Moxa 4530-LX-T, 4530-LX User Manual

ioThinx 4530 Series Hardware User’s

Manual

Version 1.0, March 2019

www.moxa.com/product

© 2019 Moxa Inc. All rights reserved.

ioThinx 4530 Series Hardware User’s

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Manual

The software described in this manual is furnished under a license agreement and may be used only in accordance

with the terms of that agreement.

Copyright Notice

© 2019 Moxa Inc. All rights reserved.

Trademarks

The MOXA logo is a registered trademark of Moxa Inc.

All other trademarks or registered marks in this manual belong to their respective manufacturers.

Disclaimer

Information in this document is subject to change without notice and does not represent a commitment on the part of

Moxa.

Moxa provides this document as is, without warranty of any kind, either expressed or implied, including, but not

limited to, its particular purpose. Moxa reserves the right to make improvements and/or changes to this manual, or to

the products and/or the programs described in this manual, at any time.

Information provided in this manual is intended to be accurate and reliable. However, Moxa assumes no responsibility

for its use, or for any infringements on the rights of third parties that may result from its use.

This product might include unintentional technical or typographical errors. Changes are periodically made to the

information herein to correct such errors, and these changes are incorporated into new editions of the publication.

Technical Support Contact Information

www.moxa.com/support

-free: 1-888-669-2872

[phone]

[phone]

[phone]

[phone]

[phone]

[phone]

-free: 800-820-5036

[phone]

[phone]

[phone]

-Pacific

[phone]

Safety Symbols

DANGER

Indicates a high

injury.

WARNING

Indicates a moderate

CAUTION

Indicates a low

injury.

NOTE

Indicates a potential malfunction which, if not avoided, will not result in damage to property.

INFORMATION

This information is important for preventing errors.

-risk, imminently hazardous situation which, if not avoided, will result in death or serious

risk, which, if not avoided can cause a potentially hazardous situation.

-risk, potentially hazardous situation which, if not avoided, may result in minor or moderate

Table of Contents

1. Preface .............................................................................................................................................. 1-1

Revision History ................................................................................................................................. 1-2

Relevant Models ................................................................................................................................. 1-2

Package Contents ............................................................................................................................... 1-2

Usage Scenarios ................................................................................................................................. 1-2

Hardware and Software Requirements ................................................................................................... 1-3

Safety Precautions .............................................................................................................................. 1-3

Additional Resources ........................................................................................................................... 1-4

2. Product Overview .............................................................................................................................. 2-1

Specifications ..................................................................................................................................... 2-2

Appearance ........................................................................................................................................ 2-2

Front View .................................................................................................................................. 2-2

Physical Dimensions .................................................................................................................... 2-2

LED Indicators .................................................................................................................................... 2-3

3. Hardware Installation ....................................................................................................................... 3-1

Wiring System and Field Power ............................................................................................................. 3-2

System Power ............................................................................................................................. 3-2

Field Power ................................................................................................................................. 3-3

Wiring Ethernet Ports .......................................................................................................................... 3-3

Wiring Serial Port(s) ............................................................................................................................ 3-4

Serial Console (Debug Port) ................................................................................................................. 3-4

Grounding the Unit ............................................................................................................................. 3-8

Connecting the System Power Ground ........................................................................................... 3-8

Connecting the Field Power Ground ............................................................................................... 3-8

Mounting the Unit ............................................................................................................................... 3-9

Installing the Unit on a DIN Rail .................................................................................................... 3-9

Removing the Unit from a DIN Rail .............................................................................................. 3-10

Installing Covers on the Device and the Right-Most I/O Module ....................................................... 3-11

Removing a Cover from the Right-Most Module ............................................................................. 3-11

Horizontal Installation ................................................................................................................ 3-12

Powering on the Unit ......................................................................................................................... 3-12

Reset Button: Factory Reset Process ................................................................................................... 3-12

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1. Preface

In this chapter, we explain the scope of and how to use this document.

The following topics are covered in this chapter:

Revision History

Relevant Models

Package Contents

Usage Scenarios

Hardware and Software Requirements

Safety Precautions

Additional Resources

ioThinx 4530 Series Hardware Manual Preface

1-2

Revision History

Version Change Date

V1.0 First Release 2019-01-25

Relevant Models

This document is only applicable to the models listed below.

Model Name Description

ioThinx 4533-LX Controller with Cortex-A7 1 GHz dual-core CPU, 512 MB RAM, 3-in-1 serial ports,

Linux OS, -20 to 60°C operating temperature

ioThinx 4533-LX-T Controller with Cortex-A7 1 GHz dual-core CPU, 512 MB RAM, 3-in-1 serial ports,

Linux OS, -40 to 75°C operating temperature

Package Contents

The following items are included in the product package.

• The ioThinx 4530 Series device

• Quick installation guide (Printed)

• Warranty card

Usage Scenarios

The ioThinx 4530 Series advanced controllers have the high computing power required to easily and

securely upload field site data to the cloud. For cloud connectivity, the ioThinx 4530 comes with Azure,

AWS, and Alibaba Cloud SDKs pre-installed.

Users can take advantage of the built-in cloud examples, removing dependency on the libraries and

toolchain configurations. For better control precision, the Moxa Industrial Linux operating system gives the

ioThinx 4530 Series the capability to handle computations and control actions at the same time. In addition,

the ioThinx 4530 Series helps manage data privacy, and supports both hardware privacy features, such as

TPM (Trusted Platform Module, which is optional), and software privacy features, such as secure boot, to

help users implement cybersecurity protections. For users who are not proficient at using typical PLC

programming languages, the ioThinx 4530 series supports C/C++ and Python, both of which provide more

advanced programming options, to help users easily build their own applications.

ioThinx 4530 Series Hardware Manual Preface

1-3

DANGER

Never work on the device while the power source is switched on

power sources to the device

before

DANGER

Disconnect

replace components, or disconnect equipment unless the

area is known to be free of ignitable substances.

•

•

•

WARNING

This unit is sensitive to Electrostatic Discharge, which can cause internal damage and affect operations.

Follow these guidelines when you handle this unit:

•

•

•

•

•

•

WARNING

Check the voltage

matches the

Hardware and Software Requirements

You will need the following hardware and software to use the ioThinx 4530 Series.

• A power source that provides 12 to 48 VDC, and power wires

• A PC running Linux OS (we recommend Debian 9, Kernel 4.4) and an Ethernet cable

• 45MR/ML modules, if available

Safety Precautions

Please observe the following safety precautions when installing and using the ioThinx 4510 Series:

performing installation, repair, or maintenance work.

the power when you want to remove or

If you connect or disconnect the Removable Terminal Block when field power is applied, an electrical arc

can occur. This could cause an explosion when installed in hazardous locations. Ensure that power is

removed or the area is nonhazardous before installation.

If you connect or disconnect wiring while the power is on, an electrical arc can occur. This could cause

an explosion in hazardous environments. Ensure that power is removed or the area is nonhazardous

before installation.

Do not disconnect the unit unless the power has been disconnected or the area is known to be

nonhazardous. In a hazardous area, the unit must be powered down before removing it.

. Disconnect all

Touch a grounded object to discharge potential static.

Wear an approved grounding wristband.

Do not touch connectors or pins on component boards.

Do not touch circuit components inside the equipment.

Use a static-safe workstation, if available.

Store the device in appropriate static-safe packaging when not in use.

supplied by the power source. Make sure the voltage provided by the power source

voltage required by the device.

ioThinx 4530 Series Hardware Manual Preface

1-4

WARNING

Check the voltage or current of the sensors or loads.

sensors or loads corresponds to the specification

WARNING

Connect your device to an earthed ground.

CAUTION

Do not use the device if the device is already damaged. Replace defective or damaged device

th

CAUTION

Do not attempt to repair the

Moxa’s customer service

warranty

at your devices function properly.

.

device yourself. If your device needs to be repaired, return the device to

department. Attempting to repair the device yourself could invalidate the device’s

Make sure the voltage and/or current indicated on the

s of your 45M module before you connect the device.

s to ensure

Additional Resources

Refer to the following documents for additional information.

• Datasheets for the following products:

 ioThinx 4530 Series

 ioThinx 4500 Series (45MR/ML) Modules

• User’s Manual for the following products:

 ioThinx 4500 (45M) Module Series

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2. Product Overview

In this chapter, we give an overview of each ioThinx 4530 Series product.

The following topics are covered in this chapter:

Technical Data

 Common Specifications

Appearance

 Front View

 Physical Dimensions

LED Indicators

ioThinx 4530 Series Hardware Manual Product Overview

2-2

NOTE

The latest specifications for Moxa’s products can be found at

Specifications

Appearance

Front View

https://www.moxa.com.

Physical Dimensions

ioThinx 4530 Series Hardware Manual Product Overview

2-3

NOTE

DO NOT DISCONNECT

LED Indicators

Label Usage Qty Color Action

SP System Power 1 Green On: Power on

Off: Power off

FP Field Power 1 Green On: Power on

Off: Power off

RDY System (kernel) 1 Green/Red Green: System ready

Green (blinking): System is booting up

Red: System error, or executing factory

default

Red (blinking): Triggering factory default,

or upgrading the firmware

U1/U2 User defined 1 of each Green/Red User-defined

SD microSD card 1 Green Green: SD card is inserted

OFF: SD card is being accessed

L1/L2 Ethernet 1 of each Green/

Amber

P1/P2 Serial 1 of each Green/

Amber

Green: 100Mb

Amber: 10Mb

Blinking: Data is being transmitted

Off: Inactive

Green: Tx

Amber: Rx

Blinking: Data is being transmitted

Off: Inactive

THE POWER OR NETWORK CABLE when the RDY LED is blinking.

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3. Hardware Installation

In this chapter, we describe how to install ioThinx 4530 Series products.

The following topics are covered in this chapter:

Wiring System and Field Power

 System Power

 Field Power

Wiring Ethernet Ports

Wiring Serial Port(s)

Serial Console (Debug Port)

Grounding the Unit

 Connecting the System Power Ground

 Connecting the Field Power Ground

Mounting the Unit

 Installing the Unit on a DIN Rail

 Removing the Unit from a DIN Rail

 Installing Covers on the Device and the Right-Most I/O Module

 Removing a Cover from the Right-Most Module

 Horizontal Installation

Powering on the Unit

Reset Button: Factory Reset Process

ioThinx 4530 Series Hardware Manual Hardware Installation

3-2

CAUTION

Be sure to note the maximum possible current for each power wire and common wire. Observe all electrical

codes dictating the ma

the wires will overheat, which could cause serious damage to your equipment. For safety reasons, we

recommend using 2

NOTE

the power

NOTE

W

isolated from each other

isolation between them is recommended.

Wiring System and Field Power

Wire range: 12 to 26 AWG (Ferrule diameter: 2.0 to 0.4 mm)

Wire strip length: 10 mm

Unit: mm (in.)

Powering the unit requires connecting both the system and field power to the power supply. If only one of

sources is connected, the device may not work properly.

e recommended using different power supplies to ensure that the system power and field power are

ximum current allowable for each wire size. If currents exceed the maximum rating,

-mm diameter wire to connect to the power supply (e.g., 12 AWG).

. If using the same power supply for system power and field power, 3 KV or above

System Power

This device requires a 12 to 48 VDC system power input. The system power powers this device and the

expansion modules via an internal bus, which is galvanically connected to the system power supply.

The amount of system current required to support an expansion module is 1 A. If more modules and more

power consumption is needed, an additional power module (45MR-7210) is required. Below is an example:

• 10 x 45MR-1600 (59.4 mA) = 594 mA

• 5 x 45MR-3810 (187 mA) = 935 mA

ioThinx 4530 Series Hardware Manual Hardware Installation

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NOTE

Install the 45MR

exceeded.

NOTE

W

device

NOTE

To avoid damaging your devices, r

at the same time

NOTE

The 12/24 VDC field power supply can be connected directly to 45MR modules. If more connection points

are needed, purchase 45MR

The total system current is 1.594 A, which is greater than 1 A. Therefore, an additional 45MR-7210 is

needed.

hen booting up the device in a low temperature environment, it may take up to two minutes until the

is up and running.

Field Power

This device provides 12/24 VDC field power input, which is a passive power supply without protection and

the maximum current output is 2 A.

-7210 to the left hand side of the module where the power consumption would be

eset all power supplies connected to this device and 45MR-7210 modules

.

-7820 (8 x FP+ and 8 x FP-) modules.

Wiring Ethernet Ports

The maximum cable length of a 10/100BaseT connection is usually stated as 100 m (350 feet), but the

actual limit for your application could be longer or shorter depending on the amount of electrical noise in the

environment. To minimize the amount of noise, Ethernet cables should not run parallel to power cables or

other types of cables that generate electrical noise. The following diagram and table shows the pin

assignments for the RJ45 Ethernet ports:

Pin Media Direct Interface Signal

1 Tx+ (transmit)

2 Tx- (transmit)

3 Rx+ (receive)

4 Not used

5 Not used

6 Rx- (receive)

7 Not used

8 Not used

ioThinx 4530 Series Hardware Manual Hardware Installation

3-4

NOTE

Connect the signal common pin (

device units. For insulated wire (shielding cable)

shield drain wire to the chassis ground.

NOTE

To ensure that wires are

the ends of the wires before connecting them to the terminal block

Wiring Serial Port(s)

Wire range: 16 to 28 AWG (Ferrule diameter: 1.2 to 0.3 mm)

Wire strip length: 9.0 mm

Unit: mm (in.)

Pin RS-232 RS-422 RS-485 (P1/P2)

1 TXD TXD+ DATA1+

2 RXD TXD- DATA1-

3 RTS RXD+ DATA2+

4 CTS RXD- DATA2-

5 GND GND GND

securely connected to terminal block connectors, strip 7 to 9 mm of insulation off

e.g. GND pin on the serial port pin assignment) between each of the serial

that is used to reduce electrical noise, connect the cable

Serial Console (Debug Port)

The serial console gives users a convenient way of connecting to the programmable controllers. This method

is particularly useful when using the computer for the first time. The serial console is also effective for

connecting to the Moxa programmable controllers when you do not know target network settings and IP

addresses.

.

ioThinx 4530 Series Hardware Manual Hardware Installation

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Pin Assignment for the Serial Console Port

Serial Console Default Settings

Step 1:

Open the card cover

Console port for the ioThinx Series

Step 2:

Attach the 4-pin serial console cable to the console port. The following diagram shows the 4-pin serial

connector and pin connections.

Parameter Value

Pin Definition

1 TxD

2 RxD

3 NC

4 GND

Baudrate 115200 bps

Parity None

Data bits 8

Stop bits 1

Flow Control None

Terminal VT100

We recommend using Moxa PComm Terminal Emulator to connect to the serial console. The following steps

describe how to connect the console.

1. Download Moxa PComm Lite from the Moxa website (www.moxa.com

).

2. Install Moxa PComm Lite to the host Windows PC.

3. Run PComm Lite Terminal Emulator from Start  Programs  PComm Lite Ver 1.x  Terminal

Emulator.

ioThinx 4530 Series Hardware Manual Hardware Installation

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4. Click Profile  Open.

5. Specify which COM port is connecting to the Moxa controller, and then use the following configuration

settings: 115200, 8, none, 1.

ioThinx 4530 Series Hardware Manual Hardware Installation

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6. Click on the Terminal tab and configure the Terminal Type to VT100. Click OK to proceed.

7. The serial console will be displayed on the terminal screen.

ioThinx 4530 Series Hardware Manual Hardware Installation

3-8

CAUTION

F

Grounding the Unit

This device has two ground pins. One pin is for system power and the other pin is for field power.

Connecting the System Power Ground

The system power ground connector is at the back of the unit. Once the device has been installed on a DIN

rail, the system power ground connector will connect to the DIN rail.

or surge protection, connect the DIN rail to earth ground.

Connecting the Field Power Ground

Connect the field power ground pin ( ) to your field power ground.

ioThinx 4530 Series Hardware Manual Hardware Installation

3-9

CAUTION

Be sure to note the maximum possible current for each power wire and common wire. Observe all electrical

codes dictating the maximum current allowable for each wire size. If currents exceed the maximum

the wires will overheat

recommend

DANGER

Never install the device while the power source is switched on

, which could cause serious damage to your equipment. For safety reasons, we

using 2 mm diameter wire to connect to the power supply (e.g., 12 AWG).

Mounting the Unit

In this section, we describe how to mount the device on a DIN rail and how to unmount the device from a

DIN rail.

Installing the Unit on a DIN Rail

Take the following steps to install the unit on a DIN rail.

Step 1: Hook the mounting clip of the unit onto the DIN rail, and then lower the clip onto the DIN rail. At

least 55 mm of space above the DIN rail should be kept free to ensure that the installation can be done

correctly.

rating,

.

Step 2: Push the unit towards the DIN rail until the end of the mounting clip snaps into place.

ioThinx 4530 Series Hardware Manual Hardware Installation

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INFORMATION

and the previous module is established.

NOTE

D

the

When the I/O module is inserted into the correct position, the connection between the internal bus

Removing the Unit from a DIN Rail

Take the following steps to remove the unit from a DIN rail.

Step 1: Use your finger to pull the release tab on the lower part of the module.

Step 2: Press the release tab (item 1 in the figure) and then remove the CPU module from the DIN rail

(item 2 in the figure).

isconnect all connections, including Ethernet, serial, and power cables, from the device before removing

device from the DIN rail.

ioThinx 4530 Series Hardware Manual Hardware Installation

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NOTE

The covers provide protection against

Installing Covers on the Device and the Right-Most I/O

Module

Insert the covers on the left side of the device and on the right side of the I/O module that is installed

furthest to the right. Make sure the covers cover the internal bus of the module.

electrostatic discharge.

Removing a Cover from the Right-Most Module

Before adding a new module to the right-most module, remove the cover first. Place your hand on the cover

and slide it up as indicated in the diagram below.

ioThinx 4530 Series Hardware Manual Hardware Installation

3-12

Before installing the device,

space around the device so that it can dissipate heat.

In order to ensure the device works properly, we

suggest reserving the space shown in the figure below.

CAUTION

DO NOT install the device vert

NOTE

Do NOT power off, operate, or connect any devices when the RDY LED is a solid red. The factor

function is only activated when the system is booting up.

NOTE

It should take about 20 seconds from the time the RDY LED starts blinking green until it stops blinking red.

Horizontal Installation

ensure there is enough

Powering on the Unit

After turning on the power supply, it will take 5 to 10 seconds for the operating system to boot up. The

green Ready LED will illuminate continuously until the operating system is ready.

Reset Button: Factory Reset Process

Use the following procedure to reset the ioThinx to the factory defaults. Note that when you reset the

ioThinx, all of your tag definitions, software programs, and files will be deleted, and the service and runtime

engine will be restarted.

1. Power off the device.

2. Press and hold the reset button; while holding the reset button:

a. Power on the device; the RDY LED will blink green while the device is booting up.

b. After the device has booted up, the RDY LED will blink red; continue holding the reset button until

the RDY LED stops blinking.

3. Release the reset button to load the factory default settings.

ically, as the fan-less heat dissipation design will not perform as intended.

y reset