ioPAC 8600 Hardware User’s Manual
Version 1.2, April 2019
www.moxa.com/product
© 2019 Moxa Inc. All rights reserved.
ioPAC 8600 Hardware User’s Manual
Moxa China (Shanghai office)
Fax: +49-89-3 70 03 99-99
The software described in this manual is furnished under a license agreement and may be used only in accordance
with the terms of that agreement.
Copyright Notice
© 2019 Moxa Inc. All rights reserved.
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The MOXA logo is a registered trademark of Moxa Inc.
All other trademarks or registered marks in this manual belong to their respective manufacturers.
Disclaimer
Information in this document is subject to change without notice and does not represent a commitment on the part of
Moxa.
Moxa provides this document as is, without warranty of any kind, either expressed or implied, including, but not
limited to, its particular purpose. Moxa reserves the right to make improvements and/or changes to this manual, or to
the products and/or the programs described in this manual, at any time.
Information provided in this manual is intended to be accurate and reliable. However, Moxa assumes no responsibility
for its use, or for any infringements on the rights of third parties that may result from its use.
This product might include unintentional technical or typographical errors. Changes are periodically made to the
information herein to correct such errors, and these changes are incorporated into new editions of the publication.
Technical Support Contact Information
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Table of Contents
1. Introduction ...................................................................................................................................... 1-1
Overview ........................................................................................................................................... 1-2
Package Checklist ............................................................................................................................... 1-2
Appearance and Dimensions ................................................................................................................ 1-3
Appearance ................................................................................................................................ 1-3
Dimensions................................................................................................................................. 1-4
System Module Selection Guide ............................................................................................................ 1-5
System Module Hardware Specifications ................................................................................................ 1-6
CPU10 System Module ................................................................................................................. 1-6
CPU30 System Module ................................................................................................................. 1-7
Common Specifications ................................................................................................................ 1-8
2. Installation ....................................................................................................................................... 2-1
Basic Installation ................................................................................................................................ 2-2
Wall-Mounting Kit Installation Procedure ........................................................................................ 2-2
Module Installation Procedure (Power-Off) ...................................................................................... 2-3
Module Installation Procedure (Power-On) ...................................................................................... 2-3
Configuring the Power ......................................................................................................................... 2-4
Powering on the ioPAC Controller .................................................................................................. 2-4
Installing a microSD Card .................................................................................................................... 2-4
ioPAC 8600 LED Indicators ................................................................................................................... 2-5
System LEDs .............................................................................................................................. 2-7
C/C++ Version LEDs: LED1 and LED2 ............................................................................................ 2-7
IEC 61131-3 Compliant LEDs: R/S and ERR .................................................................................... 2-7
Communication LEDs ................................................................................................................... 2-8
The Rotary Switch .............................................................................................................................. 2-8
IEC 61131-3 Models .................................................................................................................... 2-8
C/C++ Models ............................................................................................................................ 2-9
Reset Button: Factory Reset Process ..................................................................................................... 2-9
Connecting to the Network ................................................................................................................. 2-10
Ethernet Jumper Settings ........................................................................................................... 2-10
Ethernet Communication ............................................................................................................ 2-10
Serial Connectivity ............................................................................................................................ 2-13
Serial Console (Debug Port) ........................................................................................................ 2-13
3. The RTUxpress Utility ........................................................................................................................ 3-1
RTUxpress Introduction ....................................................................................................................... 3-2
Quick Start ................................................................................................................................. 3-3
User Interface ............................................................................................................................. 3-6
Device and Service Configuration ........................................................................................................ 3-16
Settings Page ........................................................................................................................... 3-16
Log Message Window ................................................................................................................. 3-16
4. 86M/85M Module Hardware Introduction ......................................................................................... 4-1
I/O and Communication Module Descriptions .......................................................................................... 4-2
Common Specifications ....................................................................................................................... 4-2
Module Specifications .......................................................................................................................... 4-3
86M-1620D-T: 16 DIs, sink, 24 to 110 VDC, channel LED................................................................. 4-3
86M-1832D-T: 8 DIs, sink/source, 24 VDC, ch-to-ch isolation, channel LED ........................................ 4-5
86M-2604D-T: 6 relays, form A (N.O.), channel LED ........................................................................ 4-8
86M-2821D-T: 8 DOs, source, 24 to 110 VDC, channel LED ............................................................ 4-12
86M-2830D-T: 8 DOs, sink, 24 VDC, ch-to-ch isolation, channel LED ............................................... 4-14
86M-4420-T: 4 AOs, 0 to 10 V, -10 to 10 V, 0 to 20 mA, or 4 to 20 mA ........................................... 4-17
86M-5212U-T: 2-port 2-wire Ethernet switch ................................................................................ 4-19
86M-5250-T: 2 CAN ports, channel LED ....................................................................................... 4-21
85M-1602-T: 16 DIs, sink/source, 24 VDC, dry contact .................................................................. 4-23
85M-2600-T: 16 DOs, sink, 24 VDC ............................................................................................. 4-26
85M-38XX-T: 8 AIs .................................................................................................................... 4-29
85M-5401-T: 4 serial ports (RS-232/422/485 3-in-1) .................................................................... 4-36
85M-6600-T: RTDs .................................................................................................................... 4-40
85M-6810-T: 8 TCs ................................................................................................................... 4-42
1
1. Introduction
The following topics are covered in this chapter:
Overview
Package Checklist
Appearance and Dimensions
Appearance
Dimensions
System Module Selection Guide
System Module Hardware Specifications
CPU10 System Module
CPU30 System Module
Common Specifications
ioPAC 8600 Hardware Introduction
Overview
The ioPAC 8600 modular programmable controller supports a modular CPU, power, backplane, and I/Os,
giving users greater flexibility for selecting CPU, power, backplane, and I/O modules for different
applications. The controllers have 5, 9, or 12 I/O slots and support both 85M series and 86M series
modules. The ioPAC 8600 supports C/C++ and IEC 61131-3 programming capability, rail-level surge and
ESD protection, a -40 to 75°C operating temperature range, anti-vibration, hot-swappability of modules, as
well as two 10/100 Mbps Ethernet ports with two MACs (Port Trunking ready) or Ethernet bypass function
with one MAC. With Moxa’s MX-AOPC UA Suite, the ioPAC 8600 series provides a comprehensive solution for
data acquisition and control applications in harsh environments.
Package Checklist
ioPAC 8600 CPU
• ioPAC 8600 CPU module
• Serial console cable (C/C++ models only)
• Documentation and software CD
ioPAC 8600 Power
• ioPAC 8600 power module
ioPAC 8600 Backplane
• ioPAC 8600 backplane module
86M Modules
• 86M module
Optional Accessories (can be purchased separately)
• WK-75: Wall Mounting kit
• CBL-M12D(MM4P)/RJ45-100 IP67: M12 to RJ45 cable
• CBL-RJ458P-100: 8-pin RJ45 CAT5 Ethernet cable, 100 cm
• CBL-F9DPF1x4-BK-100: Serial console cable
• CBL-M44M9x4-50: DB44 to 4-port DB9 female serial cable
• 85M-BKTES: Empty slot cover for ioPAC 85xx and 86xx modules (3 pcs per package)
ioPAC 8600 Hardware Introduction
Appearance and Dimensions
Appearance
ioPAC 8600 CPU Module
The following figures show the ioPAC 8600 CPU module. There are two types of CPU module. The ioPAC
8600-CPU10 is a standard CPU module with a 32-bit ARM9 192 MHz CPU. The ioPAC 8600-CPU30 is a more
powerful CPU module with a 32-bit Cortex-A8 1 GHz CPU. The two modules have both RJ45 and M12 LAN
connectors.
ioPAC 8600 Hardware Introduction
ioPAC 8600 Power Module
The following figure shows the ioPAC 8600 power module. Users can choose between a 15 W version or a 30
W version.
Dimensions
ioPAC 8600 with 5 Slots
ioPAC 8600 Hardware Introduction
ioPAC 8600-CPU10-RJ45-C-T
Conformal coating available on request.
ioPAC 8600 with 9 Slots
ioPAC 8600 with 12 Slots
System Module Selection Guide
Model Name Description
ioPAC 8600-CPU30-M12-C-T 1 GHz CPU, C/C++, M12
ioPAC 8600-CPU30-M12-IEC-T 1 GHz CPU, IEC 61131-3, M12
ioPAC 8600-CPU30-RJ45-C-T 1 GHz CPU, C/C++, RJ45
ioPAC 8600-CPU30-RJ45-IEC-T 1 GHz CPU, IEC 61131-3, RJ45
ioPAC 8600-CPU10-M12-C-T CPU, C/C++, M12
ioPAC 8600-CPU10-M12-IEC-T CPU, IEC 61131-3, M12
ioPAC 8600-CPU10-RJ45-IEC-T CPU, IEC 61131-3, RJ45
ioPAC 8600-PW10-15W-T 15 W PWR, 24-110 VDC
ioPAC 8600-PW10-30W-T 30 W PWR, 24-110 VDC
ioPAC 8600-BM005-T 5-slot backplane
ioPAC 8600-BM009-T 9-slot backplane
ioPAC 8600-BM012-T 12-slot backplane
ioPAC 8600 Hardware Introduction
(retains charge for 7 days)
Note: For units operating in extreme temperatures, industrial
Automation Languages: C/C++ or IEC 61131-3
MTBF (mean time between failures)
System Module Hardware Specifications
CPU10 System Module
32-bit ARM9 192 MHz CPU
Linux
Real-time clock with super capacitor
512 MB DDR3(L)
32 MB (10 MB reserved for user)
128 KB
Up to 32 GB (SDHC compatible)
-grade, wide-temperature microSD cards are
Switch: 0 to 9
Reset to factory defaults
2 x 10/100 Mbps, Ethernet bypass or 2 MACs (IPs), jumper selectable, RJ45 or M12
1.5 kV magnetic isolation
Modbus TCP/RTU (master/slave), SNMPv1, SNMPv2c, SNMPv3, TCP/IP, UDP, DHCP, BOOTP,
200 mA @ 24 VDC
1,032,466 hrs
Telcordia SR332
-40 to 75°C (-40 to 176°F)
ioPAC 8600 Hardware Introduction
(retains charge for 7 days)
microSD™ Slot: Up to 32 GB (SDHC 2.0 compatible)
Note: For units operating in extreme temperatures, industrial
MTBF (mean time between failures)
CPU30 System Module
32-bit Cortex-A8 1 GHz CPU
Real-time Linux (PREEMPT_RT)
Real-time clock with super capacitor
512 MB DDR3(L)
4 GB (1.7 GB reserved for user)
-NVRAM: 128 KB
-grade, wide-temperature microSD cards are
0 to 9
Reset to factory defaults
2 x 10/100 Mbps, Ethernet bypass or 2 MACs (IPs), jumper selectable, RJ45 or M12
1.5 kV magnetic isolation
C/C++ or IEC 61131-3
Modbus TCP/RTU (master/slave), SNMPv1, SNMPv2c, SNMPv3, TCP/IP, UDP, DHCP, BOOTP,
223 mA @ 24 VDC
1,358,656 hrs
Telcordia SR332
-40 to 75°C (-40 to 176°F)
ioPAC 8600 Hardware Introduction
Weight (system only):
• 5
*This product is suitable
more detailed statement, click here: www.moxa.com/doc/specs/EN_50155_Compliance.pdf
Common Specifications
24 to 110 VDC (16.8 to 154 VDC)
Aluminum
-slot version: 205.65 x 133.35 x 100 mm (8.1 x 5.25 x 3.94 in)
-slot version: 324.8 x 133.35 x 100 mm (12.79 x 5.25 x 3.94 in)
-slot version: 401 x 132.2 x 100 mm (15.79 x 5.2 x 3.94 in)
-slot version: 2560 g (5.64 lb)
-slot version: 3690 g (8.14 lb)
-slot version: 3090 g (6.81 lb)
Wall-mounting kit
Environmental Limits
Operating Temperature: -40 to 75°C (-40 to 176°F)
Storage Temperature: -40 to 85°C (-40 to 185°F)
Ambient Relative Humidity: 5 to 95% (non-condensing)
Shock: IEC 60068-2-27
Vibration: IEC 60068-2-6
Altitude: Up to 2000 m
Note: Please contact Moxa if you require products guaranteed to function properly at higher altitudes.
Standa
Safety: UL 508
EMC: EN 55032/24
EMI: FCC Part 15 Subpart B Class A, CISPR 32
EMS:
IEC 61000-4-2 ESD: Contact: 6 kV; Air: 8 kV
IEC 61000-4-3 RS:
80 MHz to 1000 MHz: 20 V/m
14
20
51
P
S
rds and Certifications
00 MHz to 2000 MHz: 10 V/m
00 MHz to 2700 MHz: 5 V/m
00 MHz to 6000 MHz: 3 V/m
-4-4 EFT: Power: 1 kV; Signal: 0.5 kV
-4-5 Surge:
ower: 2 kV (L-PE), 1 kV (L-L)
ignal: 2 kV (L-PE), 1 kV (L-L)
-4-6 CS: 10 V IEC 61000-4-8 PFMF: 100 A/m
EN 50155*, EN 50121-4
for rolling stock railway applications, as defined by the EN 50155 standard. For a
5 years
See www.moxa.com/warranty
2
2. Installation
This chapter includes instructions on how to install the ioPAC 8600.
The following topics are covered in this chapter:
Basic Installation
Wall-Mounting Kit Installation Procedure
Module Installation Procedure (Power-Off)
Module Installation Procedure (Power-On)
Configuring the Power
Powering on the ioPAC Controller
Installing a microSD Card
ioPAC 8600 LED Indicators
System LEDs
C/C++ Version LEDs: LED1 and LED2
IEC 61131-3 Compliant LEDs: R/S and ERR
Communication LEDs
The Rotary Switch
IEC 61131-3 Models
C/C++ Models
Reset Button: Factory Reset Process
Connecting to the Network
Ethernet Jumper Settings
Ethernet Communication
Serial Connectivity
Serial Console (Debug Port)
ioPAC 8600 Hardware Installation
Basic Installation
To ensure proper cooling, when installing the ioPAC 8600, make sure there is at least 5 cm of space
between the ioPAC and items (other devices, walls, etc.), located next to the ioPAC.
Wall-Mounting Kit Installation Procedure
The wall-mounting kit is an inbox accessory for the ioPAC 8600 backplane module.
STEP 1: Screw the Wall Mounting Kit to the back of the ioPAC 8600, as shown below:
STEP 2: Use screws to fix the wall mounting kit to a wall.
ioPAC 8600 Hardware Installation
PCB should align with the edge of the frame. Push the module into
the slot and make s
ATTENTION
While the system is running, you may remove a module and then reinstall a module that is the same model
as the module that was removed. If you install a module that is not the same model as the module that was
removed,
ATTENTION
When the system is powered on, do not install more than one module at a time. If you need to install
multiple modules, wait until the most recently installed module’s LED turns GREEN before installing the next
module.
Module Installation Procedure (Power-Off)
Moxa’s ioPAC 8600 controllers come with 5, 9, or 12 slots for 85M/86M-series modules. Use the following
procedure to install modules when your system is powered off.
Install the module into the ioPAC 8600 system. The module’s
ure the module is plugged into the backplane.
Step2: Fasten the two screws using 3.5±0.5 kg of torque.
Module Installation Procedure (Power-On)
All 86M/85M modules are hot-swappable when inserted in the ioPAC 8600, which means that you can safely
install, remove, and replace modules while the system is powered on. When a module is removed or
installed when the system is powered on, the ioPAC 8600 system stops processing and registers the newly
installed or recently removed module, and scans for a configuration change. There is no disruption to
normal operation during module insertion or removal.
After installing a new module, it could take about ten seconds for the system to recognize and activate the
module, at which point the module’s LED will turn green.
the system will not recognize the module without reconfiguring the system.
ioPAC 8600 Hardware Installation
compliant with EN 50155 at 24 VDC. Input power is applied to the positive (
Configuring the Power
Powering on the ioPAC Controller
8600 controller can receive power from a 24 to 110 VDC power source, and is
V1+ and V2+
V1- and V2-) terminals on the connector.
When the input voltage is below the minimum recommended voltage the ioPAC will
turn off.
The ioPAC 8600 has reverse protection and power input over-voltage protection,
allowing it to resist a maximum voltage of 154 V, and the ioPAC’s power input over-
current fuse protection specification is 4 A.
After connecting the Moxa ioPAC controller to the power supply, it will take about 30 to 60 seconds for the
operating system to boot up. The green Ready LED will illuminate continuously until the operating system is
ready.
Installing a microSD Card
The ioPAC is equipped with one slot for a microSD card. The card reader slot is located inside the ioPAC CPU
module, so you will need to unscrew and remove the card cover to install your microSD card. When
inserting a microSD card, remember to keep the front edge of the card facing down.
Follow these steps to remove or install a microSD card:
1. Remove the screw holding the card cover in place.
ioPAC 8600 Hardware Installation
2. (a) Insert the microSD card into the microSD card slot, or
(b) Remove the microSD card from the microSD card slot.
3. Fasten back the screw holding the card cover in place.
ioPAC 8600 LED Indicators
There are 6 LEDs on the ioPAC 8600 CPU module.
ioPAC 8600 C/C++ Version
ioPAC 8600 Hardware Installation
Category Label Usage Description
System PWR CPU power On: Power On
Off: Power Off
RDY System Ready
(Kernel)
firmware
upgrade mode
(rotary switch
C/C++ version LED1, LED2 User-defined User-defined
Communication LAN1, LAN2 Ethernet
communication
ioPAC 8600 IEC Version
Green: System Ready
Green Blinking: System Booting-up (10s after booting up)
Red: System Error or Factory Default Executing
Red Blinking: Factory Default Triggering
Green: firmware upgrade success
Green Blinking: the firmware is upgrading
Red Blinking: firmware upgrade error
Green: 100Mb
Amber: 10Mb
Blinking: data transmitting
Off: disconnected
ioPAC 8600 Hardware Installation
Category Label Usage Description
System PWR CPU power On: Power On
Off: Power Off
RDY System Ready
(Kernel)
firmware
upgrade mode
(rotary switch
mode 9)
IEC version R/S Run/Stop Mode Green: The CPU is running
ERR Error Red: System, I/O, or Service error
Communication LAN1, LAN2 Ethernet
communication
Green: System Ready
Green Blinking: System Booting up (10s after booting
up)
Red: System Error or Factory Default Executing
Red Blinking: Factory Default Triggering
Green: firmware upgrade success
Green Blinking: the firmware is upgrading
Red Blinking: firmware upgrade error
OFF: The CPU is idle and can be programmed
OFF: No error (auto update if error fixes)
Green: 100Mb
Amber: 10Mb
Blinking: data transmitting
Off: disconnected
System LEDs
PWR (Power LED)
The Power (PWR) LED indicates the status of the system power. When the system is on, this LED will turn
green, and when the system power is off this LED will be off.
RDY (Ready LED)
The Ready (RDY) LED indicates the status of the system’s kernel. When the LED is green the system kernel
is ready. When the LED is green and blinking, the system’s kernel is booting-up. When the Ready (RDY) LED
is red, there is either a system error or the system is being reset to factory defaults. When the Ready LED is
red and blinking, the device’s factory default mode has been triggered.
The Ready (RDY) LED is also used in firmware upgrade mode (rotary switch mode 9). When the switch is
changed to mode 9 and then powered on, the ioPAC will enter firmware upgrade mode. In this mode, you
can save the FWR file to the SD card with specific name and path, the firmware upgrade process will be
executed automatically. When the RDY LED is blinking green, the firmware is upgrading. After the RDY LED
changes to steady green, the firmware upgrade process is finished and you can set the rotary switch to “0”
and power cycle. If the RDY LED changes to red, the firmware upgrade failed. In this case, check to make
sure the file name and path are correct.
C/C++ Version LEDs: LED1 and LED2
The ioPAC controller allows the user to configure these two LEDs (through the software interface). Refer to
the C/C++ Sample Code Programming Guide for ioPAC Programmable Controllers for details.
IEC 61131-3 Compliant LEDs: R/S and ERR
The ioPAC controller supports IEC 61131-3 compliant Run/Stop and Error (ERR) LEDs for ISaGRAF-specific
notifications. These LEDs are not user configurable.
ioPAC 8600 Hardware Installation
Communication LEDs
LAN1 and LAN2
The ioPAC controller comes with two Ethernet ports, with the LAN1 and LAN2 LEDs used to represent the
status of the two connections. When the LED is green, data is transmitting at 100 Mbps. When the LED is
amber, data is transmitting at 10 Mbps. When the LED is blinking, data is being transmitted. When the LED
is off, there is no Ethernet connection, or the Ethernet connection has been disconnected.
The Rotary Switch
The rotary switch functions differently depending on your ioPAC programming language model.
IEC 61131-3 Models
IEC Version
Rotary Switch Position Mode of Operation Description
0 RUN mode RUN mode is the default operation mode. Use this
mode for most tasks and configurations. The CPU
will run automatically in this mode (this function
should be enabled in RTUxpress).
1 STOP mode Stop the CPU (this function should be enabled in
2 to 8 Reserved
9 Firmware upgrade mode
(only available when
booting up)
Use this mode to update the firmware from the SD
card.
1. Save the firmware file in the root folder of the
microSD card. The filename must be rtu.hfm.
2. Stop the ioPAC and insert the SD card.
3. Turn the rotary switch to position 9. While
booting up the ioPAC:
a. Hold in the reset button to erase all settings
and configurations and upgrade the firmware.
b. Do not hold in the reset button to upgrade
the firmware and retain the current
configuration.
4. When the upgrade is complete, turn the rotary
switch to 0 and reboot the ioPAC.
Note: The microSD card should be FAT32 format.
ioPAC 8600 Hardware Installation
Do NOT power off, operate, or connect any devices when the
function is only activated when the system is booting up.
C/C++ Models
C Version
Rotary Switch Position Mode of Operation Description
0 to 4 Reserved
9 Firmware upgrade mode
(only available when
booting up)
Use this mode to update the firmware from the SD
card.
1. Save the firmware file in the root folder of the
microSD card. The filename must be rtu.hfm.
2. Stop the ioPAC and insert the SD card.
3. Turn the rotary switch to position 9. While
booting up the ioPAC:
a. Hold in the reset button to erase all settings
and configurations and upgrade the firmware.
b. Do not hold in the reset button to upgrade
the firmware and retain the current
configuration.
4. When the upgrade is complete, turn the rotary
switch to 0 and reboot the ioPAC.
Note: The microSD card should be FAT32 format.
Reset Button: Factory Reset Process
Use the following procedure to reset the ioPAC to the factory defaults. Note that when you reset the ioPAC,
all of your tag definitions, software programs, and files will be deleted, and the service and runtime engine
will be restarted.
1. When the system is booting up and the RDY LED is blinking GREEN, hold the reset button.
2. Continue to hold the reset button until the “RDY” LED turns a solid RED, and then release the reset
button. It will take around 90 seconds to complete the factory reset process.
3. When the “RDY” LED starts blinking GREEN (indicating that the kernel is rebooting), the factory reset is
completed.
RDY LED is a solid red. The factory reset
ioPAC 8600 Hardware Installation
Connecting to the Network
Ethernet Jumper Settings
The ioPAC 8600 CPU module supports two Ethernet modes: one MAC or two MACs. The mode is configured
by jumper.
To use the two MAC mode, do not use jumpers, as shown in the following figure.
When the jumper is configured for one MAC mode, the ioPAC 8600 programmable controller will support the
Ethernet Bypass function. In this case, you can connect the ioPAC 8600 using a daisy-chain architecture.
To use the one MAC mode, use jumpers, as shown in the following figure.
Ethernet Communication
Connections to the LAN port are made through an RJ45 or M12 connector on the module. The wiring and pin
connections for these connectors are described in separate sections below.
TCP/IP Settings: Dual Speed Functionality: The ioPAC 8600’s Ethernet ports auto negotiate with the
connected devices and then use the fastest data transmission rate supported by both devices. The following
table shows the TCP/IP parameters supported by the LAN port. Default values are set when a Factory Reset
is performed on the controller.
LAN Port 1 LAN Port 2
IP Address Default: 192.168.127.254 IP Address Default: 192.168.126.254
Subnet Mask Default: 255.255.255.0 Subnet Mask Default: 255.255.255.0
Gateway Default: 0.0.0.0 Gateway Default: 0.0.0.0
IP Address is the IP address of the controller.
Subnet Mask determines the subnet on which the controller is located.
Gateway determines how your controller communicates with devices outside its subnet. Enter the IP
address of the gateway.
The IP address, subnet mask, and gateway are static; contact your network administrator to obtain these
addresses for the controller.
ioPAC 8600 Hardware Installation
RJ45 Ethernet Connector
The ideal maximum cable length of a 10/100BaseT connection is 100 m (350 feet), but the actual limit could
be longer or shorter depending on the amount of electrical noise in the environment. To minimize the
amount of noise, Ethernet cables should not run parallel to power cables or other types of cables that
generate electrical noise.
The following diagram and table shows the pin connections for the RJ45 Ethernet connector:
RJ45 Connector Pin Assignment
Contact Media Direct Interface Signal
1 Tx + (transmit)
2 Tx - (transmit)
3 Rx + (receive)
4 Not used
5 Not used
6 Rx - (receive)
7 Not used
8 Not used
M12 Ethernet Connector
The ioPAC 8600 has two 10/100BaseT(X) Ethernet ports that use 4-pin shielded M12 connectors with D
coding. The 10/100T(X) ports located on the front panel of ioPAC 8600 are used to connect to Ethernet-
enabled devices. Most users configure these ports for Auto MDI/MDI-X mode, in which case the port’s
pinouts are adjusted automatically depending on the type of Ethernet cable used (straight-through or cross-
over), and the type of device (NIC-type or HUB/Switch-type) connected to the port.
• The Auto MDI/MDI-X function (M12 connector) allows users to connect the ioPAC 8600’s
10/100BaseTX ports to any kind of Ethernet device, without needing to pay attention to the type of
Ethernet cable being used for the connection. This means that you can use either a straight-through
cable or cross-over cable to connect the ioPAC 8600 to Ethernet devices.
The following diagram and table shows the pin connections for the M12 Ethernet connector:
M12 Ethernet Connector Pin Assignments
Pin Connection
1 Tx+
2 Rx+
3 Tx-
In what follows, we give pinouts for both MDI (NIC-type) ports and MDI-X (HUB/Switch-type) ports. We also
give cable wiring diagrams for straight-through and cross-over Ethernet cables.
4 Rx-
ioPAC 8600 Hardware Installation
ATTENTION
Configuring the two LAN ports on the same ioPAC
(e.g., 192.168.1.1 and 192.168.1.2) is not recommended.
M12 (4-pin, M) to M12 (4-pin, M) Cross-Over Cable Wiring
M12 (4-pin, M) to M12 (4-pin, M) Straight-Through Cable Wiring
M12 (4-pin, M) to RJ45 (8-pin) Cross-Over Cable Wiring
M12 (4-pin, M) to RJ45 (8-pin) Straight-Through Cable Wiring
programmable controller to the same network domain
ioPAC 8600 Hardware Installation
Pin Assignment for the Serial Console Port
Serial Console Default Settings
Serial Connectivity
Serial Console (Debug Port)
The serial console gives users a convenient way of connecting to the programmable controllers. This method
is particularly useful when using the computer for the first time. The serial console is also effective for
connecting the Moxa programmable controllers when you do not know target network settings and IP
addresses.
Step 1: To use the serial console, remove the microSD cover.
Console Port for the ioPAC Series
Step 2: Attach the 4-pin serial console cable to the console port. The following diagram shows the 4-pin
serial connector and pin connections.
Pin Definition
1 TxD
2 RxD
3 NC
We recommend using Moxa PComm Terminal Emulator to connect to the serial console. The following steps
describe how to connect the console.
1. Download Moxa PComm Lite from the Moxa website (www.moxa.com
folder on the Documentation and Software CD: Software\utility\PComm\.
2. Install Moxa PComm Lite to the host Windows PC.
3. Run PComm Lite Terminal Emulator from Start Programs PComm Lite Ver 1.x Terminal
Emulator.
4. Click Profile Open.
4 GND
Parameter Value
Baudrate 115200 bps
Parity None
Data bits 8
Stop bits 1
Terminal VT100
) or copy it from the following
ioPAC 8600 Hardware Installation
5. Specify which COM port is connecting to the Moxa controller, and then use the following configuration
settings: 115200, 8, none, 1.
6. Click on the Terminal tab and configure the Terminal Type to VT100. Click OK to proceed.
7. The serial console will be displayed on the terminal screen.
3
3. The RTUxpress Utility
In this chapter, we introduce Moxa’s RTUxpress Utility. The ioPAC Series can be managed and configured
over an Ethernet using RTUxpress, which provides easy access to all status information and ready-to-run
service settings.
The following topics are covered in this chapter:
RTUxpress Introduction
Quick Start
User Interface
Device and Service Configuration
Settings Page
Log Message Window