Mountain Man ESS MBP 2.5, ESS MBP 4.0 Owner's Manual
Owner’s Manual
Owner’s Manual
ESS MBP 2.5/4.0
ESS MBP 2.5/4.0
Mountain Man Sprayer
Mountain Man Sprayer
Electrostatic
Spraying Systems
OWNER’S MANUAL
ESS MBP 2.5
ESS MBP 4.0
MOUNTAIN MAN SPRAYER
Electrostatic Spraying Systems, Inc.
62 Morrison St. · Watkinsville, GA 30677-2749
CE certication applied for
Copyright © 2009, Electrostatic Spraying Systems, Inc. – All Rights Reserved
This manual last updated May 28, 2014
CONGRATULATIONS!
You have just purchased one of the most advanced spraying systems
on the market today. Electrostatic Spraying Systems, Inc.1 (ESS) is
committed to providing you with powerful spraying systems that are
easy to operate and maintain.
The products of ESS are the result of the eorts and creativity of many
people. In addition to input from engineering, marketing and manufacturing personnel, suggestions from our customers have been implemented into the design of our equipment. We would like to hear your
ideas also! If you have any suggestions or comments regarding the
products or service of ESS write or call us at:
Electrostatic Spraying Systems, Inc.
62 Morrison St.
Watkinsville, Georgia 30677-2749
Phone: 706-769-0025
1-800-213-0518
Fax: (760) 769-8072
support@maxcharge.com
Please take time to read this manual before operating your new ESS
MBP Mountain Man™ sprayer. The manual contains important instrutions for the safe operation of this equipment. It also includes helpful
suggestions to maximize productive use of the MBP sprayer. Essential
cleaning instructions should be followed to maintain your sprayer at
peak eciency. Please carefully read and follow all instructions for your
own safety and the safety of others around you.
Thank you!
We appreciate your business and are proud that you have selected an
ESS sprayer for your operation.
Your new sprayer has been thoroughly tested and calibrated at the
factory. If you have any problems with it, please get in touch with us
immediately. We will be glad to answer any questions you have concerning our equipment or service. ESS intends to support its customers
with ecient, helpful and friendly service. We appreciate your business
and sincerely hope that Electrostatic Spraying Systems, Inc. can meet
your present and future spraying equipment needs.
We encourage you to make copies of the “Spray Gun Yearly Service”
form in the back of this manual. Use this form every year you
send your gun in for maintenance and when we service the gun,
your warranty will renew for another year. The service will replace
the nozzle base, replace air and liquid hoses inside gun housing,
replace lters, and recalibrate the gun and thoroughly cleaning the
entire spray gun.
1
ESS MBP 2.5 Sprayer™, ESS MBP 4.0 Sprayer™, MBP 2.5™, MBP 4.0™, MaxCharge™,
Mountain Man™ and the ESS logo are copyrights or registered trademarks of
Electrostatic Spraying Systems, Inc.
Brandon Wells
Primary Engineer,
Mountain Man Project.
For your personal records
Please record the model
and serial numbers of your
new sprayer here.
MBP 2.5 / MBP 4.0
______________________
Model #
______________________
Serial #
______________________
Spray gun serial number
______________________
Date of purchase.
ESS MBP 2.5 / MBP 4.0 MOUNTAIN MAN OWNER’S MANUAL
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Notes
ESS MBP 2.5 / MBP 4.0 MOUNTAIN MAN OWNER’S MANUAL
ii
TABLE OF CONTENTS
Overview of the ESS MBP 2.5 / 4.0 Air-assisted Electrostatic Sprayer 1
Safe operation of the MBP Sprayer ............................................................... 2
Operator’s responsibility ........................................................................... 2
Safety precautions ...................................................................................... 2
Chemical safety precautions ................................................................... 2
About the low-voltage system of the MaxCharge spray gun ............. 3
Safety decals ......................................................................................................... 4
Features of the MBP Mountain Man Sprayer .............................................5
Operating Instructions ...................................................................................... 6
Unpacking and assembling the sprayer ............................................. 6
Before use ....................................................................................................... 7
Steps for operation ..................................................................................... 7
After spraying ............................................................................................... 8
MBP Maintenance Schedule............................................................................ 9
REFERENCE SECTION
Engine ....................................................................................................................10
Compressor .........................................................................................................11
Backpack tank ..................................................................................................... 11
Quick connects ................................................................................................... 12
Spray gun .............................................................................................................13
Air lter ..........................................................................................................13
Trigger ...........................................................................................................14
Liquid lter assembly ...............................................................................15
Nozzle assembly ........................................................................................16
Pre-spray check ..................................................................................................17
Post-spray check ................................................................................................17
The batteries .......................................................................................................18
Yearly spray gun service .................................................................................. 19
Spraying with your ESS sprayer... ................................................................. 20
Preparing a tank mix ........................................................................................21
Chemical Compatibility...................................................................................22
A note about operating temperatures ......................................................22
Spraying with optional spray guns .............................................................23
Siphoning ............................................................................................................. 24
Trouble-Shooting Guide .................................................................................25
MBP Spray gun service parts (drawing) ....................................................26
MBP Spray gun service parts (key) .............................................................. 27
Flow disk chart ...................................................................................................27
Back pack exploded view (drawing) ...........................................................28
Back pack Service Parts ................................................................................... 29
Chassis Service Parts ........................................................................................30
Warranty ...............................................................................................................31
Warranty card ............................................................................................31a
Spray gun repair/Yearly service return form ............................................33
Your Mountain Man sprayer may appear slightly dierent than the photographs and drawings in this manual.
We at ESS are constantly listening to
customer input and we make frequent
improvements to our sprayer designs.
ESS MBP 2.5 / MBP 4.0 MOUNTAIN MAN OWNER’S MANUAL
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Notes
ESS MBP 2.5 / MBP 4.0 MOUNTAIN MAN OWNER’S MANUAL
iv
Overview of the ESS MBP 2.5/4.0
Air-assisted Electrostatic Sprayer
Air-assisted electrostatic sprayers produce electrically charged spray
drops that are carried to the plant canopy in a low pressure, gentle, air
stream. The heart of the MBP Mountain Man Sprayer is the patented
MaxCharge™ nozzle.
Air and liquid enter separately at the rear of the nozzle. Just before
leaving the nozzle, the air hits the liquid stream to make many thousands of tiny spray droplets that pass through the charging ring. An
electrical charge is applied to the spray droplets by the charging ring.
Then the charged spray droplets are blown out of the nozzle and
move into the plant canopy where they are attracted to plant material
by electrostatic forces. The electrostatic charge induced by the MaxCharge™ nozzle is strong enough to allow the droplets to move in any
direction to cover all plant surfaces, even defying gravity to coat the
underside of leaves and the back side of fruits and vegetables. The result is uniform spray coverage on hidden areas deep inside of the plant
canopy where other sprayers miss.
The MaxCharge™ nozzle is easy to clean and corrosion-proof. The interior ceramic outlet resists wear three times better than stainless steel
outlets. These features combine to give the best spray coverage on the
market. This quality product is virtually maintenance-free, and assures
you of savings in the application of chemical.
The comparison of air-assisted electrostatic spraying versus conventional spraying is dramatic.
Electrostatically charged droplets are
attracted to plant surfaces.
Where Does the Spray Go?
The University of California completed a series of tests to investigate what happens to spray liquid after it leaves the nozzle.
Conclusion: ESS technology places over 4 times the amount of
spray onto the plant surface using ½ the amount of chemicals.
Furthermore, they also reported that ESS sprayers send ⁄ less
chemicals to the ground and into the air. Less chemical used
overall, less waste and less drift than conventional equipment.
Imagine the environmental benet!
ESS MBP 2.5 / MBP 4.0 MOUNTAIN MAN OWNER’S MANUAL
1
Safe operation of the MBP Sprayer
OPERATOR’S RESPONSIBILITY
Read the Owner’s Manual.
It is the responsibility of the user to read the Owner’s Manual, to understand the
safe and correct operating procedures which pertain to the operation of the product, and to maintain the product according to the Owner’s Manual. It is the owner’s
responsibility to ensure that all who are using this equipment read this manual.
The user is responsible for inspecting the equipment and for repairing and replacing
damaged or worn parts to prevent damage or excessive wear to other parts. It is the
user’s responsibility to deliver the machine for service or replacement of defective
parts which are covered by the standard warranty.
SAFETY PRECAUTIONS
Lack of attention to safety can result in reduced eciency, accident, personal injury, or
death. Watch for safety hazards and correct deciencies promptly. Use the following safety
precautions as a guide when using this machine.
Read the Owner's Manual. Failure to read the manual is considered a misuse of the equipment.
Use the MBP sprayer ONLY for its intended use as described in this manual.
Before operating equipment, become familiar with all caution and warning decals axed to the sprayer.
Do not allow a child to operate the MBP sprayer. Do not allow adults to operate the sprayer without
proper instruction.
Keep the area of operation clear of all persons and animals.
Do not apply chemicals when weather conditions favor drift from treated areas.
Turn o the sprayer when leaving it unattended.
Store sprayer in a dry place. Do not expose to freezing temperatures.
CHEMICAL SAFETY PRECAUTIONS
Read and follow all instructions on the chemical or pesticide manufacturer’s label.
Use protective clothing, eye protection and gloves when mixing chemicals and while spraying with
the MBP sprayer.
Always use a cartridge respirator, protective clothing and eye protection when spraying with the MBP.
Follow the chemical manufacturer’s recommendations in handling, mixing, applying, storing and
disposing of chemicals.
Be aware of decontamination methods in case a person, clothing, or equipment is accidentally
sprayed.
Be aware of poisoning symptoms and know the appropriate rst aid.
Know the length of time needed to pass before allowing people and pets to go back into the
sprayed area.
ESS MBP 2.5 / MBP 4.0 MOUNTAIN MAN OWNER’S MANUAL
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About the low-voltage system of the MaxCharge spray gun
For operator safety, the MaxCharge spray gun is powered by a lowvoltage power supply. The rechargeable 9-volt batteries are in the
handle of the MBP spray gun. The electrostatic charge imparted to the
spray is not strong enough to harm people. Some people report feeling a “tingle” or a slight stinging sensation when the spray from the
nozzle falls on their bare skin.
9v
Location of 9-volt rechargeable
battery pack in the handle of the
spray gun.
ESS MBP 2.5 / MBP 4.0 MOUNTAIN MAN OWNER’S MANUAL
3
Safety decals
Appropriate safety decals are placed on ESS equipment in order to
alert the operator to possible dangers. The decal below is located on
the tank. This decal describes important information regarding the safe
use of agricultural chemicals. If it is missing, please contact ESS immediately for a replacement decal.
¡
WARNING!
AGRICULTURAL CHEMICALS CAN BE
DANGEROUS. IMPROPER SELECTION
OR USE CAN SERIOUSLY INJURE
PERSONS, ANIMALS, PLANTS, SOIL OR
OTHER PROPERTY.
BE SAFE:
·
SELECT THE RIGHT CHEMICAL
FOR THE JOB.
·
HANDLE IT WITH CARE.
·
FOLLOW THE INSTRUCTIONS
ON THE CHEMICAL
MANUFACTURER’S LABEL.
The decal below is located on the belt guard. Do not operate your
sprayer without this guard in place. If the decal is missing, please contact ESS immediately for a replacement decal.
PRECAUCIÓN!
LOS PRODUCTOS QUÍMICOS AGRÍCOLAS
PUEDEN SER PELIGROSOS. LA SELECCIÓN O EL
USO INAPROPIADOS PUEDEN LESIONAR
SERIAMENTE A LAS PERSONAS, LOS ANIMALES,
LAS PLANTAS, LA TIERRA U OTRA PROPIEDAD.
TENGA CUIDADO:
·
SELECCIONE EL PRODUCTO QUÍMICO
CORRECTO PARA EL TRABAJO.
· MANÉJELO CON CUIDADO.
· SIGA LAS INSTRUCCIONES DE LA ETIQUETA
DEL FABRIC ANTE DEL PRODUCTO
QUÍMICO.
READ AND FOLLOW THE CHEMICAL
MANUFACTURER’S INSTRUCTIONS
CAREFULLY.
It is extremely important for the
owner/operator’s safety as well as the
safety of other people in the vicinity
that all chemical safety precautions
are followed.
DANGER!
MOVING PARTS CAN
CRUSH AND CUT
Do NOT operate with
guard removed.
Do NOT place hands
or fingers under guard.
This label is placed on the charger of all
sprayguns.
¡
PELIGRO!
MANTÉNGASE
ALEJADO
Zona de protección para
evitar riesgos. No opere
este equipo sin todas sus
protecciones instaladas.
DO NOT RUN THE SPRAYER WITHOUT ALL GUARDS IN PLACE.
Serious injury can result.
If you use a pacemaker, use our
electrostatic sprayer at your own risk.
There will be a small shock when using
our sprayers. To avoid this shock place
your thumb on the bolt at the top of the
spraygun.
ESS MBP 2.5 / MBP 4.0 MOUNTAIN MAN OWNER’S MANUAL
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Features of the MBP Mountain Man Sprayer
Self-contained — does not
need an external air supply
Two sets of handles
for two-worker team
operation.
Ergonomically balanced
UV resistant poly tank with
comfortable padded straps
MaxCharge™ Spray gun
6.5 hp Briggs & Stratton
gasoline engine
50.4 meter
(100 feet)
air line hose
Kickstand folds up
About the sprayer
The ESS MBP Mountain Man
Sprayer is a self-contained unit
and does not require hookup
to an external air source. Combining the best features of a
backpack spraying system with
the versatility and convenience
of a mobile air supply, the
MBP 2.5 /4.0 allows workers to
travel faster and further than
before. Although it is possible
to use the Mountain Man solo,
it is much more eciently used
by a two-man team. The ergonomically balanced cart has
handles fore and aft; one team
member can push and one can
pull. The backpack can be prelled with the chemical mixture
and carried along to a remote
location as the team moves
the cart. When the compressor
cart is in the desired location,
simply pull down the kickstand,
hook up the backpack, start the
gasoline-powered compressor,
and begin spraying.
Large 51-cm (20-inch) wheels
All-metal frame features durable welded construction and powder-coated nish
Specications
Nozzles 1
Electricity required No
Standard hose length 30.5 m. (100 ft.
Weight full 120 lbs. (54.4 kg.)
Dimensions 1.1 m. × 0.6 m. × 1.8 m.
(45” H × 25” W × 72” L)
Flow rate 9.5 ltr./hr. (2.5 gal./hr.)
Drop size 40 microns
Spray range 4.6 m. to 6.1 m. (15 to 20 ft.)
Available options Dual-headed spray gun
Additional hose up to 76.2 meters
(250 ft.) max.
ESS MBP 2.5 / MBP 4.0 MOUNTAIN MAN OWNER’S MANUAL
Helpful hint
Purchase an additional backpack tank for your MBP sprayer.
That way, the work team can
carry two loaded spray tanks
into the eld. Although only
one worker can spray at a time,
the sprayer can be immediately hooked up to the second
tank when the rst tank is exhausted. The team will be able
to stay in the eld for twice as
long.
5
Operating Instructions
All operators must read this Owner’s Manual completely and
thoroughly before operating the MBP 2.5 / MBP 4.0 sprayer.
They must be familiar with all operating instructions and
safety precautions.
Unpacking and assembling the sprayer
In the shipping box there should be
one spray gun in a box,
one backpack tank assembly,
one cart assembly,
one 30.5-meter (100-foot) air hose, and
one MBP Parts Kit.
Carefully open the spray gun box, remove the spray gun, and unwrap
the bubble wrap from the spray gun. Store the box and bubble wrap
for future shipping. The air hose is wrapped with a strap for shipping;
cut this strap.
Lay the backpack tank face down. Both shoulder straps are permanently attached at the top. To attach the bottom of the left shouder strap,
please follow these steps:
1. There is a hook on the bottom of the strap. Turn the strap
so that the end of the hook is pointing down
2. On the bottom right side of the back of the tank there are
two square holes in the metal rim. Insert the hook into the
bottom square hole from the top.
3. Turn the hook 180°.
4. Pull on the hook so that the end comes up through the top
square hole.
5. Pull the hook towards the top of the tank so that it will not
slip out.
6. The second strap simply hooks under the stainless steel
ring at the bottom of the tank.
The cart has had its handles and wheels removed for shipping. To prepare the cart for operation, fasten the handles and wheels onto the
cart.
The Parts Kit contains a collection of small parts commonly needed to
maintain and repair your MBP sprayer. Please store it in a safe place for
future use. Among the items in the Parts Kit you will nd one extra ow
disk and one extra strainer. We call your attention to these parts because they are indeed very small and easy to overlook; however they
are essential for your sprayer to run correctly. (See the section about
the air lter for detailed instructions on cleaning and replacing the air
lter. See the section on the liquid lter to clean or replace the ow
disk and the strainer.)
A warranty registration card is bound into the manual after the
Warranty page. After unpacking the sprayer, please take time to ll this
card out and send it in to ESS. This will insure your warranty protection
in the event anything happens to your sprayer or handgun.
The right strap hook after being
inserted in the square holes.
MBP Parts Kit
ESS MBP 2.5 / MBP 4.0 MOUNTAIN MAN OWNER’S MANUAL
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