MovinCool CLASSIC60 User Manual

OPERATION MANUAL

CLASSIC 40 and CLASSIC 60

Unit Serial Number Range: 0711XXXX### to Present

(From July 2011 to Present)

READ THIS MANUAL CAREFULLY FOR INSTRUCTIONS ON CORRECT

INSTALLATION AND USAGE, AND READ ALL SAFEGUARDS

SECCIÓN EN ESPAÑOL

SECTION EN FRANÇAIS

AVAILABLE AT WWW.MOVINCOOL.COM

SERIAL NUMBER LOCATION AND IDENTIFICATION

Nameplate Label Position

Nameplate Label

COOLING AMPS. WITH PUMP

COMPR. OUTPUT

REFRIGERANT/TOTAL CHARGE

DESIGN PRESSURE LO/HI

PART NO./WEIGHT

SERIAL NO.

Month

Model

Sequential
Number

Year

© 2013 DENSO PRODUCTS AND SERVICES AMERICAS, INC.
All rights reserved. This book may not be reproduced or copied, in
whole or in part, without the written permission of the publisher.
DENSO PRODUCTS AND SERVICES AMERICAS, INC. reserves the
right to make changes without prior notice. MovinCool®, Office Pro®,
and SpotCool® are registered trademarks of DENSO Corporation.

OPERATION MANUAL

CLASSIC 40 and CLASSIC 60

Table of Contents

SERIAL NUMBER LOCATION AND IDENTIFICATION ...................................2

FOREWORD ......................................................................................................5

Definition of Terms.........................................................................................5

GENERAL WARNINGS & CAUTIONS..............................................................5

INVENTORY & ASSEMBLY .............................................................................. 6

Inventory .........................................................................................................6

Assembly of Exhaust Duct (For Classic 60 ONLY) ..................................... 8

INSTALLATION .................................................................................................9

Unit Overview.................................................................................................. 9

Exterior Dimensions..................................................................................... 10

Choosing an Installation Site ...................................................................... 12

Plugging in the Unit (For Classic 40 ONLY)............................................... 13

Power Supply and Field Wiring Connection (For Classic 60 ONLY) ....... 14

Optional Accessories and Set Up Configuration ...................................... 16

Wall Thermostat Connection (Millivolt System ONLY: Option) ............... 24

Warning Signal Connection (Output Signal Terminal L+ and L-)............. 27

Fire Alarm Control Panel Connection (Input Signal Terminal E+

and E-) .................................................................................................. 29

OPERATION ....................................................................................................31

Features......................................................................................................... 31

Control Panel ................................................................................................ 32

Operating Modes .......................................................................................... 34

Operating in COOL Mode............................................................................. 35

Operating in FAN ONLY Mode..................................................................... 35

Changing from FAN ONLY Mode to COOL Mode ...................................... 35

Self-Diagnostic Codes ................................................................................. 36

DAILY INSPECTION & MAINTENANCE.........................................................37

Clean the Air Filters...................................................................................... 37

Filter Removal Method ................................................................................. 37

Filter Element Cleaning Method..................................................................37

In-Season/Off-Season Inspection & Maintenance..................................... 38

TROUBLESHOOTING ..................................................................................... 40

Installation Check Sheet .............................................................................. 42

TECHNICAL SPECIFICATIONS......................................................................43

FOREWORD

Congratulations on purchasing the MovinCool spot cooling system. This manual
explains how to assemble, install and operate the MovinCool Classic 40, and
Classic 60 spot cooling system. Please read this operation manual thoroughly to
familiarize yourself with the features of the unit and to ensure years of reliable
operation.

You may also find it useful to keep this operation manual on hand for reference.
Components and/or procedures are subject to change without prior notice.

Definition of Terms

WARNING: Describes precautions that should be observed in order to

prevent injury to the user during installation or unit operation.

CAUTION: Describes precautions that should be observed in order to

prevent damage to the unit or its components, which may occur during
installation or unit operation if sufficient care is not taken.

Note: Provides additional information that facilitates installation or unit operation.

GENERAL WARNINGS & CAUTIONS

1. All electrical work, if necessary, should only be performed by qualified
electrical personnel. Repair to electrical components by non-certified
technicians may result in personal injury and/or damage to the unit. All
electrical components replaced must be genuine MovinCool parts, purchased
from an authorized reseller.

2. Installation should be conducted by a qualified technician only. DENSO and
DENSO affiliates are not responsible for injuries and/or damages caused by
improper installation.

3. Never fold or place heavy objects on the power cord.
This could result in damage to the power cord causing electrical shock or fire.

4. Do not place water or any other liquid on the unit. This can cause damage to
the unit and increase the risk of electrical shock.

5. Do not sit or stand on the unit.

6. Do not place hands or any object in the cool air outlet or exhaust duct.
Touching the fan, which is rotating at a high speed, is very hazardous.

5

INVENTORY & ASSEMBLY

CLASSIC 40 UNIT

CLIP GROMMET

OPERATION MANUAL /
PRODUCT REGISTRATION

Inventory

Classic 40

After unpacking your MovinCool unit, please check to make sure you have the
following items:

1. Classic 40 MovinCool Unit (1)

2. Clip (2)

3. Grommet (2)

4. Operation Manual/Product Registration (1)

Note: If any of these items were not included in the box or appear damaged,
please contact your MovinCool reseller for replacement.

6

INVENTORY & ASSEMBLY (cont.)

CLASSIC 60 UNIT

CLIP GROMMET

OPERATION MANUAL /
PRODUCT REGISTRATION

EXHAUST DUCT FOR CONDENSER

Inventory (cont.)

Classic 60

After unpacking your MovinCool unit, please check to make sure you have the
following items:

1. Classic 60 MovinCool Unit (1)

2. Exhaust Duct for Condenser (1)

3. Clip (2)

4. Grommet (2)

5. Operation Manual/Product Registration (1)

Note: Power cord is not supplied with Classic 60.
If any of these items were not included in the box or appear damaged, please
contact your MovinCool reseller for replacement.

7

INVENTORY & ASSEMBLY (cont.)

EXHAUST DUCT
PACKAGE

M6 BOLTS (8)

EXHAUST DUCT

Assembly of Exhaust Duct (For Classic 60 ONLY)

1. Remove the exhaust duct from the package.

2. Install the exhaust duct to the unit, using eight (8) bolts provided in the
exhaust duct package.

8

INSTALLATION

EXHAUST DUCT

COOL AIR OUTLET

AIR FILTERS

CONTROL PANEL

POWER CORD

EXHAUST DUCT

COOL AIR OUTLET

CONTROL PANEL

AIR FILTERS

Unit Overview

Classic 40

Classic 60

9

INSTALLATION (cont.)

2.8

37.8

4xM20

2.8

30.1

41.3

4.8

6.9

5.1

10.0

5.1

25.8

DIA. 13.8

DIA. 22.0

10.0

20.7

12.9

43.5

5.1

10.2

4.3

6XM6

2X6XM6

22.4

1.9 2.3

8.9 8.9

3.9

DIA. 20.7

11.811.8

23.6

1.6

1.6

1.2

25.6

DIA. 0.6

Unit: inch

Exterior Dimensions

Classic 40

10

INSTALLATION (cont.)

8.729.9

4xDIA. 0.5

3.5

33.8

5.1

7.1

31.5

3.1 25.2 3.1

DIA. 25.1

DIA. 13.8

11.522.015.8

49.4

31.7

9.3

8.5

8XM6

6xM6

DIA. 26.2

4.3

1.3

DIA. 1.0

6.5 6.5

6.5

2.4

7.9 7.9

10.2

Unit: inch

Exterior Dimensions (cont.)

Classic 60

11

INSTALLATION (cont.)

Choosing an Installation Site

CAUTION: Following are some precautions to consider before

choosing your installation site. Please review carefully as improper
installation may result in personal injury or damage to the unit.

1. Do not use the unit in areas where leakage of flammable gas may occur.

2. Do not use the unit in an environment which contains excessive amounts of
corrosive gas or vapor.

3. Do not place obstacles near the air inlet and outlet. Insufficient air flow may
activate the protection device or result in insufficient cooling.

4. Install the unit level with no more than 1.5 ° incline.

5. Install the unit in areas that can with-stand the weight of the unit. The Classic
40 unit weighs approximately 344 lb (156 kg), and the Classic 60 unit weighs
approximately 474 lb (215 kg).

6. Allow 18.0 in (457 mm) of unobstructed airflow for both the air inlets and
outlets.

7. Do not use the unit at condition below 75 °F (24 °C) or above 113 °F (45 °C)
50 %RH.

8. Provide proper ventilation if the unit is installed in an enclosed area.

12

INSTALLATION (cont.)

Plugging in the Unit (For Classic 40 ONLY)

1. Check the prongs and surface of the power cord plug for dust/dirt. If dust and/
or dirt are present, wipe off with a clean, dry cloth.

2. Check the power cord, plug and prongs for damage or excess play. If any
damage or excess play is found, contact your MovinCool reseller or a qualified
technician for repair.

WARNING:

1. If the power cord or plug is damaged, repair should only be
performed by qualified electrical personnel.

2. Do not connect/disconnect the power cord or attempt to operate
buttons with wet hands. This could result in electrical shock.

3. The power supply should be a dedicated single outlet circuit with a
UL approved short-circuit and ground fault protective breaker with
a recommended fuse size of 25 A (25 A maximum).

4. Because of potential safety hazards under a certain condition, we
strongly recommend against the use of an extension cord.
However, if you still elect to use an extension cord, it is absolutely
necessary that it is a UL listed, 4-wire grounding type appliance
extension cord, having a 4-blade grounding plug and a 4-slot
receptacle that plugs into the appliance. The marked rating of the
extension cord should be 220 V, 25 Aor equivalent.

CAUTION: The AC outlet should be rated minimum 25 A at 220 VAC, 3

phase, 60 Hz. Do not share the outlet with any other instrument or
equipment.

Note:

1. Make sure the AC outlet is free of dirt, dust, oil, water, or any other foreign
matter.

2. The Classic 40 is equipped with an approved NEMA plug configuration (L15-

30). The appropriate outlet must be used for this plug type.

13

INSTALLATION (cont.)

CIRCUIT BREAKER WITH
GROUND-FAULT PROTECTIVE

FUSE 20 A (20 A MAX.)

RS TG

RS TG

TERMINAL BLOCK OF Classic 60

GROUNDING
TERMINAL

GREEN
COLORED WIRE

POWER SOURCE
AC 460 V, 3 PHASE, 60 Hz

Power Supply and Field Wiring Connection (For Classic 60 ONLY)

Power Supply

• AC 460 V±10 %, 3 phase and 60 Hz. Do not connect the unit to any other power

supply.

• The power supply should be a dedicated single outlet circuit with a UL approved

short-circuit and ground fault protective breaker with a recommended fuse size
of 20 A (20 A maximum).

• Securely tighten each terminal.

CAUTION: Use a specified 20 A fuse. Do not use wiring, copper wire or

soldering instead of the fuse. The use of non-specified fuses can cause
machine failure or fire.

14