Order this document by UAA2016/D
The UAA2016 is designed to drive triacs with the Zero Voltage technique
which allows RFI–free power regulation of resistive loads. Operating directly
on the AC power line, its main application is the precision regulation of
electrical heating systems such as panel heaters or irons.
A built–in digital sawtooth waveform permits proportional temperature
regulation action over a ±1°C band around the set point. For energy savings
there is a programmable temperature reduction function, and for security a
sensor failsafe inhibits output pulses when the sensor connection is broken.
Preset temperature (i.e. defrost) application is also possible. In applications
where high hysteresis is needed, its value can be adjusted up to 5°C around
the set point. All these features are implemented with a very low external
component count.
• Zero Voltage Switch for Triacs, up to 2.0 kW (MAC212A8)
• Direct AC Line Operation
• Proportional Regulation of Temperature over a 1°C Band
• Programmable Temperature Reduction
• Preset Temperature (i.e. Defrost)
• Sensor Failsafe
• Adjustable Hysteresis
• Low External Component Count
ZERO VOLTAGE SWITCH
POWER CONTROLLER
SEMICONDUCTOR
TECHNICAL DATA
8
1
P SUFFIX
PLASTIC PACKAGE
CASE 626
8
1
D SUFFIX
PLASTIC PACKAGE
CASE 751
(SO–8)
Representative Block Diagram
Failsafe
Sense Input
Temperature
Reduction
Hysteresis
Adjust
Voltage
Reference
3
4
2
1
+
+
+
4–Bit DAC
11–Bit Counter
+
–
Sampling
Full Wave
Logic
1/2
Synchronization
8
Sync
MOTOROLA ANALOG IC DEVICE DATA
Internal
Reference
UAA2016
Pulse
Amplifier
Supply
Voltage
V
EE
PIN CONNECTIONS
V
6
Output
7
+V
CC
ref
Hys. Adj.
Sensor
Temp. Reduc.
1
2
3
4
(Top View)
8
7
6
5
Sync
V
CC
Output
V
EE
ORDERING INFORMATION
Operating
Device
5
UAA2016D
UAA2016P
Motorola, Inc. 1999 Rev 6
Temperature Range
TA = – 20° to +85°C
Package
SO–8
Plastic DIP
1
MAXIMUM RATINGS
(Voltages referenced to Pin 7)
Rating Symbol Value Unit
Supply Current (I
) I
Pin 5
Non–Repetitive Supply Current
(Pulse Width = 1.0 µs)
AC Synchronization Current I
Pin Voltages V
V
Current Sink I
ref
Output Current (Pin 6)
(Pulse Width < 400 µs)
Power Dissipation P
Thermal Resistance, Junction–to–Air R
Operating Temperature Range T
UAA2016
CC
I
CCP
sync
Pin 2
V
Pin 3
V
Pin 4
V
Pin 6
Pin 1
I
O
D
θJA
A
15 mA
200 mA
3.0 mA
0; V
ref
0; V
ref
0; V
ref
0; V
EE
1.0 mA
150 mA
625 mW
100 °C/W
– 20 to + 85 °C
V
ELECTRICAL CHARACTERISTICS (T
= 25°C, VEE = –7.0 V , voltages referred to Pin 7, unless otherwise noted.)
A
Characteristic Symbol Min Typ Max Unit
Supply Current (Pins 6, 8 not connected)
(TA = – 20° to + 85°C)
Stabilized Supply Voltage (Pin 5) (ICC = 2.0 mA) V
Reference Voltage (Pin 1) V
Output Pulse Current (TA = – 20° to + 85°C)
(R
= 60 W, VEE = – 8.0 V)
out
Output Leakage Current (V
= 0 V) I
out
Output Pulse Width (TA = – 20° to + 85°C) (Note 1)
(Mains = 220 Vrms, R
sync
= 220 kΩ)
Comparator Offset (Note 5) V
Sensor Input Bias Current I
Sawtooth Period (Note 2) T
Sawtooth Amplitude (Note 6) A
Temperature Reduction Voltage (Note 3)
(Pin 4 Connected to VCC)
Internal Hysteresis Voltage
(Pin 2 Not Connected)
Additional Hysteresis (Note 4)
(Pin 2 Connected to VCC)
Failsafe Threshold (TA = – 20° to + 85°C) (Note 7) V
NOTES: 1. Output pulses are centered with respect to zero crossing point. Pulse width is adjusted by the value of R
2.The actual sawtooth period depends on the AC power line frequency. It is exactly 2048 times the corresponding period. For the 50 Hz case it is 40.96
sec. For the 60 Hz case it is 34.13 sec. This is to comply with the European standard, namely that 2.0 kW loads cannot be connected or removed
from the line more than once every 30 sec.
3.350 mV corresponds to 5°C temperature reduction. This is tested at probe using internal test pad. Smaller temperature reduction can be obtained by
adding an external resistor between Pin 4 and VCC. Refer to application curves.
4.350 mV corresponds to a hysteresis of 5°C. This is tested at probe using internal test pad. Smaller additional hysteresis can be obtained by adding
an external resistor between Pin 2 and VCC. Refer to application curves.
5.Parameter guaranteed but not tested. Worst case 10 mV corresponds to 0.15 °C shift on set point.
6.Measured at probe by internal test pad. 70 mV corresponds to 1°C. Note that the proportional band is independent of the NTC value.
7.At very low temperature the NTC resistor increases quickly. This can cause the sensor input voltage to reach the failsafe threshold, thus inhibiting
output pulses; refer to application schematics. The corresponding temperature is the limit at which the circuit works in the typical application. By
setting this threshold at 0.05 V
, the NTC value can increase up to 20 times its nominal value, thus the application works below – 20°C.
ref
I
CC
EE
ref
I
O
OL
T
off
IB
V
TR
V
IH
V
FSth
— 0.9 1.5
–10 – 9.0 – 8.0 V
– 6.5 – 5.5 – 4.5 V
90 100 130
— — 10 µA
P
50 — 100
–10 — +10 mV
— — 0.1 µA
S
S
— 40.96 — sec
50 70 90 mV
280 350 420
— 10 —
H
280 350 420
180 — 300 mV
. Refer to application curves.
sync
mA
mA
µs
mV
mV
mV
2
MOTOROLA ANALOG IC DEVICE DATA
UAA2016
Figure 1. Application Schematic
S1
S2
R
S
def
NTC
R
2
R
R
1
3
Sense Input
Temp. Red.
Hys
V
3
4
2
Adj
1
ref
R
Failsafe
++
+
4–Bit DAC
11–Bit Counter
+
–
1/2
Sampling
Full Wave
Logic
Synchronization
8
Sync
R
sync
Internal
Reference
UAA2016
Pulse
Amplifier
Supply
Voltage
5
V
EE
R
S
6
7
Output
+V
CC
C
F
R
out
MAC212A8
220 Vac
Load
APPLICATION INFORMATION
(For simplicity , the LED in series with R
is omitted in the
out
following calculations.)
Triac Choice and R
Determination
out
Depending on the power in the load, choose the triac that
has the lowest peak gate trigger current. This will limit the
output current of the UAA2016 and thus its power
consumption. Use Figure 4 to determine R
according to
out
the triac maximum gate current (IGT) and the application low
temperature limit. For a 2.0 kW load at 220 Vrms, a good triac
choice is the Motorola MAC212A8. Its maximum peak gate
trigger current at 25°C is 50 mA.
For an application to work down to – 20°C, R
should be
out
60 Ω. It is assumed that: IGT(T) = IGT(25°C) exp (–T/125)
with T in °C, which applies to the MAC212A8.
Output Pulse Width, R
The pulse with TP is determined by the triac’s I
sync
Hold
, I
Latch
together with the load value and working conditions
(frequency and voltage):
Given the RMS AC voltage and the load power, the load
value is:
RL = V2rms/POWER
The load current is then:
I
Load
+
(Vrms
Ǹ
2
sin(2pft)–VTM)ńR
L
where VTM is the maximum on state voltage of the triac, f is
the line frequency .
Set I
Load
= I
for t = TP/2 to calculate TP.
Latch
Figures 6 and 7 give the value of TP which corresponds to
the higher of the values of I
VTM= 1.6 V. Figure 8 gives the R
Hold
and I
sync
, assuming that
Latch
that produces the
corresponding TP.
R
Supply
and Filter Capacitor
With the output current and the pulse width determined as
above, use Figures 9 and 10 to determine R
that the sinking current at V
pin (including NTC bridge
ref
Supply
, assuming
current) is less than 0.5 mA. Then use Figure 11 and 12 to
determine the filter capacitor (CF) according to the ripple
desired on supply voltage. The maximum ripple allowed is
1.0 V.
T emperature Reduction Determined by R
1
(Refer to Figures 13 and 14.)
MOTOROLA ANALOG IC DEVICE DATA
3