Motrona BG230 Operating Instructions
Operating Manual
BG230
Programming and display unit for motrona safety units
Product features:
Touchscreen with intuitive navigation
1.54“ OLED Display (128 x 64 pixel)
Simple parameterization of motrona safety units
Editing, saving and loading of parameters
Dual channel frequency indicator
Individual scalable process and speed monitors
motrona GmbH, Zwischen den Wegen 32, DE - 78239 Rielasingen, Tel. +49 (0) 7731 9332-0, Fax +49 (0) 7731 9332-30, info@motrona.com, www.motrona.com
Version:
Description:
Bg230_01a_oi_e/ag/12/14
First edition pre series
Bg230_02a_oi_e/sn-ag/06/15
First edition series
Legal notices:
All contents included in this manual are protected by the terms of use and copyrights of motrona GmbH. Any
reproduction, modification, usage or publication in other electronic and printed media as well as in the internet
requires prior written authorization by motrona GmbH.
Bg230_02a_oi_e.doc / Jun-15 Page 2 / 30
Bg230_02a_oi_e.doc / Jun-15 Page 3 / 30
Table of Contents
1. Safety Instructions and Responsibility ......................................................... 6
1.1. General Safety Instructions ................................................................................... 6
1.2. Use according to the intended purpose ................................................................ 6
1.3. Installation ............................................................................................................. 7
1.4. Cleaning, Maintenance and Service Notes ........................................................... 7
2. Functional Description ................................................................................. 8
3. Mounting On Safety Unit ............................................................................. 9
4. Electrical Connections ............................................................................... 10
4.1. 8-pin (male) connector ......................................................................................... 10
4.2. USB 2.0 Interface ................................................................................................ 10
5.1. Unit Mode „NORMAL OPERATION“ ................................................................... 12
5.1.1. Display 1: Frequencies (Hz) ................................................................................. 12
5.1.2. Display 2: Divergence (%) ................................................................................... 12
5.1.3. Display 3: Scaled Input 1 ..................................................................................... 12
5.1.4. Display 4: Scaled Input 2 ..................................................................................... 12
5.2. Modus „FACTORY SETTINGS“ ............................................................................ 13
5.3. „PROGRAMMING MODE“ ................................................................................... 14
5.3.1. BG230 Menu Structure ........................................................................................ 14
5.3.2. Menu Structure of the Safety Unit ...................................................................... 15
5.4. Load Parameter ................................................................................................... 16
5.4.1. Parameters of the Safety Unit ............................................................................. 16
5.4.2. BG230 Parameters ............................................................................................... 16
5.5. Edit Parameter ..................................................................................................... 17
5.6. Save Parameter ................................................................................................... 18
5.6.1. Save Parameter to Safety Unit ............................................................................ 18
5.6.2. Save Parameter to Display Unit .......................................................................... 18
5.6.3. Storage Hints ....................................................................................................... 18
5.7. PIN Value ............................................................................................................. 19
Bg230_02a_oi_e.doc / Jun-15 Page 4 / 30
6. Parameterization via PC by using OS-6 ...................................................... 20
7. BG230 Parameter List ................................................................................ 21
7.1. Input Scaling for Display 3 and 4 ........................................................................ 22
7.2. Unit Settings ........................................................................................................ 23
7.3. Serial Settings ..................................................................................................... 24
8. Example of an individual scalable Display ................................................. 25
9. Error Messages ......................................................................................... 26
9.1. Error Messages from the Safety Unit.................................................................. 26
9.2. Status Messages from the BG230 ...................................................................... 27
10. Technical Specifications ............................................................................ 28
10.1. Dimensions .......................................................................................................... 29
11. Installation Form ........................................................................................ 30
Bg230_02a_oi_e.doc / Jun-15 Page 5 / 30
1. Safety Instructions and Responsibility
1.1. General Safety Instructions
This operation manual is a significant component of the unit and includes important rules and hints
about the installation, function and usage. Non-observance can result in damage and/or
impairment of the functions to the unit or the machine or even in injury to persons using the
equipment!
Please read the following instructions carefully before operating the device and observe all safety
and warning instructions! Keep the manual for later use.
A pertinent qualification of the respective staff is a fundamental requirement in order to use these
manual. The unit must be installed, connected and put into operation by a qualified electrician.
Liability exclusion: The manufacturer is not liable for personal injury and/or damage to property
and for consequential damage, due to incorrect handling, installation and operation. Further claims,
due to errors in the operation manual as well as misinterpretations are excluded from liability.
In addition the manufacturer reserve the right to modify the hardware, software or operation
manual at any time and without prior notice. Therefore, there might be minor differences between
the unit and the descriptions in operation manual.
The raiser respectively positioner is exclusively responsible for the safety of the system and
equipment where the unit will be integrated.
During installation or maintenance all general and also all country- and application-specific safety
rules and standards must be observed.
If the device is used in processes, where a failure or faulty operation could damage the system or
injure persons, appropriate precautions to avoid such consequences must be taken.
1.2. Use according to the intended purpose
The unit is intended exclusively for use in industrial machines, constructions and systems. Nonconforming usage does not correspond to the provisions and lies within the sole responsibility of
the user. The manufacturer is not liable for damages which has arisen through unsuitable and
improper use. Please note that device may only be installed in proper form and used in a
technically perfect condition - in accordance to the technical specifications (see chapter 10). The
device is not suitable for operation in explosion-proof areas or areas which are excluded by the EN
61010-1 standard.
Bg230_02a_oi_e.doc / Jun-15 Page 6 / 30
1.3. Installation
The device is only allowed to be installed and operated within the permissible temperature range.
Please ensure an adequate ventilation and avoid all direct contact between the device and hot or
aggressive gases and liquids.
Before installation or maintenance, the unit must be disconnected from all voltage-sources. Further
it must be ensured that no danger can arise by touching the disconnected voltage-sources.
Devices which are supplied by AC-voltages, must be connected exclusively by switches,
respectively circuit-breakers with the low voltage network. The switch or circuit-breaker must be
placed as near as possible to the device and further indicated as separator.
Incoming as well as outgoing wires and wires for extra low voltages (ELV) must be separated from
dangerous electrical cables (SELV circuits) by using a double resp. increased isolation.
All selected wires and isolations must be conform to the provided voltage- and temperatureranges. Further all country- and application-specific standards, which are relevant for structure,
form and quality of the wires, must be ensured. Indications about the permissible wire crosssections for wiring are described in the technical specifications (see chapter 10).
Before first start-up it must be ensured that all connections and wires are firmly seated and
secured in the screw terminals. All (inclusively unused) terminals must be fastened by turning the
relevant screws clockwise up to the stop.
Overvoltages at the connections must be limited to values in accordance to the overvoltage
category II.
For placement, wiring, environmental conditions as well as shielding and earthing/grounding of the
supply lines the general standards of industrial automation industry and the specific shielding
instructions of the manufacturer are valid. Please find all respective hints and rules on „
www.motrona.com/download.html --> [General EMC Rules for Wiring, Screening and Earthing]”.
1.4. Cleaning, Maintenance and Service Notes
To clean the front of the unit please use only a slightly damp (not wet!), soft cloth. For the rear no
cleaning is necessary. For an unscheduled, individual cleaning of the rear the maintenance staff or
assembler is self-responsible.
During normal operation no maintenance is necessary. In case of unexpected problems, failures or
malfunctions the device must be shipped for back to the manufacturer for checking, adjustment or
reparation. Unauthorized opening and repairing can have negative effects or failures to the
protection-measures of the unit.
Bg230_02a_oi_e.doc / Jun-15 Page 7 / 30
2. Functional Description
The optional BG230 unit serves as programming- and display-unit for motrona safety-relevant
devices. With its intuitive operation, the BG230 is quick, easy and flexible to handle.
The unit can be used via PC or directly connected with the safety unit. The BG230 offers a wide
range of functions and features.
Applications with the safety unit:
Edit and save BG230 parameters
Edit and save parameters of safety units
Copy parameters of safety units
Dual channel frequency indicator
Individual scalable indication of e. g. speed, production rates, …
Visual error message
Applications via PC (still not available):
Edit and save BG230 parameters
In connection with a motrona safety unit, the functionality of the BG230 depends on the DIL-switch
setting of the safety unit. There are three different operation modes available:
„Normal Operation“ (see chapter 5.1)
„Factory Settings“(see chapter 5.2)
„Programming Mode“ (see chapter 5.3)
Bg230_02a_oi_e.doc / Jun-15 Page 8 / 30
Rear view
Neodym-Magnet:
Neodym-Magnet for safety mounting.
Polarity protection:
Mechanical polarity protection.
3. Mounting On Safety Unit
The mounting of the programming unit BG230 can be done by simply plugging the programming
unit at the safety device. Via the 8-position pin strip both units will be connected. A mechanical
polarity protection ensures that the device cannot be plugged wrong. Neodymium magnets ensure
a safe mechanical connection.
Bg230_02a_oi_e.doc / Jun-15 Page 9 / 30
Loading...