MotorVac TRANSTECH III User Manual
TRANSTECH III
Transmission Service System
Part No. 500-1100P
USER MANUAL
UNIT EQUIPPED WITH V-2 CONTROL BOARD
1324 Blundell Rd. Mississauga ON Tel. 905.615.8620 Fax. 905.615.9745 www.motorvac.com
Table of Contents
Page
Introduction ...............................………….....………………………….....................................................
Overview ………………............................................………………………………............…….…………
System Features and Functions ………..…………………………………………….....................…………
Front View - Control Panel Features and Functions …..………....….....……...............................
Right Side Features ….……………………….……………….………………................................
Left Side Features ...………...…….…………………...................................................................
Theory of Operations ….......................……………………………………………...……………………......
Safety Information and Precautions……..……………………………………………..………………….......
TransTech III Auto-Prime Procedure ………………………....…………………………………….................
Transmission Service Procedure ………………………....……………………………………......................
Frequently Asked Questions ………………………....…………………………………......…......................
Maintenance Procedures ………………………....…………………………………......…..........................
Cleaning the Unit’s Filter ………………………....…………………………………......…............................
Troubleshooting and Additional Help ………………………....………………………………......................
Error Alerts ………………………....…………………………………......…................................................
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2
3-4
3
4
4
5-6
6-7
8
9-12
13
13
13
14
15
TransTech System Accessories ………………………....…………………………………......….................
Parts ………………………....…………………………………......…........................................................
16-18
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Introduction
Congratulations on your selection of the TRANSTECH III Transmission Service System. By choosing this
product, you are acquiring the most technologically advanced method available for automatic transmission
service and uid exchange.
The TRANSTECH III System is a self-contained system; designed to connect to any automatic transmission
through its cooling system lines. Once the unit is connected, it can be used to drain the uid from the vehicle’s transmission for lter replacement and/or to completely exchange the transmission uid with new uid,
without removing the vehicle’s transmission uid pan.
With the engine idling, the unit will receive the used uid expelled by the vehicle’s transmission uid pump
through one of the hoses connected to the transmission cooling system, and supplies new uid through the
second hose connected to the other side of the disconnected transmission cooling line.
It is recommended that a vehicle’s transmission lubrication system according to the vehicle owner’s manual
to obtain the highest lubricant protection, to reduce friction from internal transmission components, and thus
increase the efciency and life span of the transmission.
Please study this Operators Manual to become thoroughly familiar with the TRANSTECH III Transmission
Service System.
IMPORTANT
The TRANSTECH III Transmission Service System is designed to work
EXCLUSIVELY with transmission uid and MotorVac brand chemicals.
Any operational failure through the use of other products (except automatic transmission uid)
in the TRANSTECH III System voids the manufacturer’s warranty.
See warranty card for details.
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Overview
This manual contains all the information you need to use the TRANSTECH III system. Please make sure all
technicians using the unit read this manual and have it within easy reach whenever the unit is being used.
The following is a quick reference to the information in this manual:
System Features and Functions
This chapter describes the TRANSTECH III Transmission Service System’s Switches, Lights and
Connections.
Safety Information
Adhere to the safety guidelines in this chapter at all times!
Before You Begin
Follow the instructions in this chapter before using the unit for the rst time.
Service Procedure
This chapter contains step-by-step setup and service procedure for using the unit to drain the vehicle’s
transmission oil pan and/or to exchange the uid completely.
Frequently Asked Questions
Contains helpful information to common questions.
Troubleshooting and Additional Help
Turn to this chapter in the unlikely event you have problems with your TRANSTECH III system or need
additional help.
Appendices - Maintenance, Accessories, and Parts
The appendices contain information regarding cleaning the lter screen, viewing available accessories and
replacement parts.
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System Features and Functions
The front of the TRANSTECH III cabinet contains the control panel, the uid ll neck for adding new transmission uid and the uid level windows.
A
A. Start / Resume
(Fluid Exchange)
B. Drain
C. Low Vehicle Fluid
D. Complete
C
B G H
D
E
F
J
I
Front View - Control Panel Features and Functions
Begins service - Starts exchanging new uid for used uid. NOTE: With DRAIN, FILL, and ENGINE START
light on, service is in progress.
Drains uid from vehicle’s transmission. When performing lter change, an alarm will sound when the
transmission is empty.
lluminates when uid from the vehicle in service is low or empty.
Illuminates when service is complete or the stop button has been pressed
E. Start Engine
F. Stop Engine
G. Fill (Top Off)
H. Low Clean Fluid Illuminates when clean uid in the unit’s clean tank is empty.
I. Stop
J. Empty Waste
Flashes when the vehicle’s engine needs to be started, Is on solid when the vehicle’s engine is running and
sufcient ow is seen from the transmission.
Flashes when the vehicle’s engine needs to be stopped,
Is on solid when the vehicle’s engine is OFF.
Adds uid to the transmission.
Stops alarm if alarm is sounding.
Pauses the service if alarm is not sounding. Press Change Fluid button to resume service.
Empties used waste uid from unit’s waste tank.
New Feature: Whenever the TransTech is reset with uid in the waste tank, the Empty Waste LED will ash.
Note: It is not necessary to empty the Waste Tank before performing an exchange. If beginning an exchange with uid in the waste tank ensure that there is less uid in the clean tank than the remaining capacity
of the waste tank. Failure to do so will result in Waste Tank overowing!
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System Features and Functions (Cont’d)
C
Right Side Features
A. Output Hose
A
D
B. Quick Coupler
B
C. Serial Plate
D. Battery Cables
Connects to the transmission’s cooling system.
Secures the unit’s output hose connection to the
adapter connected to the vehicle’s transmission
cooling system.
denties the unit’s model and specic
manufacturer’s production number.
Positive (red) and negative (black) battery
connections.
D
Left Side Features
E
A
C
B
F
A. Adapter Tray Stores machine’s service adapters.
B. Disposal Hose
C. Quick Coupler
D. Fill Neck Cap
E. Return Hose
F. Disposal Hose
Check Valve
Is inserted into the shop’s uid recycling
container or into a suitable container for proper
disposal of used transmission uid.
Secures the unit’s Return hose connection
to the adapter connected to the vehicle’s
transmission‘s cooling system.
Access for lling new transmission uid into
unit’s clean tank.
Connects transmission through its cooling
system.
Prevents excessive drainage from waste hose,
opens automatically when EMPTY WASTE
button is pushed.
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Theory of Operations
Descriptions of the various operations, control buttons, and indicators that make up the control panel are
listed below.
OFF MODE:
• When the unit is connected to power, an alarm will sound indicating power-up, all LED’s will ash on and
off and then the ENGINE START light will be ashing.
• When the vehicle is started, the uid and pressure from the vehicle should have reached the machine
and the ENGINE START light will go steady on and the gauge will indicate the pressure coming in from
the vehicle. It is now ready to begin a service if there is uid in the clean uid tank.
SERVICE MODES:
• Push DRAIN button to perform a drain pan service on vehicle. The unit will automatically route the
used uid from the vehicle’s transmission into the unit’s waste tank until the transmission is empty and
the pressure drops.
Push CHANGE FLUID button to perform a uid exchange. The unit will route the used uid from the
vehicle’s transmission into the unit’s waste tank and supply an equal amount of new uid from the unit’s
clean tank into the transmission. During the service the ENGINE START lights will be on steady. The
DRAIN and FILL lights may go on and off periodically as the unit controls the uid level in the vehicle.
DRAIN MODE at the end of service:
• After service is complete, (COMPLETE light is on), if the transmission level needs to be lowered push
the DRAIN button. Fluid will drain only as long as the button is pressed, ow will stop when the button is
released.
FILL (TOP OFF) MODE at the end of service
• Push FILL button after service is complete (or COMPLETE light is on, see step below). Fluid will ow into
the vehicle’s transmission only as long as button is pushed
LOW CLEAN FLUID LIGHT:
• The light will be on when the clean uid tank is empty down to the zero mark.
COMPLETE LIGHT:
• The COMPLETE light will turn on at end of service. The unit will automatically revert to bypass mode.
ENGINE START LIGHT:
• The light will ash if the engine needs to be started or if uid ow needs increased.
• The light will be on solid when the engine is running indicating good ow from the vehicle.
ENGINE STOP LIGHT:
• The light will ash if the engine needs to be stopped/turned off.
• After the engine is stopped/turned off, the light will be on steady.
EMPTY WASTE LIGHT:
• A ashing empty waste LED after an exchange is complete or before one has began indicates that
there is uid in the waste tank. If the EMPTY WASTE button is pushed at this time the unit will empty
the waste tank to the ‘zero’ line. Note: It is not necessary to empty the Waste Tank before performing an exchange. If beginning an exchange with uid in the waste tank ensure that there is less uid in
the clean tank than the remaining capacity of the waste tank. Failure to do so will result in Waste Tank
overowing!
STOP SWITCH:
• Will turn off an alarm without stopping the machine when an alarm is sounding during the CHANGE
FLUID mode (when pushed only once).
• Will pause the service and revert the system to bypass mode and hold the uid level memory when
pushed without the alarm sounding. Press the CHANGE FLUID button to resume service.
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Theory of Operations
SPECIAL CONTROL FEATURES:
PRESS AND HOLD MODES: Press and hold these buttons for ve seconds to enable special functions.
RESET MACHINE: press and hold STOP button for 5 seconds will cause a ‘reset’ of the control board. (This
will do the same as disconnecting the power cord).
MANUAL EMPTY WASTE: Press and hold the EMPTY WASTE button for 5 seconds to enable manual
control of the waste pump. The alarm will sound after the 5 seconds, release the switch and the empty
waste light will come on. The waste pump can then be started and stopped by touching the empty waste
switch.
MANUAL DRAIN & FILL: Press and hold the CHANGE FLUID button for 5 seconds. The unit will beep
indicating the machine is in manual mode. The DRAIN & FILL buttons are now active. Press and hold to
activate function. When the button is released, the drain or ll function will stop.
Safety Information and Precautions
/!\ DANGER
1. Vehicle exhaust gases contain Carbon Monoxide, which is a colorless and odorless lethal gas.
2. Only run engines in well-ventilated areas and avoid breathing exhaust gases.
3. Extended breathing of exhaust gases will cause serious injury or death.
/!\ WARNING
1. Exhaust gases, moving parts, hot surfaces are present during and after the vehicle’s engine is running.
2. Read and understand the operator’s manual before using the TRANSTECH Service system.
3. When using petroleum products always refer to the MSDS sheets and manufacturer’s instructions for the
proper procedure to handle emergency medical treatment, cleanup, handling, and storage requirements.
4. Improper use of the TRANSTECH Transmission Service System or exposure to exhaust gases can cause
injury.
5. Spilled transmission uid on an engine can ignite.
6. Avoid exposure to ames, sparks, hot engine parts, and other ignition sources.
7. Always keep fully charge re extinguisher nearby. The extinguisher should have a class B rating and be
suitable for gasoline, chemical, and electrical res.
8. Cleanup any oil spills immediately.
9. Dispose of contaminated cleanup material according to governing environmental laws.
10. Never look directly into the air induction plenum or carburetor throat when the engine is operating.
11. Always verify hose connections to the transmission’s oil cooler lines before starting the vehicle’s engine.
12. Explosion or ame or exposure to ammable liquid and vapors can cause injury.
13. Flammable liquid (transmission uid) can splash out of reservoir when lling or when unit is being moved.
14. Always keep Reservoir Cap secure except when lling reservoir.
15. Explosion or ame can cause injury.
16. Transmission cooling systems may maintain residual pressure in connection lines to and from transmission and cooler radiator even after the engine has been turned off.
17. Wear safety goggles.
18. Wear chemical resistant gloves when connecting or disconnecting tting and adapters.
19. Chemicals can cause harmful byproducts - do not add any chemicals to TransTech reservoir tank.
20. Use only approved automatic transmission uid.
21. Do not swallow or ingest any chemicals.
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