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HDC-40i
Operation Manual
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Mountz HDC-40i, HDC-35i Operation Manual

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Feb 2016
Operation Manual
Hybrid Digital Screwdriver
HDC-40i, HDC-35i
1080 N 11th St San Jose CA 95112
www.mountztorque.com 408.292.2214
Hybrid Digital Screwdriver
HDC-40i, HDC-35i
Quick Set Up
Installation:
1.
After unpacking system, please connect cable to driver and controller. Be aware that cable's ends are
indetified so one specific end goes to controller and other to driver. Cable must snap in completelly, please verify both ends are fully connected.
2.
Connect Mini Compressor's air hose to the back of controller. Pull hose out to make sure it is correctly
installed.
3. Connect power cord to the back of controllers and plug it into the 110V outlet. Turn on unit.
4.
On Controller Keyboard, click on "mode" than click enter, than click "mode" again and than click enter.
Display will show "P 1".
5.
With the use of the arrows, select P169 and click enter. A number will show up. PLEASE WRITE THIS NUMBER DOWN AS
THIS IS THE FIRMWARE VERSION OF YOUR SYSTEM. Click reset button and
6.
Please type in P59 and click enter. The display might show "0" or "1". Make sure "0" for USB communication is selected.
If display showed "0" than click "reset" button. If "1" was shown, please change
it to "0" than click enter.
7
.
Type in P83 and click enter. A blinking "0" will b shown. Type in 77 and click enter. This will re-
initialize the system. Please turn system OFF, wait 5 seconds and turn it ON.
Hi Manager Software:
1.
Obtain firmware version of your system by Typing in 169 on the display of your controller.
Go to page 89 on this operation manual. Look at the chart and locate the corresponding Hi Manager Software for the Firmware you have writen down for your system. Ask your Sales Rep for a copy of the Hi Manager Software you need according to Firmware Version of your System. You can also request Hi Manager software on these email addresses below. (MAKE SURE YOU INDICATE FIRMWARE VERSION OF YOUR SYSTEM OBTAINED ON P169 when sending a request). john.brackmann@mountztorque.com, sergio.muratalla@mountztorque.com, damian.valdiviezo@mountztorque.com
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2.
3.
Quickchangeslipring
Quickchangeslipring
OnetouchFiitingforairtube (dia.4mm)
than "mode" twice.
Index
■ General & Specific safety rules
6
1. Products introduction
9
2. Key features
9
3. Specification
3.1 Driver
10
3.2 Manual screwdriver models
11
3.3 Automation screwdriver models
12
3.4 Controller (HDC) specification
13
4. LAY-OUT
4.1 Screwdriver LAY-OUT
14
4.2 HDC Controller LAY-OUT
15
4.3 HDC Controller Dimensions
16
5. Operation
5.1 Front panel of controller
18
1) FND Display
18
2) Key Buttons
19
5.2 Parameter number group
20
5.3 Preset # & parameters
21
5.4 Torque, speed & angle setting (I) - by PC program
22
5.5 Torque, speed & angle setting (II) - on the front panel
23
5.6 Details of each parameter numbers
24
5.7 Error code
45
5.8 Preset # selecting by sensor
48
5.9 Wiring example of check out signal output
49
5.10 Preset # selecting in 25P I/O port
50
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5.11 25P I/O port configuration
50
5.11.1 25P I/O configuration (I) - for Sensor
51
5.11.2 25P I/O configuration (II) - for PLC
52
5.11.3 25P I/O configuration (III) - for Sensor + PLC
53
5.11.4 25P Interface schematic - INPUT
54
5.11.5 25P Interface schematic - OUTPUT
55
5.11.6 Wiring of the Alarm signal to the Tower Lamp
56
5.11.7 Error code pin composition on 25P Output
56
5.12 25PIN I/O Timing Chart
57
5.13 Built in Screw Counter(patent)
58
5.13.1 Fastening quality verification
58
1) Fastening OK
58
2) Fastening NG
59
5.13.2 Count Start & Stop to HDC
60
5.13.3 Wiring of Count Start & Stop
64
5.13.4 Operation of screw counter on HDC
66
5.13.5 Operation of Model selecting
67
5.13.6 FND Display for Counter mode
68
5.13.7 FND Display for Model selecting
68
6. USB Communication
6.1 Port and cable
69
6.2 USB driver install
69
7. RS-232C Communication
69
7.1 Connection
70
7.2 Protocol
71
7.2.1 Protocol Frame
71
7.2.2 Communication control letters
71
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7.2.3 Command
71
7.2.4 Check sum
72
7.2.5 Details of Command
72
8. Auto fastening data output through USB port
76
9. PC communication software, Hi-Manager
77
9.1 Software install
77
9.2 How to use
77
9.3 Parameter setting on Hi-Manager
79
1) Fastening Setting
79
2) Controller Setting
80
3) Screw Count Setting
80
4) Multi Sequence
82
5) Driver setting
83
6) Model selecting
84
9.4 Monitoring on Hi-Manager
85
1) Screw Count monitoring
2) Real time data monitoring
10. Trouble shooting
87
11.
Hi-Manager Software & Firmware Version History
89
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1. GENERAL SAFETY RULES
WARNING! Read and understand all instructions. Failure to follow all instructions listed below, may
result in electric shock, fire and/or serious personal injury
SAVE THIS INSTRUCTIONS
1.1 Work Area
- Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
- Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.
- Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.
1.2 Electrical Safety
- Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the
tools should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user.
- Avoid body contact with grounded surface ad pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded.
- Don't expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock
- Do not abuse the cord. Never use the cord to carry the tools or pull the plug
from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric
shock.
- When operating a power tool outside, use an outdoor extension cord marked W-A
or W. These cords are rated for outdoor use and reduce the risk of electric shock.
1.3 Personal Safety
- Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inflation while operating power tools may result in serious
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personal injury.
- Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
- Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch or plugging in tools may result in personal injury.
- Remove adjusting keys or switches before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.
- Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.
- Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
1.4 Tool use and Care
- Use clamps or other practical way to secure and support the workplace to a stable platform. Holding the work by hand or against your body is unstable and may
lead to loss of control.
- Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.
- Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.
- Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventive safety
- Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.
- Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edges are less likely to bind and are easier to control.
- Check for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.
- Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool, may become hazardous when used on another tool.
1.5 SERVICE
- Tool service must be performed only by qualified personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury
- When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow
Maintenance instructions may create a risk of electric shock or injury.
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2. SPECIFIC SAFETY RULES
2.1 Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will
make exposed metal parts of the tool "live" and shock the operatior.
2.2 Never lubricate aerosol oil on to the electrical part.
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1. Product Introduction
A driver system consists of screwdriver with built-in BLDC motor, controller which provide and control the DC power and pressed air to the screwdriver. They are connected together with the special cable.
1) Standard Item
2) Optional accessories
2. Key features
1) Digital torque set and save 8 memories
2) Long endurance, less noise and heat, and light weight screwdriver
3) Selectable high speed up to 1,800 rpm
4) High efficient BLDC motor made by Maxon, Swiss
5) Economic cost against the compatible digital torque control screwdriver
6) Monitoring fastening quality and count of screw numbers
7) Error information by code display
8) Programing and monitoring PC software
9) Maintenance information and history memory
U-2 Interface converter
USB cable
AC adapter (DC24V,1A)
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3. Screwdriver
3.1 Specifications
** Bit Socket size: A = 1/4" hexagonal, B = 5mm hexagonal
example) HD150P-A : with Push to start - 1/4" hex bit socket
no
Item
Specification
Remark
1
El. Power
DC40V, 3A max
(HDC-40i)
DC35V, 4A max
(HDC-35i)
2
Motor
Maxon BLDC motor
3
Dimension
refer 3.2 screwdriver model
4
Torque range
refer 3.2 screwdriver model
0.1 Kgf.cm/scale
5
Speed range
refer 3.2 screwdriver model +/- 5%
10 rpm/scale
6
Torque accuracy
+/- 10% full scale
7
Torque repeatability
+/- 5%
8
Bit size
A:1/4" Hex, B:5mm Hex
9
Start
Lever or Push start (selectable)
10
Cable
14 wire+air tube all in one / 3M
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3.2 Manual screwdriver models
Model
Torque
(Lbf.in)
Speed
(rpm)
Weight
(Kg)
Start
Power
Controller
HD081
2.6 -6.9
500-1,700
0.44
Lever
40V
HDC-40i
HD150
4.7 - 13.4
500-1,700
0.44
Lever
HD150P
500-1,700
0.44
Push
HD220
6.0 - 19.0
400-1,250
0.44
Lever
HD220P
400-1,250
0.44
Push
HD350
8.6 - 30.3
300-740
0.51
Lever
HD350P
300-740
0.51
Push
HD450
8.6 - 39.0
300-600
0.51
Lever
HD450P
300-600
0.51
Push
HD35N
10.4 - 30.3
500-1,500
0.7
Lever
35V
HDC-35i
HD35NP
500-1,500
0.7
Push
PHD35N
500-1,500
0.82
Pistol
HD50N
13.0 - 43.4
300-1,050
0.7
Lever
HD50NP
300-1,050
0.7
Push
PHD50N
300-1,050
0.82
Pistol
HD100N
26.0 - 86.6
250~500
0.75
Lever
PHD100N
250~500
0.86
Pistol
4.7 - 13.4
6.0 - 19.0
8.6 - 30.3
8.6 - 39.0
10.4 - 30.3
10.4 - 30.3
13.0 - 43.4
13.0 - 43.4
26.0 - 86.6
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11
3.3 Automation screwdriver models
Model
Torque
(Lbf.in)
Speed
(rpm)
Power
Controller
HDA150
4.7 - 13.4
500-1,700
40V
HDC-40i
HDA220
6.0 - 19.0
400-1,250
HDA350
8.6 - 30.3
300-740
HDA450
8.6 - 39.0
300-600
** Add suffix "V" after model name for vacuum pick-up assy option
DIMENSION
HDA150, HDA220, HDA350, HDA450
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3.4 Controller (HDC) specification
no
Item
Specification
1
Model
HDC-40i
HDC-35i
2
Input (Electric)
AC110VC or AC220V, 50~60Hz
3
Input (air presure)
Min 4.5 bar / Max 6 bar
4
Output (Electric)
DC40V, 3A
DC35V, 4A
5
Fuse
AC250V 10A
AC250V 15A
6
Dimension / Weight
refer the drawing
8
Control
Torque
5-45 Kgf.cm
12-100 Kgf.cm
Speed
300 - 1,700 rpm
300 - 1,500 rpm
Angle
0.1 - 10 turns
9
Preset parameters
Torque, Speed & Angle in 8 preset numbers
10
Selecting the preset no.
1) Front panel button
2) 25P I/O interface
3) 8 direct sensor connecting port
4) F1 button on the driver
11
Torque Adjust
- 20% ~ +20%
12
Auto detection of the connected driver
Auto detection of the offset value from the EEP-rom on the driver
13
Error display
Error display by code no. in system, communication & pattern error group
14
Fastening quality control
OK/NG monitoring of screw fastening by preset pattern of angles, times
15
Screw Counter
Save the total screw number, and monitoring the number of OK fastening screws.
16
Monitoring and parameter
Monitoring and parameter setting on the PC program ( MS Windows base )
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13
4. LAY-OUT
4.1 Screwdriver LAY-OUT
(1) Screwdriver for HDC-40i
(2) Screwdriver for HDC-35i
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4. LAY-OUT
4.2 HDC Controller LAY-OUT
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4.3 HDC controller Dimensions
[HDC-40i Controller] unit : mm
These two screws can be removed for mounting
Two M3 thread holes for mounting controller Two screws at the side can be removed for extra mounting holes.
[Caution] Screw should not go through over 5mm inside
Dimension / Weight
97(w) 222(d) 129(h)mm / 2.1Kg
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16
[HDC-35i Controller] unit : mm
Two M3 thread holes for mounting controller Two screws at the side can be removed for extra mounting holes.
[Caution] Screw should not go through over 5mm inside
Dimension / Weight
104(w) 226.4(d) 144(h)mm / 2.6Kg
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5. Operation
5.1 Front panel of controller
1) FND Display (5 digit)
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2) Key Buttons
button :
By pressing the MODE button, it circulate Auto,
Log-in and Parameter mode. Auto means operating.
Before parameter mode, password required. Every settings is possible in Parameter mode.
button
Log-in Mode
Log-in is required for parameter setting with password Initial password "0" can be changed on P89
Parameter Mode
Cursor shift up to left at the Parameter mode
button
Auto(Work) Mode
Select the next preset number or Model no. when P75 model select is enabled.
Log-in & Password
It increase the number up
button
Auto (Operation) Mode
time
FND Display
Description
Initial
0A000
Initial display at the Auto(Work) mode
1st
t
Display the temperature of driver inside ( unit : 0.1℃)
2nd
F
The latest Fastening time (unit: mS)
3rd
L
The latest Loosening time (unit: mS)
4th
Pc
The latest current value ( unit : 0.1A )
5th
tu
The latest Fastening turns (unit: 0.1 turn)
6th
SF Lo
Status of Start & Torque up sensor (F:off, o:on) Initial status : SF LF
7th
r 0
Real-time rotation speed
Parameter Mode
It decrease the number down
Jog Mode
Manual stop by button
MODE
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Enter button
Parameter Mode
It select or save the chosen display
Jog Mode
Manual start by button
button
It returns to the previous mode. Also it reset the error
5.2 Parameter number group
Number
Main contents
Description
1- 8
Torque
Save the target torque from 1-8
11-18
Rotation speed
Save the rotation speed for P1-P8
21-28
Max turn
Save the limit number of turn for P1-P8 (It stop at the limit number of turn and torque)
31-38
Min. rotation turn for OK/NG verification
Save the minimum rotation turn or running time for OK fastening of P1-P8
41-48
Soft start time
Change time to the target speed
51-58
Torque tuning
Individual torque tuning by controller
61-70
offset
Change of offset or functions
71-80
Screw Counter
Screw counter related pattern setting
82
Air Regulator
Range :0-1, Initial : 1 (0 : No use, 1 : Use)
100-139
Model data
Memory of model data
140-159
Multi sequence
Memory of Multi sequence
160-167
Error history
The latest error number record from P130 to 137
168
Model Number
Memory of controller model number
169
Version
Firmware version
RESET
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5.3 Preset number and parameters
The preset numbers from 1 to 8 are effected together with parameter 1~8 for torque, parameter 11~18 for speed, parameter 21~28 for max. angle, parameter 31~38 for min. angle, parameter 41~48 for soft start and parameter 51~58 for torque tuning.
The data from 3rd to 6th are optional.
The 3rd and 4th data can be used for monitoring fastening quality. They can be used or not.
1st data
2nd data
3rd data
4th data
5th data
6th data
Preset
no.
Torque
Speed
Max
angle
Min
angle
Soft
start
Torque
tuning
1
P1
P11
P21
P31
P41
P51
2
P2
P12
P22
P32
P42
P52
3
P3
P13
P23
P33
P43
P53
4
P4
P14
P24
P34
P44
P54
5
P5
P15
P25
P35
P45
P55
6
P6
P16
P26
P36
P46
P56
7
P7
P17
P27
P37
P47
P57
8
P8
P18
P28
P38
P48
P58
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5.4 Torque, speed & angle setting (I) - by PC program
Set torque, speed & angle on the PC program and upload to the HDC controller, then parameters will be set in the HDC controller.
Please refer the details to the article 9. PC program, Hi-Manager on page 65.
[ HDC setting menu on Hi-manager pc program ]
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22
5.5 Torque, speed and Angle setting (II) - on the front panel
Log-in is required whenever controller power is OFF and ON for choosing parameter mode. Once log-in with password, it displays Log-IN on mode circulation. Password can be changed on P89
All parameters including torque, speed are changed or set in Parameter mode.
Example) Preset #1 - Torque 10Kgf.cm, Speed 1000rpm
FND shows " Preset no. - Torque "
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5.6 Details of each parameter numbers
1) Torque
2)Preset # display
3) Rotation Speed
Number
Unit
Range
Initial
P1~8
0.01 (Kgf.cm)
Description
Each number from P1 to 8 contains the torque value for Preset # 1 to 8. The value of parameter 1 is the target torque saved in Preset # 1. Torque unit can be selected on P61
Number
Unit
Range
Initial
P9~10
Description
The default setting of preset # can be selected between 1 to 8 on P9 (Initial : 1)
Preset # display when the controller power on can be selected one of below on P10
"0" : Default setting on P9 "1" : Previous preset # before power off
Number
Unit
Range
Initial
P11~18
1 rpm
Description
Each number from parameter 11 to 18 contains the speed value for Preset # 1 to 8. The value of parameter 11 is the target torque saved in Preset #1. Preset #1 have the torque of P1 and speed of P11.
The initial speed of each parameter is different depends on the models.
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4) Max Angle control
Number
Unit
Range
Initial
P21~28
0.1 turn (36°)
0 ~ 30.0
0
Description
"0" : No use "0.1~30.0" : Value of rotating turn (angle)
Function #1 Angle control stop
The driver stops at the set turn(angle) and provide fastening complete OK output signal. If the load reach to the target torque, it stops immediately even before the set turns (angle). Each number from parameter 21 to 28 contains the turn value for Preset # 1 to 8. The value of parameter 21 is the target turn(angle) saved in Preset #1. Preset #1 have the torque of P1, speed of P11 and turns of P21.
For example, It have 6.0Kgf.cm in P3, 500rpm in P13 and 5 turns in P23, the driver will run with 500 rpm and stop at 5 turns (1800 degree). But if the driver reach to 6.0 Kgf.cm of the target torque, it will stop immediately at any turn.
Function #2 Limit of Fastening angle for NG detection
If there is no torque up till the set turn(angle), it will stop and provide NG output signal with the error code E301. This function is useful to protect the screw which is continuously running around the screw hole without engaging.
It can be selected between Function #1 and 2 on P40. The latest turns(angle) of fastening can be read on the FND display of front panel by pressing down arrow button 5 times
from Working mode. 5 times
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5) Minimum Angle for Fastening Quality control
Number
Unit
Range
Initial
P31~38
0.1 turn
0 ~ 30.0
0
Description
Minimum angle can be set as a threshold point For fastening quality control.
"0" : No use "0.1~30.0" : Value of rotating turn (angle)
Function #1 No torque up NG after Min. Angle (P78)
If the driver stops without torque up after the preset turn, it provide fastening NG output signal with the error code E306. It is most serious mistake by operator which is open found but difficult to be recognized..
If the driver stops without torque up before the preset turn, it does not provide fastening NG. Because it is very common operating together with screw feeder. This operation does not have any intention of screw fastening.
0" : Disable "1" : Enable on P78
Function #2 Torque up NG before Min. Angle (P79)
If the driver reach up to the target torque after the set minimum turn, the fastening quality is OK. If it stops at the target torque before the set min. turn, it will provide the fastening NG output signal with the error code E307. This is useful function for detecting wrong engaged and fastened screw.
"0" : Disable "1" : Enable on P79
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6) Cycle Reset & key button lock on front panel
Number
Unit
Range
Initial
P29
0 or 1
0
Description
Cycle reset is allowed by the Reset key button on the front panel " 0 " Disable, " 1 " Enable
P49
0 or 1
0
Description
Front key button lock control on the front panel on the front panel " 0 " Disable, " 1 " Enable
7) Soft start setting 41 ~ 48
8) Torque Tuning 51 ~ 58
Number
Unit
Range
Initial
P51~58
1 %
-10 ~ +10%
0
Description
Output torque can be decreased or increased between -10%
to +10% for each preset #.
This torque tuning value is saved in controller, not in driver.
Be careful tuning value when replace the screwdriver.
Number
Unit
Range
Initial
P41~48
1 ms
0 ~ 300ms
0
Description
Soft start time to the target speed is selectable from 0 - 300mS for each preset #
rpm
time
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9) Middle count number setting
Number
Unit
Range
Initial
P39
0 ~ 99
0
Description
When the count number reaches to the Middle count number, count complete signal OUT become ON till the total count is completed. Signal types on P70 are ignored on this feature "0" : No use " 1~99" : Middle count number
10) Function of Max Angle setting of P21 ~ 28
Number
Unit
Range
Initial
P40
0 ~ 1
0
Description
It stops at the set Max angle, and verify as one of below "0" : OK "1" : NG and display Error no 301
11) COM port select
Number
Unit
Range
Initial
P59
0 or 1
1
from V2.60(2014.10)
Description
One of two communication port should be selected between RS-232C and USB (converted from RS-232C) 0 : USB (converted from RS-232C) 1 : RS-232C
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12) Error display time setting P60
Number
Unit
Range
Initial
P60
sec
0 ~ 10
1
Description
Error display and reset after the below set time "0" : Manual reset by RESET button "1 ~10.0 sec" : Auto reset after set time
13) Torque unit
Number
Unit
Range
Initial
P61
1 ~ 3
1
Description
It selects one of the torque units below ; "1" : Kgf.cm "2" : N.m "3" : lbf.in
[Caution] Change of unit will reset every parameter to factory initial setting. The torque unit should be selected first before parameter setting
14) Screw type ( Clockwise or Counter-clockwise )
Number
Unit
Range
Initial
P62
0 ~ 1
0
Description
It selects one of the screw type below ; "0" : Clockwise "1" : Counter-clockwise The initial value is "0" for "Clockwise"
[Caution] Counter clockwise screw is not available for
Shockless screwdriver
15) Torque compensation
Number
Unit
Range
Initial
P63
1%
80 ~ 120
100
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Description
If there is difference between set torque and reading torque on the
torque tester, the output torque can be adjusted from -20% ~ +20%
This compensation effects to whole range of torque.
This torque compensation value is saved in screwdriver itself.
80 (-20%) ----> 100 (100%) <---- 120 (+20%)
Example) 105 : + 5% from the current torque (Increase)
90 : - 10% from the current torque (Decrease)
16) Define of I/O interface
`
Number
Unit
Range
Initial
P64
0 ~ 4
0
Description
The I/O interface which are connected to Direct Sensor port and 25P I/O port can be used with one of following function.
"0" : Manual operation with direct sensor port
IN : preset # selecting through 1 to 8 port.
OUT : Selected preset # display through 10 to 17 port
"1" : Remote control by PLC with 25P I/O port
IN / OUT : for PLC
"2" : Combined IN/OUT
IN : preset # selecting through 1 to 8 port. (Manual)
OUT : for PLC
"3" : Manual operation with 25P I/O port
IN / OUT : for PLC except Start, For/Rev selection on
the screwdriver
"4" : Connected to " Socket Tray "
17) Beep sound ON/OFF
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Number
Unit
Range
Initial
P65
0 or 1
0
Description
The beep sound can be off 0 : ON 1 : OFF
18) Time limit for fastening, Loosening and motor stall
Number
Unit
Range
Initial
P66~68
0.1 sec
0 ~ 60.0
Description
It prevent the continuous running over the preset time in direction of fastening and loosening for safety operation. The driver stops automatically at the preset time and provide the pattern NG with the error code below;
P66 : Limit of fastening run time error code - E300 P67 : Limit of loosening run time error code - E302 Initial value = 10.0 sec
Also it prevent the continuous time going against the motor stall for over heat protection.
P68 : Limit of motor stall time error code - E303
Initial value = 1.0 sec
19) Reverse control
Reverse can be activated or deactivated
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Number
Unit
Range
Initial
P30
0 or 1
1
Description
Reverse rotation control 0 : Deactivated 1 : Activated
20) FND Display type
Number
Unit
Range
Initial
P69
1 ~ 5
2
Description
One of 5 types of display can be selected.
"1" : Preset no. + Speed
Example) --> Preset #1- 1,000rpm
"2" : Preset no. + Torque [Stop] ↔ Speed [Running]
Example) --> Preset #1- 10Kgf.cm
"3" : Fastening Torque [Stop] ↔ Preset no.+Torque [Running]
Example) [Stop] - [Running]
"4" : Screw counter [Stop] ↔ Preset no.+Torque [Running]
Example) [Stop] - [Running] Remain screw no. = 1 ( 9 screws are tightened )
"5" : Screw counter ↔ Preset no.+Torque
Example) ↔ (Alternately) Remain screw no. = 1 ( 9 screws are tightened )
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21) COUNT complete signal type at count port (pin 4)
Number
Unit
Range
Initial
P70
0 ~ 3
0
Description
It select the type of Count Finish signal of the Direct Sensor port. ( 2­Count Start signal 4-Count Finish signal )
"0" : It provide 500ms of pulse type count complete signal
after fasten all set numbers.
"1" : It provide every pulse(0.5s) signal of torque OK and
count complete signal after fasten all set numbers. The count complete signal will be off after reset of count number when next work piece come in.
"3" : It provide 100ms of pulse type count complete signal
after fasten all set numbers.
"4" : It provide 100ms of pulse type alarm signal when screw
missed in a cycle.
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22) Function of F2 button of screwdriver related with Counter port
Number
Unit
Range
Initial
P71
0 ~ 3
0
Description
It selects the function of F2 button on the screwdriver
0 : Disable 1 : Cancel last count 2 : Screw feeding signal (through torque-up output 3 : Preset/Model # select by F1(up) & F2(down)
--> refer to P73
Depend on the function selected, the F2 button on the screwdriver works differently as below
"0" Lock the button
"1" Delete 1 number of screw counting (-1) "2" Screw shooting pulse signal through pin no.15 of
Torque-up port (OUT) for an external auto screw feeding system. "3" By pressing F1 button, the prese # goes up to no. on P73
by pressing F2 button, the preset # goes down to no.1
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23) Multiple hit
Number
Unit
Range
Initial
P72
1 ~ 5
1
Description
Clutch activating times can be selected from 1 to 5.It choose "1" : Single hit "2" : Double hit "3" : Triple hit "4" : Quadruple hit "5" : 5 times hit
24) Number of preset # select by F1 & F2 button
Number
Unit
Range
Initial
P73
1 ~ 8
8
Description
The number of selectable preset no. can be set. When number 3 is selected on P71, F1 button can select up to preset #3, and F2 button can select down to preset #1
25) Auto sequence of preset #
Number
Unit
Range
Initial
P74
0 or 1
0
Description
Total 20 preset # can be programed for automatic sequential fastening when Model feature on P75 is enabled.
"0" : Disable "1" : Enable
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26) Model select for screw count
Number
Unit
Range
Initial
P75
0 or 1
0
Description
HDC has 8 different models for screw count. Each model is programmable with the max. 20 preset numbers in a cycle process. To use this feature, P74 should be enabled "0" : Disable "1" : Enable
* Models can be selected by the I/O interface or F1/F2 button
on the screwdriver with Enable(3) setting on P71. Display is also changed as below for this feature.
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27) Count start(IN) & finish(OUT) signal type
Number
Unit
Range
Initial
P76
0 ~ 3
0
Description
For monitoring and qualifying the number of screws, HDC should receive the count START signal and STOP(Finish) signal in some application. HDC provides the count complete signal out when it reach to the target number. HDC provides 4 different types of signal to be selected. The sensor or switch can be connected to HDC directly for Start signal.
"0" : Auto reset. The count number is reset to the target number automatically after "0" .
"1" : If the count number shows "0" during the ON status of the count Start signal, it provide the count COMPLETE OUT signal. If the Start signal is turned OFF before the count number "0", it provide the count NG OUT signal
"2" : It start count with a pulse type of signal till the set time on P77. It the count does not reach to the target within the set time, it is NG. If there is no time set on P77, There is no time limit to count stop (finish)
"3" : It start count with a pulse type of signal. If the count does not reach to the target before 2nd pulse type of signal, it is NG. Refer to the article 5.13.2 for details
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28) Time LIMIT from Count start (P76_"2" selected)
Number
Unit
Range
Initial
P77
0.1 sec
0 ~ 999.9
0
Description
The fastening time limit from Count START for NG judgment. The fastening work should be finished within the set time. Otherwise, the work-piece will leave the working area.
* Refer to the article 5.13.2 for details
29) No torque-up NG by Min. set angle(turn) on P31~38
Number
Unit
Range
Initial
P78
0 ~ 2
0
Description
No torque-up NG by the set turn on P31~38
--> error code E306
"0" : Disable "1" : No torque up error after Min anble "2" : No torque up error on all cycle
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30) Torque-up NG before Min. set angle(turn) on P31~38
Number
Unit
Range
Initial
P79
0 ~ 1
0
Description
Torque-up NG before the set turn on P31~38
--> error code E307
"0" : Disable "1" : Enable
31) Time setting for SLEEP mode
Number
Unit
Range
Initial
P80
1 min
0 ~ 60
15
Description
If the unit is not used for the set time, the controller turns off the control mode and keep SLEEP mode. With any key or button pressed, it will wake up immediately.
"0" : No use, "1~60" : time to Sleep
32) Motor acceleration
Number
Unit
Range
Initial
P81
1 ms
10 ~ 200
20
Description
The motor increase the rotation speed up to the target in the set time. It works for all preset #.
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33) Parameter reset to the factory setting
Number
Unit
Range
Initial
P83
0 or 77
0
Description
Every parameter will be reset to the factory setting.
Put the password "77" on parameter 83 and Enter for reset to factory setting.
- Controller should be reset to the factory setting when the
connected driver is replaced to other model.
- Controller should be powered off whenever completed resetting.
34) F1 Button on screwdriver (P84 : HDC-40i only)
Number
Unit
Range
Initial
P84
0 ~ 1
1
Description
Enable or disable of the F1 button function of selecting
preset # 1 to 8 ( move up in circulation )
"0" : Disable, "1" : Enable
35) Reverse torque control
Number
Unit
Range
Initial
P85
0 ~ 1
1
Description
The auto shut-off at torque up signal can be disabled for reverse rotation.
0 : Disable 1 : Enable
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36) Auto Fastening Data output
Number
Unit
Range
Initial
P86
0 ~ 1
0
Description
Monitoring data can be output automatically through USB(RS-232) without data request command protocol
0 : Hi-Manager 1 : Auto output Enable
37) Fastening Torque (Converted torque) Tolerance setting
Number
Unit
Range
Initial
P87
%
1 ~ 10
5
Description
If the converted torque is over than the setting value(%), NG (Er 308) will be displayed
"0" : No use "1~10%" : +/- tolerance limit from target
38) P88 Driver Lock by I/O management
Number
Unit
Range
Initial
P88
0,1,2
0
Description
When driver lock signal is provided by I/O, lock can be slected
"0" : Both direction "1" : Fastening "2" : Loosening
39) Password
Number
Unit
Range
Initial
P89
0 ~ 9999
0
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Description
Factory setting password is " 0 " at the initial. Password can be changed between 0 - 9999 on P89.
40) Screw numbers on each models
Number
Unit
Range
Initial
P90-97
0 ~ 20
0
Description
Screw numbers on each model 1 to 8 is saved on P90 to 97 P90 : Screw # of Model 1 P91 : Screw # of Model 2 P92 : Screw # of Model 3 P93 : Screw # of Model 4 P94 : Screw # of Model 5 P95 : Screw # of Model 6 P96 : Screw # of Model 7 P97 : Screw # of Model 8 Maximum screw number is 20 for each model.
41) Start signal OFF delay time
Number
Unit
Range
Initial
P99
0 ~ 1000
0
Description
Customer lost the fastening OK output when operator release start lever just before torque up, but clutch was activated by inertia. Range : 0 - 1,000 mS factory setting : 10mS
42) Error history ( except the pattern error )
Number
Unit
Range
Initial
P160~167
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Description
The total 8 latest errors except the pattern error is recorded from P160 to P169.
P160 : The last error P164 : The last error -4th P161 : Before the last error P165 : The last error -5th P162 : The last error -2nd P166 : The last error -6th P163 : The last error -3rd P167 : The last error -7th
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43) Others ( Not changeable )
No
Name
Range
Initial
Description
P82
Air Regulator
0-1
1
0: No use 1: Use
P100-139
Memory area of model data
P140-159
Memory area of multi sequence
P168
Memory of controller model no
P169
Software version
The rest parameter numbers are spare or vacant address.
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5.7 Error code
1) System error
code
Error
Description
How to reset
100
Air pressure
The monitored air pressure is less or more than ±5% of the target over 3 seconds,
RESET button.
101
Motor hall sensor Open
No motor hall sensor signal from the screwdriver
RESET button
110
AMP Over Current
Over current on AMP board circuit by over load or wrong mechanical load.
Auto reset after 1 sec.
111
SMPS Fault by overload
Overload protection over 8A on SMPS power supply circuit.
Power Off, and On after 1 min.
112
Overload alarm
Over 5A over 1sec.
Auto reset after 1 sec.
113
Driver overheat
Over 80℃ inside the driver
Auto reset below 80℃
114
Over Speed
Over rotation speed than the set value. Check the cable connection.
Auto reset after 1 sec.
115
Wrong model detected
Wrong model information of EEP-ROM in driver. Check the EEP-ROM damage or communication failure
RESET button
116
Wrong offset detected
Wrong offset value over the range in the driver is detected Check the EEP-ROM damage or communication failure
RESET button
117
Not compatible driver connected
The connected driver model is not recognized by HDC. HDC latest firmware upgrade is required
RESET button
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118
Motor run failed
Even the start signal is effective, motor does not run
Repair required
2) Communication error (HDC ↔ driver)
code
Error
Description
How to reset
200
Parameter reading error
Reading failure of the parameter from the EEP-ROM of the driver
RESET button
201
Parameter Checksum error
The read parameter is wrong by the checksum routine
RESET button
202
Initializing error
Initializing error at the booting
Power OFF-->ON
203
Communication error
Failure during communication with driver
Auto reset after set time
204
Communication time out
Communication failure over 1 sec.
Auto reset after set time
205
Wrong parameter setting
Parameter on controller is wrong for the connected screwdriver
Auto initialize
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3) Pattern error
code
Error
Description
How to reset
300
Fastening time limit
Over the fastening time limit on P66
Auto reset after set time
301
Fastening time over
Time over the set time on P21~28
Auto reset after set time
302
Loosening time over
Over the loosening time limit on P67
Auto reset after set time
303
Motor lock time over
Over the motor lock time limit on P68
Auto reset after set time
304
Time over in screw counting
Over the time limit of screw counting on P77
Auto reset after set time
305
Screw missing
When the work-piece moves out of the working area without complete number of fastening, it provide alarm for 3 seconds and display the latest number. It can be clear to "0" by pressing RESET button.
Auto reset after set time
or RESET button
306
No torque-up
When the driver stops without torque-up after set time in P31~38
Auto reset after set time
307
Time laps
Torque up too earlier than the time on P31~38
Auto reset after set time
308
Torque NG
Monitored fastening torque(converted torque) is out of the set tolerance
Auto reset after set time
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5.8 Preset number selecting by sensor
The 8 sensor ports on U-2 Interface Box are linked to 8 preset numbers through 25P I/O interface. These ports are designed for sensors to be wired directly. When the sensor 1 is activated, the preset no.1 is selected accordingly. The configuration of 25P I/O port is different by the setting on P64.
[ P64 Setting ] Select " 0 " "0" : Reset number selecting by Sensor "1" : Remote control I/O for PLC
The sensor can be replaced to the switch (mechanical switch)
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5.9 Wiring example of check out signal output
The pin no.4 (status check out signal) of each sensor port 1 to 8 is useful to check which preset number is selected by the LED, if LED is wired. The LED will require the external or internal DC power source for lighting. The wirings for both power sources are as below
[ P64 Setting ] Select " 0 "
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5.10 Preset number selecting by 25P I/O port
The 25P I/O port is useful interface with the PLC. The PLC can select one of the 8 preset numbers through 3 pins. It can not be used together with the direct sensor port
For 25P I/O port, choose "1" on the parameter P64.
By binary coding with 3 pins (pin no.1,2 and 3) among 25 pins, it make 1 to 8 decimal preset number. The torque selecting code should be before the Start signal.
1) Binary coding with 3 pins
Preset no.
pin ③
pin ②
pin ①
pin ⑧
1 0 0
0
2 0 0
1
3 0 1
0
4 0 1 1 5 1 0
0
6 1 0 1 7 1 1
0
8 1 1
1
Multi A
0
1
Multi B
1
1
5.11 25 PIN I/O configuration
The configuration of 25P I/O port is different by the setting on P64.
[ P20 Setting ] "0" : Torque selector by Sensor "1" : Remote control I/O for PLC "2" : Torque selector by Sensor (Input) + Remote control I/O for PLC (Output)
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5.11.1 25 PIN I/O configuration (Ⅰ) - for Preset # selecting by sensors
[ P20 Setting ] " 0 " : Torque selector by Sensor
PIN no.
Configuration
IN / OUT
1
Torque select IN1
INPUT (to Controller)
2
Torque select IN2
3
Torque select IN3
4
Torque select IN4
5
Torque select IN5
6
Torque select IN6
7
Torque select IN7
8
Torque select IN8
9
Reset ( include cycle reset ) or Work-piece move OUT from area (P76 "3" selected )
19
Work-piece move IN to area
23 x 24
x
10
Status of torque select OUT1
OUTPUT (to Controller)
11
Status of torque select OUT2
12
Status of torque select OUT3
13
Status of torque select OUT4
14
Status of torque select OUT5
15
Status of torque select OUT6
16
Status of torque select OUT7
17
Status of torque select OUT8
18
ALARM (NG)
20
Cycle count complete
25
Fastening OK OUT
21
Output COM
22
Input COM
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5.11.2 25P I/O configuration (Ⅱ) - for PLC
[ P20 Setting ] - " 1 " : Remote control I/O for PLC
PIN no.
Configuration
IN / OUT
1
Torque select IN1
INPUT (to Controller)
2
Torque select IN2
3
Torque select IN3
4
START
5
LOCK
6
F/R (Forward 0, Reverse 1)
7
Model select IN3
or Screw type (Clockwise 0, counterclockwise 1)
8
Torque select IN4 for Multi sequence
9
Reset ( include cycle reset ) or Work-piece move OUT from area (P76 "3" selected )
19
Work-piece move IN to area
23
Model select IN1
24
Model select IN2
10
Error code OUT1
OUTPUT (to Controller)
11
Error code OUT2
12
Error code OUT3
13
Error code OUT4
14
Status of F/R OUT (F:0, R:1)
15
Torque up
16
Status of Motor Run OUT
17
READY
18
ALARM (NG)
20
Cycle count complete
25
Fastening OK OUT
21
Output COM
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22
Input COM
5.11.3 25P I/O configuration (Ⅲ) -
for Torque selector by Sensor (Input) + PLC (Output)
[ P64 Setting ] - " 2 " : Combined
PIN no.
Configuration
IN / OUT
1
Torque select IN1
INPUT (to Controller)
2
Torque select IN2
3
Torque select IN3
4
Torque select IN4
5
Torque select IN5
6
Torque select IN6
7
Torque select IN7
8
Torque select IN8
9
Reset ( include cycle reset ) or Work-piece move OUT from area (P76 "3" selected )
19
Work-piece move IN to area
23 x 24 x 10
Error code OUT1
OUTPUT (to Controller)
11
Error code OUT2
12
Error code OUT3
13
Error code OUT4
14
Status of F/R OUT (F:0, R:1)
15
Torque up
16
Status of Motor Run OUT
17
READY
18
ALARM (NG)
20
Cycle count complete
25
Fastening OK OUT
21
Output COM
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22
Input COM
5.11.4 25P Interface schematic – INPUT
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5.11.5 25P Interface schematic - OUTPUT
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5.11.6 Wiring of the Alarm signal to the Tower Lamp
5.11.7 Error code pin composition on 25P Output _ [P64] "1" PLC selected
Error code
pin 13
pin 12
pin 11
pin 10
100
0 0 0
1
101
0 0 1
0
110,112
0 0 1 1 111
0 1 0 0 308
0 1 0
1
113
0 1 1
0
114
0 1 1 1 118
1 0 0
0
200,201,202,203,204
1 0 0
1
304
1 0 1
0
301
1 0 1 1 305
1 1 0 0 303
1 1 0
1
306
1 1 1
0
307
1 1 1
1
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5.12 25PIN I/O timing chart
1) Fastening OK
2) Fastening NG
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5.13 Built-in Screw Counter (patent)
The screw counter has two basic features.
① Fastening quality verification (OK/NG)
② Monitoring the number of screws and verification OK/NG
It has the additional features as below
① 4 different type of Count Start and Finish signal (selectable) ② Real time monitoring by PC program ③ Error code display and monitoring basic data including fastening time, angle
5.13.1 Fastening quality verification (OK/NG)
It count down one by one from the total target number with OK fastening.
1) Fastening OK
- The driver is designed to stop automatically when there is a torque up internal signal. The fastening with the automatic stop is OK. If there is set time on P31~38, The only fastening over the set time or angle will be OK.
- If there is target fastening time or angle on P21~28 for NG verification, driver stops at the set time or angle, and verify it as NG
- If there is total run time limit on P66, all run time is limited at the set time. The driver will stop at the set time, and provide E304 error code
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2) Fastening NG ( Time lapse ) Error Code Display : E r 3 0 7
If the driver stops by the torque up internal signal before the set time or angle in turn on P31 ~ 38, it will be NG ( Time lapse )
Even the torque reached to the target, the screw is not fastened enough. The FND display Er307 for 1 sec and and reset automatically.
3) Fastening NG ( No Torque up ) Error Code Display : E r 3 0 1
All No torque-up fastening does not effect to screw counting at all. If the parameter P79 is checked on " USE", the No torque up fastening over set time or angle in turn on P31~38 makes NG verification.
The operator sometimes release the start lever just before the torque reach to the target. This is distinguished from the short idling run for screw pick-up from the screw presenter. And it is one of the serious quality failure.
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5.13.2 Count Start & Stop signal to HDC (parameter P76)
For HDC to verify the missing screw, it require two basic signals ; Count start and stop. It will count the number of screw with Start signal, and verify OK as soon as it reach to the target number, or NG with Stop signal when the fastened number of screw is less than the target. HDC provides Count complete OK or NG Output signal, too. The count complete OK means that a process of cycle is finished.
There are 4 different type of the Count start/Stop signals which is selectable on parameter P76 as below. Depend on the working area, one of them can be chosen.
The signal port for Count Start and Count complete OK is located on Count port of the back panel of HDC.
*** Refer to the page 47, 48 for wiring. It is same as the preset no. selecting by sensor
1) Auto Reset ( select "0" on P76 )
When the count number reach to the target, it display " 0 " (remained number) on FND and reset the number to the target immediately.
Example) the target screw number is "10"
HDC starts to count the number of screw fastening without any signal from the external to HDC.
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2) One Long lasting pulse type signal (select "1" on P76 )
It starts counting the screw number from the ON signal edge and keep counting on ON status. If the number reaches to the target on ON status, it provide the Count complete OK out signal. It verify the NG when the ON status turned OFF which means that the fastening work is finished, because the work piece left the working area. If there is still remained number over 1 on FND, it verify it NG with error code
Er305
The display is reset to the target number when the Count Start signal is turned ON again
Example) the target screw number is "10"
The above switch can be replace to the sensor as shown on right
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3) One Pulse type signal ( select "2" on P76 )
It starts counting number of screw on receipt of pulse signal. There is no Count Stop signal. When the counting reach to the target, it will provide the count complete OK output signal. But if the time after start is limited on P77, HDC will verify NG at the set time. If the fastening is not complete till the set time, it will verify NG with the error code
E r 3 0 5 for 3 seconds and will display the number remained.
It can be clear to the target by pressing RESET button
Example #1 ) Count start pulse signal with time limit
Example #2 ) Count start pulse signal without time limit
Without the fastening time limit after Start on P77, it can be a useful application with a pallet conveyor system with stopper as shown below. The stopper does not go down keeping the work piece in work area, if there is no Count complete OK signal from the HDC.
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4) Two pulse type signal ( select "3" on P76 )
As shown the picture below, there are two pulse type signals. The left one is for Count Start and the right one is for Count stop signal. The right one detects work piece moving out of work area for verifying NG. If the count number does not reach to the target, it will provide error code E r 3 0 5
The Count Start sensor or switch is wired to the COUNT port on the back. The Count Stop sensor or switch is wired to pin 9 of the 25P I/O connector. (refer to the page 37,38 for details) The preset no. selecting on P64 should be "0", direct Sensor port
*** Refer to the page 47, 48 for wiring. It is same as the preset no. selecting by sensor
The above two sensors can be replaced to switches.
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5.13.3 Wiring of Count Start & Stop
1) Count Start & Stop signal through U-2 Interface Box
U-2 Interface Box is very useful to connect sensors or switches for selecting preset #.
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2) Direct wiring to 25P I/O interface port
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5.13.4 Operation of Screw counter on HDC
The screw counter function of HDC controller can be used as a single
fastening quality monitoring device.
■ Parameter setting for single
parameter no.
Setting
※
P71
optional
select "1", COUNTER
P21 ~28
Key in the maximum turn on P21 to 28 for fastening OK of Preset no. 1 to 8
P31 ~38
Key in the minimum turn on P32 to 38 for fastening OK of Preset no. 1 to 8
※
P90 ~97
Key in the numbers of screw to count for 8 models ex) Key in "10" on P90 --> 10 screws on model #1
※
P76
select one of Count Start signal type ex) select "2" One pulse type signal
P77
Time limit after the Count Start signal ex) Key in "200" for 20 seconds (unit 0.1 sec)
P69
select FND DISPLAY type on the front panel ex) select "3" .Fastening Torque [Stop] ↔ Preset no.+Torque [Running]
※
P75
select Enable on P75 (Model select) ex) select "1" for Enable of model select feature
※ mark settings are always necessary.
After setting the parameter above, the FND display will show on the work mode. The number 05 will be decrease one by one against the screw fastening OK to "0". The number "0" will be reset to "05" on receipt of Count Start of "One pulse type signal"
The model no. can be selected
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5.13.5 Operation of Model selecting
When model select feature is enabled on P75 (model select), total 20 preset
numbers can be programmed to be selected in sequence on the model #. Total 8 models can be programmed in the HDC v2.1. The selecting models can be changed only through the remote interface I/O.
■ Auto sequence fastening
1) Select Enable (1) of "Select model" on P75
2) Select Enable (1) of "Select Auto sequence" on P74 for auto sequence fastening
3) Key in the screw numbers on total count window for Model 1 to 8
4) Select preset numbers from 1st to the end for auto sequence fastening. The fastening number is possible up to 20 screws.
■ Non auto sequence fastening
1) Select Enable (1) of "Select model" on P75
2) Select Disable (0) of "Select Auto sequence" on P74 for Non auto sequence fastening
3) Key in the screw numbers on total count window for Model 1 to 8
4) Leave "0" on every windows Preset # can be changed by sensor or PLC according to the selection on P64.
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5.13.6 FND Display for Counter mode ( select "3" on P69 )
5.13.7 FND Display for Model selecting
1 2 c 0 3
1 2 A 0 3
④ Remain screw number
② Total screw number set
③ Counter mode
① Error display
① Error display
② Model #
③ Preset #
④ Auto sequence
⑤ Remain screw number
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6. USB communication
HDC controller has built-in RS232-USB converter. It has the USB com port which is
converted from basic RS-232C protocol communication.
To use USB com port, select "USB" on P39.
6.1 port and Cable
6.2 USB Driver install
Before driver install, disconnect the cable.
Install file : HDC_40i USB driver.zip
Extract the provide file, and double click "PreInstaller.exe" for auto installation on PC.
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7. RS-232C communication (Option)
The HDC controller has one RS-232C communication port. Operator should choose one of communication port between USB or RS-232C on P59 These two communication port can not be used together at same time.
7.1 Connection
1) Select RS232 on P59 com port selecting.
2) Cable details
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7.2 Protocol
7.2.1 Protocol frame
- Baud rate : 38400 BPS
- Data bit : 8bit
- Parity : None
- Stop Bits : 1
7.2.2 Communication control letter
7.3.3 Command
The command for data request and response are same, but distinguished by the capital letter for request, the small letter for response.
Name
Word
Description
Packet start
STX
It means Packet start at the first of the message.
Packet finish
ETX
It means Packet end at the last of the message.
OK response
ACK
OK response on the message receipt
NOK response
NAK
NOK response on the message receipt
Packet end
ETB
It means the packet end of the first message of two blocks of long message
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7.2.4 Check sum(BCC)
It add all binary number within Check sum range and convert to 1 Byte of ASCII code. The "35H" is check sum result (BCC) in the example shown.
STX
CMD
Data
BCC
ETX
Example)
STX V 1 . 0 0 1
BCC
ETX
----- ASCII code
STX
56
20
21
2E
30 3031
BCC
ETX
----- Hexa code
5 6 H 2 0 H
3 1 H 2 E H 3 0 H
+ 3 0 H
1 3 5 H ------- Hexa code
↓ ↓
33H 35H ------------- Hexa value of "5" in ASCII code
7.2.5 Details of Command
1) Status request and response
1 : Target count number on P90 (Model #1) ( 00 - 99 )
2 : Current count number (remained) ( 00 - 99 )
3 : Current Speed set ( 0000 - 1800 )
4 : Current Torque set / unit 0.1 ( 000 - 150 )
5 : Fastening status
"0" : On fastening
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"1" : Fastening OK
"2" : Fastening NG
2) Parameter data request and response
1 : Parameter no. / ex) key in "001" which means the parameter no. P1
2 : Torque value of preset #1 in 4 digits ( 0000 - 9999 )
Example) “ 0150” for 1.5 Kgf.cm in SD120 selected
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3) Save parameter data
1 : Parameter no. / ex) key in "001" which means the parameter no. P1
2 : Torque value of preset #1 in 4 digits ( 0000 - 9999 )
Example) "0150" for 1.5 Kgf.cm in SD120 selected
4) Request monitoring data
■ monitiring data
Fastening time(99999ms) & Fastening Number(1) & Torque(999)/10 & RPM(9999) & FastenTurn(999)/10 & Temperature(999)/10 & SystemError(999) & CounterValue(99) & PickCurrent(999)/10 &
*** & comes between data
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6) Screwdriver information data request and response
1 : Parameter no. / ex) key in "001" which means driver parameter no.1
2 : Version value in 4 digits ( 0000 - 9999 )
Example) "00009" for version 0.9
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8. Auto fastening data output through USB port (P86)
Check mark on Enable on P86 ( auto fastening data output ), then every fastening data will be out at every event through RS-232 without data request command.
The output data consist of 13 fastening information as below
Each data is divided by comma(,) between data.
example ) ㄱ m9039001,01350,1,085,084,1700,033,0358,000,04,032,1,1,9 ㄴ
1. Start of Text (STX)
2. Data : m (monitoring) data
3. Serial no. : 9039001 ( 2009, March )
4. Fastening time : 1350 ms
5. Preset # : 1
6. Torque setting : 8.5
7. Fastening torque (converted torque) : 8.4
8. RPM setting : 1700 rpm
9. Fastening angle : 3.3 turn
10. Motor temperature : 35.8℃
11. Error code : 000 ( No error, Fastening OK ) if 301, error 301
12. Screw count # : 4 screws remained
13. Motor current : 3.2 Ampere
14. For / Rev : Fastening (1), Loosening (0)
15. Torque complete : Torque complete (1), No torque up (0)
16. Data check sum : See article 7.2.4
17. End of Text (EXT)
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9. PC communication software, Hi-Manager (for MS Windows)
With free PC communication software, Hi-Manager, it is easy to set the parameters including torque, speed, fastening monitoring and quality control. For changing parameters of controller by PC software, it require Log-in password. For the manager Log-in password of Hi-Manager software, please contact to the distributor or service center. The password can not be open to operators without agreement of managing group. Hi-Manager without Log-in is available by request, too
9.1 Software install
- PC Operating System : MS Windows ( 2000, XP, Vista, WIN7, WIN8 )
- Display : 1024 x 768 ( Optimized )
The Hi-Manager software require MS Dot Net framework v 2.0 or higher on your OS before install. Window 2000 and XP can be updated with Dot Net framework on the download center of Microsoft web site. ( www.microsoft.com ).
Microsoft .NET Framework ver 4.0
For installation of Hi-Manager, just copy the file ( Hi-Manager.exe ) on your PC, and double click for open.
9.2 How to use
- Install the provided USB driver (HDC USB driver) on your PC
- Connect the HDC controller to PC, and Power on.
- Check COM port no. for HDC USB port on your PC. example ) CP210x USB to UART Bridge Controller (COM4)
- Open the Hi-Manager software
- Select the Comport no and click OK
- Click " READ ALL " menu for read all parameters from the connected HDC controller.
- For changing parameter, it require Manager Log-in password.
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If you can find Controller and Driver Information on the opening page as below, the communication is successful.
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9.3 Parameter setting on Hi-Manager
1) Fastening Setting ( HDC Setting --> )
- Select the torque unit before setting other parameters. Otherwise all parameters
changed to the factory setting after change of torque unit.
- Change or select parameters, and Click " WRITE ALL" menu to write new settings on the connected HDC controller.
- To allow parameter change, be sure that it require Manager Log-in on File menu. Ask to the distributor for the Log-in password.
- Monitoring is possible without Manager Log-in.
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2) Controller Setting ( HDC Setting --> )
** Refer to 5.6 Parameter details
3) Screw Count Setting ( HDC Setting --> )
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4) Multi Sequence Setting ( HDC Setting --> )
** Mode A, B comes after preset # 8 with displaying of mA, mB.
※ Explanation details of JUMP, COUNT VALUE=A, SUB IF(A) command
■ Example multi sequence program
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The above multi sequence shows 10 times repeat of steps from 2 to step 7, and
finish cycle completely.
- Count value = A
Count number of step selected or operated
- Sub if (A)
If the counted number A (on step 1), is not 10, go to the next step (8)
If the counted number A (on step 1), go the 2nd next step (9).
- Jump
Move to the setting step (2)
5) Driver ++ setting
** refer to 5.6 Details of each parameter numbers
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6) Model selecting
T o t a l
2 0
T o t a l Total 20 screws can be fastened by the sequence on each 8 models. For sequence fastening, select Enable on P74 and P75.
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9.4 Monitoring on Hi-Manager
1) Screw Count monitoring ( Monitoring --> )
Total 9 screw count program can be saved on the Hi-Manager. Choose one of 9 program, and Select one program
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2) Real Time Data monitoring ( Monitoring --> )
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10. Trouble shooting (Error code details on page 36,37)
Error code
Trouble shooting
100
Failure of air pressure
The output air pressure is out of ±5% of tolerance against the target by no input air pressure or leakage in air line. The error is reset by pressing RESET button.
1) If there is no input air pressure, there will be a noisy sound of regulator in the controller. Turn off the power and check the air inlet outside
2) If there is leakage of pressed air from the regulator to driver, check the air lines through the connector, cable and actuator clutch. The output pressed air is closed on Jog and Parameter mode
101
Hall sensor error The controller failed to read the hall sensor signal from the driver.
1) Check the cable quality and connectors
2) wiring inside of the driver
110
Over current on AMP board circuit
There is current over the limit in the system.
1) Check any mechanical load failure
2) Check the motor quality.
112
Over load
The current is over 5A for 1 second or more. The application is over the driver capacity.
113
Overheat of motor
The temperature of the motor is over 80℃. The application is over the motor capacity. The intermittent operation as like 1sec ON - 3sec Off is one of the solution of the overheat
117
Over Run time limit
The driver stop automatically at the set run time limit. The initial value is 10 seconds. It reset automatically.
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Error code
Trouble shooting
200
Driver data error The driver data on EEP-ROM of the driver is not verified. Keep the controller power off when the driver connect to the controller. The ROM data might be lost.
202
Initial communication failure The controller failed to communicate with the connected driver when it turned on. Retry the power on after off
204
Communication failure over 1 sec. Check the connection of cable between driver and controller
303
Over time of Motor Lock When the driver loosen a screw, the motor can be lock by the higher torque tightened screw. In order to prevent the motor overheat, it stop immediately after 1 second from the motor lock.
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NO Date
Firmware
Version
Upgrade history
Hi-Manager
Software
Controller
Hardware
(Back of Unit)
27 2010.11.01 V2.14 P65 beep sound on/off added V1.34 2.1
28 2010.12.08 V2.21
1) model added : HD-300L,500L,1000L
2) unit added : ozf-in ( HDC-30i only )
v1.36 2.1
29 2011.01.28 V2.3
P73 added : number of Preset # for selection by F1/F2 on screwdriver ( available when "3" selected on P71) F1 works for move up, F2 works for move down of preset # or model no. (Doga requested)
v1.37 2.1
30 2011.03.11 V2.4
1) bug solved : During sequence fastening by Model selecting, the last count cancel by F2 button couldn't recall the la
st preset #.
2) modifica
tion : Delet the converted torque display on realtime
monitoring when stopped by angle(turn) --> request by Doga
v1.37 2.1
31 2011.04.06 V2.42
1) Every event on Multi-sequence will be displayed on realtime monitoring
2) bug solved : torque setting in ozf.in on Hi-manager
v1.38 2.1
32 2011.04.14 V2.43
P63 : additional feature / calibration value (efficiency) can be wote on P63. This value is saved on rom of screwdriver
v1.38 2.1
33 2011.05.27 V2.44.1
Model added - HD025P(SamsungTSOE request 0.6-2.5Kgf.cm / harmoinized version between fimware and Hi-Manager
v2.44.1 2.1
34 2011.09.19 V2.45.0 Model added - HD400P / replacing HD450P by max torque difference v2.45.0 2.1
35 2011.10.21 V2.46.0
1) Model added-HA025( for Samsung mobile new bit cushion and calibra
tion only) 2) G
ear efficiency maximum
150% from 120% 3) I
nitialized for HDA025 as a standard driver
v2.46.0 2.1
36 2011.10.24 V2.46.1 No use v2.46.0 2.1
37 2011.10.24 V2.46.2
The factory setting of P64 (I/O) is changed to "1" (IN/OUT for PLC) from "0" for the driver model HD025, HDA025 is connected.
v2.46.0 2.1
38 2011.11.02 V2.47
P29 added. Cycle Reset by the Reset button on the front panel Enable or Disable
v2.47.0 2.1
39 2011.12.22 V2.48
1) P64 I/O select - added "4. Connect to Socket Tray,
2) P78 modified to 1)No torque up before M
in, 2) No torque up after M
in,
3) No torque up in a
ll cycle
v2.48.0 2.1
40 2012.03.30 V2.49
1) Model added - HD220J for Jabil project torque range : 7 ~ 26 Kgf.cm
2) Parameter added- P30 : Reverse Enable/Disable
v2.48.0 2.1
41 2012.07.18 V2.50
Model added - HD081 for Samsung SESK. The torque range is same as HD080. But it share the same design with HD150
v2.48.0 2.1
42 2012.03.30 V2.51 German languge added v2.50.0 2.1
43 2013.01.15 V2.52
Model added - HD080C, HD150J for Jabil, Malaysia 080C : 2.2 ~ 7.5kgfcm / 150J : 4.0 ~ 15.0kgfcm speed : 200 ~ 1000rpm
v2.52.2 2.1
44 2013.01.23 V2.53
Model added - HD150 V2, HD220 V2 for Jabil, Malaysia. V2 version solved that the first torque was much higher than others.
v2.53.0 2.1
45 2013.04.02 V2.54.1
Max turn value was excluded in range -> changed it to be included in OK range.
v2.53.0 2.1
46 2013.05.15 V2.54.4
Fastening data output / model no. output instead of preset # ( requested by Torq-on for Denso monitoring program )
v2.53.0 2.1
47 2013.10.08 V2.55.1
New torque formula for V2J version in Jabil. EZ-Torq II with Sehan RDA, Asian filter setting
v2.53.0 2.1
48 2013.11.21 2.55.2
Test version for Jabil
- HD060V2J and HD080V2J added
v2.53.0 2.1
49 2013.12.09 V2.55.3 model added : HD30N, HD45N, HD100N v2.53.0 2.1
50 2013.12.19 V2.56.0
by Jabil request ( Only for V2J version )
- V2 has same torque formula with V1 in FW
- New torque spec of HD060V2J: 1.9~4.2 lbf.in
v2.53.0 2.1
51 2014.02.07 V2.56.2
- P88 : Soft/Hard joint select feature removed.
- P88 : Driver Lock (I/O) feature in direction 0 : Both direction
1 : Reverse direction Lock only 2 : Forwa
rd direction Lock only
v2.56.2 2.1
52 2014.05.23 V2.57
SCAN TIME change to 0.5s from 1.0s in programing for short torque up signal time of HDC-35i
v2.56.2 2.1
53 2014.05.30 V2.58 Bit socket tray - selectable socket no. on P50 v2.57 2.1
54 2014.07.07 V2.58.2
- Torque range modification of HD081
2.5 - 8.0Kgf.cm --> 2.5 - 8.3Kgf.cm
by request of Doga
v2.57.2 2.1
55 2014.09.03 V2.58.5 LG- Special Request v2.57.2E 2.1
56 2014.10.13 V2.60.0b
Automatic parmater reset to factory setting feature deleted when the driver model is replaced. Manual paremeter reset is required when the driver is replaced with the different model of driver.
v2.57.2E 2.1
57 2014.11.13 v2.60.2
1) parmeter P98 added : Start signal OFF delay time Special Request. 2)
Customer lost the fastening OK output when operator release start lever just before torque up, but clutch was activated by innertia. range : 0 ­1,000 mS factory setting : 10mS. 3) Motor immediate stop by breaking when start signal OFF.
v2.57.5E 2.1
58 2015.04.06 v2.61.0
1) F/R status OUT signal change (Forward :1, Reverse:0 --> Forward:0,
Reverse:1), 2) UP button is available to select Model no. when P75 is enabled. 3) Operation change / Unless other model no. was not selected, the latest loaded model no. is continuously effective even if it's program was changed. 4) The lowest torque setting range is changed from 7 to 5 Kgf.cm for HD220 & HD220P.
v2.57.6E 2.2
2015.04.06 v2.61.1 Fastening Min. Max angle error does not provide angle data output v2.57.6E 2.2
59 2015.05.14 v2.61.2 solved Socket tray bug. v2.57.6E 2.2
60 2015-05-22 v2.61.3 Converted torque(E308) error bug fix. v2.57.6E 2.2
HDC Firmware / Hi-Manager Upgrade History by version
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