MOULDPRO SZxxx0 Operating Instructions Manual

Operating instructions

Vortex flow meter

SZxxx0

UK

80229859 / 00 06 / 2015

Contents

1 Safety instructions ��3

2 Functions and features ��3

3 Function �� 4

4 Installation��4

5 Electrical connection �� 6

6 Operating and display elements ��7

7 Menu �� 8

7�1 Main menu �� 8

7�1�1 Explanation main menu ��9

7�2 Extended functions – basic settings ��10

7�2�1 Explanation basic settings (CFG) �� 11

7�3 Extended functions – min / max memory – display ��12

7�3�1 Explanation min/max memory (MEM) ��13 7�3�2 Explanation display function (DIS) �� 13

8 Parameter setting ��13

8�1 Parameter setting in general ��14

9 Factory setting ��14

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1 Safety instructions

• Please read this document prior to set-up of the unit� Ensure that the product is suitable for your application without any restrictions�

• If the operating instructions or the technical data are not adhered to, personal injury and/or damage to property can occur�

• Improper or non-intended use may lead to malfunctions of the unit or to unwanted effects in your application� That is why installation, electrical connection, set-up, operation and maintenance of the unit must only be carried out by qualified personnel authorised by the machine operator�

• In order to guarantee the correct condition of the device for the operating time it is necessary to use the device only for media to which the wetted materials are

sufficiently resistant (→ Technical data).

• The responsibility whether the measurement devices are suitable for the respective application lies with the operator� The manufacturer assumes no liability for consequences of misuse by the operator� Improper installation and use of the units result in a loss of the warranty claims�

CAUTION

For medium temperatures above 50 °C (122 °F) some parts of the housing can heat up to over 65 °C (149 °F)� Risk of burns�

► In this case do not touch the unit�

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► Protect the housing against contact with flammable substances and uninten-

tional contact�

► Do not press the pushbuttons manually; instead use another object (e�g�

ballpoint pen)�

2 Functions and features

The unit monitors water-based fluids (water, deionised water, cooling water)� It detects the two process categories volumetric flow and medium temperature�

Pressure Equipment Directive (PED): The units comply with the Pressure Equipment Directive and are designed and manufactured for group 2 fluids in accordance with the sound engineering practice� Use of group 1 fluids on request�

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3 Function

• The unit detects the volumetric flow quantity based on the Vortex measuring principle�

• It features an IO-Link interface�

• The unit displays the current flow and temperature� It generates 2 output signals according to the parameter setting:

OUT1/IO-Link: 2 selection options

- switching signal for volumetric flow quantity limit value

- or frequency signal for volumetric flow quantity

OUT2: 4 selection options

- switching signal for volumetric flow quantity limit value

- or switching signal for temperature limit value

- or frequency signal for volumetric flow quantity

- or frequency signal for temperature

4 Installation

► Flow in the direction of the arrow� Observe the installation direction� ► Make sure that pipe and sensor have the same internal diameter� ► Avoid deposits, accumulated gas and air in the pipe system� Install the unit so

that the measuring pipe is always completely filled with medium�

► Install in front of or in a rising pipe� ► Recommended tightening torque: 30 Nm ► Avoid disturbances on the inlet and outlet side� To do so, provide for the

following inlet and outlet pipe lengths:

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1

F

2

DN = nominal width of the pipe R = radius

Disturbance Inlet pipe length

Outlet pipe length

(1)

Non-ideal bend ≥ 5 x DN ≥ 1 x DN Ideal bend

≥

R1.8

x

DN

Multiple bends (2 x 90°) ≥ 15 x DN Reduction of internal pipe diameter ≥ 15 x DN ≥ 15 x DN Valve or pump ≥ 25 x DN

≥ 0.5 x DN

(2)

► Mount the unit in a way that no mechanical forces are exerted on the pipe� To

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do so, use angle brackets if required�

- For direct installation, fix the unit on the surface using 4 self-tapping screws M4 DIN 7500� Maximum insertion depth in the housing: 5�5 mm�

- For installation using the fixing element: ifm mounting accessories at www�ifm�com�

► Avoid the following installation positions:

- Directly in front of a falling pipe�

- In a falling pipe�

- At the highest point of the pipe system�

- Directly in front of the spout of the pipe�

- On the suction side of a pump�

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5 Electrical connection

The unit must be connected by a qualified electrician� The national and international regulations for the installation of electrical equipment must be adhered to� Voltage supply according to EN 50178, SELV, PELV�

► Disconnect power� ► Connect the unit as follows:

2 1

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BK: black BN: brown BU: blue WH: white

BN

1

WH

2

BK

4

BU

3

+

L

OUT2

OUT1

L

Colours to DIN EN 60947-5-2

Pin 1 L+ Pin 3 L-

• Switching signal: limit values for volumetric flow

Pin 4

• Frequency signal for volumetric flow quantity

(OUT1)

• IO-Link

• Switching signal: limit values for volumetric flow

Pin 2 (OUT2)

• Switching signal: limit values for temperature

• Frequency signal for volumetric flow quantity

• Frequency signal for temperature

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6 Operating and display elements

1 2

3

5

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4

1 and 2: switching status LEDs

• LED 1 = switching status OUT1 (lights when output 1 is switched)

• LED 2 = switching status OUT2 (lights when output 2 is switched)

3: TFT display

• Display of current process values (volumetric flow quantity, temperature)

• Display of the parameters and parameter values

4: Buttons [▲] and [▼]

• Select parameters

• Change parameter values (hold button pressed)

• Change of the process value display in the normal operating mode (Run mode)

• Locking / unlocking (press buttons simultaneously > 10 seconds)

5: Button [●] = Enter

• Change from RUN mode to the main menu

• Change to setting mode

• Acknowledgement of the set parameter value

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7 Menu

7.1 Main menu

Process value display (RUN)

SP1

rP1

SP2

rP2

EF

FH1

FL1

FH2

FL2

FEP1

FrP1

FSP2

FEP2

FrP2

1

2

CFG, MEM, DIS

1: Output functions ou1 (→ 7.2.1) 2: Output functions ou2 (→ 7.2.1)

The parameters are only displayed when selected at ou1 / ou2�

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7.1.1 Explanation main menu

Switching output with hysteresis function SP1 Set point 1 = upper limit value at which OUT1 switches� rP1 Reset point 1 = lower limit value at which OUT1 switches off� SP2 Set point 2 = upper limit value at which OUT2 switches� rP2 Reset point 2 = lower limit value at which OUT2 switches off�

Switching output with window function FH1 Set point 1 = upper limit value at which OUT1 switches� FL1 Reset point 1 = lower limit value at which OUT1 switches� FH2 Set point 2 = upper limit value at which OUT2 switches� FL2 Reset point 2 = lower limit value at which OUT2 switches�

Frequency output

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FEP1 Process value end point on OUT1� FrP1 Frequency at process value end point (FEP1) on OUT1� FSP2 Process value start point on OUT2 (only if SEL2 = TEMP)� FEP2 Process value end point on OUT2� FrP2 Frequency at process value end point (FEP2) on OUT2�

Extended functions EF Opening of the lower menu level�

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7.2 Extended functions – basic settings

Main menu

RUN

EF CFG

rES

Info

CFG

MEM

DIS

- - - -

ou1 Hno Hnc Fno Fnc FRQ

ou2

dS1

dr1

dS2

dr2

uni

Hno Hnc Fno Fnc FRQ

0,0...60 s

0,0...60 s

0,0...60 s

0,0...60 s

m3/hl/min

P-n

dAP

FOU1

FOU2

SEL2 FLOW TEMP

PnP nPn

0,0...5,0 s

OFFOn OU

OFFOn OU

*

The parameters are only displayed when oux = Hno, Hnc, Fno, Fnc�

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rES Restoring the factory settings Info Device information CFG Submenu basic settings MEM Submenu min/max memory DIS Submenu display settings

7.2.1 Explanation basic settings (CFG)

ou1 Output function OUT1

• Flow: Hno, Hnc, Fno, Fnc, FRQ

ou2 Output function OUT2

• Flow: Hno, Hnc, Fno, Fnc, FRQ

• Temperature: Hno, Hnc, Fno, Fnc, FRQ

Hno Hysteresis function normally open

Hnc Hysteresis function normally closed

Fno Window function normally open

Fnc Window function normally closed

FRQ Frequency output

dS1 Switching delay on OUT1 in seconds dr1 Switch-off delay on OUT1 in seconds dS2 Switching delay on OUT2 in seconds dr2 Switch-off delay on OUT2 in seconds uni Standard unit of measurement for volumetric flow

Only in case of ou Hno, Hnc, Fno, Fnc

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x =

P-n Output logic: pnp / npn dAP Measured value damping in seconds (only for volumetric flow) FOU1 Behaviour of output OUT1 in case of an error FOU2 Behaviour of output OUT2 in case of an error SEL2 Standard measured variable for evaluation by OUT2:

Volumetric flow quantity or medium temperature

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7.3 Extended functions – min / max memory – display

EF

MEM

DIS

Info

CFG

rES

MEM

DIS

Lo.T

Hi.T

Lo.F

0,0 l/min

0,0 l/min

0,0 °C

0,0 °C

Hi.F

coL.F OFF rEd r-cF G-cFGrEn r1ou G1ou

cFH.F

cFL.F

cFH.T

cFL.T

diS.L

L1 L2

diS.B

diS.U

diS.R

d1 d2 d3

0 90 180 270

25 50 75 100 OFF

coL.T

OFF rEd r-cF G-cFGrEn r2ou G2ou

10 l/min

5 l/min

50 °C

0 °C

Main Menu

The parameters are only displayed when selected r-cF oder G-cF�

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7.3.1 Explanation min/max memory (MEM)

Lo�F Minimum value of the flow measured in the process Hi�F Maximum value of the flow measured in the process Lo�T Minimum value of the temperature measured in the process Hi�T Maximum value of the temperature measured in the process

7.3.2 Explanation display function (DIS)

diS�L Standard layout of the display(L1: flow or L2: flow and temperature) diS�U Update rate of display diS�R Display rotation diS�B Display brightness coL�F Colour configuration volumetric flow coL�T Colour configuration temperature

OFF No colour change

rEd Process value always red, irrespective of the output function

GrEn Process value always green, irrespective of the output function

r1ou / r2ou Process value red in case of switched output OUT1 / OUT2

G1ou / G2ou Process value green in case of switched output OUT1 / OUT2

r-cF

G-cF

Display red if measured value between limit values cFL��cFH, irrespective of the output function

Display green if measured value between limit values cFL��cFH,

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irrespective of the output function cFH�F Upper limit value for colour change flow cFL�F Lower limit value for colour change flow cFH�T Upper limit value for colour change temperature cFL�T Lower limit value for colour change temperature

Only if r-cF or G-cF is selected�

8 Parameter setting

Parameters can be set before installation and set-up of the unit or during operation�

If you change parameters during operation, this will influence the function of the plant�

► Ensure that there will be no malfunctions in your plant�

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The parameters can also be set via the IO-Link interface�

8.1 Parameter setting in general

1� Change from RUN mode to the main menu [●]

2� Selection of the requested parameter [▲] or [▼]

3� Change to setting mode [●]

4� Modification of the parameter value [▲] or [▼] > 1 s

5� Acknowledgement of the set parameter value [●]

6� Return to the RUN mode > 30 seconds (timeout) or

press [▲] + [▼] simultaneously until the RUN mode is reached�

9 Factory setting

Parameter Factory setting User setting

SP1 rP1 FH1 FL1 FEP1 FrP1 SP2 rP2 FH2

(FLOW)

(FLOW)

(FLOW)

(FLOW)

(FLOW)

(FLOW)

(FLOW, TEMP)

(FLOW, TEMP)

(FLOW, TEMP)

20 % *

18.5 % * 20 % *

18.5 % *

100 % *

100 Hz

40 % *

38.5 % * 40 % *

FL2 FSP2 FEP2 FrP2 ou1 ou2

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(FLOW, TEMP)

(TEMP)

(FLOW, TEMP)

(FLOW, TEMP)

(FLOW)

(FLOW, TEMP)

38.5 % *

0 % *

100 % *

100 Hz

Hno Hno

Parameter Factory setting User setting

FOU1 FOU2 SEL2 col.F col.T

(FLOW)

(FLOW, TEMP)

(FLOW, TEMP)

(FLOW)

(TEMP)

OFF OFF

FLOW

OFF

OFF dS1 0 s dR1 0 s dS2 0 s dR2 0 s uni l/min (SVx6xx: gpm) P-n PnP dAP 0.6 s

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diS.L L2 diS.U d2 diS.R 0 diS.B 75 % cFH.F MEW cFL.F MAW cFH.T MEW cFL.T MAW

MEW = final value of the measuring range MAW = initial value of the measuring range

* The percentage values refer to the final value of the measuring range�

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