Motrona ZA Series, ZD 640, ZR Series, ZD 630, ZD 632 Operating Instructions Manual

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Series ZD / ZA / ZR 330 – 644

High Speed Position Counters and

Differential Counters with two Encoder Inputs

• Electronic counter series for high-end applications

• Two independent encoder inputs, each with channels A, /A, B, /B ,

1 MHz of counting capability and individual impulse scaling facility

• Selectable operating modes for fast position or event counter, summing counter, differential counter, cutting length indicator, diameter calculator and more

• 4 preset levels with high-speed power transistor outputs

• RS232 interface and high-speed analogue output available, RS485 (only ZR)

• Choice of 6-decade display (15 mm, 0.56’’) or 8-decade display (10 mm, 0.36’’)

Operating Instructions

ZD340_07d_e.doc / Apr-17 Page 1 / 50

3046 Home Road. Powell, OH 43065 P: (740) 917-5781 F: (740) 917-5791 www.GenesisAutomationOnline.com Sales@GenesisAutomationOnline.com

Safety Instructions

Version:

Description:

• This manual is an essential part of the unit and contains important hints about function, correct handling and commissioning. Non-observance can result in damage to the unit or the machine or even in injury to persons using the equipment!

• The unit must only be installed, connected and activated by a qualified electrician

• It is a must to observe all general and also all country-specific and application-

specific safety standards

• When this unit is used with applications where failure or maloperation could cause damage to a machine or hazard to the operating staff, it is indispensable to meet effective precautions in order to avoid such consequences

• Regarding installation, wiring, environmental conditions, screening of cables and earthing, you must follow the general standards of industrial automation industry

• - Errors and omissions excepted –

General instructions for cabling, screening and grounding can be found in the SUPPORT section of our website http://www.motrona.com

ZD34001b/Mai06/hk/kk/af First edition ZD34002a/Jul06/af/hk Extended modes of operation ZD34003a/Aug06/hk Models ZA_xxx and models xx_330 included ZD34003c/May06/af/hk Analogue output assignment, Preset calculation, Serial appendix ZD34003d/Feb08/hk Motrona version with small corrections and modifications ZD34005a/Sept08/hk Dual counter mode (mode 10), small corrections ZD34005b/Dec08/hk Several amendments, additional clarifications ZD34007a/Dec10/kk/hk Parameter "Display Update Time", correction of default values, amendments,

serial codes added to parameter lists ZD34007b/Jan12/sm Additions for using Namur sensors and type definitions ZD34007c/June12/pp Corrected images in chapter 1 and 7.2 ZD34007d/April17/cn Control Commands update

ZD340_07d_e.doc / Apr-17 Page 2 / 50

Table of Contents

1. Available Models................................................................................................................4

2. Introduction.........................................................................................................................6

3. Electrical Connections.........................................................................................................7

3.1. Power Supply ...................................................................................................................9

3.2. Auxiliary Outputs for Encoder Supply..............................................................................9

3.3. Impulse Inputs for Incremental Encoders ........................................................................9

3.4. Control Inputs Cont.1 – Cont.4 ........................................................................................9

3.5. Switching Outputs K1 – K4............................................................................................10

3.6. Serial Interface ..............................................................................................................10

3.7. Fast Analogue Output ....................................................................................................10

4. Operating Modes of the Counter.......................................................................................11

4.1. “Single Mode” (Encoder 1 only): F07.062 = 0 ...............................................................12

4.2. “Sum Mode” (Encoder 1 + Encoder 2): F07.062 = 1 ......................................................13

4.3. Differential Mode (Encoder 1 – Encoder 2): F07.062 = 2 ..............................................14

4.4. Master Counter and Integrated Batch Counter: F07.062 = 3 ........................................15

4.5. Evaluation of the Real Cutting Length: F07.062 = 4 ......................................................16

4.6. Diameter Calculation with Winding Rolls: F07.062 = 5 ................................................17

4.7. Radius Calculation with Winding Rolls: F07.062 = 6 ....................................................18

4.8. Cut-to-Length Control Counter: F07.062 = 7 or 8 ..........................................................19

4.9. Monitor for Slip, Torsion, Skew Position, Shaft Fracture: F07.062 = 9.........................21

4.10. Dual Counter, Two Independent Counters for Encoders 1 and 2: F07.062 = 10 ..........22

5. Keypad Operation .............................................................................................................23

5.1. Normal Operation ..........................................................................................................23

5.2. General Setup Procedure...............................................................................................23

5.3. Direct Fast Access to Presets ........................................................................................24

5.4. Change of Parameter Values on the Numeric Level .....................................................25

5.5. Code Protection against Unauthorized Keypad Access ................................................26

5.6. Return from the Programming Levels and Time-Out Function ......................................26

5.7. Reset all Parameters to Factory Default Values ...........................................................26

6. Menu Structure and Description of Parameters ................................................................27

6.1. Summary of the Menu ...................................................................................................27

6.2. Description of the Parameters.......................................................................................30

6.3. Clarification of the Counter Setting Functions ..............................................................39

7. Appendix for models ZD 6xx and ZA 6xx ...........................................................................40

7.1. Relay Outputs.................................................................................................................40

7.2. Front Thumbwheel Switches .........................................................................................40

7.3. Specific Parameters for Units with Thumbwheel Switches .........................................41

8. Appendix: Serial Communication Details ..........................................................................43

8.1. Setup of the Counter by PC............................................................................................43

8.2. Automatic and Cyclic Data Transmission......................................................................44

8.3. Communication Protocol................................................................................................44

8.4. Serial Register Codes ....................................................................................................46

9. Specifications...................................................................................................................48

10. Dimensions....................................................................................................................... 49

ZD340_07d_e.doc / Apr-17 Page 3 / 50

1. Available Models

2 = two thumbwheel sets (4 decade each)

4 = four thumbwheel sets (4 decade each)

ZD 330

The ZD, ZA and ZR counter series include a range of models with similar functions and properties, but with different housings, displays and outputs.

ZA counters provide an additional high-speed analogue output which is not available with the ZD or ZR models. However the ZR models have an additional RS485 interface, but otherwise all details between ZD, ZA and ZR models are fully similar.

The following table explains the details of type designation and the possible options:

Z = electronic counter

D = display only, no analogue output A = display and high-speed analogue output R = display and RS-485 interface

3 = housing 96 x 48 mm (3.780 x 1.890’’)

and 4 high-speed transistor outputs

6 = housing 96 x 96 mm (3.780 x 3.780’’)

with 4 high-speed transistor outputs and 4 relay outputs

3 = display 8 decades 9.15 mm/0.36’’ size

0 = no thumbwheel switches on front

ZD340_07d_e.doc / Apr-17 Page 4 / 50

The following models are available:

ZD 330, ZA 330, ZR 330 ZD 340, ZA 340, ZR 340

ZD 630, ZA 630, ZR 630

ZD 632, ZA 632, ZR 632

ZD 640, ZA 640, ZR 640

ZD 642, ZA 642, ZR 642

ZD 634, ZA 634, ZR 634

ZD 644, ZA 644, ZR 644

Number and combination of front thumbwheels according to customer specification, see section 7.2

ZD340_07d_e.doc / Apr-17 Page 5 / 50

2. Introduction

The counters of series ZD, ZA and ZR have been designed to close a gap with multiple counting applications, which cannot be accomplished by the normal industrial electronic counters available on the market.

A continual demand for increasing production speeds and higher precision at the same time results in counting frequencies exceeding the conventional frequency range.

Particularly with fast running procedures it is most important to also have fast response of the switching outputs or the analogue output.

Many applications require to evaluate the signals of two incremental measuring systems, and to compare the results with respect to the sum or the difference or the ratio of the two positions. This is e.g. necessary for calculation of diameters of winding rolls etc.

Still there exist applications where the use of traditional thumbwheel switches offers real advantages compared to keypad and menu operations.

These are some of the reasons why the new counter series ZD, ZA and ZR have been designed.

• This manual at first provides all basic instructions for operation of the counter models presented in the previous chapter

• For operation of relay outputs and thumbwheel switches (if applicable) please observe the supplementary instructions given in the appendix

• For easy PC setup and PC communication with ZD and ZA counters, please use our “OS32” operator software (free of charge, download from our homepage www.motrona.com

• Where you like to have free serial access to the unit by PLC or IPC or by a remote operator terminal, please observe the serial protocol details described in our separate manual “Serpro”

• Subsequently the manual uses the expression ZD340 as a replacement for all available models. However, statements are fully valid for the other models too, except where especially remarked.

ZD340_07d_e.doc / Apr-17 Page 6 / 50

3. Electrical Connections

Series "

ZD"Series "

ZA"Series "

ZR"*) Interface 1:

*) Interface 2:

GND

Encoder2 /A

Encoder2 /B

E ncoder1 /A

Encoder1 /B

RxD (RS232)

K4 out

PROG

Cont. 3

Interface 2*)

Interface 1*)

1 2 3 4 5 6 7 8 9 10

18 19 20

+Vin

+5,2V aux.out +5,2V aux. out

Encoder1*

*) Examp le shows wiring for encod ers with 5 v olts power supply and RS422

line drive r output

Encoder 2*

GND

+24V aux.out + 24V aux. out

Digital

Control

Inputs

RS232

21 22

Encoder 2 B

Encoder2 A

+24

Cont1 Cont2 Cont3 Cont4

RxD

TxD GND

11 12

25 26

Encoder1 B

Encoder1 A

19 18

24 8

20 3

22 6

4 28

27 12

30 31

K2 out

K1 out K3 out

28 29 30 31 32

Cont . 1

Cont. 2 Cont. 4

Com+ (K1-K4)

15 16

GND

T xD (RS232)

Co m+ (K1 - K4)

K1 out

K2 out

K3 out

K4 out

15 32

0V, GND

GND

Fast transistor outputs

Inte rface 2 *)

Inte rface 1 *)

Power supply

∼ ∼

24 V DC 24 V AC

PROG

- n.c. - Analogue output 0/4 - 20 mA RS 485, B (-)

- n.c. - Analogue output +/- 10 V RS 485, A (+)

ZD340_07d_e.doc / Apr-17 Page 7 / 50

Terminal

Name

Function

GND

Common Ground Poten

tial (0V)

+5,2V out

Aux. output 5.2V/150 mA for encoder supply

+24V out

Aux. output 24V/120 mA for encoder supply

GND

Common Ground Potential (0V)

Encoder 2, /B

Encoder 2, channel /B (B inverted)

Encoder 2, /A

Encoder 2, channel /A (A

inverted)

Encoder 1, /B

Encoder 1, channel /B (B inverted)

Encoder 1, /A

Encoder 1, channel /A (A inverted)

K4 out

Output K4, transistor PNP 30 volts, 350 mA

K3 out

Output K3, transistor PNP 30 volts, 350 mA

Cont.4

Digital control input

Cont.3

Digital control input

(PROG)

(for download of new firmware only, not for general use)

RxD

Serial RS232 interface, input (Receive Data)

Ana.out 20 mA

Analogue current output 0

–

20 mA or 4

–

20 mA (optional)

Ana.out +/

10V

Analog

ue voltage output

10V … 0 … +10V (optional)

+Vin

Power supply input, +17

–

40 VDC or 24 VAC

+5,2V out

Aux. output 5,2V/150 mA for encoder supply

+24V out

Aux. output 24V/120 mA for encoder supply

GND

Common Ground Potential (0V)

Enc

oder 2, B

Encoder 2, channel B (non

inverted)

Encoder 2, A

Encoder 2, channel A (non

inverted)

Encoder 1, B

Encoder 1, channel B (non

inverted)

Encoder 1, A

Encoder 1, channel A (non

inverted)

K2 out

Output K2, transistor PNP 30 volts, 350

mA26K1 out

Output K1, transistor PNP 30 volts, 350 mA

Cont.2

Digital control input

Cont.1

Digital control input

Com+ (K1

K4)

Common positive input for transistor outputs K1

-K430

TxD

Serial RS232 interface, output (Transmit Data)

GND

mmon Ground Potential (0V)

GND

Common Ground Potential (0V) for DC or AC power supply

*) 120 mA and 150 mA are per encoder, i.e. total maximum currents are 240 mA and 300 mA

ZD340_07d_e.doc / Apr-17 Page 8 / 50

3.1. Power Supply

The ZD340 counter accepts both, a 17 – 40 volts DC power or a 24 volts AC power for supply via terminals 17 and 1. The current consumption depends on the level of the input voltage and some internal conditions; therefore it can vary in a range from 100 – 200 mA (aux. currents taken from the unit for encoder supply not included).

3.2. Auxiliary Outputs for Encoder Supply

Terminals 2 and 18 provide an auxiliary output with approx. +5.2 volts DC (300 mA totally). Terminals 3 and 19 provide an auxiliary output with approx. +24 volts DC (240 mA totally)

3.3. Impulse Inputs for Incremental Encoders

All input characteristics of the impulse inputs can be set by the parameter menu, for each of the encoders separately. Depending on the application the unit can accept single channel information (input A only) or quadrature information (A / B, 90°). The following settings are possible:

• Symmetric input (differential) according to RS422 standard (min. differential voltage 1 V)

• TTL inputs at a level of 3.0 to 5 volts (differential, with inverted signal)

• TTL inputs at a level of 3.0 to 5 volts (single-ended) *)

• HTL signals at a 10 – 30 volts level

(alternatively differential with inverted signals A, /A, B, /B, or single-ended A, B only)

• Impulses from photocells or proximity switches etc. providing a HTL level (10 – 30 volts)

• Proximity switches according to NAMUR (2-wire) standard have an input level of 5,8V

respectively 19,4V. For a save crossover point set the threshold setting of the used input to the value 200. *)

All encoder input lines are internally terminated by pull-down resistors ( 8,5 kΩ ). Where encoders with pure NPN outputs are used, corresponding pull-up resistors must be available inside the encoder or externally to ensure proper function (1 kΩ ... 3,3 kΩ).

3.4. Control Inputs Cont.1 – Cont.4

These inputs can be configured for various remote functions like Reset, Set, Latch, and Inhibit or switch-over purpose. All control inputs require HTL level. They can be individually set to either NPN (switch to -) or PNP (switch to +) characteristics. For applications where edge-triggered action is needed, the menu allows to set the active edge (rising or falling). Control inputs also accept signals with Namur (2-wire) standard. For reliable operation the minimum pulse width on the control inputs should be 50 µsec.

*) requires special settings of the threshold parameters, see “Special parameters F04”

ZD340_07d_e.doc / Apr-17 Page 9 / 50

3.5. Switching Outputs K1 – K4

RS 232

RS 485

ZD340 provides four presets and outputs with programmable switching characteristics. K1 – K4 are fast-switching and short-circuit-proof transistor outputs with a switching capability of 5 – 30 volts / 350 mA each. The switching voltage of the outputs must be applied remotely to the Com+ input (terminal 29)

3.6. Serial Interface

The serial RS232 and RS485 interface can be used for the following purposes:

• Set-up of the unit by PC (if desirable), by means of the OS32 PC software

• Change of parameters during operation

• Readout of actual counter or other values by PLC or PC

The figure below explains the connection between the ZD340 counter and a PC using the standard Sub-D-9 serial connector, and the connection via RS485 terminals to a PLC. For details of serial communication, please refer to section 10.

ZD 340 ZA 340 ZR 340

ZR 340

Where both, RS232 and RS485 interface are in use, you can communicate by the one or by the other, but not by both interfaces at the same time

RxD RxD

TxDTxD

GND

Screen

A(+)

B(-)

(Sub-D-9)

PLC

3.7. Fast Analogue Output

An analogue output is available with all ZA models, providing a voltage output of +/- 10 volts (Load = 3 mA), and a current output of 0 – 20 mA or 4 – 20 mA (load = 0 – 270 Ohms). All output characteristics like beginning of conversion range, output swing etc. are freely programmable via menu. The response time of the analogue output is less than 1 msec. (time from encoder event to analogue out). The resolution is 14 bits.

Please note that extensive serial communication with the unit may temporary increase the analogue response time.

ZD340_07d_e.doc / Apr-17 Page 10 / 50

4. Operating Modes of the Counter

Operating Mode

Single counter mode, encoder 1 only

Summing counter mode (encoder 1 + enc

oder 2)

Differential counter mode (encoder 1

encoder 2)

Master counter and batch counter

Display of the actual cutting length with cutting "on the fly" applications

Roll diameter calculation with winding rolls

Roll radius calculation with

winding rolls

Cut-to-length control (with deletion of residual errors)

Cut-to-length control (with consideration of residual errors)

Control of slip, torsion, skew position, shaft fracture etc.

Dual counter, two independent counters for encode

r 1 and encoder 2

•

For best survey, all parameters of the unit are arranged in 13 expedient groups, named “F01” - “F13”. Depending on the application, only a few of these groups may be important, while all other groups may be irrelevant for your specific application.

This section describes possible applications and operating modes of the counter. The operation mode can be set under parameter group F07, parameter # F07.062.

The following counting functions are available:

Counter Function

F07.062

It is possible to cycle the display between the five reading modes shown in the following function tables, by pressing one of the front keys or by using one of the control inputs (you must have assigned the display scroll function to one of the keys or the inputs under menu F06, to activate the scrolling of the display). LEDs L1 and L2 indicate which of the values is actually displayed.

• Scrolling of the display from one reading mode to another will not affect the function of the preselection outputs K1 – K4

• The analogue output (models ZA) can be assigned to any of the readings accessible in the display, by a special parameter. Scrolling of the display from one reading mode to another will not affect the analogue output.

• As far as the selected counter mode also allows reading out the minimum and maximum values or the positions of the last change of direction, please note that the unit latches these extreme values in time periods of 1 msec. only. Therefore the display of memorized extreme positions may include some inaccuracy with high counting frequencies (real extreme value may lie between two records)

Full details about parameter arrangement and function can be found under section 6.

ZD340_07d_e.doc / Apr-17 Page 11 / 50

All operating modes provide separate impulse scaling factors for each of the two

Display

L1 (red)

L2 (yellow)

Actual counter value

----2

Minimum value since last reset

blinking fast

--3Maximum value since last reset

blinking fast

Position of last change of direction (up and low)

blinking slow

--5Only lower poin

t of change of direction (F04.030 = 0)

blinking slow

encoders. Please observe that the display of the counter will only show whole numbers (integers) whereas remainders will be carried in the background

Example: Differential Counter:

Encoder1

1000

Impulses

Impulse Scaling

Factor1

x 0,98765 minus

967,65000 - 2469,12000 = -1501 0,47000

Encoder2

2000

Impulses

Impulse Scaling

Factor2

x 1,23456

Display

Remainder

(background)

4.1. “Single Mode” (Encoder 1 only): F07.062 = 0

Only the inputs of encoder 1 are active, signals on the encoder 2 inputs will not be evaluated. Besides the actual counter value, the unit also records minimum and maximum values as well as the last positions of change of direction.

All 4 presets are related to the actual counter value.

Only upper point of change of direction (F04.030 = 1)

Typical applications:

- fast preset counter

- position counter with m emorized points of change of direction

- event counter, incrementing or decreme nting

1 2 3 4 5 6

Encoder 1

Cont.1

Reset, Preset, Inhibit etc.

Cont.4

ZD340_07d_e.doc / Apr-17 Page 12 / 50

4.2. “Sum Mode” (Encoder 1 + Encoder 2): F07.062 = 1

Display

L1 (red)

L2 (yellow)

Actual sum encoder 1 + encoder 2

----2

Minimum value of the sum (since last reset)

blinking fast

--3Maximum value of the sum (since last reset)

blinking fast

Actual counter value of encoder 1 alone

blinking slow

--5Actual counter value of encoder 2 alone

blinking slow

Both inputs encoder 1 and encoder 2 are active. From both values the unit forms the sum, with consideration of the individual encoder scaling factors. Where the encoder signal also provides direction information, this information will be considered by a corresponding sign of the count. Without direction information (channel A only) both encoder values will be added up. The final result can once more be scaled into user-friendly engineering units by means of the special scaling parameters in parameter group F07.

Besides the actual counter value and the sum, the unit also records minimum and maximum values of the sum.

Presets K1 and K2 are related to the actual counter value of encoder 1 only. Presets K3 and K4 are related to the actual sum result (encoder 1 + encoder 2)

1 2 3 4 5 6

Encoder 1

Cont.1

Reset, Pres et, Inhibit etc.

Encoder 2

Cont.4

Sum of two

event counts

s = s0 + s1 + s2

Two-stage

hydraulic cylinder

1 2 3 4 5 6

Encoder 1

Reset, Preset, Inhibit etc.

Cont.1

Encoder 2

Cont.4

Sum of two

positions

ZD340_07d_e.doc / Apr-17 Page 13 / 50

4.3. Differential Mode (Encoder 1 – Encoder 2): F07.062 = 2

Display

L1 (red)

L2 (yellow)

Actual difference encoder 1

encoder 2

----2

Minimum value of the differ

ence (since last reset)

blinking fast

--3Maximum value of the difference (since last reset)

blinking fast

Actual counter value of encoder 1 alone

blinking slow

--5Actual counter value of encoder 2 alone

blinking slow

Both inputs encoder 1 and encoder 2 are active. From both values the unit forms the difference, with consideration of the individual encoder scaling factors. Where the encoder signal also provides direction information, this information will be considered by a corresponding sign of the count. Without direction information (channel A only) encoder 1 will increment and encoder 2 will decrement the counter. The final result can once more be scaled into user-friendly engineering units by means of the special scaling parameters in parameter group F07.

Besides the actual counter value and the difference, the unit also records minimum and maximum values of the difference.

Presets K1 and K2 are related to the actual counter value of encoder 1 only. Presets K3 and K4 are related to the actual differential result (encoder 1 - encoder 2)

1 2 3 4 5 6

Encoder 1

Cont.1

Reset, Pres et, Inhibit etc.

Difference of

two event counts

Encoder 2

Cont.4

Gapw idth d = s1 - s2

1 2 3 4 5 6

Encoder 1

Cont.1

Reset, Preset, Inhibit etc.

Encoder 2

C ont. 4

Difference of

two positions

ZD340_07d_e.doc / Apr-17 Page 14 / 50

4.4. Master Counter and Integrated Batch Counter: F07.062 = 3

Display

L1 (red)

L2 (yellow)

Actual counter value of batch counter

----2

Minimum value of batch counter (since last reset)

blinking fast

--3Maximum value of batch counter (since last reset

)--blinking fast

Actual counter value of master counter (encoder 1)

blinking slow

--5Actual counter value of batch counter

blinking slow

This counter mode can be used for cut-to lengths applications, cyclic production flows, packing procedures etc. While the master counter takes care of the correct number of impulses per product, the background batch counter counts the number of products produced.

This mode assumes that the automatic reset function has been activated for the master counter, providing restart from zero every time the preset value has been reached.*)

Only the inputs of encoder 1 are active (master counter). Every time the master counter reaches its preset value, it restarts from zero and the batch counter increments by 1. ***)

The batch counter can be decremented by separate external signal, when one of the keys or control inputs has been defined correspondingly. **)

Besides the master counter and the batch counter, the unit also records minimum and maximum values of the batch count.

Presets K1 and K2 are related to the actual counter value of encoder 1. Presets K3 and K4 are related to the actual value of the batch counter.

*) Example: If 500 impulses on encoder 1 are necessary for 1 product:

a. Set F01.000 to 500 (preset level 1) b. Set F10.089 = 1.00 sec. (output pulse time K1) c. Set F10.097 = 2 or 4 (automatic restart from 0)

**) Select parameter group F06 and assign the special command “13” to any of the keys or

control inputs for remote decrementing of the batch counter

***) As a matter of course the counting sense can also be reversed, i.e. the main counter

loads a preset value, counts down towards zero, increments the batch counter when reaching zero and sets to the preset value again

ZD340_07d_e.doc / Apr-17 Page 15 / 50

4.5. Evaluation of the Real Cutting Length: F07.062 = 4

Display

L1 (red)

L2 (yellow)

Last

actual cutting length (frozen)

----2

Minimum length (since last reset)

blinking fast

--3Maximum length (since last reset)

blinking fast

Actual background counter (live)

blinking slow

--5Last actual cutting length (frozen)

blinking slow

This mode uses encoder 1 as a length counter and encoder 2 is not active. All counting occurs in the background and is not visible in the display. The counter gets started and stopped by remote control signals, and the final counting result appears in the display (frozen) whilst the counter already executes the next cycle in the background.

For remote start and stop signals the inputs Cont.1 and Cont.2 must be used, therefore these inputs are no more available for other purpose. All assignments of the signals and the active edges (rising or falling) can individually be set to match with the actual measuring situation.

Examples:

- use the rising edge of the Cont1 input to latch and reset, This will display your cutting length as shown in the picture below.

- Use Cont1 to start the measuring cycle and Cont2 to stop and latch. This will display the differential length between the two remote signals

- Use the same signal in parallel to Cont1 and Cont2. This e.g. allows to measure a gap or distance between two products, while the remote signal is high (or low)

This mode is useful to get information about the actual cutting length with applications like Rotary Cutters, Flying Shears and similar procedures. The automatic reset function is automatically on in order to ensure that the next measuring cycle will restart at zero.

Besides the actual cutting length the unit also records the extreme length values (minimum and maximum) of all cuts.

Presets K1 and K2 are related to the actual counter value of encoder 1 (live background counter). Presets K3 and K4 are related to the real cutting lengths shown in the frozen display. Therefore K3 and K4 can be used for quality sorting purpose (e.g. too short – good – too long)

Measuring of the

real cutting length

Measuring wheel

Cutting pulse

ZD340_07d_e.doc / Apr-17 Page 16 / 50

1 2 3 4 5 6

Encoder 1

Cont .1

4.6. Diameter Calculation with Winding Rolls: F07.062 = 5

Display

L1 (red)

L2 (yellow)

Actual roll diameter

----2Minimum diameter (since last reset)

blinking fast

--3Maximum diameter (since last reset)

blinking fast

Actual value of the line counter

blinking slow

--5Last counting result of the line counter

blinking slow

With this mode encoder 1 receives line impulses from a measuring wheel or a feed roll of a winder or unwinder application. Furthermore the counter needs one trigger impulse from the rotation of the winding roll. From both signals the counter can calculate and display the actual roll diameter. All counting occurs in the background and only updated diameter readings appear in the display. Encoder 2 is not in use with this application.

The scaling parameters F07.066 and F07.067 are automatically set to the appropriate values with this application. Parameter F07.068 allows setting a core diameter. When set to zero, the display will show the full roll diameter. When set to a core diameter, the display will show the remaining material diameter (full diameter – core diameter).

Besides the total material length and the actual diameter the unit also records the extreme diameter values (minimum and maximum) coming up during the process.

Presets K1 and K2 are related to the actual line counter of encoder 1 (total material length under the measuring roll). Presets K3 and K4 are related to the actual diameter value of the winding roll.

1 2 3 4 5 6

Encoder 1

feed roll

Cont.1

roll impulse

Calculation of the

diameter of a

winding roll

Display =

count / rev.

0.31416

ZD340_07d_e.doc / Apr-17 Page 17 / 50

4.7. Radius Calculation with Winding Rolls: F07.062 = 6

Display

L1 (red)

L2 (yellow)

Actual roll radius

----2

Minimum radius (since last reset)

blinki

ng fast

--3Maximum radius (since last reset)

blinking fast

Actual value of the line counter

blinking slow

--5Last counting result of the line counter

blinking slow

With this mode encoder 1 receives line impulses from a measuring wheel or a feed roll of a winder or unwinder application. Furthermore the counter needs one trigger impulse from the rotation of the winding roll. From both signals the counter can calculate and display the actual radius of the roll. All counting occurs in the background and only updated diameter readings appear in the display. Encoder 2 is not in use with this application.

The scaling parameters F07.066 and F07.067 are automatically set to the appropriate values with this application. Parameter F07.068 allows setting a core radius. When set to zero, the display will show the full radius of the roll. When set to a core radius, the display will show the remaining radius of the material (full radius – core radius).

Besides the total material length and the actual radius the unit also records the extreme radius values (minimum and maximum) coming up during the process.

Presets K1 and K2 are related to the actual line counter of encoder 1 (total material length under the measuring roll). Presets K3 and K4 are related to the actual radius value of the winding roll.

1 2 3 4 5 6

Encoder 1

feed roll

Cont.1

roll impulse

Calculation of the

radius of a

winding roll

Display =

count / rev.

0.62832

ZD340_07d_e.doc / Apr-17 Page 18 / 50

4.8. Cut-to-Length Control Counter: F07.062 = 7 or 8

Preset

Function

Explanation

Thumbwheel 1

Tool Width

Compensates the cutting length setting by the

Thumbwheel 2

Cutting Length

Desired t

otal length of the piece to cut

Preset register

Pre-Stop

Anticipation distance where the speed changes

Preset register

Correction Stop

Correction of the ov

ershoot distance which the drive

The cut-to-length function described here requires the use of a counter model possessing at least two front thumbwheel switches. Modes 7 and 8 serve for control of cut-to-length applications with line drives providing a fast – slow – stop speed profile. The table below explains which functions are assigned to the thumbwheels and preset registers

width of the saw blade or cutting tool

F01.004

from high to low before reaching the final position.

(keypad entry)

F01.005

produces when changing from low speed to stop

(keypad entry)

Preselection registers K1 to K4 (F01.000 to F01.003) are not available for any settings, since this application uses the same registers for calculations and intermediate results.

With operation mode F07.062 set to 7, the counter starts from zero and counts up until reaching the value of “Cutting Length plus Tool Width”. With operation mode F07.062 set to 8, the start signal presets the counter to the negative value of the Tool Width, from where the counter counts up until it reaches “Cutting Length” All other functions are fully similar with these two modes.

This mode provides display of the actual position only and also the analogue output (if applicable) is assigned to the actual counter value.

Start command

1 2 3 4 5 6

En co der 1

ZD340_07d_e.doc / Apr-17 Page 19 / 50

Out2 Out3 Out4

Measuring wheel

En coder

A, B

Run command Fast /Slow select

Rea dy to cu t

The Start command can be assigned to any of the front keys or to or to any of the Control Inputs, by attaching the RESET function to it (e.g. set parameter F06.052 to 1 to assign the Start function to the ENTER key etc.). Also an automatic reset function with a timed output signal can be used, in order to ensure automatic stepping of the cutting sequence without a remote start signal.

The diagram below shows the switching states of outputs 2, 3 and 4 with respect to above parameters. Output 1 must not be used with this application.

Cutting length

Tool width Corr. Stop Pre-stop

Output K2 (High speed)

Output K3 (Run signal)

Output K4 (Ready to cut)

Start

High speed Low speed Overshoot

The functions and switching characteristics shown above require the following parameter settings: F10.101 = 1 (preset counter to Preselections) F10.090 = 0 (Output K2 static) F10.098 = 1 (Output K2 active when count ≤ preset) F10.091 = 0 (Output K3 static) F10.099 = 1 (Output K3 active when count ≤ preset) F10.092 = x (Output K4 static or dynamic according to need) F10.100 = 0 (Output K4 active when count ≥ preset)

ZD340_07d_e.doc / Apr-17 Page 20 / 50

4.9. Monitor for Slip, Torsion, Skew Position, Shaft Fracture:

Display

L1 (red)

L2 (yellow)

Differential count (encoder1

–

encoder2)

----2

Minimum difference (sin

ce last reset)

blinking fast

Maximum difference (since last reset)

blinking fast

Encoder 1 only

blinking slow

--5Encoder 2 only

blinking slow

F07.062 = 9

This counter mode is a special version of the Differential Counter described previously. As a major difference, in this mode all four presets and outputs (K1 – K4) refer exclusively to the differential count, and also a programmable slip function has been added.

Before forming the difference, each of the two encoder inputs is scaled individually according to the setting of the impulse scaling factor. If applicable, the differential result can once more be scaled to engineering units with use of the final scaling operands.

Since presets and outputs can be set to positive and negative values as well, it is also possible to use the unit for simple synchronous control purpose of two drives, by temporary accelerating or breaking one of the drives when lagging or leading the other. Typical examples are large rolling gates or lifting ramps or gantry cranes, driven by several independent motors.

Some applications (e.g. with couplings) can accept (or even may require) a certain slip. For slip control with adjustable slip parameters, an automatic timer function can be programmed to reset the counters periodically. Multi-purpose parameter F04.030 is used to set the reset cycle in seconds (00.0 = no automatic reset, 99.9 = reset every 99.9 seconds) Since with slip applications, where the automatic reset function is switched on, the real time display of the counter may be very confusing, multi-purpose parameter F04.031 works to reduce the update rate of the display (0 = real-time display, 1 = 8 msec., 2 = 16 msec., 3 = 32 msec., 4 = 64 msec. etc.)

Besides the differential count, the display can be scrolled to indicate also the following values:

Encoder

1 2 3 4 5 6

Alert 1

Alert 4

Encoder

Motor

Encoder 1

Encoder 2

Control of Shaft and Gearbox Fracture

ZD340_07d_e.doc / Apr-17 Page 21 / 50

4.10. Dual Counter, Two Independent Counters for Encoders 1 and 2:

Display

L1 (red)

L2 (yellow)

Main counter (encoder 1 or encoder 2)

----2

Minimum value of main counter (since last

reset)

blinking fast

--3Maximum value of main counter (since last reset)

blinking fast

Counter of encoder 1

blinking slow

--5Counter of encoder 2

blinking slow

Display

L1 (red)

L2 (yellow)

Counter of encoder 1

blinking slow

--2Counter of encoder 2

blinking slow

F07.062 = 10

Both encoder inputs operate fully independent one from the other, with individual scaling, evaluation and display. Also each counter can be set or reset individually.

Both counters are treated equally, except with recording of minimum and maximum values. With regard to this function one of the two counters has to be declared as the "main counter".

The unit will record the min/max values of the main counter only and no min/max values will be available of the other counter.

Attribution of the main counter uses the Multi-Purpose Parameter 1 (F04.030)

F04.030 = 0 : Encoder 1 represents the main counter (default) F04.030 = 1 : Encoder 2 represents the main counter

Presets K1 and K2 are always related to the main counter. Presets K3 and K4 refer to the other of the two counters

With many applications it may be desirable to toggle the display only between encoder 1 and encoder 2, without needing to pass over all the other values every time. Therefore the MultiPurpose Parameter 2 (F04.031) can be used to choose between one of the following two display sequences:

F04.031 = 0 : Standard display sequence with all display values* (default)

F04.031 = 1 : Short display sequence to toggle between encoders 1 and 2 only

*) Units with analogue output (ZA series) will always generate the analogue signal from one of the lines 1 to 5, according to assignment by parameter F08.079. This is also valid when the short display sequence is used.

ZD340_07d_e.doc / Apr-17 Page 22 / 50

5. Keypad Operation

PROG

DOWN

ENTER







An overview of all parameters and explanations can be found under section 6.

The menu of the unit uses four keys, hereinafter named as follows:

Key functions depend on the actual operating state of the unit. Essentially we have to describe three basic states:

• Normal operation

• General setup procedure

• Direct fast access to presets and set values

5.1. Normal Operation

In this mode the unit operates as a counter according to the settings defined upon setup. All front keys may have customer-defined functions according to the specifications met in the keypad definition menu F06 (e.g. scrolling of the display, Reset, Inhibit etc.)

5.2. General Setup Procedure

The unit changes over from normal operation to setup level when keeping the key down for at least 2 seconds. Thereafter you can select one of the parameter groups F01 to F13.

Inside the group you can now select the desired parameter and set the value according to need. After this you can either set more parameters or return to the normal operation.

The adjoining sequence of key operations explains how to change Parameter number 052 of group F06 from the original value of 0 to 8

ZD340_07d_e.doc / Apr-17 Page 23 / 50

Step

State

Key action

Display

Comment

00 Normal operation Counting

Display of the

Level:





Confirmation of F06.

Level:



F06.051…

Select parameter 052



Parameter 052 appears in

Level:



Setting has been modified

F06.052

Save the new setting

(8)08Level:

F06

Return to level parameter

Level:

Counting

Return to normal operation

Normal operation



01 > 2 sec. F01

Parameter group

Parameter numbers

Parameter values

Parameter numbers

Parameter groups

5 x F02 … F06 Select group # F06

F06.050

The first parameter of this group is F06.050

2 x

F06.052

display, actual setting is 0

8 x 1 …. 8

from 0 to 8

groups

During the general setup procedure all counter activities remain disabled. New parameter settings become active after return to normal operation only.

5.3. Direct Fast Access to Presets

To get to the fast access routine, please press both

and

This will access the parameter group F01 right away. To change of the settings follow the same procedure as already described above. Besides the advantage of direct access, the fundamental difference to general setup is the following:

During the fast access procedure all counter functions remain fully active.

Access is limited to presets; no other parameters can be changed.

at the same time

ZD340_07d_e.doc / Apr-17 Page 24 / 50

5.4. Change of Parameter Values on the Numeric Level

PROG

DOWN

ENTER

Saves the actual value

Increments the

Decrements the

Shifts

the cursor (blinking

Step

Display

Key action

Comment

00102

Display of actual parameter setting, last



4 x

Scroll last digit down to 0

00102



Shift c

ursor to left

0010



2 x

Scroll highlighted digit down to 0

0010



Shift curser 2 positions left

000



Scroll highlighted digit down

to 0

000



Shift cursor left

000000



5 x

Scroll highlighted digit up to 5

050000



Shift cursor left

50000



2 x

Scroll highlighted digit up to 2

50000

Save new setting and return to the







The numeric range of the parameters is up to 6 digits with 6-decade models and up to 8 digits with 8 decade models. Some of the parameters may also include a sign. For fast and easy setting or these values the menu uses an algorithm as shown subsequently. During this operation the front keys have the following functions:

shown in the display and

returns to the parameter

selection level

With signed parameters the left digit scrolls from 0 to 9 and then shows “–„ (negative) and “-1“ (minus one). The example below shows how to change a parameter from the setting 1024 to the new setting 250 000 (using a 6 decade model). This example assumes that you have already selected the parameter group and the parameter number, and that you actually read the parameter value in the display. Highlighted digits appear on colored background.

highlighted

(blinking) digit

highlighted

(blinking) digit

digit is highlighted

digit) one position to the

left, or from utmost left

to right

ZD340_07d_e.doc / Apr-17 Page 25 / 50

2 x

parameter number level

5.5. Code Protection against Unauthorized Keypad Access

•





Parameter group F05 allows to define an own locking code for each of the parameter menus. This permits to limit access to certain parameter groups to specific persons only.

When accessing a protected parameter group, the display will first show “CODE” and wait for your entry. To continue keypad operations you must now enter the code which you have stored before, otherwise the unit will return to normal operation again.

After entering your code, press the ENTER key and keep it down until the unit responds. When your code was correct, the response will be “YES” and the menu will work normally. With incorrect code the response will be “NO” and the menu remains locked.

5.6. Return from the Programming Levels and Time-Out Function

At any time the PROG key sets the menu one level up and finally returns to normal operation. The same step occurs automatically via the time-out function, when during a period of 10 seconds no key has been touched.

Termination of the menu by automatic time-out will not store new settings, unless they have already been stored by the PROG key after editing.

5.7. Reset all Parameters to Factory Default Values

Upon special need it may be desirable to set all parameters back to their original factory settings (e.g. because you have forgotten your access code, or by too many change of settings you have achieved a complex parameter state). Default values are indicated in the parameter tables shown later. To reset the unit to default, please take the following steps:

•

Switch power off

Press and simultaneously

Switch power on while you keep down both keys

Where you decide to take this action, please note that all parameters and settings will be lost, and that you will need to run a new setup procedure again.

ZD340_07d_e.doc / Apr-17 Page 26 / 50

6. Menu Structure and Description of Parameters

Group

Function

Group

Function

F01

Preselection values

F02

Definitions for encoder 1

000

Preselection K1

010

Encoder properties

001

Preselection

011

Edge count select x1, x2, x4

002

Preselection K3

012

Counting direction up/down

003

Preselection K4

013

Impulse scaling Factor

004

Preset value encoder 1

014

Multiple count factor

005

Preset value encoder 2

015

Round

loop cycle definition

F03

Definitions for encoder 2

F04

Special functions

018

Encoder properties

026

Digital input filters

019

Edge count select x1, x2, x4

027

Power down memory

020

Counting direction up/down

028

Input threshold 1

021

Impulse scaling Factor

029

Input threshold 2

022

Multiple count factor

030

Multi

purpose parameter (1)

023

Round

loop cycle definition

031

Multi

purpose parameter (2)

F05

Keypad protection codes

F06

Key commands and control inputs

033

F01

050

Key UP

034

F02

051

Key D

OWN

035

F03

052

Key ENTER

036

F04

053

Input Cont.1, switching characteristics

037

F05

054

Input Cont.1, assignment of function

038

F06

055

Input Cont.2, switching characteristics

039

F07

056

Input Cont.2, assignment of function

040

F08

057

Inpu

t Cont.3, switching characteristics

041

F09

058

Input Cont.3, assignment of function

042

F10

059

Input Cont.4, switching characteristics

043

F11

060

Input Cont.4, assignment of function

044

F12

045

F13

All parameters are arranged in a reasonable order of functional groups (F01 to F13) You must only set those parameters which are really relevant for your specific application. Unused parameters can remain as they actually are.

6.1. Summary of the Menu

This section shows a summary of the parameter groups, with an assignment to the functional parts of the unit.

ZD340_07d_e.doc / Apr-17 Page 27 / 50

ZD340_07d_e.doc / Apr-17 Page 28 / 50

Group

Function

Group

Function

F07

Basic settings

F08

Analogue output definitions (ZA only)

062

Mode of operation

074

Output current or voltage

063

Decimal point encoder 1

075

Start value of conversion

064

Decimal point encoder 2

076

End value of conversion

065

Decimal point c

ombined <1,2>

077

Output swing

066

Multiplication factor <1,2>

078

Zero offset

067

Division factor <1,2>

079

Assignment of the Analogue Output

068

Display offset <1,2>

069

Brightness of LED display %

070

Display Update Time

F09

Seri

al communication

F10

Switching features and presets

081

Serial device address

089

K1 (static or pulse)

082

Baud rate

090

K2 (static or pulse)

083

Data format

091

K3 (static or pulse)

084

Serial protocol selection

092

K4 (static or pulse)

085

Time

r for auto

transmission

093

Hysteresis K1

086

Serial code for transmission

094

Hysteresis K2

095

Hysteresis K3

096

Hysteresis K4

097

Preselection mode K1

098

Preselection mode K2

099

Preselection mode K3

100

Preselection mode K4

101

Preset mode

102

Output polarity

103

Sign of thumbwheel switch (ZD6...)

104

Thumbwheel assignment

105

Start

up Inhibit for Outputs

106

Calculation of trailing preselections

F11

Mode of Linearisation

F12

Table of

Linearisation Counter 1

F11.108

Linearisation mode counter 1

F12.114

First interpolation point (x1 value)

F11.109

Linearisation mode counter 2

F12.115

First interpolation point (y1 value)

etc.

--------

F12.144

Last interpolation point (x16 val

ue)

F12.145

Last interpolation point (y16 value)

F13

Table of Linearisation Counter 2

F13.146

First interpolation point (x1 value)

F13.147

First interpolation point (y1 value)

etc.

--------

F13.176

Last interpolation point (x

16 value)

F13.177

Last interpolation point (y16 value)

The following schematics shows how in principle the parameter blocks are assigned to the various elements and functions of the counter.

Digita l

Contro l

Inputs

F10

F08

K1 out

K2 out

K3 out

K4 out

+/-10V

20 mA

Encoder 1

Encoder 2

RS232

Cont1 Cont2 Cont3 Cont4

F02

F03

F06

F07

F11F12F13

123456

F05 F06

ENT

F01

F09

Where you find highlighted indications in the following parameter listings, this indicates that the setting range depends on the model and is 6 digits with 6 decade models and 8 digits with 8 decade models

Fast Switch ing Out puts

Fast An alogue

Ou tputs

(optio nal)

ZD340_07d_e.doc / Apr-17 Page 29 / 50

6.2. Description of the Parameters

F01

Range

Default

Ser.000

Preselection K1

199 999

999 999

1 000

001

Preselection K2

199 999

999 999

2 000

002

Preselection K3

199 999

999 999

3 000

003

Preselection K4

199 999

999 999

4 000

004

Preset value encoder 1

199 999

999 999

000 000

Upo

n internal or external command the encoder 1

005

Preset value encoder 2

199 999

999 999

000 000

Upon internal or external command the encoder 2

F02Range

Default

Ser.

010

Encoder properties

0 … 3

1A00=

Differential signals A, /A, B, /B (2 x 90°)

HTL signals A, B (2 x 90°) single

ended

Differential signals A, /A for count *)

HTL signal A (single

ended) for count

011

Edge counting

0 … 2

0A10=

Simple (x1)

Double (x2)

Full quadrature (x4)

012

Counting direction

0 … 1

0A20=

Up when A leads B

Down when A leads B

013

Impulse scaling factor

0.00001

9.99999

1.00000

Multiplier for input impulses

014

Impulse multiplier

001-99

001A4Multiple count of every impul

015

Round

loop cycle

0-999 999

0A50=

Unlimited counting range

xxx

Round

loop operation in a range 0

xxx

6.2.1. Preselections and presets

counter will set to this value

6.2.2. Definitions for encoder 1

Differential signals B, /B to indicate static direction (if available)

HTL signal B (single-ended) to indicate static direction (if available)

*) Applies for any kind of differential signals, no matter if RS422 or TTL level or HTL level

ZD340_07d_e.doc / Apr-17 Page 30 / 50

6.2.3. Definitions for encoder 2

F03

Range

Default

Ser.

018

Encoder properties

0 … 3

1A80=

Differential signals A, /A, B, /B (2 x 90°) *)

HTL signals A, B (2 x 90°) single

ended

Differential signals A, /A for count *)

HTL signal A (single

ended) for count

019

Edge counting

0 … 2

0A90=

Simple (x1)

Double (x2)

Full quadrature (

x4)

020

Counting direction

0 … 1

0B00=

Up when A leads B

Down when A leads B

021

Impulse scaling factor

0.00001

9.99999

1.00000

Multiplier for input impulses

022

Impulse multiplier

001-99

001

Multiple count of every im

pulse

023

Round

loop cycle

0-999 999

0B30=

Unlimited counting range

xxx

Round

loop operation in a range 0

xxx

F04

Range

efault

Ser.

026

Digital input filter

0 … 3

0B6027

Power

down memory

0-10B70=Off. Counter resets to zero after power down

On. Counter stores last counting result

028

Trigger threshold for encoder1 inputs **)

30 … 250

166B8029

Tri

gger threshold for encoder2 inputs **)

30 … 250

166B9030

Multi

purpose parameter, function depending on

0 … 999

0C0031

Multi

purpose parameter, function depending on

0 … 999

Differential signals B, /B to indicate static direction (if available)

HTL signal B (single-ended) to indicate static direction (if available)

*) Applies for any kind of differential signals, no matter if RS422 or TTL level or HTL level

6.2.4. Special functions

application as shown under 4.1, 4.9, 4.10, 6.3

application as shown under 4.9, 4.10

**) Must be set to the default value (166) with any kind of input signals, except if exceptionally single-

ended TTL signals should be used. Only in this case setting 35 is required.

ZD340_07d_e.doc / Apr-17 Page 31 / 50

6.2.5. Keypad protection codes

F05

Range

Default

Ser.

033

Protected group F01

0C3034

Protected group F02

0C4035

Protected group F03

0C5036

Protected group F04

6079

037

Protected group F05

0C7038

Protected group F06

0C8039

Protected group F07

0C9040

Protected group F08

0D0041

Protected group F09

0D1042

Protected group F10

0D2043

Protected group F11

0D3044

Protected group F12

0D4045

Protected group F13

F06Range

Default

Ser.

050

Function assignment to key „UP“

0 … 14

0E00=

No function

Reset counter 1 (encoder 1) and read **)

Reset counter 2 (encoder 2) and read **)

Reset counter 1 a

nd counter 2 and read **)

Set counter 1 to Set Value 1 *)

**)5=Set counter 2 to Set Value 2 *)

**)6=Set both counters to Set Value *)

**)7=Inhibit counter 1 and read **)

Inhibit counter 2 and read **)

Read front

thumbwheels (models 6xx only) **)

10=

Start serial transmission

11=

Reset minimum/maximum records

12=

Scroll actual display

13=

Special command (depends on counter mode)

14=

n.a.

051

Function assignment to key „DOWN“

0 … 14

0E1See key „UP“

052

Function assignment to key „ENTER“

0 … 14

0E2See key „UP“

6.2.6. Key commands and control input definitions

0 = no protection

1 – 999 999 =

Protection code

for the actual

group

(Clears also points of change of direction)

*) Parameter F10.101 defines the source of the Set Value (see 6.3) **) “Read” refers to models 6xx with thumbwheel switches only. See appendix.

ZD340_07d_e.doc / Apr-17 Page 32 / 50

F06

(conti

nued)

Range

Default

Ser.

053

Switching characteristics of input „Cont.1“

0 … 7

0= NPN (switch to -) function active LOW

054

Function assignment to input „Cont.1“

0 … 14

**)

055

Switching characteristics of input „Cont.2“

0 … 7

056

Function assignment to input „Cont.2“

0 … 14

057

Switching characteristics of input „Cont.3“

0 … 7

058

Function assignment to input „Cont.3“

0 … 14

059

Switching characteristics of input „Cont.4“

0 ... 3

060

Function assignment to input „Cont.4“

0 … 14

1= NPN (switch to -) function active HIGH 2= NPN (switch to -) rising edge 3= NPN (switch to -) falling edge 4= PNP (switch to +), function active LOW 5= PNP (switch to +), function active HIGH 6= PNP (switch to +), rising edge 7= PNP (switch to +), falling edge

0= No function 1= Reset counter 1 (encoder 1) and read **)

(Clears also points of change of direction) 2= Reset counter 2 (encoder 2) and read **) 3= Reset counter 1 and counter 2 and read **) 4=

Set counter 1 to Set Value 1 *) 5=

Set counter 2 to Set Value 2 *) 6=

Set both counters to Set Value *) 7= Inhibit counter 1 and read **) 8= Inhibit counter 2 and read **) 9= Read only **) 10= Start serial transmission 11= Reset minimum/maximum records 12= Scroll actual display 13= Special command (depends on counter mode) 14= Hardware keypad interlock

See „Cont.1“ (F06.053)

See „Cont.1“ (F06.054)

See „Cont.1“ (F06.053)

See „Cont.1“ (F06.054)

0 =

= NPN (switch to -), active LOW 1 =

= NPN (switch to -), active HIGH 2 =

= PNP (switch to +), active LOW 3 =

= PNP (switch to +), active HIGH

See „Cont.1“ (F06.054)

Unconnected NPN inputs are always HIGH (internal pull-up resistor) Unconnected PNP inputs are always LOW (internal pull-down resistor) *) Parameter F10.101 defines the source of the Set Value (see 6.3) **) “Read” refers to models 6xx with thumbwheel switches only. See appendix.

static switching

functions only

ZD340_07d_e.doc / Apr-17 Page 33 / 50

6.2.7. Basic settings

F07

Range

Default

Ser.

062

Operation mode of the counter

0 … 10

063

Decimal point position of encoder 1

0 … 5

0F3064

Decimal point position of encoder 2

0 … 5

0F4065

Decimal point position combined <1&2>

0 … 5

066

Scaling factor for combined va

lues <1&2>

0.0001

–

9.9999

1.0000

067

Divider for combined values

0.0000

–

9.9999

0F7068

Offset value for combined values

199999

999999

0F8069

Brightness of the 7

segment LED display

0 … 4

070

Display Update Time (sec.)

0.005

9.999

0.005

F08

Range

Default

Ser.

074

Output format

0 … 3

075

Beginning of the conversion range

199999

999999

0G5Display value to generate 0 volts or 0/4 mA

076

End of the conversion range

199999

999999

10 000

Display value to generate 10 volts or 20 mA

077

Analogue output swing (1000 = 10 V or 20 mA)

0 … 1000

1000

078

Analogue zero offset (mV, zero displacement)

10000

0G8079Analogue output assignment

0 … 4

0= „Single“, encoder 1 only 1= „Sum“, encoder 1 + encoder 2 2= „Differential“, encoder 1 – encoder 2 3= Master counter and batch counter 4= Measuring of real cutting length 5= Calculation of roll diameters 6= Calculation of roll radius 7= Cut-to-length control 8= Cut-to-length control 9= Slip-, torsion- skew position monitor

10= Dual counter, independent counters 1 and 2

0= 100% of maximum brightness 1= 80% of maximum brightness 2= 60% of maximum brightness 3= 40% of maximum brightness 4= 20% of maximum brightness

6.2.8. Analogue output definitions (ZA models only)

0= Voltage – 10 V… + 10 V 1= Voltage 0 ….. +10 V 2= Current 4 – 20 mA 3= Current 0 – 20 mA

(according to lines 1 – 5 of the display scrolling function)

*) Setting 0,0000 will skip the whole recalculation and therefore speed up the cycle time

ZD340_07d_e.doc / Apr-17 Page 34 / 50

(Line1) … (Line5)

6.2.9. Serial communication parameters

F09

Range

Defau

Ser.

081

Serial device address (unit number)

11 … 99

1190082

Serial baud rate

0 … 6

0910=

9600 Baud

4800 Baud

2400 Baud

1200 Baud

600 Baud

19200 Baud

38400 Baud

083

Serial data form

0 … 9

0920=

7 Data, Parity even, 1 Stop

7 Data, Parity even, 2 Stop

7 Data, Parity odd, 1 Stop

7 Data, Parity odd, 2 Stop

7 Data, no Parity, 1 Stop

7 Data, no Parity, 2 Stop

8 Data, Parity even,

1 Stop

8 Data, Parity odd, 1 Stop

8 Data, no Parity, 1 Stop

8 Data, no Parity, 2 Stop

084

Serial protocol select *)

0 … 1

1H10=

Transmission = Unit Nr.

–

Data, LF, CR

Transmission = Data, LF, CR

085

Serial ti

mer (sec.) for timer transmissions *)

0.000 … 99.999

0H2086

Serial register code of the transmit parameter *)

0 … 19

F10

Range

Default

Ser.

089

Pulse t

ime (sec.) output K1 (0 = static output)

0.00 … 9.99

0.00

090

Pulse time (sec.) output K2 (0 = static output)

091

Pulse time (sec.) output K3 (0 = static output)

092

Pulse time (sec.) output K4 (0 = static output)

093

Switching hyster

esis K1 (display units) *)

0 … 9999

0I0094

Switching hysteresis K2 (display units) *)

095

Switching hysteresis K3 (display units) *)

096

Switching hysteresis K4 (display units) *)

*) for more details please see appendix in section 8

6.2.10. Switching characteristics and presets

*) The switching point equals to the preset value and the return point is displaced by the hysteresis setting

ZD340_07d_e.doc / Apr-17 Page 35 / 50

F10

Range

Default

Ser.

097

Switching characteristics K1

0 … 5

0I40=

active with display

≥

preselection

active with display

preselection

Remark

active with display

preselection, 0

counter.

active with display

preselection,

active with display

preselection, 0

counter

active with display

preselection,

098

Switching characteristics K2 (see K1, F10.097)

0 … 5

0I5099

Switching characteristics K3 (see K1, F10.097)

100

Switching characteristics K4 (see K1, F10.097)

101

Set value of the counter

0 … 1

0I80=

Set value = Preset (1 or. 2)

Set value = Preselection K1 or K2

102K1–

K4 outputs N.C or N.O *)

0 … 15

0I9K1=

binary value 1

K2=

binary value 2

Example

: Setting

K3=

binary value 4

K4=

binary value

Bit = 0: Output switches ON when active (N.O.) *)

Bit = 1: Output switches OFF when active (N.C.) *)

103

Sign of thumbwheel switches (models ZD6xx only)

0J0104

Thumbwheel switch assignment (models ZD6xx only)

0Q1105

Start

up Inhibit of timed K1

K4 outputs

0Q2106

Switch point calculation with trailing preselections

0 … 3

≤ ≥

→

Remaining errors are cancelled

≤

Set→counter. Remaining errors are cancelled

≥

→

Remaining errors added to following cycle

≤

Set→counter Remaining errors added to following cycle

≥ and ≤ refer to positive values and are inversely with negative values

after power-up

0: K1=>K1, K2=>K2, K3=>K3, K4=>K4 1: K1=>K1, K1-K2=>K2, K3=>K3, K4=>K4 2: K1=>K1, K2=>K2, K3=>K3, K3-K4=>K4 3: K1=>K1, K1-K2=>K2, K3=>K3, K3-K4=>K4

Example: if set to “1” the K2 switching point would be substituted by the difference K1 - K2 (i.e. F00.000 - F00.001)

*) N.O. means “normally open”, saying that the corresponding output is normally switched

OFF and will switch on when the assigned event happens.

9 means that K1

and K4 operate

N.O. and K2 and

K3 operate N.C *)

see appendix see appendix 0 = pulses enabled

1 = pulses disabled

*) N.C. means “normally closed”, saying that the corresponding output is normally switched

ON and will switch off when the assigned event happens

ZD340_07d_e.doc / Apr-17 Page 36 / 50

6.2.11. Parameters for Linearisation

F11

Modes of Linearisation

Range

Default

Ser.

108

Mode of linearization for counter 1 (encoder 1)

0–2

0J1109

Mode of li

nearization for counter 2 (encoder 2)

0–2

0J2F12

Table of linearization for counter 1 (encoder 1)

Range

Default

Ser.

114

First interpolation point, (x0, original value)

115

First interpolation point, (y0, replacement value)

116

Second interpolation point (x1, original value)

199999

999999

0J9117

Second interpolation point (y1, replacement value)

etc.

---->144

Last interpolation point, (x15, original value)

145

First interpolation point, (y15, repla

cement value)

F13

Table of linearization for counter 2 (encoder 2)

Range

Default

Ser.

146

First interpolation point, (x0, original value)

147

First interpolation point, (y0, replacement value)

148

Second interpolation point (x1, origina

l value)

199999

999999

149

Second interpolation point (y1, replacement value)

etc.

---->176

Last interpolation point, (x15, original value)

177

Last interpolation point, (y15, replacement value)

0 = Linearisation off 1 = Linearisation is defined for the numeric range

from 0 to +999 999 only and negative values will appear as a mirror of the positive values

2 = Linearisation is defined over the full range from -

199 999 to +999 999

0 = Linearisation off 1 = Linearisation is defined for the numeric range

from 0 to +999 999 only and negative values will appear as a mirror of the positive values

2 = Linearisation is defined over the full range from -

199 999 to +999 999

(see drawings on

next page)

(see drawings on

next page)

ZD340_07d_e.doc / Apr-17 Page 37 / 50

6.2.12. Hints for using the linearization function

Linearisation Mode = 2

The subsequent drawing explains the difference between the modes of linearization.

Linearisation Mode = 1

• x-registers are to set the numeric counter value that the unit would display

• y-registers are to set the numeric value that should be displayed instead (i.e.

• between the interpolation points the unit automatically uses linear

(x15)= 1000 (y15)= 800

(x0)= -1000 (y0)= 900

(x8)= 0 (y8)= 750

(x0)= 0 (y0)= 0

without linearization

the y3 setting will replace the display value x3

interpolation

(x15)= +1000 (y15)= - 600

• x- registers have to use continuously increasing values, e.g. the lowest display value must be set to register x0, and the highest display value must be set to x16

• Independent of the selected linearization mode, the possible setting range of all registers x0, y0, … x16, y16 is always -199999 … 999999.

• For measuring values outside of the defined linearization range, please note:

If the measuring value is lower than x0, the linearization result will always be y0. If the measuring value is higher than x16, the linearization result will always be y16.

ZD340_07d_e.doc / Apr-17 Page 38 / 50

6.3. Clarification of the Counter Setting Functions

This section is only important if you intend to preset the counter to values different from zero. The menu provides several options to reset one or both of counters to zero, or to set the counters to programmable preset values.

Whilst with a reset command the data loaded into the counter is always zero, the setting procedure may load data from different locations, depending on the operating mode and some parameter settings.

The tables below are to clarify which source the counters are using under which conditions. It would not make any sense to use the preset functions with other counter modes than those shown below, therefore the tables indicate the reasonable possibilities only.

The triggering event to activate a preset action depends on your parameter settings and can be manual (front key or control input) or automatic (when the counter reaches one of the four preselection thresholds K1 to K4).

The source of the loading data can be one of the two counter preset values set to parameters F01.004 and F01.005, or any of the four preselection thresholds K1 to K4 adjusted by keypad or by front thumbwheel switches.

The target for loading data can be either counter1 or counter2 The following abbreviations are used:

P1 = Preset value encoder 1 (F01.004) P2 = Preset value encoder 2 (F01.005) C1 = Counter 1 C2 = Counter 2 K1 … K4 = Preselections (F01.000 to F01.003)

or thumbwheels

Single mode Parameter F10.101 = 0 Parameter F10.101 = 1 Trigger event Man. K1auto K2auto K3auto K4auto Man. K1auto K2auto K3auto K4auto Counter1: P1C1 P1C1 P1C1 P2C1 P2C1 K1C1 K1C1 K2C1 K3C1 K4C1

Sum mode (F07.062 = 2)

Trigger event Man. K1auto K2auto K3auto K4auto Man. K1auto K2auto K3auto K4auto Counter 1: P1C1 P1C1 P1C1 P1C1 P1C1 K1C1 K1C1 K2C1 K1C1 K2C1 Counter 2: P2C2 --- --- P2C2 P2C2 K3C2 --- --- K3C2 K4C2

Diff. mode (F07.062 = 2)

Parameter F10.101 = 0 Parameter F10.101 = 1

Man. = remote set command (key or input) K1auto etc. = automatic set command triggered by K1

Batch mode (F07.062 = 3)

Trigger event Man. K1auto K2auto K3auto K4auto Man. K1auto K2auto K3auto K4auto Counter 1: P1C1 P1C1 P1C1 P1C1 P1C1 K1C1 K1C1 K2C1 *C1 *C1 Counter 2: P2C2 --- --- P2C2 P2C2 K3C2 --- --- K3C2 K4C2

*) no change if multi-purpose parameter F04.030 = 0, otherwise C1 cleared to zero

ZD340_07d_e.doc / Apr-17 Page 39 / 50

Parameter F10.101 = 0 Parameter F10.101 = 1

7. Appendix for models ZD/ ZA/ ZR 6xx

X6X5X4

Thumbwheel set 2

Thumbwheel set 4

7.1. Relay Outputs

All available models are shown in section 1. While models ZD 3xx, ZA 3xx and ZR 3xx provide high-speed transistor outputs only, all models ZD 6xx, ZA 6xx and ZR 6xx provide four additional relay outputs, operating in parallel to the high-speed transistor outputs K1 – K4.

All electrical connections of 6xx models are fully similar to the 3xx models, except that with 6xx models the back plane is equipped with four additional terminal strips (3-positions each). Terminal X3 represents output K1 to output K4.

2 31 5 64 8 97 11 1210

2 31 2 31 2 31 2 31

K4-C

K4-NO

K4-NC

K3-C

K3-NO

K3-NC

K2-C

K2-NO

K2-NC

K1-C

K4-C

K4-NO

K4-NC

K3-C

K3-NO

K3-NC

K2-C

K2-NO

K2-NC

K1-C

REL.4 REL.3 REL.2 REL.1

C = NO = NC =

Common contact Normally open Normally closed

Relay connector with units after Jan, 2009

K1-NO

K1-NC

Relay connector with units before Jan, 2009

K1-NO

(replaced because of mistakable screw terminals)

7.2. Front Thumbwheel Switches

Moreover, the models shown below provide thumbwheel switches on the front panel, for simple and easy setting of preselection levels. Every row allows in maximum 9 decades and one blank field for separation. The customer is free to specify any desired combination and number of decades individually, which is not wider than totally 10 spaces. As an example, with model 642 it is possible to specify

K1-NC

“Set1 = 3 decades, Set2 = 6 decades”, or e.g. “Set1 = 8 decades” etc.

Where your order does not clearly state a different array of the thumbwheels, the units will be supplied with 2 x 4 decades respectively 4 x 4 decades

Models 632 and 642 can have Models 634 and 644 can have max. 2 switch sets on front max. 4 switch sets on front

Thumbwheel set 1 Thumbwheel set 2 Thumbwheel set 1

Thumbwheel set 3

ZD340_07d_e.doc / Apr-17 Page 40 / 50

7.3. Specific Parameters for Units with Thumbwheel Switches

Setting of F10.103

00010203040506070809101112131415Sign of Thumbwh

eel 1

+-+-+-+-+-+-+-+-Sign of Thumbwheel 2

++--++--++--++--Sign of Thumbwheel 3

++++----++++----Sign of Thumbwheel 4

++++++++-------

The following parameter settings apply for units with thumbwheel switches only and are not relevant for all other models:

7.3.1. Read and update thumbwheel switch settings All actual thumbwheel settings are automatically considered when the unit is powered up.

However, changes during normal operation will not be considered, unless upon special remote command. This can either be the actuation of one of the front keys, or a command signal to one of the control inputs.

Please see section 6.2.6 with the parameter group F06.

It is a “must” to assign one of the functions 1, 2, 3, 7, 8 or 9 to at least one of the front keys or one of the control inputs. These functions will read the settings of the front switches. Otherwise there will be no way to activate changes of the switch settings during operation.

Please observe if the description of your counter mode indicates any fixed occupation of control inputs 1 or 2, which then would no more be available for the thumbwheel reading function. In this case you would need to use control inputs 3 or 4 to refresh the thumbwheel settings.

7.3.2. Positive or negative sign of thumbwheel settings In general and as a default, the front thumbwheel settings are assumed to have a positive sign.

Some applications may however require that one or the other setting should be interpreted as a negative value. Parameter F10.103 allows assigning negative signs to any of the front thumbwheels, following a binary schema as shown in the table below:

7.3.3. Assignments between thumbwheels and switching outputs In general and as a default, thumbwheel switch set No.1 refers to output K1; thumbwheel

switch set No.2 refers to output K2 etc. This may be convenient for most of the applications, but also cause inconvenience with some operating modes of the counter.

As an example, when using the “Sum Mode” (see section 4.2), the outputs K1 and K2 are firmly attached to the encoder1 counter and outputs K3 and K4 are firmly attached to the sum of encoder1 and encoder2.

ZD340_07d_e.doc / Apr-17 Page 41 / 50

From this follows that, if you use a counter model with two sets of thumbwheels only

Setting of parameter F10.104

000102030405060708091011Thumbwheel set 1 is linked to output

K1K1K1K1K1K1K2K2K2K2K2K2T

humbwheel set 2 is linked to output

K2K2K3K3K4K4K1K1K3K3K4K4Thumbwheel set 3 is linked to output

K3K4K4K2K2K3K3K4K4K1K1K3Thumbwheel set 4 is linked to output

K4K3K2K4K3K2K4K3K1K4K3K1Setting of parameter F10.104

121314151617181920212223Thumbwheel set 1 is linked to output

K3K3K3K3K3K3K4K4K4K4K4K4Thumbwheel set 2 is linked to output

K1K1K2K2K4K4K1K1K2K2K3K3Thumbwheel set 3 is linked to output

K2K4K4K1K1K2K2K3K3K1K1K2Th

umbwheel set 4 is linked to output

K4K2K1K4K2K1K3K2K1K3K2

(thumbwheel set 1 and thumbwheel set 2), you would only have preselections referring to encoder1, but no thumbwheel access to the sum.

To avoid such kind of limitations, parameter F10.104 allows free assignments between any of the thumbwheel switch sets (switch1 to switch4, see previous figure) and any of the four outputs (K1 to K4)

ZD340_07d_e.doc / Apr-17 Page 42 / 50

8. Appendix: Serial Communication Details

Serial communication with the counter can be used for the following purposes:

• PC setup of the counter, using the OS32 Operator software

• Automatic and cyclic transmission of counter data to remote devices like PC, PLC or

Data Logger

• Communication via PC or PLC, using the communication protocol

This section describes the essential and basic communication features only. Full details are available from the special SERPRO manual.

8.1. Setup of the Counter by PC

Connect the counter to your PC as shown in section 3.6 of this manual. Start the OS32 Operator software. After a short initializing time you will see the following screen:

If your screen remains empty and the headline of your PC says „OFFLINE“, select „Comms“ of the menu bar and check your serial communication settings.

The edit field on the left shows all actual parameters and provides full editing function. The „File“ menu allows to store complete sets of parameters for printout or for download to a counter.

When editing parameters, please use the ENTER key of your PC after each entry, to ensure storage of your data to the counter.

ZD340_07d_e.doc / Apr-17 Page 43 / 50

8.2. Automatic and Cyclic Data Transmission

F09.086 = 6

Actual count value of counter 1 (encoder 1)

F09.086 = 7

Actual count value of counter 2 (encoder 2)

F09.086 = 8

Actual analogue output voltage (models ZA)

F09.086 = 9

Latest minimum value from the minimum record register

F09

.086 = 10

Latest maximum value from the maximum record register

F09.086 = 14

Actual display value as shown on the LED display

(Unit No.)

F09.084 = 0 :

11+/-XXXXXXLFCRF09.084 = 1 :

+/-XXXXXXLF

EOT

AD1

AD2

C1C2ENQ

EOT = Control character (Hex 04)

ASCII

Code:

EOT11:6

ENQ

Hexadecimal:

0431313A3605Binary:

0000 0100

0011 0001

0011 1010

0011 0110

0000 0101

Set any cycle time unequal to zero to parameter F09.085. Set the serial access code of the register you would like to transmit to parameter F09.086. In theory you could transmit any of the internal registers by serial link, however only the following registers make really sense:

Dependent on the setting of parameter F09.084 the unit transmits one of the following data strings, under cycle control of the timer: (xxxx = counter data*, LF = Line Feed <hex. 0A>, CR = Carriage Return <hex 0D>) *) Leading zeros will not be transmitted

8.3. Communication Protocol

When communicating with the unit via protocol, you have full read/write access to all internal parameters, states and actual counter values. The protocol uses the DRIVECOM standard according to DIN ISO 1745. A list with the most frequently used serial access codes can be found in the subsequent section.

To request data from the counter, the following request string must be sent:

AD1 = Unit address, High Byte AD2 = Unit address, Low Byte C1 = Register code to read, High Byte C2 = Register code to read, Low Byte ENQ = Control character (Hex 05)

The example shows how to request for transmission of the actual count of counter 1 (register code :6), from a unit with unit address 11:

ZD340_07d_e.doc / Apr-17 Page 44 / 50

Upon correct request, the counter will respond:

STXC1C2

x x x x x x x

ETX

BCC

STX = Control character (Hex 02)

EOT

AD1

AD2

STXC1C2

x x x x x x x

ETX

BCC

EOT = Control character (Hex 04)

C1 = Register code to read, High Byte C2 = Register code to read, Low Byte xxxxx = Counter data *) ETX = Control character (Hex 03) BCC = Block check character

*) Leading zeros will not be transmitted

The Block-Check-Character represents the EXCLUSIVE-OR function of all characters from C1 to ETX (both comprised).

To write to a parameter, you have to send the following string:

AD1 = Unit address, High Byte AD2 = Unit address, Low Byte STX = Control character (Hex 02) C1 = Register code to write, High Byte C2 = Register code to write, Low Byte xxxxx = Value of the parameter ETX = Control character (Hex 03) BCC = Block check character

Upon correct receipt the unit will respond by ACK, otherwise by NAK. Every new parameter sent will first go to a buffer memory, without affecting the actual counting process. This function enables the user, during normal counting operation, to prepare a complete new parameter set in the background.

To activate transmitted parameters, you must write the numeric value “1” to the “ Activate Data“ register. This immediately activates all changed settings at the same time.

Where you like the new parameters to remain valid also after the next power up of the unit, you still have to write the numeric value “1” to the „Store EEProm“ register. This will store all new data to the EEProm of the counter. Otherwise, after power down the unit would return with the previous parameter set.

ZD340_07d_e.doc / Apr-17 Page 45 / 50

8.4. Serial Register Codes

Function

Code

Activate Data

Store EEProm

Control Input / Front Key

Code

Key "UP"

Key "DN"

Key "Enter"

8.4.1. Communication Commands

These commands have to be sent to the unit every time after one or several new parameters have been transmitted, in order to activate or to store the new values. Both commands are "dynamic", i.e. it is sufficient to just send the data value "1" to the corresponding code position.

Example: send the command "Activate Date" to the counter with Unit No. 11:

ASCII EOT 1 1 STX 6 7 1 ETX BCC

Hex 0 4 3 1 3 1 0 2 3 6 3 7 3 1 0 3 3 3

8.4.2. Control Commands To activate control commands (e.g. Reset) by serial link, the following steps are required:

a) the desired command has first to be assigned to one of the front keys or control inputs

(any), as described in chapter 6.2.6.

b) after this the corresponding key or input can be virtually activated by serial command (same

as if you would push the key or activate the hardware input). This kind of command provides static operation. Sending "1" to the corresponding location will switch the command ON, it will remain on until you send "0" to the same location to switch the command OFF again.

Example: Parameter F06.054 = 1, i.e. input "Cont1" has been configured for "Reset Counter1" (see 6.2.6).

Switch the Reset ON (unit number 11):

ASCII EOT 1 1 STX 6 9 3 ETX BCC

Hex 0 4 3 1 3 1 0 2 3 6 3 9 3 3 0 3 3 7

Switch the Reset OFF again (unit number 11):

ASCII EOT 1 1 STX 6 3 0 ETX BCC

Hex 0 4 3 1 3 1 0 2 3 6 3 3 3 0 0 3 3 6

ZD340_07d_e.doc / Apr-17 Page 46 / 50

Function code "10" (Start Serial Transmission) is incompatible with the serial

Nr.

Name

Code

Actual count value of counter 1 (encoder 1)

:67Actual count value of counter 2 (encoder 2

):78

Actual analogue output voltage (models ZA)

:89Latest minimum value from the minimum record register

:910Latest maximum value from the maximum record register

;014Actual display value as shown on the LED display

handling of control commands and will cause communication conflicts

8.4.3. Actual counter data

ZD340_07d_e.doc / Apr-17 Page 47 / 50

9. Specifications

AC pow

er supply

24 V

+/-10%, 15 VA

DC power supply

Aux. encoder supply outputs:

2 x 5,2 VDC, 150 mA each

Inputs

2 universal encoder inputs

Counting frequency (per encoder)

RS422 and TTL differential:

1 MHz

Switching outputs (all models)

Serial link

ZD/ ZA: RS232, 2400

–

38400 Bauds

Analogue outputs

0/4...20mA (load max.270 Ohm)

Ambient temperature

Operation: 0

45°C ( 32

–

113°F)

Housing

Norly UL94

–V-0Display

Protec

tion class (front side only)

All models without front thumbwheels:

IP65

Screw terminals

onformity and standards:

EMC 2004/108/EC:

EN 61000

-6-

24V- (17 – 40V), approx. 100 mA (+ encoders)

2 x 24V DC, 120 mA each

(internal pull-down resistor, Ri = 8.5 kΩ each channel)

4 digital control inputs HTL (Ri = 3.3 kΩ)

Low < 2.5 V, High > 10 V, min. pulse width 50 µsec.

(min. differential voltage 1 V)

HTL single ended: 200 kHz TTL single-ended: 200 kHz

4 fast power transistors 5 - 30V, 350 mA (b)

Response time < 1 msec. (a),

Relay outputs : (models ZD6xx, ZA6xx and ZR6xx only)

(models ZA only)

Protection class rear side :

4 relays (dry changeover contacts) (b)

AC switching capability max. 250 V/ 1 A/ 250 VA DC switching capability max. 100 V/ 1A/ 100 W

ZR: RS232 and RS485, 2400 – 38400 Bauds

0…+/- 10V (load max. 2 mA)

Resolution 14 bits, Accuracy 0.1% Response time < 1 msec. (a)

Storage: -25 - +70°C (-13 – 158°F)

6 Digit, LED, high- efficiency red, 15mm

All models with front thumbwheels: IP20 (with plexi-glass cover part # 64026 also IP65)

IP20

(a) Continuous serial communication may temporary increase response times (b) Diode or RC filtering is mandatory when switching inductive loads

ZD340_07d_e.doc / Apr-17 Page 48 / 50

Cross section max. 1.5 mm²,

EN 61000-6-3

LV 2006/95/EC: EN 61010-1

10. Dimensions

110,0 (4.331’’)

4,0

(

1.7

)

48,0(1.890)

Models ZD3xx and ZA3xx:

96,0 (3.780’’)

9,0 (.345)

8,0

129,0 (5.079) 140,5 (5.531)

91,0 (3.583)

(.315)

10,0

(.394)

Panel cut out: 91 x 44 mm (3.583 x 1.732’’)

ZD340_07d_e.doc / Apr-17 Page 49 / 50

Models ZD6xx and ZA6xx:

110,0 (4.331’’)

,5(3.56

)

88,5 (3.484)

96,0(3.78

)

With optional plexi glass cover

96,0 (3.780’’)

for protection class IP65 motrona part # 64026)

8,0 (.315)

10,0

(.394)

111,5 (4.39)

12,0 (.472)

18,5 (.728)

9,0 (.345)

129,0 (5.079)

140,5 (5.531)

Panel cut out (w x h): 89 x 91 mm (3.504’’ wide x 3.583’’ high)

ZD340_07d_e.doc / Apr-17 Page 50 / 50

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