the LED is green the system kernel

is ready. When the LED is green and blinking, the system’s kernel is booting-up. When the Ready (RDY) LED

is red, there is either a system error or the system is being reset to factory defaults. When the Ready LED is

red and blinking, the device’s factory default mode has been triggered.

The Ready (RDY) LED is also used in firmware upgrade mode (rotary switch mode 9). When the switch is

changed to mode 9 and then powered on, the ioPAC will enter firmware upgrade mode. In this mode, you

can save the FWR file to the SD card with specific name and path, the firmware upgrade process will be

executed automatically. When the RDY LED is blinking green, the firmware is upgrading. After the RDY LED

changes to steady green, the firmware upgrade process is finished and you can set the rotary switch to “0”

and power cycle. If the RDY LED changes to red, the firmware upgrade failed. In this case, check to make

sure the file name and path are correct.

C/C++ Version LEDs: LED1 and LED2

The ioPAC controller allows the user to configure these two LEDs (through the software interface). Refer to

the C/C++ Sample Code Programming Guide for ioPAC Programmable Controllers for details.

IEC 61131-3 Compliant LEDs: R/S and ERR

The ioPAC controller supports IEC 61131-3 compliant Run/Stop and Error (ERR) LEDs for ISaGRAF-specific

notifications. These LEDs are not user configurable.

ioPAC 8600 Hardware Installation

2-8

RTUxpress).

Communication LEDs

LAN1 and LAN2

The ioPAC controller comes with two Ethernet ports, with the LAN1 and LAN2 LEDs used to represent the

status of the two connections. When the LED is green, data is transmitting at 100 Mbps. When the LED is

amber, data is transmitting at 10 Mbps. When the LED is blinking, data is being transmitted. When the LED

is off, there is no Ethernet connection, or the Ethernet connection has been disconnected.

The Rotary Switch

The rotary switch functions differently depending on your ioPAC programming language model.

IEC 61131-3 Models

IEC Version

Rotary Switch Position Mode of Operation Description

0 RUN mode RUN mode is the default operation mode. Use this

mode for most tasks and configurations. The CPU

will run automatically in this mode (this function

should be enabled in RTUxpress).

1 STOP mode Stop the CPU (this function should be enabled in

2 to 8 Reserved

9 Firmware upgrade mode

(only available when

booting up)

Use this mode to update the firmware from the SD

card.

1. Save the firmware file in the root folder of the

microSD card. The filename must be rtu.hfm.

2. Stop the ioPAC and insert the SD card.

3. Turn the rotary switch to position 9. While

booting up the ioPAC:

a. Hold in the reset button to erase all settings

and configurations and upgrade the firmware.

b. Do not hold in the reset button to upgrade

the firmware and retain the current

configuration.

4. When the upgrade is complete, turn the rotary

switch to 0 and reboot the ioPAC.

Note: The microSD card should be FAT32 format.

ioPAC 8600 Hardware Installation

2-9

5 to 8

User-defined

NOTE

Do NOT power off, operate, or connect any devices when the

function is only activated when the system is booting up.

C/C++ Models

C Version

Rotary Switch Position Mode of Operation Description

0 to 4 Reserved

9 Firmware upgrade mode

(only available when

booting up)

Use this mode to update the firmware from the SD

card.

1. Save the firmware file in the root folder of the

microSD card. The filename must be rtu.hfm.

2. Stop the ioPAC and insert the SD card.

3. Turn the rotary switch to position 9. While

booting up the ioPAC:

a. Hold in the reset button to erase all settings

and configurations and upgrade the firmware.

b. Do not hold in the reset button to upgrade

the firmware and retain the current

configuration.

4. When the upgrade is complete, turn the rotary

switch to 0 and reboot the ioPAC.

Note: The microSD card should be FAT32 format.

Reset Button: Factory Reset Process

Use the following procedure to reset the ioPAC to the factory defaults. Note that when you reset the ioPAC,

all of your tag definitions, software programs, and files will be deleted, and the service and runtime engine

will be restarted.

1. When the system is booting up and the RDY LED is blinking GREEN, hold the reset button.

2. Continue to hold the reset button until the “RDY” LED turns a solid RED, and then release the reset

button. It will take around 90 seconds to complete the factory reset process.

3. When the “RDY” LED starts blinking GREEN (indicating that the kernel is rebooting), the factory reset is

completed.

RDY LED is a solid red. The factory reset

ioPAC 8600 Hardware Installation

2-10

Parameter

Supported Values

Parameter

Supported Values

Connecting to the Network

Ethernet Jumper Settings

The ioPAC 8600 CPU module supports two Ethernet modes: one MAC or two MACs. The mode is configured

by jumper.

To use the two MAC mode, do not use jumpers, as shown in the following figure.

When the jumper is configured for one MAC mode, the ioPAC 8600 programmable controller will support the

Ethernet Bypass function. In this case, you can connect the ioPAC 8600 using a daisy-chain architecture.

To use the one MAC mode, use jumpers, as shown in the following figure.

Ethernet Communication

Connections to the LAN port are made through an RJ45 or M12 connector on the module. The wiring and pin

connections for these connectors are described in separate sections below.

TCP/IP Settings: Dual Speed Functionality: The ioPAC 8600’s Ethernet ports auto negotiate with the

connected devices and then use the fastest data transmission rate supported by both devices. The following

table shows the TCP/IP parameters supported by the LAN port. Default values are set when a Factory Reset

is performed on the controller.

LAN Port 1 LAN Port 2

IP Address Default: 192.168.127.254 IP Address Default: 192.168.126.254

Subnet Mask Default: 255.255.255.0 Subnet Mask Default: 255.255.255.0

Gateway Default: 0.0.0.0 Gateway Default: 0.0.0.0

IP Address is the IP address of the controller.

Subnet Mask determines the subnet on which the controller is located.

Gateway determines how your controller communicates with devices outside its subnet. Enter the IP

address of the gateway.

The IP address, subnet mask, and gateway are static; contact your network administrator to obtain these

addresses for the controller.

ioPAC 8600 Hardware Installation

2-11

RJ45 Ethernet Connector

The ideal maximum cable length of a 10/100BaseT connection is 100 m (350 feet), but the actual limit could

be longer or shorter depending on the amount of electrical noise in the environment. To minimize the

amount of noise, Ethernet cables should not run parallel to power cables or other types of cables that

generate electrical noise.

The following diagram and table shows the pin connections for the RJ45 Ethernet connector:

RJ45 Connector Pin Assignment

Contact Media Direct Interface Signal

1 Tx + (transmit)

2 Tx - (transmit)

3 Rx + (receive)

4 Not used

5 Not used

6 Rx - (receive)

7 Not used

8 Not used

M12 Ethernet Connector

The ioPAC 8600 has two 10/100BaseT(X) Ethernet ports that use 4-pin shielded M12 connectors with D

coding. The 10/100T(X) ports located on the front panel of ioPAC 8600 are used to connect to Ethernet-

enabled devices. Most users configure these ports for Auto MDI/MDI-X mode, in which case the port’s

pinouts are adjusted automatically depending on the type of Ethernet cable used (straight-through or cross-

over), and the type of device (NIC-type or HUB/Switch-type) connected to the port.

• The Auto MDI/MDI-X function (M12 connector) allows users to connect the ioPAC 8600’s

10/100BaseTX ports to any kind of Ethernet device, without needing to pay attention to the type of

Ethernet cable being used for the connection. This means that you can use either a straight-through

cable or cross-over cable to connect the ioPAC 8600 to Ethernet devices.

The following diagram and table shows the pin connections for the M12 Ethernet connector:

M12 Ethernet Connector Pin Assignments

Pin Connection

1 Tx+

2 Rx+

3 Tx-

In what follows, we give pinouts for both MDI (NIC-type) ports and MDI-X (HUB/Switch-type) ports. We also

give cable wiring diagrams for straight-through and cross-over Ethernet cables.

4 Rx-

ioPAC 8600 Hardware Installation

2-12

ATTENTION

Configuring the two LAN ports on the same ioPAC

(e.g., 192.168.1.1 and 192.168.1.2) is not recommended.

M12 (4-pin, M) to M12 (4-pin, M) Cross-Over Cable Wiring

M12 (4-pin, M) to M12 (4-pin, M) Straight-Through Cable Wiring

M12 (4-pin, M) to RJ45 (8-pin) Cross-Over Cable Wiring

M12 (4-pin, M) to RJ45 (8-pin) Straight-Through Cable Wiring

programmable controller to the same network domain

ioPAC 8600 Hardware Installation

2-13

Pin Assignment for the Serial Console Port

Serial Console Default Settings

Flow Control

None

Serial Connectivity

Serial Console (Debug Port)

The serial console gives users a convenient way of connecting to the programmable controllers. This method

is particularly useful when using the computer for the first time. The serial console is also effective for

connecting the Moxa programmable controllers when you do not know target network settings and IP

addresses.

Step 1: To use the serial console, remove the microSD cover.

Console Port for the ioPAC Series

Step 2: Attach the 4-pin serial console cable to the console port. The following diagram shows the 4-pin

serial connector and pin connections.

Pin Definition

1 TxD

2 RxD

3 NC

We recommend using Moxa PComm Terminal Emulator to connect to the serial console. The following steps

describe how to connect the console.

1. Download Moxa PComm Lite from the Moxa website (www.moxa.com

folder on the Documentation and Software CD: Software\utility\PComm\.

2. Install Moxa PComm Lite to the host Windows PC.

3. Run PComm Lite Terminal Emulator from Start  Programs  PComm Lite Ver 1.x  Terminal

Emulator.

4. Click Profile  Open.

4 GND

Parameter Value

Baudrate 115200 bps

Parity None

Data bits 8

Stop bits 1

Terminal VT100

) or copy it from the following

ioPAC 8600 Hardware Installation

2-14

5. Specify which COM port is connecting to the Moxa controller, and then use the following configuration

settings: 115200, 8, none, 1.

6. Click on the Terminal tab and configure the Terminal Type to VT100. Click OK to proceed.

7. The serial console will be displayed on the terminal screen.



3. The RTUxpress Utility

In this chapter, we introduce Moxa’s RTUxpress Utility. The ioPAC Series can be managed and configured

over an Ethernet using RTUxpress, which provides easy access to all status information and ready-to-run

service settings.

The following topics are covered in this chapter:

RTUxpress Introduction

 Quick Start

 User Interface

Device and Service Configuration

 Settings Page

 Log Message Window

ioPAC 8600 Hardware The RTUxpress Utility

3-2

RTUxpress Introduction

Moxa RTUxpress is a user-friendly and intuitive offline configuration tool for configuring Moxa’s ioPAC

Programmable Controllers. RTUxpress is provided free of charge, and can be upgraded for free when future

upgrades become available. RTUxpress has a user-friendly interface for device setup, tag management, and

service configuration.

The TagEasy feature implements tag-centric programming through RTUxpress, in which a “tag” links

resources (DI, DO, AI, etc.) with ready-to-run services (alarms, logging, active tags, etc.).

For example, users can read a pre-defined DI tag to get the channel status, or change the value of a pre-

defined internal variable to trigger a logging service.

From the point of view of the engineer responsible for programming, the focus has changed from

incorporating lots of APIs to just configuring simple tags instead.

This change of focus greatly reduces the programming effort.

Moxa’s ioPAC programmable controllers provide ready-to-run services, including alarms, data logging, and

communication, to help programmers reduce the time and effort needed for program design. With Moxa’s

RTUxpress utility, programmers only need to configure the appropriate services, and then upload the

configuration file to the ioPAC programmable controllers. Once ioPAC is configured, all of the services will be

ready to run.

Ready-to-Run Services

Alarms

OT Protocol

Log

Protocol

E-mail SMS

SNMP

Trap

Modbus

Master

Modbus

Slave

Active

OPC

SNMP

RESTful

API

Data

Logging

FTP

ioPAC 8600 Hardware The RTUxpress Utility

3-3

Quick Start

When you start RTUxpress, click on New Project, Open Project, or Help, located at the bottom of RTU

Quick Start window. If do not want the Quick Start window to appear the next time you log in, select the Do

not show this Quick Start again checkbox before proceeding.

New Project

When you create a new ioPAC 8600 project for ioPAC 8600 device configuration, you can specify the

Project Name, set the Product Series to ioPAC 8600, and choose the C/C++ or IEC 61131-3

programming language from the Select Device dropdown box. Click OK to proceed.

ioPAC 8600 Hardware The RTUxpress Utility

3-4

NOTE

You must specify the same power module models in the Power 1 Module and Power 2 Module dropdown

boxes.

The New CPU and Power Modules dialog allows you to specify the characteristics of the backplane

module you are using.

• Select the number of slots from the No. of Slots dropdown box.

Three models are supported: 5 slots, 9 slots, 12 slots.

• Select the CPU model you are using from the CPU module dropdown box.

• Select the model of power module you are using from the Power 1 Module dropdown box.

• ioPAC 8600 9-slot and 12-slot backplane modules support redundant power modules. If you are using

either a 9-slot or 12-slog module, you can select an additional power module from the Power 2 Module

dropdown box.

ioPAC 8600 Hardware The RTUxpress Utility

3-5

Open Project

When you click on the Open Project icon from the Quick Start interface, use the Open dialog to select

which project you would like to open.

Help

Click the Help button to open the RTUxpress help utility, and then select a help topic from the left menu.

ioPAC 8600 Hardware The RTUxpress Utility

3-6

Log Message Window

Device and Service

Configuration

Settings Page

Tool Bar

Menu Bar

Exit

Click the Exit icon to close the RTUxpress utility.

User Interface

The RTUxpress interface is divided into six main areas:

• Menu bar

• Tool bar

• Device configuration options

• Service configuration options

• Settings panel

• Log message panel

ioPAC 8600 Hardware The RTUxpress Utility

3-7

Menu Bar

File:

The following options are available under the File menu item:

• New Project: Create a new RTUxpress project

• Open Project: Open an existing RTUxpress project

• Save Project: Save the RTUxpress project that is currently opened

• Save As: Save the currently opened project as a new project

• Export Configuration to ioPAC: Export the configuration file to an ioPAC Programmable Controller

• Import Configuration from ioPAC: Import the configuration file from an ioPAC Programmable Controller

• Export Tag Name to C Header File: Export the tag name to a C header file for use in a C/C++ program

• Exit: Close the RTUxpress utility

Tools:

The following options are available under the Tools menu item:

• Add Module: Add an ioPAC I/O module to the RTUxpress project

• Delete Module: Delete an ioPAC I/O module from the RTUxpress project

ioPAC 8600 Hardware The RTUxpress Utility

3-8

NOTE

A username and password are required to retrieve device information. the default Username/Password is

moxa/moxa for the ioPAC 8600

• Change CPU/Power Module: Change the CPU, Power, backplane settings for the RTUxpress project

• Device Information: Get the device information for a particular device

-CPU30 series and root/root for other ioPAC series products.

ioPAC 8600 Hardware The RTUxpress Utility

3-9

• Time Sync: Synchronize the device time with the PC’s time, or set the time manually

• Modify Password: Modify the administrator password

ioPAC 8600 Hardware The RTUxpress Utility

3-10

• Reboot Device: Reboot the ioPAC Programmable Controller

ioPAC 8600 Hardware The RTUxpress Utility

3-11

• Firmware Update: Upgrade the ioPAC Programmable Controller’s firmware

• Factory Reset: Reset all settings and configurations to default settings

IEC 61131-3 Setting:

a. Resource information: Indicates how many resources are supported by the ioPAC and whether or not

the resources are running.

b. ISaGRAF Runtime Engine Reset to Default: Deletes all resources and programs in the ioPAC and

restarts the ISaGRAF runtime engine.

ioPAC 8600 Hardware The RTUxpress Utility

3-12

NOTE

Enabl

will be logged

• Online System Log: Users can change the system log settings online.

ing the log will affect device performance. However, we recommend enabling it so that runtime details

when the ioPAC experiences unexpected errors.

• Diagnostic & Testing Tool: The tool can be used to pre-test or monitor the IO status of the device. Take

the following steps to use the tool:

Step 1: Start the tool, key in an IP address or auto search for a device, and then then click submit.

ioPAC 8600 Hardware The RTUxpress Utility

3-13

NOTE

The tool may affect

strongly

Step 2: When the Log in window appears, enter the user name and password to log in. RTUxpress will

open PuTTY to establish an SSH connection between the ioPAC and the PC.

Step 3: When a connection has been established, the slot and API information will be displayed in the

PuTTY window. Use the commands listed on the screen to monitor the device.

suggest that you to stop the ioPAC first to avoid unexpected results.

the operation of the ioPAC. If you want to use the tool when the ioPAC is operating, we

ioPAC 8600 Hardware The RTUxpress Utility

3-14

Options:

• Preferences: Allows you to configure the preferences shown below

• Network Interface: Allows you to select the network interface

Help:

• View Help: Opens the RTUxpress.chm help utility

• Moxa ioPAC ISaGRAF Reference Manuals: Opens the Moxa_ioPAC_ISaGRAF.chm utility

• About RTUxpress: it will show the RTUxpress utility version

ioPAC 8600 Hardware The RTUxpress Utility

3-15

New Project: Create a new RTUxpress project

Open Project: Open

Save Project: Save

Add Module:

Delete Module:

Device Information:

Time Sync:

Export Configuration to ioPAC: Export

Import Configuration from ioPAC: Import

Controller

Help:

Tool Bar

an existing RTUxpress project

a currently opened RTUxpress project

Add an ioPAC I/O module

Delete an ioPAC I/O module

Get device information

Device time synchronization

a configuration file to the ioPAC Programmable controller

s the configuration file from ioPAC Programmable

Opens the RTUxpress.chm help utility

ioPAC 8600 Hardware The RTUxpress Utility

3-16

Device Configuration

Service Configuraion

Device and Service Configuration

Device Configuration is to configure ioPAC Programmable Controller settings and resources. You can

configure the LAN, IO, an serial settings in the device’s configuration section. Since the product has a

modular design, a module’s function settings will appear once the module has been added to the device.

ioPAC also provides services (Modbus, SNMP, Data Logging, etc.) to reduce the developer’s effort. Configure

the function in the service configuration page, and then upload the configuration to the device. The service

will start working automatically.

Settings Page

Detailed device and configuration settings will be displayed in this window. Check in RTUxpress’s help file for

the definition of each setting.

Log Message Window

Operation and message logs will be displayed in this window for reference.



4. 86M/85M Module Hardware Introduction

In this chapter, we provide the 86M/85M modules’ specifications.

The following topics are covered in this chapter:

I/O and Communication Module Descriptions

Common Specifications

Module Specifications

 86M-1620D-T: 16 DIs, sink, 24 to 110 VDC, channel LED

 86M-1832D-T: 8 DIs, sink/source, 24 VDC, ch-to-ch isolation, channel LED

 86M-2604D-T: 6 relays, form A (N.O.), channel LED

 86M-2821D-T: 8 DOs, source, 24 to 110 VDC, channel LED

 86M-2830D-T: 8 DOs, sink, 24 VDC, ch-to-ch isolation, channel LED

 86M-4420-T: 4 AOs, 0 to 10 V, -10 to 10 V, 0 to 20 mA, or 4 to 20 mA

 86M-5212U-T: 2-port 2-wire Ethernet switch

 86M-5250-T: 2 CAN ports, channel LED

 85M-1602-T: 16 DIs, sink/source, 24 VDC, dry contact

 85M-2600-T: 16 DOs, sink, 24 VDC

 85M-38XX-T: 8 AIs

 85M-5401-T: 4 serial ports (RS-232/422/485 3-in-1)

 85M-6600-T: RTDs

 85M-6810-T: 8 TCs

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-2

NOTE

Conformal coating available on request.

IEC 61000

Rail Traffic:

I/O and Communication Module Descriptions

The ioPAC 8600 controllers support the following modules.

Model Name Description

86M-1620D-T 16 DIs, sink, 24 to 110 VDC, channel LED

86M-1832D-T 8 DIs, sink/source, 24 VDC, ch-to-ch isolation, channel LED

86M-2604D-T 6 relays, form A (N.O.), channel LED

86M-2821D-T 8 DOs, source, 24 to 110 VDC, channel LED

86M-2830D-T 8 DOs, sink, 24 VDC, ch-to-ch isolation, channel LED

86M-4420-T 4 AOs, 0 to 10 V, -10 to 10 V, 0 to 20 mA, or 4 to 20 mA

86M-5212U-T 2-port 2-wire Ethernet switch

86M-5250-T 2 CAN ports

85M-1602-T 16 DIs, sink/source, 24 VDC, dry contact

85M-2600-T 16 DOs, sink, 24 VDC

85M-3800-T 8 AIs, 4 to 20 mA, 16 bits

85M-3801-T 8 AIs, 4 to 20 mA, 16 bits, 40 kHz

85M-3810-T 8 AIs, 0 to 10 VDC, 16 bits

85M-3811-T 8 AIs, 0 to 10 VDC, 16 bits, 40 kHz

85M-5401-T 4 serial ports (RS-232/422/485 3-in-1)

85M-6600-T 6 RTDs

85M-6810-T 8 TCs

Common Specifications

The following are specifications common to all 85M/86M modules.

Environmental Limits

Operating Temperature: -40 to 75°C (-40 to 176°F)

Storage Temperature: -40 to 85°C (-40 to 185°F)

Ambient Relative Humidity: 5 to 95% (non-condensing)

Shock: IEC 60068-2-27

Vibration: IEC 60068-2-6

Standards and Certifications

Safety: UL 508

EMC: EN 55032/24

EMI: FCC Part 15 Subpart B Class A, CISPR 22

EMS:

IEC 61000-4-2 ESD: Contact: 6 kV; Air: 8 kV

IEC 61000-4-3 RS:

80 MHz to 1000 MHz: 20 V/m

00 MHz to 2000 MHz: 10 V/m

00 MHz to 2700 MHz: 5 V/m

00 MHz to 6000 MHz: 3 V/m

-4-4 EFT: Power: 1 kV; Signal: 0.5 kV

-4-5 Surge:

ower: 2 kV (L-PE), 1 kV (L-L)

Signal: 2 kV (L-PE), 1 kV (L-L)

-4-6 CS: 10 V IEC 61000-4-8 PFMF: 100 A/m

EN 50155 (essential compliance*), EN 50121-3-2, EN 50121-4

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-3

*Moxa defines “essential compliance” to include those EN 50155 requirements

suitable for rolling stock

Warranty

Warranty Period:

Details:

Inputs and Outputs

Digital Inputs:

Isolation:

Digital Inputs

Sensor Type:

I/O Mode:

that make products more

railway applications.

5 years

See www.moxa.com/warranty

Module Specifications

86M-1620D-T: 16 DIs, sink, 24 to 110 VDC, channel LED

The 86M-1620D-T module is a 16-channel, sink-type digital input module that support wide temperature

and 24 to 110 VDC voltage input range.

Block Diagram

Specifications

16 channels

3k VDC or 2k Vrms

Wet contact (PNP)

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-4

Logic Definition:

•

Scan Period:

Scan on Time:

Debouncing Function:

Debouncing

Common Type:

Physical Characteristics

Wiring:

Connector:

Channel LED:

Environmental Limits

Operating Temperature:

Power Requirements

Input Current:

MTBF (mean time between failures)

Time:

Standard:

Green

Module ready

On: channel voltage > 0.3 x (external power voltage)

Off: channel voltage < 0.15 x (external power voltage)

8 ms (typ.)

0.5 ms

Software disable/enable

Time: 1 to 15 ms (software-selectable)

8 points per COM

I/O cable, max. 16 AWG

Spring-type terminal block

Yes

-40 to 75°C (-40 to 176°F)

12.6 mA @ 24 VDC

1,115,244 hrs.

Telcordia SR332

Pin Assignment

The following is the 86M-1620D-T module’s pin assignment.

Label Indication Color Action

Status Module status

X (0, 1, 2, …) Channel status Green channel ON

Red Configuration failed

Off Not connected

Green Blinking Counter or pulse mode

Off channel OFF

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-5

VCC

EXT

GND

Output

VCC

GND

Wiring Guide

The following wiring guide is for the 86M-1620D-T module.

86M-1832D-T: 8 DIs, sink/source, 24 VDC, ch-to-ch

isolation, channel LED

The 86M-1832D-T module is an 8-channel, sink/source, or dry contact type digital input module that

supports wide temperature and channel-to-channel isolation.

Block Diagram

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-6

Inputs and Outputs

Digital Inputs:

Isolation:

Digital Inputs

Sensor Type: Wet contact (NPN or PNP)

I/O Mode:

Wet Contact (DI+ to DI

• Off: 0 to 3 VDC

• On: 10 to 30 VDC

Counter Frequency: 5 kHz

Digital Filtering Time Interval:

Physical Characteristics

Wiring:

Connector:

Environmental Limits

Operating Temperature:

Power Requirements

Input Current:

MTBF (mean time between failure)

Time:

Standard:

Specifications

8 channels (channel-to-channel isolation)

3K VDC or 2K Vrms

DI, counter or frequency

-):

Software selectable by 0.1 ms

I/O cable, max. 16 AWG

Spring type terminal block

-40 to 75°C (-40 to 176°F)

12.6 mA @ 24 VDC

1,149,108 hrs.

Telcordia SR332

Pin Assignment

Refer to the following figure for the 86M-1832D-T module’s pin assignment.

Label Indication Color Action

Status Module status Green Module ready

Red Configuration failed

Off Not connected

X (0, 1,

2, …)

Channel status Green channel ON

Green Blinking Counter or pulse mode

Off channel OFF

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-7

DI+

Output

VCC

GND

VCC

DI-

DI+

Output

VCC

GND

VCC

Wiring Guide

The following wiring guide applies to the 86M-1832D-T module.

Wet Contact

Source Type

Sink Type

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-8

Inputs and Outputs

Relay Outputs:

Isolation:

Relay Output

Type:

I/O mode:

Pulse Output Frequency:

Contact Current Rating:

Resistive Load:

Relay On/Off Time:

Initial Insulation Resistance:

Mechanical Endurance:

Electrical Endurance:

Contact Resistance:

Note: Ambient humidity must be non

2604D

86M-2604D-T: 6 relays, form A (N.O.), channel LED

The 86M-2604D-T module is a 6-channel relay output module that supports wide temperature and channel-

to-channel isolation.

Block Diagram

Specifications

3K VDC or 2K Vrms

Form A (N.O.)

Relay or PWM

-T may malfunction when operating in high condensation environments below 0° Celsius.

6 channels

0.33 Hz

5 A @ 30 VDC, 250 VAC

10 ms (max.)

1000 M ohms (min.) @ 500 VDC

5,000,000 operations

60,000 operations

100 m ohms (max.) (24VDC, 1A)

-condensing and remain between 5 and 95%. The relays of the 86M-

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-9

Physical Characteristics

Wiring:

Connector:

Environmental Limits

Operating Temperature:

Power Requirements

Input Current:

MTBF (mean time between failures)

Time

Standard:

Red

Configuration failed

I/O cable, 16 AWG (max.)

Spring-type terminal block

-40 to 75°C (-40 to 176°F)

127 mA @ 24 VDC

: 4,173,843 hrs.

Telcordia SR332

Pin Assignment

Refer to the following figure for the 86M-2604D-T module’s pin assignment.

Label Indication Color Action

Status Module status Green Module ready

Off Not connected

X (0, 1, 2, …) Channel status Green channel ON

Green Blinking Counter or pulse mode

Off channel OFF

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-10

COM

VCC

COM

VCC

COM

VCC

COM

VCC

Wiring Guide

The following diagram shows the 86M-2604D-T module’s wiring guide.

DC Voltage:

Resistive Load

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-11

COM

VCC

COM

VCC

COM

VCC

COM

VCC

COM

VCC

COM

Inductive Load

AC Voltage:

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-12

Inputs and Outputs

Digital Outputs:

Isolation:

Digital Outputs

Type:

I/O Mode:

Pulse Output

Short Circuit Protection: 2.8 A @ 25°C

Over

Current Rating:

Physical Characteristics

Wiring:

Connector:

Channel LED

Environmental Limits

Operating Temperature:

86M-2821D-T: 8 DOs, source, 24 to 110 VDC, channel LED

The 86M-2821D-T module is a 8-channel, source type digital output module that support 24 to 110 VDC

voltage input range.

Block Diagram

Specifications

3K VDC or 2K Vrms

Source

DO or PWM

Frequency: 100 Hz

-voltage Protection: 160 VDC

I/O cable, max. 16 AWG

Spring type terminal block

: Yes

8 channels

1.5 A per channel

-40 to 75°C (-40 to 176°F)

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-13

Power Requirements

Input Current:

MTBF (mean time between failure)

Time:

Standard:

85.2 mA @ 24 VDC

696,245 hrs.

Telcordia SR332

Pin Assignment

Label Indication Color Action

Status Module status Green Module ready

Red Configuration failed

Off Not connected

X (0, 1, 2, …) Channel status Green channel ON

Green Blinking Counter or pulse mode

Off channel OFF

Refer to the following figure for the 86M-2821D-T module’s pin assignment.

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-14

Wiring Guide

The following diagram shows the 86M-2821D-T module’s wiring guide.

Resistive Load

Inductive Load

86M-2830D-T: 8 DOs, sink, 24 VDC, ch-to-ch isolation,

channel LED

The 86M-2830D-T module is an 8-channel digital output module that supports wide temperature and

channel-to-channel isolation.

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-15

Inputs and Outputs

Digital Outputs:

Isolation:

Digital Outputs

Type:

I/O Mode:

Pulse Output Frequency: 1 kHz

Short Circuit Protection:

Over

Current Rating:

Physical Characteristics

Wiring:

Connector:

Environmental Limits

Operating Temperature:

Power Requirements

Input Current:

MTBF (mean time between failure)

Time: 1,766,037 hrs.

Standard:

Block Diagram

Specifications

3K VDC or 2K Vrms

Sink

DO or PWM

-voltage Protection: 41 VDC

-temperature Shutdown: 175°C (typical), 150°C (min.)

I/O cable, max. 16 AWG

Spring type terminal block

8 channels (channel to channel isolation)

750 mA @ 25°C

200 mA per channel

-40 to 75°C

76.7 mA @ 24 VDC

Telcordia SR332

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-16

DO-

DO+

VCC

DO-

DO+

VCC

Pin Assignment

Refer to the following figure for the 86M-2830D-T module’s pin assignment.

Label Indication Color Action

Status Module status Green Module ready

Red Configuration failed

Off Not connected

X (0, 1, 2, …) Channel status Green channel ON

Green Blinking Counter or pulse mode

Off channel OFF

Wiring Guide

The wiring guide shown below is for 86M-2830D-T module.

Resistive Load

Inductive Load

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-17

Inputs and Outputs

Analog Outputs:

Isolation:

Analog Output

Resolution:

Output Range:

I/O mode: Static or Waveform mode

Voltage Output:

Accuracy:

Current Load Resistance:

Internal Power: 400 ohms

External 24 VDC Power: 1000 ohms

Update Rate:

Waveform Type:

Wavemode Frequency:

86M-4420-T: 4 AOs, 0 to 10 V, -10 to 10 V, 0 to 20 mA, or 4

to 20 mA

The 86M-4420-T module is a 4-channel analog output module that supports wide temperature operation.

Block Diagram

Specifications

3K VDC or 2K Vrms

12 bits

±0.1% FSR @ 25°C ±0.3% FSR @ -40 and 75°C

Software polling or waveform mode

4 channels

-10 to 10 V, 0 to 10 V, 0 to 20 mA, 4 to 20 mA

10 mA (max.)

Sine, Triangle, Square

125 Hz

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-18

Physical Characteristics

Wiring:

Connector:

Environmental Limits

Operating Temperature:

Power Requirements

Input Current:

94.2

143.8 mA @ 24 VDC (current)

MTBF (mean time between failures)

Time:

Standard:

I/O cable, 16 AWG (max.)

Spring-type terminal block

-40 to 75°C (-40 to 176°F)

mA @ 24 VDC (voltage)

2,409,345 hrs.

Telcordia SR332

Pin assignment

Refer to the following figure for the 86M-4420-T module’s pin assignment.

Label Indication Color Action

Status Module status Green Module ready

Red Configuration failed

Off Not connected

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-19

Wiring Guide

The wiring guide shown below is for the 86M-4420-T module.

Voltage

Current

86M-5212U-T: 2-port 2-wire Ethernet switch

The 86M-5212U-T module is a 2-port 2-wire Ethernet switch module that support wide temperature

operation.

Block diagram

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-20

Ethernet Communication

Interface:

Isolation:

Standards

Supported Standards:

100BASE

10BASE

100 Mbps BroadR

10 Mbps BroadR

Physical Characteristics

Wiring:

Connector

Channel LED:

Environmental Limits

Operating Temperature:

Power Requirements

Input Current:

MTBF (mean time between failures)

Time:

Standard:

Pin 1:

Reserved

Pin 2:

TRD+

Pin 3:

Reserved

Pin 4:

TDR

Specifications

2 2-wire Ethernet ports

To system: 3k VDC or 2k Vrms

-TX IEEE 802.3u

-T IEEE 802.3

-Reach®

CAT 5 standard cable with M12 D-code male connection

s: M12 (D-code, female) x 2

Yes

-40 to 75°C (-40 to 176°F)

578 mA @ 3.3 VDC

2,498,942 hrs.

Telcordia SR332

Pin Assignment

The following is the 86M-5212U-T module’s pin assignment.

Label Indication Color Status

Status Module

2-wire 2-wire Green Device in 2-wire mode

2-wire trunk 2-wire

LANx 10/100

(x = 1, 2)

Tx/Rx Tx/Rx Green blinking Data transmission

Green Module ready

status

trunk

LAN port Green 100 Mbps

Red Configuration failed

Off Not connected

Green Device in 2-wire trunk

mode

Amber 10 Mbps

Off Not connected

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-21

Ethernet Communication

Interface:

Isolation:

To system: 3

CAN Bus Communication

Protocols:

CAN 2.0A

CAN 2.0B

CANopen DS301, V4.02

Speed:

Termination Resistor:

Physical Characteristics

Connector:

Channel LED:

Environmental Limits

Operating Temperature:

86M-5250-T: 2 CAN ports, channel LED

The 86M-5250-T module is a 2-port CAN communication module that supports wide temperature operation

and the CANopen protocol.

Block diagram

Specifications

2 CAN ports

k VDC or 2k Vrms

10/20/50/125/250/500/800/1000 kbps and user define

DB9 male

N/A, 120 ohms (by DIP)

Yes

-40 to 75°C (-40 to 176°F)

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-22

Power Requirements

Input Current:

MTBF (mean time between failures)

Time:

Standard:

60 mA @ 24 VDC

3,306,609 hrs.

Telcordia SR332

Pin Assignment

The following is the 86M-5250-T module’s pin assignment.

Label Indication Color Status

Status Module status Green Module ready

CANx CAN Port Green blinking Tx transmitting

Mode CAN Mode Green Master mode

State CAN State Amber Error

Red Configuration failed

Off Not connected

Amber blinking Rx transmitting

Off Not transmitting

Off Normal

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-23

Inputs and Outputs

Digital Inputs:

Isolation:

Digital Inputs

Sensor Type:

I/O Mode:

Dry Contact:

• On: short to GND

• Off: open

Wet Contact (DI to COM):

• Off: 0 to 3 VDC

• On: 10 to 30 VDC

Common Type:

Counter Frequency:

Digital Filtering

85M-1602-T: 16 DIs, sink/source, 24 VDC, dry contact

The 85M-1602-T modules is a 16-channel, sink/source, or dry contact type digital input module that support

wide temperature and high isolation protection.

Block Diagram

Specifications

The following are the 85M-1602-T module’s product specifications.

16 channels

3K VDC or 2K Vrms

Wet contact (NPN or PNP), dry contact

Counter or Frequency

8 points per COM

5 kHz

Time Interval: Software selectable (by 0.1 ms)

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-24

Physical Characteristics

Wiring:

Connector:

Environmental Limits

Operating Temperature:

Power Requirements

Input Current:

MTBF (mean time between failure)

Time:

Standard:

Red

Configuration failed

I/O cable, max. 16 AWG

Spring type terminal block

-40 to 75°C (-40 to 176°F)

363.6 mA @ 3.3 VDC

1,132,561 hrs.

Telcordia SR332

Pin Assignment and Wiring Guide

The following is 85M-1602-T module’s pin assignment and wiring guide.

Label Indication Color Action

Status Module status Green Module ready

Off Not connected

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-25

COM

GND

VCC

Output

VCC

GND

COM

GND

COM

Output

VCC

GND

VCC

Wiring Guide

The following wiring guide is for the 85M-1602-T module.

Dry Contact

Wet Contact

Source Type

Sink Type

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-26

Inputs and Outputs

Digital Outputs:

Isolation:

Digital Outputs

Type:

I/O Mode:

Pulse Output Frequency: 5 kHz

Over

Current Rating:

Physical Characteristics

Wiring:

Connector:

85M-2600-T: 16 DOs, sink, 24 VDC

The 85M-2600-T features sink type sixteen digital output channels. The 85M-2600-T can use the module’s

digital outputs to determine the state of limit or safety switches, or to receive remote digital signals.

Block Diagram

Specifications

The following are the 85M-2600-T module’s product specifications.

16 channels

3K VDC or 2K Vrms

Sink

DO or PWM

-voltage Protection: 45 VDC

-current Protection: 2.6 A (4 channels @ 650 mA)

-temperature Shutdown: 175°C (typical), 150°C (min.)

200 mA per channel

I/O cable, max. 16 AWG

Spring type terminal block

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-27

Environmental Limits

Operating Temperature:

Power Requirements

Input Current:

MTBF (mean time between failure)

Time:

Standard:

-40 to 75°C (-40 to 176°F)

257.6 mA @ 3.3 VDC

792,571 hrs.

Telcordia SR332

Pin Assignment and Wiring Guide

Label Indication Color Action

Status Module status Green Module ready

Red Configuration failed

Off Not connected

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-28

GND

VCC

GND

VCC

Wiring Guide

The following wiring guide is for the 85M-2600-T module.

Resistive Load

Inductive Load

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-29

85M-38XX-T: 8 AIs

The 85M-38XX-T series provides eight 16-bit analog input modules. It accepts voltage inputs (0–10 V) and

current input (4–20 mA). This high performance analog input module features high density I/O with a

flexible topology and hot-swappable functionality. This module is cost-effective solution for most industrial

application.

Block Diagram

The following is the 85M-38XX-T module’s block diagram. The 85M-38XX-T uses an MCU processor that has

three communication interfaces: SPI, RS232, and USB. The MCU processor accesses the ADC and SRAM by

SPI, whereas the 85M-38XX-T module communicates with the modular head through RS-232 and USB

interfaces. The 85M-38XX-T has isolation protection up to 3K VDC or 2K Vrms.

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-30

Inputs and Outputs

Analog Inputs: 8 channels

Isolation:

Analog Inputs

Type:

Resolution:

I/O Mode:

Accuracy:

±0.1% FSR @ 25°C

±0.3% FSR @

Sampling Rate:

• All channels: 100 samples/sec

• Per channel: 12.5

Input Impedance:

Physical Characteristics

Wiring:

Connector:

Environmental Limits

Operating Temperature:

Power Requirements

Input Current:

MTBF (mean time between failure)

Time:

Standard:

Inputs and Outputs

Analog Inputs:

Isolation:

Analog Inputs

Type:

Resolution:

I/O Mode: 4 to 20 mA (wire off)

Historical Data Buffering:

Accuracy:

±0.1% FSR @ 25°C

±0.3% FSR @

Sampling Rate:

• All channels: 40k samples/sec

• Per

Input Impedance:

Physical Characteristics

Wiring:

Connector:

Environmental Limits

Operating Temperature:

Power Requirements

Input Current:

Specifications

The following are the 85M-38XX-T module’s product specifications.

85M-3800-T: 8 analog inputs, 4 to 20 mA Specifications

3K VDC or 2K Vrms

Differential

16 bits

4 to 20 mA (wire off)

-40 and 75°C

samples/sec

125 ohms (min.)

I/O cable, max. 16 AWG

Spring type terminal block

-40 to 75°C (-40 to 176°F)

318.2 mA @ 3.3 VDC

1,512,906 hrs.

Telcordia SR332

85M-3801-T: 8 analog inputs, 4 to 20 mA, 40 kHz Specifications

8 channels

3K VDC or 2K Vrms

Differential

16 bits

Up to 6 sec per channel

-40 and 75°C

channel: 5k samples/sec

125 ohms (min.)

I/O cable, max. 16 AWG

Spring type terminal block

378.8 mA @ 3.3 VDC

-40 to 75°C (-40 to 176°F)

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-31

MTBF (mean time between failure)

Time:

Standard:

Inputs and Outputs

Analog Inputs: 8 channels

Isolation:

Analog Inputs

Type:

Resolution:

I/O Mode:

Accuracy:

±0.1% FSR @ 25°C

±0.3% FSR @

Sampling Rate:

• All channels: 100 samples/sec

• Per channel: 12.5 samples/sec

Input Impedance:

Physical Characteristics

Wiring:

Connector:

Environmental Limits

Operating Temperature:

Power Requirements

Input Current:

MTBF (mean time between failure)

Time:

Standard:

Inputs and Outputs

Analog Inputs:

Isolation:

Analog Inputs

Type:

Resolution:

I/O Mode:

Historical Data Buffering:

Accuracy:

±0.1% FSR @ 25°C

±0.3% FSR @

Sampling Rate:

• All channels: 40k samples/sec

• Per channel: 5k samples/sec

Input Impedance:

Physical Characteristics

Wiring:

Connector:

Environmental Limits

Operating Temperature:

Power Requirements

Input Current:

1,410,655 hrs

Telcordia SR332

85M-3810-T: 8 analog inputs, 0 to 10 VDC Specifications

3K VDC or 2K Vrms

Differential

16 bits

0 to 10 VDC

-40 and 75°C

200 k-ohms (min.)

I/O cable, max. 16 AWG

Spring type terminal block

-40 to 75°C (-40 to 176°F)

315.2 mA @ 3.3 VDC

1,530,690 hrs.

Telcordia SR332

85M-3811-T: 8 analog inputs, 0 to 10 VDC, 40 kHz Specifications

8 channels

3K VDC or 2K Vrms

Differential

16 bits

0 to 10 VDC

Up to 6 sec per channel

-40 and 75°C

20 M-ohms (min.)

I/O cable, max. 16 AWG

Spring type terminal block

378.8 mA @ 3.3 VDC

-40 to 75°C (-40 to 176°F)

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-32

MTBF (mean time between failure)

Time:

Standard:

Off

Not connected

1,426,112 hrs.

Telcordia SR332

Pin Assignment

The following is the 85M-38XX-T module’s pin assignment.

Label Indication Color Action

Status Module status Green Module ready

Red Configuration failed

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-33

Wiring Guide

The following wiring guide for the 85M-38xx-T module.

Voltage:

Current:

4-wire

3-wire

2-wire

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-34

NOTE

Grounding the device through the earth/ground pin (

Normal Range

4 ≤AI ≤ 20.00 mA

S/W output raw data until FFFEh

Analog Input Data Format

The I/O analog inputs have a 16-bit, unipolar, and analog to digital (A/D) converter that measures input

voltages from 0–10 V and current from 4–20 mA (with Burnout). The following chart is the raw data

conversion table for current and voltage.

The voltage ranges from 0 to 10 V. The lowest voltage of 0 V represents raw data of 0, and the highest

voltage of 10 V represents raw data of 65535. When the raw voltage data is at 1, it represents 0.15 mV.

The current ranges from 0 to 20 mA. The lowest current of 0 mA represents a raw data value of 0. Users

can manually adjust the burnout value from 0 to 4 mA. All raw data below the burnout value will be 0. The

highest current of 20 mA represents raw data of 65535. Raw current data of 1 represents 0.3125 µA.

Burnout mode can indicate if the current analog input has burned out.

efer to the ioPAC Programmable Controller Software User’s Manual for the burnout mode settings.

The 4–20 mA burnout mode values are defined in the following diagram:

Users can define burnout values for selected ranges. When input values are in the burnout range, raw data

will register as 0000h to indicate analog input burnout. The definition of raw data is as follows:

Burnout Value (BO) 0.0 < BO < 4.0 User-defined (default: 2 mA)

Burnout State 0 ≤ AI < BO mA S/W output 0000h

Under Range BO ≤ AI < 4 mA S/W output raw data

Over Range XX > 20.00 mA S/W output FFFFh

) gives 6kV ESD protection.

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-35

Current

Data Current

0 0 mA

1 0.3125 µA

13107 4 mA

49152 15 mA

65534 20 mA

65535 > 20 mA

Voltage

Data Voltage

0 0 V

1 0.16 mV

16384 2.5 V

32768 5 V

65535 10 V

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-36

The 85M

communication port module, which supports

422,

The following table shows

the serial and protocol communication parameters

supported by the

ATTENTION

The

85M-5401-T: 4 serial ports (RS-232/422/485 3-in-1)

-5401-T module is a 3-in-1 DB-44 serial

RS-232, RS-

and RS485 communications.

85M-5401-T.

Parameter Supported Values

Baudrate 300, 600, 1200, 2400, 4800, 9600,

19200, 38400, 57600, 115200, 921600

bps

(Default: 9600 bps)

Mode RS-232/422/485 (Default: RS-232)

Duplex Full or Half duplex (Default: Full duplex)

Parity Odd, None or Even (Default: None)

Data Bits 7 or 8 Bits (Default: 8 Bits)

Stop Bits 1 Bit

ioPAC Programmable controller only supports up to 2 85M-5401-T modules.

View of the 85M-5401 front panel.

Block Diagram

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-37

Serial Communication

Interface:

Isolation:

Note: DB44 to 4

Serial Communication Parameters

Parity:

Data Bits:

Stop Bits:

Flow Control: RTS/CTS, XON/XOFF

Baudrate:

Serial Signals

Physical Characteristics

Connector:

Environmental Limits

Operating Temperature:

Power Requirements

Input Current:

MTBF (mean time between failure)

Time:

Standard:

The 85M

to 4

Specifications

The following are the 85M-5401-T module’s product specifications.

4 RS-232/422/485 ports, software selectable (DB44 male)

3K VDC or 2K Vrms

-port DB9 cable included in the package.

None, Even, Odd

7, 8

1, 2

300 bps to 921.6 Kbps

-232: TxD, RxD, RTS, CTS, DTR, DSR, DCD, GND

-422: Tx+, Tx-, Rx+, Rx-, GND

-485-4w: Tx+, Tx-, Rx+, Rx-, GND

-485-2w: Data+, Data-, GND

DB44 female

375.8 mA @ 3.3 VDC

596,611 hrs.

Telcordia SR332

Pin Assignment

-5401-T module’s pin assignment follows. The DB44

-port DB9 cable should be included in the package.

-40 to 75°C (-40 to 176°F)

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-38

Signal

DB44 Pin Assignments

DB44 (Female): RS-232

Pin Signal Pin Signal Pin Signal

1 TxD3 16 CTS3 31 DCD3

2 RxD3 17 DTR3 32 –

3 RTS3 18 DSR3 33 GND

4 – 19 – 34 –

5 TxD2 20 CTS2 35 DCD2

6 RxD2 21 DTR2 36 –

7 RTS2 22 DSR2 37 GND

8 – 23 – 38 –

9 TxD1 24 CTS1 39 DCD1

10 RxD1 25 DTR1 40 –

11 RTS1 26 DSR1 41 GND

12 – 27 – 42 DCD0

13 TxD0 28 CTS0 43 –

14 RxD0 29 DTR0 44 GND

15 RTS0 30 DSR0

DB44 (Female): RS-422/RS-485 (4-wire)

1 RxD3+(B) 16 – 31 TxD3-(A)

2 TxD3+(B) 17 RxD3-(A) 32 –

3 – 18 – 33 GND

4 – 19 – 34 –

5 RxD2+(B) 20 – 35 TxD2-(A)

6 TxD2+(B) 21 RxD2-(A) 36 –

7 – 22 – 37 GND

8 – 23 – 38 –

9 RxD1+(B) 24 – 39 TxD1-(A)

10 TxD1+(B) 25 RxD1-(A) 40 –

11 – 26 – 41 GND

12 – 27 – 42 TxD0-(A)

13 RxD0+(B) 28 – 43 –

14 TxD0+(B) 29 RxD0-(A) 44 GND

15 – 30 –

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-39

RS-232

RS-422/RS-485(4-wire)

RS-485 (2-wire)

DB44 (Female): RS-485 (2-wire)

Pin Signal Pin Signal Pin Signal

1 Data3+(B) 16 – 31 –

2 – 17 Data3-(A) 32 –

3 – 18 – 33 GND

4 – 19 – 34 –

5 Data2+(B) 20 – 35 –

6 – 21 Data2-(A) 36 –

7 – 22 – 37 GND

8 – 23 – 38 –

9 Data1+(B) 24 – 39 –

10 – 25 Data1-(A) 40 –

11 – 26 – 41 GND

12 – 27 – 42 –

13 Data0+(B) 28 – 43 –

14 – 29 Data0-(A) 44 GND

15 – 30 –

DB9 Pin Assignment

DB9 (Female): RS-232/RS-422/RS-485

1 DCD TxD-(A) –

2 RxD TxD+(B) –

3 TxD RxD+(A) Data+(B)

4 DTR RxD-(B) Data-(A)

5 GND GND GND

6 DSR – –

7 RTS – –

8 CTS – –

9 – – –

DIP Switch

DIP Switch ON OFF

1 1K Ohm Pull High Resistor 150K Ohm Pull High Resistor (default)

2 1K Ohm Pull Low Resistor 150K Ohm Pull High Resistor (default)

3 120 Ohm Terminal Resistor None (default)

4 Reserved Reserved (default)

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-40

Inputs and Outputs

RTD Inputs:

Isolation:

RTD Inputs

Input Type:

• PT50, PT100, PT200, PT500 (

• PT1000 (

• JPT100, JPT200, JPT500 (

• JPT1000 (

• NI100, NI200, NI500 (

• NI1000 (

• NI120 (

• Resistance

85M-6600-T: RTDs

The 85M-6600-T module provides 6-channel RTD which features high density I/O with a flexible topology

and hot-swappable functionality. This module is cost-effective solution for most industrial application.

Block Diagram

The following is the 85M-6600-T module’s block diagram. The 85M-6600-T uses an MCU processor that has

three communication interfaces: SPI, RS232, and USB. Whereas the 85M-6600-T module communicates

with the modular head through RS-232 and USB interfaces. The 85M-6600-T has isolation protection up to

3K VDC or 2K Vrms.

Specifications

6 channels

3K VDC or 2K Vrms

-200 to 850°C)

-200 to 350°C)

-200 to 640°C)

-200 to 350°C)

-60 to 250°C)

-60 to 150°C)

-80 to 260°C)

of 310, 620, 1250, and 2200

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-41

Sampling Rate (single channel):

• All channels: 12 samples/sec

• Per channel: 2 samples/sec

Resolution:

Accuracy:

Input Impedance:

Physical Characteristics

Wiring:

Connector:

Environmental Limits

Operating Temperature:

Power Requirements

Input Current: 201.5 mA @ 3.3 VDC

MTBF (mean time between failure)

Time:

Standard:

0.1°C or 0.1 ohm

±0.1% FSR @ 25°C ±0.3% FSR @ -40 and 75°C

625 kohms (min.)

I/O cable, max. 16 AWG

Spring type terminal block

-40 to 75°C (-40 to 176°F)

571,446 hrs.

Telcordia SR332

Pin Assignment

The following is the 85M-6600-T module’s pin assignment.

Label Indication Color Action

Status Module status Green Module ready

Red Configuration failed

Off Not connected

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-42

Wiring Guide

The following wiring guide is for the 85M-6600-T module.

3-wire

2 wire

85M-6810-T: 8 TCs

The 85M-6810-T module provides 8-channel TC which features high density I/O with a flexible topology and

hot-swappable functionality. This module is cost-effective solution for most industrial application.

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-43

Inputs and Outputs

Analog Inputs:

Isolation:

Thermocouple Inputs

Sensor Type:

1600°C), S (

Millivolt Type:

• Mode: ±78.126 mV, ±39.062 mV, ±19.532 mV

• Fault

Sampling Rate (single channel):

• All channels: 12 samples/sec

• Per channel: 1.5 samples/sec

Resolution:

Accuracy:

Physical Characteristics

Wiring:

Connector:

Block Diagram

The following is the 85M-6810-T module’s block diagram. The 85M-6810-T uses an MCU processor that has

three communication interfaces: SPI, RS-232, and USB. Whereas the 85M-6810-T module communicates

with the modular head through RS-232 and USB interfaces. The 85M-6810-T has isolation protection up to

3K VDC or 2K Vrms.

Specifications

3K VDC or 2K Vrms

J (0 to 750°C), K (-200 to 1250°C), T (-200 to 350°C), E (-200 to 900°C), R (-50 to

-50 to 1760°C), B (600 to 1700°C), N (-200 to 1300°C)

and over-voltage protection: -35 to +35 VDC (power off); -25 to +30 VDC (power on)

16 bits

±0.1% FSR @ 25°C ±0.3% FSR @ -40 and 75°C

put Impedance: 1 Mohms (min.)

I/O cable, max. 16 AWG

Spring type terminal block

8 channels

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-44

Environmental Limits

Operating Temperature:

Power Requirements

Input Current:

MTBF (mean time between failure)

Time:

Standard:

-40 to 75°C (-40 to 176°F)

175.5 mA @ 3.3 VDC

2,324,891 hrs.

Telcordia SR332

Pin Assignment

The following is the 85M-6810-T module’s pin assignment.

Label Indication Color Action

Status Module status Green Module ready

Red Configuration failed

Off Not connected

ioPAC 8600 Hardware 86M/85M Module Hardware Introduction

4-45

NOTE

Grounding the device through the earth/ground pin (

Wiring Guide

The following wiring guide is for the 85M-6810-T module.

Voltage

Thermocouple

) gives 6 kV ESD protection.

Moxa 8600 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1. Introduction

Overview

Package Checklist

ioPAC 8600 CPU

ioPAC 8600 Power

ioPAC 8600 Backplane

86M Modules

Optional Accessories (can be purchased separately)

Appearance and Dimensions

Appearance

ioPAC 8600 CPU Module

ioPAC 8600 Power Module

Dimensions

ioPAC 8600 with 5 Slots

ioPAC 8600 with 9 Slots

ioPAC 8600 with 12 Slots

System Module Selection Guide

System Module Hardware Specifications

CPU10 System Module

CPU30 System Module

Common Specifications

2. Installation

Basic Installation

Wall-Mounting Kit Installation Procedure

Module Installation Procedure (Power-Off)

Module Installation Procedure (Power-On)

Configuring the Power

Powering on the ioPAC Controller

Installing a microSD Card

ioPAC 8600 LED Indicators

System LEDs

PWR (Power LED)

RDY (Ready LED)

C/C++ Version LEDs: LED1 and LED2

IEC 61131-3 Compliant LEDs: R/S and ERR

Communication LEDs

LAN1 and LAN2

The Rotary Switch

IEC 61131-3 Models

C/C++ Models

Reset Button: Factory Reset Process

Connecting to the Network

Ethernet Jumper Settings

Ethernet Communication

RJ45 Ethernet Connector

RJ45 Connector Pin Assignment

M12 Ethernet Connector

M12 Ethernet Connector Pin Assignments

M12 (4-pin, M) to M12 (4-pin, M) Cross-Over Cable Wiring

M12 (4-pin, M) to M12 (4-pin, M) Straight-Through Cable Wiring

M12 (4-pin, M) to RJ45 (8-pin) Cross-Over Cable Wiring

M12 (4-pin, M) to RJ45 (8-pin) Straight-Through Cable Wiring

Serial Connectivity

Serial Console (Debug Port)

Console Port for the ioPAC Series

3. The RTUxpress Utility

RTUxpress Introduction

Quick Start

New Project

Open Project

Help

Exit

User Interface

Menu Bar

File:

Tools:

Options:

Help:

Tool Bar

Device and Service Configuration

Settings Page

Log Message Window

4. 86M/85M Module Hardware Introduction

I/O and Communication Module Descriptions

Common Specifications

Module Specifications