Mountain Off Road 7686-6 User Manual

MOUNTAIN OFF ROAD ENTERPRISES LLC.

P O BOX 690, DELTA, COLORADO 81416

970-625-0500

E-mail: info@mountainoffroad.com

INSTALLATION INSTRUCTIONS FOR M.O.R.E.™ SHACKLE REVERSAL SYSTEM (S.R.S.™)

PART # 7686-6

THIS SYSTEM FITS 1976-1986 Jeep® CJ-5, CJ-7, CJ-8 VEHICLES.

Please read all instructions carefully (including terms-policies) before work is started on your vehicle. Familiarize your self with all components in this system. These instructions will refer to all items by letter not description. In addition to basic hand tools, the following specialty tools are needed to perform this installation: Power drill with 1/2" chuck, angle head drill with 1/4" chuck

(electric or air), Oxy/Acetylene cutting torch, grinder, 3/4” diameter drill bit, 1/2” diameter drill

bit, 21/64 drill bit, 3/8-24 tap, floor jack, jack stands (4), torque wrench, 15/16” wrench & socket.

NOTES: SRS may not be compatible on Jeeps with Nerf Bars or any type of side bars that attach to the frame at the point in which the shackles will be hung from.

Some aftermarket headers may cause interference with the SRS.

S.R.S.™ # 7686-6 contains the following items:

ITEM: DESCRIPTION: SIZE: QTY: PART #

A BRACKET-PIVOT DS 1 7686-DS B BRACKET-PIVOT PS 1 7686-PS C FRAME SPACER PLATE 3”X6-1/4”2 HOLES 4 7686-FS D BOLT-BRACKET DS 7/16-14X1-1/2 2 15159 E BOLT-BRACKET PS 7/16-14X1-1/4 2 15157 F BOLT-BRACKET 5/8-11X2 2 15311 G NUT-BRACKET BOLT 5/8-11 4 37036 H BOLT-BRACKET 5/8-11X4 2 13319 I BOLT-SPRING 9/16-12X4-1/2 2 13271 J NUT-SPRING BOLT 9/16-12 2 37270 K TUBE-SPACER FRAME 7/8X1-7/8X.120 2 S107686 L WASHER-FLAT 7/16 SAE 4 33084 M WASHER-LOCK 7/16 SPLIT 4 33624 N WASHER-FLAT 9/16 SAE 4 33088 O WASHER-FLAT 5/8 SAE 8 33090 P BRACKET-BOLT ON SHACKLE HANGER 2 SR106 Q SLEEVE-BRACKET 3/4X1-9/16X.120 4 S101599 R BOLT-BRACKET 1/2-13X2-3/4 4 13214 S NUT-MISC. 1/2-13 4 13268 T WASHER-FLAT 1/2 SAE 8 33086 U BOLT-BRACKET 3/8-24x1 2 18834 V WASHER-FLAT 3/8 SAE 2 33028 W WASHER-LOCK 3/8 SPLIT 2 33622

- INSTRUCTION SHEET 1 7686-6IS

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7686– 6 S.R.S.™ Contents

B A

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Notes:

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7686-6 S.R.S.™ - GENERAL INFORMATION:

This system will fit Jeep® CJ vehicles with any engine. This system will lift the front of the Jeep® (1”-1.5”) over where it sits now. Before starting this installation, check the frame to make sure it is in good condition, is straight and has no excessive rust. Only install it on vehicles in good sound condition. This system will work with stock and most aftermarket bumpers, with or without a winch. No welding is required for installation. There will be some cutting, drilling and grinding, however.

FITTING CONCERNS: Interference with nerf bars & headers may become an issue. Please check on these issues before continuing.

LEAF SPRINGS: This system has been designed to work with 2.5” YJ stock and aftermarket

leaf springs. It has been tested with several different manufactures springs up to 4.5” lift and works fine. It will work with springs that have been placed on top of the CJ’s axle housings

(spring over axle).

PITMAN ARM: You may need to use a stock pitman arm. If a “dropped” arm is used there is a possibility that the tie rod could contact the drag link upon suspension compression. This will depend on the amount of lift, be sure and check for any interference!

DRIVE SHAFT: The front drive shaft will need to be modified. A longer travel slip-yoke needs to be installed. Due to the suspension movement the stock slip-yoke will not have enough travel and the fact that this system will push the axle forward approx. one inch, the

stock shaft length will not be enough. M.O.R.E.™ recommends calling Tom Wood’s Custom

Drive Shafts at: 877-497-4238.

BRAKE HOSES: The stock brake hoses will work if you are using stock leaf springs, under the axle. If you have any lift in your springs, or a spring over axle conversion, the stock hoses

will have to be replaced with longer ones. M.O.R.E.™ has Extended Stainless Braided Brake

Lines available if needed.

TERMS-POLICIES:

DAMAGE CLAIMS: All orders are carefully packed, however, mishandling by the carrier can result in damage. The carrier has the responsibility for the shipment

from the time it leaves our warehouse until it is delivered to you. All claims for lost or damaged goods should be reported t o the carrier, not to M.O.R.E.™ LLC. RETURNS: No returns will be accepted without prior permission from M.O.R.E.™ LLC. After you receive a Return Goods Authorization (RGA) number, merchan- dise must be returned prepaid and insured. A claim must be made with in 30 days from receipt of merchandise. The original inv oice or a copy with the RGA number written on must accompany all returns. A 20% restocking fee will be charged on all parts returned for credit or refund unless merchandise is proven to be defective or was shipped wrong by M.O.R.E.™ LLC. No merchandise will be issued credit or refund if it has been installed, modified, used in any way or is in unsalable condition. WARRANTY: All merchandise is warranted to be free from defects in materials and workmanship prior to installation. Any alteration or improper use will void this warranty. Because all parts we sell are intended for use in heavy-duty applications it is not possible to warrantee or guarantee the performance of any items. M.O.R.E.™ LLC. products and the products manufactured by others, which we sell may be subject to an infinite variety of conditions due to the manner in which they are used, serviced and/or installed. Purchasers and users of such products rely upon their own judgment as to the suitable use selection, service and installation of such products. PRODUCT DISCLAIMER: Modification of your vehicle to enhance performance with parts sold by M.O.R.E.™ LLC. may create a dangerous condition which could cause serious bodily injury, and the buyer hereby expressly assumes all risks associated with any such modifications. All parts sold by M.O.R.E.™ LLC. and for racing or off road use only. Mountain Off Road Enterprises LLC. will not accept responsibility for personal injury or property damage arising from the failure of any parts manufactured or sold by M.O.R.E.™ LLC.

Specifications are subject to change without notice.

Jeep®, AMC®, CJ®,YJ®, Wrangler®, are registered trademarks of the Chrysler Corporation.

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