Circuit boards as Fig. 2 . Table 1 is the explanation for the connectors. Connectors for control box external
output please refer to Fig 3, then according to the machine, connect it to the respective connectors.
-)
CK2~
••
••
••
••
CN3
::
••
••
•
Connector
CN3
CNS
CN4
Fig.2
Option IN_I: pin 5
Option
Option IN_B : pin 9
Option IN_C : pin
IN_A:
pin 7 & 8
• m
CH5~
CN6~
CN
CNS~
7
:
:
rn
ctUJ~
CN
DUI~
CN
l6
9 e •
•
Connectors ' description
CO2
Front cover
Motor encoder connector
Standing operation pedal connector
& 6
&
10
11 & 12
connector
m
.
e e
[;}
..
••
• •
• •
••
CN13
CN14
CN7
CN6
External Panel connector
Speed unit connector
Safety switch connector
Synchronizer connector
CN9
CNll
CN16
CN15
Machine functions' connector
Option
Option
Option
Option
Foot lifter switch
Back tack switch
OPTION D connector
Option
Option
Option
OUT_B:
OUT_E:
OUT_F:
OUT_G:
IN_K: pin 2 & 6
IN_L:
IN M : pin 4 & 6
pin 6 &
pin 2 & 9
pin 1 & 8
pin 7 &
: pin 4 &
:pin5&12
Foot lifter Solenoid connector
pin 3 & 6
Material edge sensor connector
11
13
14
1---i~
3--~--r
0
CNS
CN12
Foot lifter discharge resistor
+12V Power output connector
Table 1
0
1-
2--0{]
3--{]
i
4-osJJ
5---+--
0
Fig.3
See Fig. 3
I .Motor power line connector.
>------le---
0
10
4--0
I .Motor power line connector.
.JJ
1---------l-
0 0
Fig.4 ·
See Fig. 4
11
2. Synchronizer connector
2. Synchronizer connector
3.Operation panel connector
4. Foot lifter solenoid connector
5.Sewing machine function connector
6.Safety switch connector
7.DC 12V 60mA output connector
8.Pedal sensor connector
9.Encoder connector
10.Sewing machine function connector2
3. Operation panel connector
4. Foot lifter solenoid connector
5.Sewing machine function connector
6.Safety switch connector
7 .DC 12V 60mA output connector
8.Pedal sensor connector
9. Encoder connector
10
. Foot lifter switch connector
11.
Sewing machine function connector2
Il Error message indicator
When abnormal condition occurs, the error message will display as below figure.
~~Wsv-550
[ Er -
I]
Error message display:
Error Description
Code
Er-1
Synchronizer failure
of
error detected
-Synchronizer connector
Items to be checked
is
loose
or
line
is
broken.
Er-2
Er-3
Motor
Power
is
not
failure
rotating
-Machine
-Motor
loose.
-IPM
-Voltage is
-Fuse
power
is failed
(F2)
head
either
is
burned
or
line
motor
or
too
high
out.
is locked.
encoder
or
too
line. is
low.
broken,
or
connector
is
Er-4
Er-5
Er-6
Er-7
Er-8
Er-9
Er-10
Er-11
Safety
machine)
Speed
CPU
Material
failed.
Setting
maximum
1PM is failed. -IPM
Solenoid
Synchronizer
switch
unit
error
speed
output
failure( chain stitch
output
edge
speed.
failure
sensor
over
is
down
overload
signal failure
function
the
-Failure in safety
-Safety
-Wrong
-Speed
-Speed
-Connecting
-Noise
(Ex.
-Eeprom
-Parameter
is
-Material
-Connector
Material
-
motor
-Parameter
-Motor
-Motor
-Short
-Solenoid
- Transistor is failed
-Synchronizer
-Setting
switch
setting
unit
connector
unit
is
rod installation is incorrect
interference
High
frequency
damaged
No.42
edge
for material
not
No.
pulley
pulley
overheated
circuit
resistance is too
error
switch
failure
for
parameter
is loose
broken
machine,
wrong
sensor
properly
I setting
diameter
ratio setting
or
connector
for
not
edge
settled
value
is
low
voltage
parameter
connection.
No.35.
welding
setting
properly
sensor
through
is
too
too
small
error
of
1PM
low
is loosen
No5
or
l &
machine)
adjusted
is loose
machine
large
line is broken.
52
Er-12
ill Setting
I.Parameter
Safety
machine)
way
setting:
CD
I.
Tum
OFF the
I
2. Press
ON
the power simultaneously.
lv11
To display
release
machine
IWI
type display twinkled
power
key, then
..
P-SET
key , the selected
switch
tum
" , then
0
failure(
overlock
CJ
I I
~~~SV-550
-Failure in safety
-Safety
-Wrong
.
-Gt
1///
/ ' i /·-...
i ( i
/
switch
setting for
-
Of\j
switch
failure
parameter
connection.
No.35.
OFF
PON
----------------------------
®
I. Turn
ON
the power.
2. Press key
until display
release
machine type display twinkled
2.lf
it
is
above, please repeat steps
0exceed
"
P-SET"
[1/1]
not displayed as shown
key , the selected
2 second
' then
®
3.
CD
0
~~~SV-550
or
Pres~ • key, thus
3-1
parameters no. will
decreased.
3-2 Press
parameters no. will be cycle
increased.
• key, thus
be
cycle
il~SV-550
101B[J]
[
(
no
na
I]
2)
4.Once
the modifying parameter
has been found, press •
key, and the relative parameter
setting will display accordingly
~~SV-550
2)
101ms![IJ
5.Press • key to increase
parameter value.
Press
parameter value.
If
will be continuously changing
for new parameter values.
(Ex.
parameter.No.3 from 135 to
130. Press
and 130 will
the screen.
• key to decrease
you keep the key pressed,
If
you
want to change
O key 5 times,
be
displayed on
it
D~sv-sso
ims!~
~~SV-550
[
(
[
5000)
50001
'~SOD]
0~111
10
6.Pressing • key can selec~
for the next parameter no.
repeat steps 4-6 to modify
parameter value.
7 .Once all specified value has
~~SV-550
0~
r1c1
----
-f
-,i,
been changed, press
to save.
performed, the specified value
will
8.Tum
re-start the power, thus it will
operate according to
parameter values
not
OFF
If
this procedure is
be
updated.
the
power
Okey
then
new
not
ra·-.
w-i:
-~~
--·
=~
,,__J
I\ .
D~~SV-550
I
2.Motor pulley ratio measurement :
I.Tum
OFF
the power.
J'·
"'
·-;.
~.'
; I ,
1· ,
•.
2.Press O key, then turn ON
the power. Release • key.
If
the display
3.
is
not as shown
above, please repeat steps 1-2.
~~SV-550
------
~r"WLlw=•
-'<Y
0 s
111.JI'~
~
t ) \ I I \
\
-
,1UIJ-
j~
'F~'
I
__
II
---
-
'
4.
If
the pedal is forwardly
pressed, the motor will rotate 7
turns at positioning speed. After
the motor stops, the motor
pulley ratio will be displayed.
(Sewing machine
360°=motor?
degrees). The step 4 can be
repeated
to
confirm.
'
-... -.
-~~
=-~
-::.~ --~~
--
--.-·--·
I I
...
-·_: --.
c::-:_----\
.J
_../-.·::,
-
_,;,;;..
____
.-
---
·
' .
::::
--
--
: \ .
-;-
I J
-,
--~ c): n; I
-'/ ,/
..
~.
1.-~ I
' . . . . .
~
~-
J
..
__
5.Press @ key to save.
procedure is not performed, it
will remain as the old values.
6.Turn
ON
power
the power, It will operate
then re-turn
OFF
the
according to new pulley ratio
values.
If
this
~~SV-550
0~
-
,-
.~
y y '
;
,.
..
,,
..
,'
,..'
',/
tr@r-"i~-=x
~71°'~~5fft~
A{ -lJc If -
~-
...
'•'
'\
'
..
··
..:..
-,
c I
CCI
- -
--~
D~~SV-550
--
Ii
·'
3.Select the machine type :
I.Tum
2.Press
OFF
the power.
G key
simultaneously, then turn
the power, until rESET
displayed then release the key.
ON
~~SV-550
~eoo
- ---- -----
_
Cc
_ I
C
I,_
!=
. 1
'j't
I !
3.If
it is not displayed as shown
above, please repeat steps 1-2.
4.Use A, B,
password. And enter
to confirm.
C,
D key to i
in
r•
1/1
~~~SV-550
~~~SV-550
~~
l~l1tLn
I
11_1_
I
I_I
:
IFf
5.If
the password is correct, the 1
sewing machine head choice
will be displayed.
password is incorrect, the
"PW-ER" will be displayed.
Please repeat step 4.
If
the
st
r~,zt~tif
' --
---
-·
-- -
--
.J
6.Press key to select
machine type, then
~~SV-550
,
___
·1
_
press.
Tum
7.
OFF the power, then
ON
the power again. It will
operate according to the
manual's instruction initial
value.
key .
tum
01E!III
~~SV-550
10IBIII
.....
,,..--·
....
'
·--·
l~
t~~Jtt~
·--------
~~~SV-550
0~
- -
··
l
;:....,
_
_)
5.Historical error message display
1.
Turn OFF the power.
THi
,
;
i.
'~H! r
-
/.'/
/·
•1,
/,/ ,
tt
'
'·
2.
Press O key, then tum ON
the power simultaneously and
display "ERROR"
~~SV
-550
~
{ '; ,'i,
., .....
. : .J --~
C n
..
;-
-··~ .
2.1 Release
display recent error message.
3.Press key to cycle display
recent 6 error messages.
O key and will
~~~SV-550
\.
__
,/
Er
I
I
6.Pedal sensor neutral point setting mode
I .Tum OFF the power
;-:._:-;'
I
J
~
'''
.
' p
2.
Speed unit (Pedal sensor) pedal
sensor in the neutral point.
Press
the
display "OFSET".
3. Release
display
was stored in EEPROM.
4. Once pressed
the pedal sensor again.
value between 1340-1790, press
• key, then tum ON
power-simultaneously and
• key, and will
the pedal sensor value that
• key, read
If
the
~~~SV-550
"-J
• key to save the value.
5.
If
always displays "ERROR" that
means the pedal sensor neutral
point offset is too much. The
pedal sensor mechanical neutral
point must be adjusted then repeat
step 4.
IV SV-520/550 series Control box parameter list:
No
1
Sewing machine maximum speed
'
2 ,
Sewing
Sewing machine positioning speed
3
Sewing
4
5
The
' Soft start speed
6
7 Soft start stitches
Condensed sewing speed / End auto back
8
tack soeed
End condensed stitches' number
9
10
Stitches' number that between condensed
sewing and trimming
machine medium speed
machine trimming speed
speed
of
start auto back tack
Item
200spm
200spm
I00spm -250spm
I00spm -250spm
500spm
250spm
0
500
0
0
- 8000spm
-
-
-
19
stitches
-
-2500spm
99 stitches
-
19
stitches
-
8000spm
2500spm
2000spm
Ranl!e
Remarks
50 rpm/step
50spm
I
I step
lspm
/ step
lspm / step
I0spm
/step
I0spm /step
I0spm
/step
Foot lifter type
11
12
Foot
lifter control mode PFL: Pedal controls foot lifter.
Delay time after foot lifter is
13
Confirming time for foot lifter acting level
14
15
Foot lifter duty
down
SOL: Solenoid type
AIR: Pneumatic type
TAFL: auto foot lifts after trimming
AFL: Auto foot lifting after positioning
TFL: Pedal controls foot lifter after trimming
SFL: Auto foot lifting (Material edge sensor
control)
AFL2: Auto foot lifting after trimming.
even pedal forward)
100 -2500 ms
1000 ms
-
10
0
-99%
(It's
as
output
effective
10
ms/
step
10
ms/
step
1 % / step
Foot
16
lifter ful I duty output time
100
-
1000 ms
10
ms/
step
Thread trimming mode
17
OFF : No thread trimming
I
Thread trimming delaying time 0
18
19
Thread trimming acting time 0
20
Thread wiping delaying time 0
LOCK : lockstitch
LU2 : LU2220 thread trimming
LUI : LU1520 thread trimming
LU:Other LU machine thread trimming
US639 : US63900 thread trimming
UT : Needle up trimming
AIR:Needle up trimming (AIR BLOW)
UT2:Needle down trimming (trimming
& wiping together)
200ms
-
lOOOms
-
300ms
-
thread trimming
10
10
10
ms/
ms/
ms/
step
step
step
Thread wiping acting time
21
22
23
24
25
26
27
28
Foot lifter delaying time
Thread wiping output control 0 : No output thread wiping
Motor rotating direction
A_ code back tacking compensation 0
B _ code back tacking compensation
C _ code back tacking compensation
The curve slope
rotating speed
of
pedal stroke vs. motor 0
0
2500
2500
no·
no·
no·
4
ms
ms
-
0
-
I : Output thread wiping
2 : Output thread wiping when foot
lifter active
CCW : Counterclockwise
CW : Clockwise
-
0
-
0
-
-
Bigger value means smaller curve slope
10
ms/
10
ms/
5
• /step
5
• /step
5 • /step
step
step
I
I
29
18S
Motor
type
select
Slowdown speed select at auto
turning point
backtack
6535 : 650 W / 3500 rpm
5535 : 550 W / 3500 rpm
5560 : 550 W / 6000 rpm
5550 : 550 W / 5000 rpm
6560 : 650 W / 6000 rpm
4550 : 450 W / 5000 rpm