Mouvex HYDRIVE 2010A, HYDRIVE 2020A Instructions Manual

HYDRIVE 2010A - 2020A

INSTRUCTIONS 206-A00 e

Section 206

Effective October 2011

Replaces March 2011

INSTALLATION

OPERATION

MAINTENANCE

SAFETY

STORAGE

Original instructions

Your distributor :

Z.I. La Plaine des Isles - F 89000 AUXERRE - FRANCE

Tel. : [phone] - Fax : [phone]

[e-mail] - www.mouvex.com

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NT 206-A00 10.11 Hydrive e

1. OVERALL DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . .3

2. TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

3. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

3.1 Hydraulic circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

3.2 Mounting the HYDRIVE . . . . . . . . . . . . . . . . . . . . . . . .6

3.3 Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

3.4 Priming the system . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

3.5 Engaging Hydraulic Motor . . . . . . . . . . . . . . . . . . . . .10

3.6 Adjusting the relief valve . . . . . . . . . . . . . . . . . . . . . . .10

3.7 Setting HYDRIVE fan speed . . . . . . . . . . . . . . . . . . . .11

4. OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

4.1 HYDRIVE pre-start up check list . . . . . . . . . . . . . . . .12

4.2 HYDRIVE operation . . . . . . . . . . . . . . . . . . . . . . . . . .12

5. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

5.1 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . .13

5.2 Return filter replacement . . . . . . . . . . . . . . . . . . . . . .13

5.3 Fan replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

6. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . .14

7. STORAGE CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . .15

8. SCRAPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

9. CERTIFICATE OF CONFORMITY . . . . . . . . . . . . . . . . . .16

TABLE OF CONTENTS Page

HYDRAULICS COOLERS

SAFETY, STORAGE, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

MODELS : HYDRIVE 2010A & 2020A

Cooler N° :

Date of bringing into service :

NOTE :

Numbers in parentheses following individual parts indicate
reference numbers on the corresponding Parts Lists.

NOTICE :

The HYDRIVE MUST only be installed in systems which have been
designed by qualified engineering personnel. The system MUST
conform to all applicable local and national regulations and safety
standards.

This manual is intended to assist in the installation and operation of
the HYDRIVE and MUST be kept with the HYDRIVE.

HYDRIVE service shall be performed by qualified technicians ONLY.
Service shall conform to all applicable local and national regulations
and safety standards.

Thoroughly review this manual, all instructions and hazard warnings,
BEFORE performing any work on the HYDRIVE

Gloves shall be worn when handling sheet metal to avoid any risk of
injury.

Maintain ALL system and HYDRIVE operation and hazard warning
decals.

This is a SAFETY ALERT SYMBOL

When you see this symbol on the product, or in the manual, look
for one of the following signal words and be alert to the potential for
personal injury, death or major property damage.

Warns of hazards that WILL cause serious personal injury,
death or major property damage

Warns of hazards that CAN cause serious personal injury,
death or major property damage.

Warns of hazards that CAN cause personal injury or property
damage.

NOTICE

Indicates special instructions which are very important and
must be followed.

SAFETY INFORMATIONS

WARNING

CAUTION

DANGER

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NT 206-A00 10.11 Hydrive e

1. OVERALL DIMENSIONS

HYDRIVE 2010

HYDRIVE 2020

DISCHARGE

SUCTION

DISCHARGE

SUCTION

REVOLVING T 1”1/16 JIC M/F/M

REVOLVING T 1”5/16 JIC M/F/M

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NT 206-A00 10.11 Hydrive e

2. TECHNICAL DATA

3. INSTALLATION

3.1 Hydraulic circuits

Figure 1 shows the hydraulic circuit for a single motor
drive system (without selector valve). If driving a motor
in both directions, install a directional control valve in the
circuit as shown (figure1).

The HYDRIVE is NOT suitable for use for systems using
tipping rams (hydraulic cylinders).

NOTE
Use bulkhead fittings to prevent any overstressing of the
hoses and connections between the tractor and trailer.

Figure 1

System layout without selector valve

HYDRIVE

PTO

Pump

Hydraulic

pump

Non-spill couplings

Directional

control valve

“T” connector

fitting

NOTICE :

The HYDRIVE must only be installed in sys­tems designed by qualified engineering per­sonnel. System design must conform with all
applicable regulations and codes and must
provide warning of all system hazards.

HYDRIVE 2010A

Oil Flow Rate

Circuit pressure
2 possible versions :
170 bar
270 bar

Maximum pressure allowed

Fan speed 2800 rpm 2800 rpm
Return pressure 15 - 75 PSI 1 - 5 bar
Heat Dissipation 13.5 HP for 70°F temperature rise 10 kw for 40 °C Temperature rise
Fan Motor Flow 1.5 U.S GPM 5.5 l / min
Weight (Dry) 53 lbs 24 kg
Oil Tank Capacity 2.5 US Gallons 10 liters

15 - 32 US GPM 55 - 120 l / min

RV set @ :

2465 PSI
5639 PSI
3983 PSI

RV set @ :

170 bar
270 bar
280 bar

HYDRIVE 2020A

Oil Flow Rate 15 - 50 US GPM 55 - 190 l / min
Circuit pressure

Maximum pressure allowed

Fan speed 2800 rpm 2800 rpm
Return pressure 15 - 75 PSI 1 - 5 bar
Heat Dissipation 26 HP for 70°F temperature rise 20 kw for 40 °C Temperature rise
Fan Motor Flow 2.2 U.S GPM 8.2 l / min
Weight (Dry) 77 lbs 35 kg
Oil Tank Capacity 4.5 US Gallons 17 liters

RV set @ 3675 PSI

4978 PSI

RV set @ 253 bar

350 bar

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NT 206-A00 10.11 Hydrive e

3. INSTALLATION (continued)

There are 2 versions of the HYDRIVE 2010, standard version
and selector valve version. (NOTE : Use a remote on / off
valve on hydraulic systems using the hydrive 2010 without
the selector valve).

The selector version features a manually operated spool
valve so that the high pressure oil (from the hydraulic pump)
can be switched between two possible hydraulic motors
(Motor 1 & Motor 2). The valve can also be set to neutral posi­tion with the system unloaded, and the oil returning back to
the tank.

The selector version is designed for tanker applications
where both a compressor and pump may be installed on a
vehicle but operated separately. HYDRIVES are NOT suita­ble for use with hydraulic cylinders.

The selector valve is NOT available for the HYDRIVE 2020
model.

The HYDRIVE 2010 is not designed for use with 2 motors
running simultaneously unless the system is designed to
allow multi motor operation.

3.1.1 STANDARD HYDRIVE 2010A & 2020A
HYDRAULIC CIRCUIT

1. Adjustable relief valve

2. Fan speed control valve

3. Return line filter

4. Fan motor

5. Filter by-pass valve

6. Oil cooler radiator

7. Fan

8. System pressure gauge point

(not accessible for the 2010)

9. Return pressure gauge point

NOTES

THE DRIVEN MACHINE, PUMP OR COMPRESSOR, WILL START AUTO­MATICALLY WHEN THE HYDRAULIC PUMP IS ENGAGED UNLESS A
REMOTE ON/OFF CONTROL VALVE IS INSTALLED IN THE SYSTEM.

A cold start bypass protects the cooler and quickly warms the
oil to its normal working temperature.

Direction

valve

Compressor
(Motor 1)

Pompe (Motor 2)

Figure 2

HYDRIVE 2010 with selector valve

Motor 1

Motor 2

HYDRIVE

Hydraulic

pump

Oil tank

Suction

line

High pressure line

1

3

4

5

6

7

8

9

Hydraulic

pump

Return line

Cold start

bypass

Valve block