Mountain Off Road 8795-5 User Manual

MOUNTAIN OFF ROAD ENTERPRISES INC. P.O. BOX 690, DELTA, COLORADO 81416
970-625-0500 970-625-3747 fax
E-mail: info@mountainoffroad.com
www.mountainoffroad.com
INSTALLATION INSTRUCTIONS FOR S.R.S.™ 8795-5.
Please read Terms and Policies on page 2
This system fits 1987-1995 Jeep® YJ Wrangler vehicles. It consists of the front brackets and hard ware to install them only. No shackle attachment is provided with this part number. Before starting installation, check the frame to make sure it is in good condition, is straight and has no heavy rust. Only install it on vehicles in good sound condition. This system will work with stock or most aftermarket front bumpers, with or without a winch. No welding is required for installation.
LEAF SPRINGS: This system has been designed to work with stock and aftermarket leaf springs. It has been tested with springs up to 3.5" of lift over stock and works fine. It will work with spring under (stock) or over the axle (custom).
PITMAN ARM: You must use a stock pitman arm. If a aftermarket pitman arm is used that has more drop then the stock arm it may contact the tie rod upon suspension compression.
DRIVE SHAFT: The front drive shaft will need to have a longer slip-yoke installed. Due to the action of the suspension movement the stock slip-yoke will not have enough length or movement. We recommend call­ing the following drive line shop: Tom Wood’s Custom Drive Shafts, 1-877-497-4238 (toll free).
TIRE SIZE: Stock leaf spring equipped Jeeps can run up to a 30" tall tire without tire to fender contact.
2.5” lift spring equipped Jeeps can use up to a 31” tall tire, or up to a 32” tall tire if the bump stop is low­ered one inch, and a one inch body lift is installed. 3.5” to 4” lift spring equipped Jeeps can use up to a 33” tall tire (mounted on a 8” wide wheel) if the bump stop is lowered two inches and a 1” body lift is installed. Tires taller then 33” plan on several modifications (Bump stop, body lift, fender trimming etc.).
BRAKE HOSES: The stock brake hoses will work if you are using stock leaf springs under the axle. If you have any lift in your springs, or a spring over axle conversion, the stock brake hoses will have to be re­placed with longer units. Please call for these hoses if you need them, we stock extended stainless steel braided hoses for Jeep® vehicles.
TRAC BAR and ANTI SWAY BAR: It is mandatory that you keep the trac bar and anti-sway bar in place
when using this shackle reversal system. If you desire full suspension articulation M.O.R.E.™ suggests
that you install a pair of Quick Disconnects on the anti-sway bar and use our SlipLoc™ Trac Bar. These items are in our catalog.
FIT and TOLERANCES: All parts in this system are the results of countless hours of research, testing, fitting and refining. Jeep® frames have a wide tolerance on bolt hole centers from frame to frame. This is
why M.O.R.E.™ has installed several “slots” in which to mount our bracketry. In addition to the factory tolerances, most people install other then factory equipment such as bumpers, springs etc. M.O.R.E.™
has done the best job we can to insure that our parts fit with all of the possibilities. However, you may find it necessary to grind, elongate, bend, or force the parts in this system to fit on your rig. Please use common sense when installing these parts and let us know how we can improve them. Thank you.
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M.O.R.E.™ Shackle Reversal System # 8795-5 contains the following items:
ITEM DESCRIPTION QTY. PART NUMBER
A Bracket-Drivers side 1 8795-DS B Bracket-Passenger side 1 8795-PS C Bushing-Aluminum 4 8795-125 F Tube Spacer 3/4 OD X 2-¾ long 1 S101299 H Bolt-Spring Pivot ft. 9/16”x4-1/2” 2 13271 I Bolt-Bracket to Frame 1/2”x4-1/2” 3 13221 K Bolt-Pivot Bracket to Frame 1/2”x1-1/4” 2 13207
Photo of contents on page 4
L Nut-Crimplock 9/16” 2 37270 M Nut-Crimplock 1/2” 5 37268 N Washer-Flat 9/16” 4 33088 O Washer-Flat 1/2” 12 33086
- Instruction Sheet 1 8795-5IS
Please familiarize yourself with all components in the system. The instructions will refer to the item by let­ter not description. Read all instructions carefully before work is started an your vehicle. In addition to ba-
sic hand tools, the following specialty tools are needed to perform this installation: Drill (1/2" chuck), ¾” diameter drill bit with 1/2" shank, ½” diameter drill bit, floor jack, jack stands (4), torque wrench
TERMS-POLICIES:
DAMAGE CLAIMS: All orders are carefully packed, however, mishandling by the carrier can result in damage. The carrier has the
responsibility for the shipment from the time it leaves our warehouse until it is delivered to you. All claims for lost or damaged goods should be reported to the carrier, not to M.O.R.E.™ LLC.
RETURNS: No returns will be accepted without prior permission from M.O.R.E.™ LLC. After you receive a Return Goods Authoriza- tion (RGA) number, merchandise must be returned prepaid and insured. A claim must be made with in 30 days from receipt of mer­chandise. The original invoice or a copy with the RGA number written on must accompany all returns. A 20% restocking fee will be charged on all parts returned for credit or refund unless merchandise is proven to be defective or was shipped wrong by M.O.R.E.™ LLC. No merchandise will be issued credit or refund if it has been installed, modified, used in any way or is in unsalable condition.
WARRANTY: All merchandise is warranted to be free from defects in materials and workmanship prior to installation. Any alteration or improper use will void this warranty. Because all parts we sell are intended for use in heavy-duty applications it is not possible to warrantee or guarantee the performance of any items. M.O.R.E.™ LLC. products and the products manufactured by others, which we sell may be subject to an infinite variety of conditions due to the manner in which they are used, serviced and/or install ed. Pur­chasers and users of such products rely upon their own judgment as to the suitable use selection, service and installation of such products.
PRODUCT DISCLAIMER: Modification of your vehicle to enhance performance with parts sold by M.O.R.E.™ LLC. may create a dangerous condition which could cause serious bodily injury, and the buyer hereby expressly assumes all risks associated with any such modifications. All parts sold by M.O.R.E.™ LLC. are for racing or off road use only. Mountain Off Road Enterprises LLC. will not accept responsibility for personal injury or property damage arising from the failure of any parts manufactured or sold by M.O.R.E.™ LLC.
Specifications are subject to change without notice.
Jeep®, AMC®, CJ®,YJ®, Wrangler®, are registered trademarks of the DaimlerChrysler. M.O.R.E.™ is not associated with Daim- lerChryler.
M.0.R.E™, BombProof™, S.R.S.™, SlipLoc™, DoubleJointed™, RockProof™, are trademarks used by Mountain Off Road Enterprises, LLC. The M.O.R.E.™ logo is and this instruction sheet is copyright©, 1999-2008.
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