Motovario AM16-4001-SH3F, AM16-4003-SH3F, AM16-4002-SH3F, AM16-4008-SH3F, AM16-4010-SH3F Series Manual

...

TABLE OF CONTENTS

CHAPTER 1 SAFETY PRECAUTIONS ............................................................................................................ 1

EFORE SUPPLYING POWER TO THE INVERTER

1.1 B

1.2 W

1.3 B

1.4 P

1.5 O

1.6 M

1.7 D

CHAPTER 2 MODEL DESCRIPTION ............................................................................................................... 6

2.1 N

NVERTER MODELS – MOTOR POWER RATING

2.2 I

CHAPTER 3 ENVIRONMENT AND INSTALLATION ...................................................................................... 9

3.1 W

3.2 W

3.3 G

..................................................................................................................................................... 2

IRING

EFORE OPERATION

ARAMETERS SETTING

PERATION

AINTENANCE, INSPECTION AND REPLACEMENT

ISPOSAL OF THE INVERTER

AMEPLATE DATA

IRE GAUGES AND TIGHTENING TORQUE

IRING PERIPHERAL POWER DEVICES

ENERAL WIRING DIAGRAM

.............................................................................................................................................. 4

................................................................................................................................. 3

.............................................................................................................................. 3

...................................................................................................................... 5

.................................................................................................................................... 6

.................................................................................................... 10

.................................................................................................................... 12

.......................................................................................... 1

........................................................................................ 5

(HD – H

.................................................................................................. 9

EAVY DUTY

) ............................................................. 8

3.4 I

NPUT / OUTPUT POWER SECTION BLOCK DIAGRAM

3.4.1 Cooling Fan Supply Voltage Selection (400V class) ................. Hiba! A könyvjelző nem létezik.

3.5 U

SER TERMINALS (CONTROL CIRCUIT TERMINALS

OWER TERMINALS

3.6 P

3.7 I

NVERTER SPECIFICATIONS

3.8 I

NVERTER DIMENSIONS

CHAPTER 4 KEYPAD AND PROGRAMMING FUNCTIONS ........................................................................ 31

4.1 LED K

4.1.1 Keypad Display and Keys .......................................................................................................... 31

4.2 P

CHAPTER 5 TROUBLESHOOTING AND FAULT DIAGNOSTICS ............................................................... 97

5.1 G

5.2 F

5.3 W

5.4 A

EYPAD

ARAMETERS

ENERAL

AULT DETECTION FUNCTION

ARNING / SELF-DIAGNOSIS DETECTION FUNCTION

UTO-TUNING ERROR

............................................................................................................................................... 97

................................................................................................................................. 18

...................................................................................................................... 21

............................................................................................................................ 26

......................................................................................................................................... 31

......................................................................................................................................... 33

.................................................................................................................. 97

........................................................................................................................... 113

................................................................................. 13

) .................................................................................. 15

............................................................................... 103

5.5 PM

MOTOR AUTO-TUNING ERROR

......................................................................................................... 114

Chapter 1 Safety Precautions



1.1 Before Supplying Power to the Inverter

Warning

The main circuit must be correctly wired. For single phase supply use input terminals (R/L1, T/L3) and for three phase supply use input terminals (R/L1, S/L2, T/L3). Terminals U/T1, V/T2, W/T3 must only be used to connect the motor. Connecting the input supply to any of the U/T1, V/T2 or W/T3 terminals will cause damage to the inverter.

Caution

To avoid the front cover from disengaging or other physical damage, do not

carry the inverter by its cover. Support the unit by its heat sink when transporting. Improper handling can damage the inverter or injure personnel, and should be avoided.

 To avoid the risk of fire, do not install the inverter on or near flammable objects.

Install on nonflammable objects such as metal surfaces.

 If several inverters are placed inside the same control panel, provide adequate

ventilation to maintain the temperature below 40°C/104°F (50°C/122°F without a

dust cover) to avoid overheating or fire.

 When removing or installing the digital operator, turn off the power first, and then

follow the instructions in this manual to avoid operator error or loss of display caused by faulty connections.

Warning

This product is sold subject to IEC 61800-3. In a domestic environment this product

may cause radio interference in which case the user may need to apply corrective measures.

 Motor over temperature protection is provided.

1.2 Wiring

Warning

 Always turn OFF the power supply before attempting inverter installation and

wiring of the user terminals.

 Wiring must be performed by a qualified personnel / certified electrician.

 Make sure the inverter is properly grounded. (200V Class: Grounding

impedance shall be less than 100Ω. 400V Class: Grounding impedance shall be less than 10Ω.)

 Make sure the inverter is properly grounded. It is required to disconnect the

ground wire in the control board to avoid the sudden surge causing damage on electronic parts if it is improperly grounded.

 RCD is required to be in compliance with the protection norm of B-type leakage

current.

 Please check and test emergency stop circuits after wiring. (Installer is

responsible for the correct wiring.)

 Never touch any of the input or output power lines directly or allow any input of

output power lines to come in contact with the inverter case.

 Do not perform a dielectric voltage withstand test (megger) on the inverter this will

result in inverter damage to the semiconductor components.

Caution

 The line voltage applied must comply with the inverter’s specified input voltage.

(See product nameplate section 2.1)

 Connect braking resistor and braking unit to the designated terminals. (See

section 3.10)

Do not connect a braking resistor directly to the DC terminals P (+) and N (-), otherwise fire



may result.

 Use wire gauge recommendations and torque specifications. (See Wire Gauge and

Torque Specification in section 3.6)

 Never connect input power to the inverter output terminals U/T1, V/T2, W/T3.

 Do not connect a contactor or switch in series with the inverter and the motor.

 Do not connect a power factor correction capacitor or surge suppressor to the

inverter output.

 Ensure the interference generated by the inverter and motor does not affect

peripheral devices.

1.3 Before Operation

Warning

 Make sure the inverter capacity matches the parameters 13-00.

 Reduce the carrier frequency (parameter 11-01) If the cable from the inverter to

the motor is greater than 80 ft (25m). A high-frequency current can be generated by stray capacitance between the cables and result in an overcurrent trip of the inverter, an increase in leakage current, or an inaccurate current readout.

 Be sure to install all covers before turning on power. Do not remove any of the

covers while power to the inverter is on, otherwise electric shock may occur.

 Do not operate switches with wet hands, otherwise electric shock may result.

 Do not touch inverter terminals when energized even if inverter has stopped,

otherwise electric shock may result.

1.4 Parameters Setting

Caution

 Do not connect a load to the motor while performing a rotational auto-tune.

 Make sure the motor can freely run and there is sufficient space around the

motor when performing a rotational auto-tune.

1.5 Operation



Warning

Be sure to install all covers before turning on power. Do not remove any of the

covers while power to the inverter is on, otherwise electric shock may occur.

 Do not connect or disconnect the motor during operation. This will cause the

inverter to trip and may cause damage to the inverter.

 Operations may start suddenly if an alarm or fault is reset with a run command

active. Confirm that no run command is active upon resetting the alarm or fault, otherwise accidents may occur.

 Do not operate switches with wet hands, otherwise electric shock may result.

 It provides an independent external hardware emergency switch, which emergently

shuts down the inverter output in the case of danger.

 If automatic restart after power recovery (parameter 07-00) is enabled, the inverter

will start automatically after power is restored.

 Make sure it is safe to operate the inverter and motor before performing a rotational

auto-tune.

 Do not touch inverter terminals when energized even if inverter has stopped,

otherwise electric shock may result.

 Do not check signals on circuit boards while the inverter is running.

 After the power is turned off, the cooling fan may continue to run for some time.

Caution

Do not touch heat-generating components such as heat sinks and braking

resistors.

 Carefully check the performance of motor or machine before operating at high

speed, otherwise Injury may result.

 Note the parameter settings related to the braking unit when applicable.

 Do not use the inverter braking function for mechanical holding, otherwise injury

may result.

 Do not check signals on circuit boards while the inverter is running.

1.6 Maintenance, Inspection and Replacement



Warning

Wait a minimum of five minutes after power has been turned OFF before starting an

inspection. Also confirm that the charge light is OFF and that the DC bus voltage has dropped below 25Vdc.

 Never touch high voltage terminals in the inverter.

 Make sure power to the inverter is disconnected before disassembling the inverter.

 Only authorized personnel should perform maintenance, inspection, and

replacement operations. (Take off metal jewelry such as watches and rings and use insulated tools.)

Caution

The Inverter can be used in an environment with a temperature range from 14°

~104(140) °F (-10~+40(60)°C) and relative humidity of 95% non-condensing.

 The inverter must be operated in a dust, gas, mist and moisture free

environment.

1.7 Disposal of the Inverter

Caution

 Please dispose of this unit with care as an industrial waste and according to your

required local regulations.

 The capacitors of inverter main circuit and printed circuit board are considered

as hazardous waste and must not be burned.

 The Plastic enclosure and parts of the inverter such as the top cover board will

release harmful gases if burned.

Chapter 2 Model Description

(P/N Bar code)

(S/N Bar code)

2.1 Nameplate Data

It is essential to verify the AM16 inverter nameplate and make sure that the AM16 inverter has the

correct rating so it can be used in your application with the proper sized AC motor.

Unpack the AM16 inverter and check the following:

(1) The AM16 inverter and start-up and installation manual are contained in the package.

(2) The AM16 inverter has not been damaged during transportation there should be no dents or

parts missing.

(3) The AM16 inverter is the type you ordered. You can check the type and specifications on the

main nameplate.

(4) Check that the input voltage range meets the input power requirements.

(5) Ensure that the motor kW matches the motor rating of the inverter.

HD: Heavy Duty (Constant Torque); ND: Normal Duty (Variable Torque) (1HP = 0.746 kW)

Product Name

& Motor Rating

Series No

Code No

Input Power Specifications Output Power Specifications

UL and CE Marks

Model Identification:

20 = IP20 enclosure

AM16-340-0075-F-20

Series Power supply Motor power EMI Filter IP degree

AM16

340 0075 (blanck) 20 0150 F 0220

340 = 3ph 400V

0400 0550 0750 1100 1500

0075 = 0.75 kW

1850

0150 = 1.5 kW

(blank) = No EMI filter inside (only

from Motor-power = 5500)

F = integrated EMI filter A-class, C2-

category (only up to Motor-power = 4500)

2200

0220 = 2.2 kW

3000

0400 = 4 kW

3700

0550 = 5.5 kW

4500

0750 = 7.5 kW

5500

1100 = 11 kW

7500

1500 = 15 kW

9000

1850 = 18.5 kW 2200 = 22 kW 3000 = 30 kW 3700 = 37 kW 4500 = 45 kW 5500 = 55 kW 7500 = 75 kW 9000 = 90 kW

2.2 Inverter Models – Motor Power Rating

Applied

HD – Heavy Duty: 150% OverLoad

Voltage AM16 Model

AM16-4001-SH3F AM16-4002-SH3F AM16-4003-SH3F AM16-4005-SH3F AM16-4008-SH3F AM16-4010-SH3F

3ph, 380~480V

+10%/-15%

50/60Hz

Short Circuit Rating: 400V Class: 5kA

AM16-4015-SH3F AM16-4020-SH3F AM16-4025-SH3F AM16-4030-SH3F AM16-4040-SH3F AM16-4050-SH3F AM16-4060-SH3F AM16-4075-SH3 AM16-4100-SH3 AM16-4125-SH3

Motor

(KW)

0.75

1.5

2.2

3.7

5.5

7.5

11 ◎ 15

18.5 22 30 ◎ 37 45 55 75 94

Internal Filter

with without

◎ ◎ ◎ ◎ ◎ ◎

◎ ◎ ◎

◎ ◎

◎ ◎ ◎

Note: The spec. please refer to Chapter 3.7, the rated current is 330/370A.

Chapter 3 Environment and Installation

Terminal

Model of the

Model of

3.1 Wire Gauges and Tightening Torque

To comply with UL standards, use UL approved copper wires (rated 75° C) and round

crimp terminals (UL Listed products) as shown in table below when connecting to the main

circuit terminals. MOTOVARIO recommends using crimp terminals manufactured by

NICHIFU Terminal Industry Co., Ltd and the terminal crimping tool recommended by the

manufacturer for crimping terminals and the insulating sleeve.

Wire size

mm2 (AWG)

0.75 (18)

1.25 (16)

2 (14)

3.5 / 5.5 (12/10)

8 (8)

14 (6)

22 (4)

30 / 38 (3 /2)

50 / 60 (1/1/0)

70 (2/0)

80 (3/0)

100 (4/0)

screw

size

M3.5 R1.25-3.5 8.2 to 10 (7.1 to 8.7) TIC 1.25 NH 1

M4 R1.25-4 12.2 to 14 (10.4 to 12.1) TIC 1.25 NH 1

M3.5 R1.25-3.5 8.2 to 10 (7.1 to 8.7) TIC 1.25 NH 1

M4 R1.25-4 12.2 to 14 (10.4 to 12.1) TIC 1.25 NH 1

M3.5 R2-3.5 8.2 to 10 (7.1 to 8.7) TIC 2 NH 1 / 9

M4 R2-4 12.2 to 14 (10.4 to 12.1) TIC 2 NH 1 / 9

M5 R2-5 22.1 to 24 (17.7 to 20.8) TIC 2 NH 1 / 9

M6 R2-6 25.5 to 30.0 (22.1 to 26.0) TIC 2 NH 1 / 9

M4 R5.5-4 12.2 to 14 (10.4 to 12.1) TIC 5.5 NH 1 / 9

M5 R5.5-5 20.4 to 24 (17.7 to 20.8) TIC 5.5 NH 1 / 9

M6 R5.5-6 25.5 to 30.0 (22.1 to 26.0) TIC 5.5 NH 1 / 9

M8 R5.5-8 61.2 to 66.0 (53.0 to 57.2) TIC 5.5 NH 1 / 9

M4 R8-4 12.2 to 14 (10.4 to 12.1) TIC 8 NOP 60

M5 R8-5 20.4 to 24 (17.7 to 20.8) TIC 8 NOP 60

M6 R8-6 25.5 to 30.0 (22.1 to 26.0) TIC 8 NOP 60

M8 R8-8 61.2 to 66.0 (53.0 to 57.2) TIC 8 NOP 60

M4 R14-4 12.2 to 14 (10.4 to 12.1) TIC 14 NH 1 / 9

M5 R14-5 20.4 to 24 (17.7 to 20.8) TIC 14 NH 1 / 9

M6 R14-6 25.5 to 30.0 (22.1 to 26.0) TIC 14 NH 1 / 9

M8 R14-8 61.2 to 66.0 (53.0 to 57.2) TIC 14 NH 1 / 9

M6 R22-6 25.5 to 30.0 (22.1 to 26.0) TIC 22 NOP 60/ 150H

M8 R22-8 61.2 to 66.0 (53.0 to 57.2) TIC 22 NOP 60/ 150H

M6 R38-6 25.5 to 30.0 (22.1 to 26.0) TIC 38 NOP 60/ 150H

M8 R38-8 61.2 to 66.0 (53.0 to 57.2) TIC 38 NOP 60/ 150H

M8 R60-8 61.2 to 66.0 (53.0 to 57.2) TIC 60 NOP 60/ 150H

M10 R60-10 102 to 120 (88.5 to 104) TIC 60 NOP 150H

M8 R70-8 61.2 to 66.0 (53.0 to 57.2) TIC 60 NOP 150H

M10 R70-10 102 to 120 (88.5 to 104) TIC 60 NOP 150H

M10 R80-10 102 to 120 (88.5 to 104) TIC 80 NOP 150H

M16 R80-16 255 to 280 (221 to 243) TIC 80 NOP 150H

M10 R100-10 102 to 120 (88.5 to 104) TIC 100 NOP 150H

M12 R100-12 143 to 157 (124 to 136) TIC 100 NOP 150H

M16 R80-16 255 to 280 (221 to 243) TIC 80 NOP 150H

round crimp

terminal

Fastening torque

kgf.cm (in.lbs)

insulating

sleeve

Model of

crimp tool

3.2 Wiring Peripheral Power Devices



Caution

After power is shut off to the inverter the capacitors will slowly discharge. Do

NOT touch the inverter circuit or replace any components until the “CHARGE” indicator is off.

 Do NOT wire or connect/disconnect internal connectors of the inverter when the

inverter is powered up or after power off but the “CHARGE”” indicator is on.

 Do NOT connect inverter output U, V and W to the AC power source. This will

result in damage to the inverter.

 The inverter must be properly grounded. Use terminal E to connect earth ground

and comply with local standards.

 It is required to disconnect the ground wire in the control board if the inverter is not

grounded.

 Do NOT perform a dielectric voltage withstand test (Megger) on the inverter this will

result in inverter damage to the semiconductor components.

 Do NOT touch any of the components on the inverter control board to prevent

damage to the inverter by static electricity.

Caution

Refer to the recommended wire size table for the appropriate wire to use. The

voltage between the power supply and the input terminals of the inverter may not exceed 2%.

Phase-to-phase voltage drop (V) = 3 ×resistance of wire (Ω/km) × length of line m) × current×10-3. (km=3280 x feet) / (m=3.28 x feet )

 Reduce the carrier frequency (parameter 11-01) If the cable from the inverter to

the motor is over 25m (82ft). A high-frequency current can be generated by stray capacitance between the cables and result in an overcurrent trip of the inverter, an increase in leakage current, or an inaccurate current readout.

 To protect peripheral equipment, install fast acting fuses on the input side of the

inverter. Refer to section 11.4 for additional information.

Power supply:

functions such as external control and auto restart after power failure, or

Power Supply

Molded

Circuit

Breaker

 Make sure the correct voltage is applied to avoid damaging the

inverter.

Molded-case circuit breaker (MCCB) or fused disconnect:

 A molded-case circuit breaker or fused disconnect must be installed

between the AC source and the inverter that conforms to the rated voltage and current of the inverter to control the power and protect the inverter.

Magnetic

Contactor

Reactor

Fast

Acting

Fuse

Input Noise

Filter

A510

Inverter

Ground

Output Noise

Filter

 Do not use the circuit breaker as the run/stop switch for the

inverter.

Ground fault detector / breaker:

 Install a ground fault breaker to prevent problems caused by

current leakage and to protect personnel. Select current range up to 200mA, and action time up to 0.1 second to prevent high frequency failure.

Magnetic contactor:

 Normal operations do not need a magnetic contactor. When performing

when using a brake controller, install a magnetic contactor.

 Do not use the magnetic contactor as the run/stop switch for the inverter.

AC line reactor for power quality:

 When inverters are supplied by a high capacity power source (>

600KVA), an AC reactor can be connected to improve the power factor.

Install Fast Acting Fuse:

 To protect peripheral equipment, install fast acting fuses in accordance

with the specifications in section 11.4 for peripheral devices.

Input Noise filter:

 A filter must be installed when there are inductive loads affecting the

inverter. The inverter meets EN55011 Class A, category C3 when the MOTOVARIO special filter is used. See section 11.3 for peripheral devices.

Inverter:

 Output terminals T1, T2, and T3 are connected to U, V, and W terminals

of the motor. If the motor runs in reverse while the inverter is set to run forward, swap any two terminals connections for T1, T2, and T3.

 To avoid damaging the inverter, do not connect the output

terminals T1, T2, and T3 to AC input power.

Induction

Motor

Ground

 Connect the ground terminal properly. (200V class: Rg <100;

400V class: Rg <10.)

Output Noise filter:

 An output noise filter may reduce system interference and induced

noise.

Motor:

 If the inverter drives multiple motors the output rated current of the

inverter must be greater than the total current of all the motors.

3.3 General Wiring Diagram

AM16

Vcc 24V 12V 5V

R 2KΩ 750Ω 100Ω

Notes:

*1: Models in the range 0.75 ~ 30 kW have a built-in braking transistor. To use this braking transistor a braking resistor

can be connected between B1 and B2.

*2: Use SW3 to select between Sink (NPN, with 24VG common) or Source (PNP, with +24V common) for multi-function

digital input terminals S1~S8.

*3: Use SW2 to switch between voltage (0~10V) and current (4~20mA) input for Multi-function analog input 2 (AI2).

Besides please also check parameter 04-00 for proper setting.

*4: Run Permissive input F1 and F2 is a normally closed input. This input should be closed to enable the inverter output.

To activate this input remove the jumper wire between F1 and F2.

*5: Models from 4 kW include terminals -10V, S(+), S(-),R2A-R2C and PO-GND.

*6. Models up to 2.2 kW include terminal DO2.

*7: When using the open collector for pulse input, it doesn’t need resistance because of built-in pull-up resistance.

*8: AO2 default setting is 0~+10V.

*9 Models 75 kW and 90 kW have built-in DC reactors.

*10 It need turn on the switch for the terminal resistor RS485 in the last inverter when many inverters in parallel

connection. Please refer to Appendix A

3.4 Input / Output Power Section Block Diagram

The following diagrams 1 - 8 show the basic configuration of the power sections for the

range of horsepower and input voltages. This is shown for reference only and is not a

detailed depiction.

1: 400V: 0.75 ~ 1.5 kW

L1/R

L2/S

L3/T

2: 400V: 2.2 ~ 30 kW

L1/R

B1/P

Main Power Section

B1/P

DC /DC

Converter

U/T1

V/T2

W/T3

Control

Circuit

U/T1

L2/S

L3/T

DC /DC

Converter

Main Power Section

V/T2

W/T3

Control

Circuit

Cooling Fan

3: 400V: 37 ~ 55 kW

4: 400V: 75 ~ 90 kW

L1/R

L2/S

L3/T

DC Link

Reactor

Converter

Fuse

Converter

Main Power Section

DC /DC

U/T1

V/T2

W/T3

Control

Circuit

Cooling Fan

3.5 User Terminals (Control Circuit Terminals)

Models 400V: 0.75 ~ 2.2 kW

Models 400V: 4 ~ 90 kW

Description of User Terminals

+10V

GND

Type Terminal Terminal Function Signal Level / Information

2-wire forward/ stop (default) * 1 2-wire reversal/ stop (default) * 1 Multi-speed/ position setting command 1 (default) * 1 Multi-speed/ position setting command 2 (default) * 1 Multi-speed/ position setting command 3 (default) * 1 Fault reset (default) * 1 JOG frequency command (default) * 1 External B.B.(Base Block) stop (coast to stop) (default) * 1 Digital signal SOURCE point (SW3 switched to SOURCE ) Common terminal of Digital signals Common point of digital signal SINK ( SW3 switched to SINK ) Power for external speed potentiometer +10V (Max. current , 20mA) Only above 200V 3HP/ 400V 5HP (include) support this terminal function

Multi-function analog input for speed reference (0-10V input)/(-10V~10V input)

Multi-function analog input terminals *2, can use SW2 to switch voltage or current input (0~10V)/(4-20mA)

Analog signal ground terminal ---Shielding wire’s connecting terminal (Ground) ---Multi-function analog output terminals *2

(0~10V output) Multi-function analog output terminals *2. can use SW6 to switch voltage or current input (0~10V / 4-20mA output)

Analog signals ground terminal

Signal Level 24 VDC (photo isolated) Maximum current: 8mA Maximum voltage: 30 Vdc Input impedance: 4.22kΩ

±15%, Max. output current: 250mA (The sum of all loads connected )

-10V (Max. current , 20mA)

From 0 to +10V, From -10V to +10V Input impedance : 20KΩ Resolution: 11bit + 1 From 0 to +10V, From -10V to +10V Input impedance: 200KΩ From 4 to 20 mA Input impedance: 250KΩ Resolution: 11bit + 1

From 0 to 10V, From 4 to 20mA

(Load < 500Ω)

PWM Frequency: 10KHz

Digital

input

signal

24V Power supply

Analog

input

signal

Analog

output

signal

24V

24VG

-10V

AI1

AI2

AO1

AO2

GND

Pulse

output

signal

Pulse

input

signal

Pulse output, Band width 32KHz, only above 200V 3HP/ 400V 5HP (include) support this terminal function. Analog signals ground terminal ----

Pulse command input, Bandwidth: 32KHz

Analog signals ground terminal ----

Max. Frequency: 32KHz Open Collector output

L: from 0.0 to 0.5V H: from 4.0 to 13.2V Max. Frequency: 0 - 32KHz Built-in pull-up resistance. When open collector input is used, it is not required to connect resistance.

DO2

DOG

R1A

R1B

R2A-R2C

S (+)

S (-)



Type Terminal Terminal Function Signal Level / Information

DO1

Digital output

Relay

output

Run

Permissive

Input

RS-485

port

Grounding

Notes:

*1:Multi-function digital input/ output can be referred to in this manual.

200V:1-

2HP

400V:1-

3HP

R1C

200V:over

3HP

400V:over

5HP

E (G)

Multi-function(open collector transistor) output *1

Open collector transistor digital ground Relay A contact (multi-function output terminal) Relay B contact (multi-function output terminal) Relay contact common terminal, With the same functions as DO1/DO2

With the same functions as DO1/DO2

On: normal operation. Off: stop. (Jumper wired between F1 and F2 has to be removed by using external contact to stop.)

RS485/ Modbus communication protocol Differential input and output

Grounding to earth Shield the connecting terminal

48Vdc, 2mA ~50mA Open-collector output

Rating: 250Vac, 10 mA ~ 1A 30Vdc, 10 mA ~ 1A

24Vdc, 8mA, pull-up

24V Ground

----

- Group 03: External Terminals Digital Input / Output Function Group.

*2:Multi-function analog input/ output can be referred to in this manual..

- Group 04 - External Terminal Analog Signal Input (Output) Function Group.

Caution

Maximum output current capacity for terminal 10V is 20mA.

 Multi-function analog output AO1 and AO2 are used for an analog output meter.

Do not use these outputs for feedback control.

 Control board’s 24V and ±10V are to be used for internal control only, Do not use

the internal power-supply to power external devices.

3.6 Power Terminals

: DC power supply or

Terminal screw size

Terminal 400V: 0.75 ~ 30 kW 400V: 40 ~ 90 kW

R/L1

Input Power Supply (For single phase use terminals R/L1 and S/L2) S/L2

T/L3

B1／P





U/T1

W/T3

E Ground terminal

 Models 400V: 0.75 ~ 2.2 kW

 B1／P－: DC power supply

 B1／P－B2: external braking resistor

Inverter output V/T2

  - connect braking module

 Models 400V: 4 ~ 5.5 kW

 Models 400V: 7.5 ~ 11 kW

M4 M4

M6 M6

 Model 400V: 15 kW (Frame 3)

Terminal screw size

 Models 400V: 15 ~ 22 kW

M6 M5

M6 M6

 Model 400V: 30 kW

 Models 400V: 37 ~ 55 kW

M6 M8

M8 M8

Terminal screw size

 Model 400V: 75 kW

Terminal screw size

Power supply T

400V 75HP M8 M10

200V 50-60HP/ 400V 100HP M10 M10

 Model 400V : 90 kW

M10 M10

Notes: For wire gauges and screw torques, please refer to the table in section 3.1.

Motor rated current (A)*1

Duty type

Motor rated current (A)*1

y type

(P/N Bar code)

(S/N Bar code)

3.7 Inverter Specifications

Basic Specifications 400V class

Inverter capacity (kW)

Heavy Duty type H.D. (150%/1min)

Normal N.D. (120%/1min)

Output rated

The maximum output voltage (V)

The maximum output frequency (Hz)

Rated voltage, frequency

Allowable voltage fluctuation

Power

Allowable frequency fluctuation

Rated output Capacity (KVA)

Rated output current (A)

Maximum applicable motor *1 (KW)

Rated output Capacity (KVA)

Rated output current (A)

Maximum applicable motor * (KW)

Motor rated current (A)*1

Inverter capacity (kW)

Heavy Duty type H.D. (150%/1min)

Normal Dut N.D. (120%/1min)

Output rated

The maximum output voltage (V)

The maximum output frequency (Hz)

Rated voltage, frequency

Allowable voltage fluctuation

Power

Allowable frequency fluctuation

Rated output Capacity (KVA)

Rated output current (A)

Maximum applicable motor *1 (KW)

Rated output Capacity (KVA)

Rated output current (A)

Maximum applicable motor *(KW)

Motor rated current (A)*1

0,75 1,5 2,2 4 5,5 7,5 11 15 18,5 22

2.6 3.2 4.2 7 11.3 13.7 18.3 23.6 29.7 34.3

3.4 4.2 5.5 9.2 14.8 18 24 31 39 45

0,75 1,5 2,2 4 5,5 7,5 11 15 18,5 22

1.7 3.1 4.2 7 10.1 12.6 18.6 24.8 31.1 36.3

3.1 4.1 5.3 9.2 13.3 17.5 23.6 29.0 33.5 44.2

4.1 5.4 6.9 12.1 17.5 23 31 38 44 58

1.5 2.2 4 5.5 7.5 11 15 18.5 22 30

3.1 4.2 7 10.1 12.6 18.6 24.8 31.1 36.3 48.7

3-phase 380V~ 480V

Based on parameter setting 0.1~599.0 Hz

3-phase 380V ~ 480V, 50/60Hz

-15% ~ +10%

±5%

30 37 45 55 75 90

45.7 57.2 69.3 89.9 114 137

60 75 91 118 150 180

30 37 45 55 75 90

48.7 59 70.5 88 114 145

55.6 67.1 78.5 111 128 159

73 88 103 145 168 208

37 45 55 75 90 110

59 70.5 88 114 145 175

3-phase 380V~ 480V

Based on parameter setting 0.1~599.0 Hz

3-phase 380V ~ 480V, 50/60Hz

-15% ~ +10%

±5%

Double motor rating corresponding to H.D. and N.D. is reported within inverter nameplate.

Name-plate double rating

Inverter Voltage

HD mode

400V class

*1: Take AM16 standard 4-pole induction motor as the base.

*2: AM16 model is designed to use in heavy duty (H.D.) conditions, the factory setting is the HD (Heavy Duty type) mode.

*3: The overload capacity of AM16 model HD (Heavy Duty) is 150% / 1min, 200% / 2sec. See the table below for the

carrier frequency default setting and range.

*4: The overload capacity of AM16 model ND (Normal Duty) is 120%/1min, carrier range: 2 KHz ~ 16 KHz, the default

setting is 2 KHz.

*5: If it is greater than default carrier frequency, you need to adjust the load current based on the de-rating curve.

and Capacity

0.75~22 kW 2~16KHz 8KHz

- 2~12KHz 6KHz 30~37 kW 2~12KHz (*6) 5KHz 45~90 kW 2~10KHz (*6) 5KHz

*6: If control mode (00-00) is set to 2 (SLV mode) and maximum frequency (01-02) is larger than 80Hz, the carrier

frequency range is 2~8 KHz.

carrier frequency range

carrier frequency factory setting

The following table shows maximum output frequency for each control mode.

Duty Cycle

Control mode

Other settings

Maximum output frequency

HD mode (00-27=0)

Normal Duty (00-27=1)

V/F V/F + PG SLV2 SLV 400V 0.75~11 kW 150Hz 400V 15 kW 110Hz 400V 15~22 kW 100Hz

SV unlimited 599Hz PMSV unlimited Twice of Base frequency PMSLV unlimited Base frequency V/F V/F + PG

SLV /SV PMSV/ PMSLV SLV2

maximum frequency set to 599Hz

400V 30~90 kW, carrier (11-

01) is set as 8K or below 8K

maximum frequency set to

120Hz

No normal duty mode

599Hz

100Hz

120Hz

General Specifications

setting is 8~2KHz. ND mode: If inverter rated

Operation mode

Control mode V/F, V/F+PG, SLV, SV, PMSV, PMSLV, SLV2* with space vector PWM mode Frequency control range 0.1Hz～599.0Hz

Output frequency accuracy

(Temperature change) Speed control accuracy ±0.1% ( vector control(SV))，±0.5% ( vector control / open-loop)

Frequency setting resolution

Output frequency resolution

Inverter overload

Frequency setting signal 0 to +10VDC / 4 to 20mA or -10V to +10VDC and pulse input command frequency

Acceleration / deceleration time 0.0 - 6000.0 second (separately set acceleration and deceleration time )

Voltage, frequency characteristics

Control characteristics

Braking torque +/- 20%

Main control functions

Other functions

Stall protection

Instantaneous over current (OC) and output short-circuit (SC) protection

Inverter overload Protection (OL2)

Motor overload (OL1) protection Electrical overload protection curve I²T

Over voltage(OV) protection If the main circuit DC voltage rises over 820V (400V class), the motor stops running.

Under voltage (UV)

Automatic restart after

Protection functions

instantaneous power fault

Overheat protection(OH) Uses temperature sensor for protection.

Ground Fault protection(GF) Use current sensor for protection.

LCD keypad with parameter copy function (Optional Seven-segment display * 5 + LED keypad)

Digital references: ±0.01％(-10 to +40°C) Analog references: ±0.1% (25°C ±10°C )

Digital references: 0.01Hz, Analog references: 0.03Hz/60Hz (If the maximum output frequency of motor is over 300HZ,the frequency resolution is changed to 0.1Hz )

0.01Hz (If the maximum output frequency of motor is over 300HZ,the frequency resolution is changed to 0.1Hz ) Rated output current 150%/1 min, 200%/2sec (HD mode),120%/1 min (ND mode) Factory 150%/1 min, 200%/2sec

Custom V/f curve based on parameters

Auto-tuning, Zero Servo, torque control, position control, Droop, Soft-PWM, overvoltage protection, dynamic braking, speed search, frequency traversing, instantaneous power fault restart, PID control, automatic torque compensation, automatic speed regulation, RS-485 communication standard, speed feedback control, simple PLC function, 2 sets of analog outputs, safety switch. Accumulated power-on / run time, 30 sets of fault history records and latest fault record state, energy-saving function setting, single phase protection, smart braking, DC braking, Dwell, S curve acceleration and deceleration, Up / Down operation, MODBUS protocol, pulse output, engineering units, SINK / SOURCE digital inputs. Stall prevention level can be set independently in acceleration, deceleration and constant speed.

Inverter stops when the output current exceeds 200% of the inverter rated current.

HD mode: If inverter rated current 150%/1 min., or 200%/2sec is exceeded inverter stops, factory default carrier frequency current 120%/1 min is exceeded inverter stops , factory default carrier frequency is 2KHz.

If the main circuit DC voltage falls below 380V (400V class), the motor stops running. Power fault exceeds 15ms. Automatic restart function available after instantaneous power fault in 2sec.

DC bus charge indicator When main circuit DC voltage ≧50V, the CHARGE LED turns on.

Output Phase Loss Protection (OPL)

If the OPL is detected the motor stops automatically.

Location

Ambient temperature

Storage temperature

Humidity

Environment

Specification

Altitude and vibration

Pollution Degree

Communication function

PLC function

EMI protection

EMS protection

Certification

Option

Indoor (protected from corrosive gases and dust).

-10~+40°C (14°F~104°F) (IP20, -10~+50°C (14°F~122°F) (IP00) ) without derating; with de-rating, its maximum operation temperature is 60°C (140°F)

-20~+70°C (-4°F~+158°F)

95％RH or less ( no condensation )

Altitude of 1000m (3181ft) or below ; 1.0G, IEC60068-2-6

Meet IEC 60721-3-3 Class 3C2

RS-485 standard (MODBUS RTU / ASCII protocol) (RJ45)

Built-in

The built-in noise filter complies with EN61800-3 available for inverters 400V 40kW or below.

EN61800-3

EN61800-3 (CE & RE) EN61800-5-1 (LVD) UL508C

JN5-PG-O/ JN5-PG-L/ JN5-PG-PM/ JN5-PG-PMR/ JN5-PG-PMS/ JN5-PG-PMC Encoder Card

3.8 Inverter Dimensions

 Models with Built-in Filter

(a) 400V: 0.75 – 5.5 kW (IP20)

Inverter Model

AM16-340-0075-F-20 130 306 150 118 203 215 5 M5 3.5 AM16-340-0150-F-20 130 306 150 118 203 215 5 M5 3.5 AM16-340-0220-F-20 130 306 150 118 203 215 5 M5 3.5 AM16-340-0400-F-20 140 400 177 122 267 279 7 M6 5.5 AM16-340-0550-F-20 140 400 177 122 267 279 7 M6 5.5

W H D W1 H1 H2 t d Net Weight (kg)

Dimensions (mm)

(b) 400V: 7.5 – 22 kW (IP20)

12.5

Inverter Model

AM16-340-0750-F-20 210 416.5 215 192 286 300 1.6 M6 8.0 AM16-340-1100-F-20 210 416.5 215 192 286 300 1.6 M6 8.0 AM16-340-1500-F-20 265 500 225 245 340 360 1.6 M8 12.5 AM16-340-1850-F-20 265 500 225 245 340 360 1.6 M8 AM16-340-2200-F-20 265 500 225 245 340 360 1.6 M8

W H D W1 H1 H2 t d Net Weight (kg)

Dimensions (mm)

Inverter Model

AM16-340-3000-F-20 286.5 679 252 220 505 525 3.3 M8 32.5

AM16-340-3700-F-20 286.5 679 252 220 505 525 3.3 M8 32.5

AM16-340-4500-F-20 286.5 679 252 220 505 525 3.3 M8 32.5

W H D W1 H1 H2 t d Net Weight (kg )

Dimensions (mm)

 Models without internal Filter

(a) 400V: 55 kW (IP20)

Inverter Model

AM16-340-5500-20 286.5 525 252 220 505 3.3 M8 35

W H D W1 H1 t d Net Weight (kg)

Dimensions in (mm)

+ 85 hidden pages

Motovario AM16-4001-SH3F, AM16-4003-SH3F, AM16-4002-SH3F, AM16-4008-SH3F, AM16-4010-SH3F Series Manual

Specifications and Main Features

Frequently Asked Questions

User Manual