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MOTO X Force
Repair Manual
135 pgs21.68 Mb0
Troubleshooting Guide
98 pgs30.23 Mb0
Instruction Manual
54 pgs2.5 Mb0
Quick Start Guide
2 pgs3.43 Mb0
User Manual
55 pgs2.25 Mb0
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Instruction Manual [fr]
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Table of contents
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Motorola Moto X Force, DROID Turbo 2 Repair Manual

DROID TURBO 2 /
Moto X Force
DROID TURBO 2 / Moto X Force
Level 2 – Service and Repair Manual
Revision
Date
Notes
1
10/30/2015
Initial release.
Bounce Chassis Screw Guide (3-00-F6-10000) added to Tools Required for Assembly and Battery Assembly.
• Figure 8 updated to include the DROID Logo.
Level 2 – Service and Repair Manual
REVISION HISTORY
2 12/04/2015
3 02/16/2016
• Table 3 updated to include rework Audio Bezels and the DROID Logos.
• Audio Bezel and DROID Logo added to Disassembly and Recovery Map.
• Bounce Inlay Heating Plate (3-00-F5-10000) and “7x7” Hot Plate added to the
Tools Required for Disassembly.
• The Rear Inlay Removal section was updated to include pre-heating instructions using the Bounce Inlay Heating Plate (3-00-F5-10000).
• The following sections were added to Disassembly and Recovery:
o Audio Deco Removal o DROID Logo Removal o Side Key Removal
• DROID Logo added to Assembly Map.
• The Tools Required for Assembly section was updated to include the new
Bounce Audio Bezel Press Tool (3-00-F7-10000) and an updated image of the Bounce Earpiece Deco Press Fixture (3-00-D8-10000).
• The Rear Inlay Assembly section was updated to include assembly of the DROID Logo.
• The Audio Deco Assembly section was updated to include rework Audio Bezels, updated images of the Bounce Earpiece Deco Press Fixture (3-00-D8-
10000), and the new Bounce Audio Bezel Press Tool (3-00-F7-10000).
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Level 2 – Service and Repair Manual
TABLE OF CONTENTS
Revision History .................................................................................................................................................. 2_Toc441747693
List of Tables ................................................................................................................................................................. 6
Table of Figures ............................................................................................................................................................ 6
Safety Information ........................................................................................................................................................ 7
Cautions and Warnings ....................................................................................................................................... 7_Toc441747698
Battery Safety Guidelines .............................................................................................................................................. 7
Introduction ................................................................................................................................................................... 8
External Views .............................................................................................................................................................. 8
PSCD Gaps.................................................................................................................................................................. 10
Exploded Views ........................................................................................................................................................... 18
DLN Liner Replacement .............................................................................................................................................. 23
Tools Required for DLN Liner Replacement ................................................................................................................. 23
MASC Procedure ......................................................................................................................................................... 24
Customer Procedure ................................................................................................................................................... 29
Disassembly and Recovery ........................................................................................................................................ 31
Disassembly and Recovery Map .................................................................................................................................. 31
Tools Required for Disassembly .................................................................................................................................. 32
SIM/SD Tray Removal ................................................................................................................................................. 33
Water Detection Label Inspection ................................................................................................................................ 34
Audio Deco Removal ................................................................................................................................................... 35
Rear Inlay Removal ..................................................................................................................................................... 36
Rear-Facing Imager Bezel Removal ............................................................................................................................. 39
Rear-Facing Imager Lens Removal .............................................................................................................................. 40
DROID Logo Removal .................................................................................................................................................. 41
Rear Housing Removal ................................................................................................................................................ 42
Side Key Removal ....................................................................................................................................................... 44
Battery Disconnection ................................................................................................................................................. 45
Front-Facing Imager Removal ..................................................................................................................................... 47
Front-Facing Imager Gasket Removal .......................................................................................................................... 48
Earpiece Speaker Removal .......................................................................................................................................... 49
Secondary-Microphone Grommet Removal.................................................................................................................. 50
Battery Removal .......................................................................................................................................................... 51
PCB Removal .............................................................................................................................................................. 52
Trim Ring Removal ...................................................................................................................................................... 54
IR LED Flex Removal ................................................................................................................................................... 55
IR LED Grommet Removal ........................................................................................................................................... 56
Coax Cable Removal ................................................................................................................................................... 57
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Rear-Facing Imager Removal ...................................................................................................................................... 58
Proximity Grommet Removal ....................................................................................................................................... 59
Microphone Grommet Removal ................................................................................................................................... 60
Loudspeaker Removal ................................................................................................................................................. 61
Vibrator Removal ......................................................................................................................................................... 62
Headset Jack Removal ................................................................................................................................................ 63
NFC Antenna Removal ................................................................................................................................................. 64
Parts Refresh .............................................................................................................................................................. 65
Tools Required for Parts Refresh ................................................................................................................................. 65
Battery Cleaning.......................................................................................................................................................... 66
PCB Cleaning .............................................................................................................................................................. 68
Rear Housing Cleaning ................................................................................................................................................ 70
Rear Inlay Cleaning ..................................................................................................................................................... 72
Assembly ..................................................................................................................................................................... 73
Assembly Map ............................................................................................................................................................ 73
Tools Required for Assembly ....................................................................................................................................... 74
Rear Housing WDL Assembly ...................................................................................................................................... 77
PCB Preparation .......................................................................................................................................................... 78
ZIF Connector Pad Assembly ....................................................................................................................................... 83
Proximity Grommet Assembly ..................................................................................................................................... 85
IR LED Grommet Assembly .......................................................................................................................................... 86
Main-Microphone Grommet Assembly ......................................................................................................................... 87
IR LED Flex Assembly .................................................................................................................................................. 89
Rear-Facing Imager Assembly ..................................................................................................................................... 90
Trim Ring Assembly .................................................................................................................................................... 91
Coax Cable Assembly .................................................................................................................................................. 95
PCB Assembly ............................................................................................................................................................. 97
Earpiece Speaker Assembly ...................................................................................................................................... 102
Front-Facing Imager Assembly .................................................................................................................................. 103
Secondary-Microphone Grommet Assembly .............................................................................................................. 105
Battery Adhesive Assembly ....................................................................................................................................... 106
Battery Assembly ...................................................................................................................................................... 107
Heatspreader Assembly ............................................................................................................................................ 110
NFC Antenna Assembly ............................................................................................................................................. 112
Vibrator Assembly ..................................................................................................................................................... 114
Headset Jack Assembly ............................................................................................................................................ 116
Loudspeaker Assembly ............................................................................................................................................. 118
Rear Housing Assembly............................................................................................................................................. 120
Rear-Facing Imager Lens Assembly .......................................................................................................................... 124
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Rear Inlay Assembly .................................................................................................................................................. 125
Audio Deco Assembly ................................................................................................................................................ 132
SIM/SD Tray Assembly .............................................................................................................................................. 135
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Level 2 – Service and Repair Manual
LIST OF TABLES
Table 1. External Views Parts List ................................................................................................................................... 9
Table 2. PSCD Gap Measurements ................................................................................................................................ 16
Table 3. Exploded View Parts List .................................................................................................................................. 18
Table 4. Subassembly Exploded View Parts List ............................................................................................................ 21
TABLE OF FIGURES
Figure 1. External Views.................................................................................................................................................. 8
Figure 2. PSCD Front View ............................................................................................................................................ 10
Figure 3. PSCD Rear View ............................................................................................................................................. 11
Figure 4. PSCD Side View ............................................................................................................................................. 12
Figure 5. PSCD Top View and Cross Section View ......................................................................................................... 13
Figure 6. PSCD Display Alignment ................................................................................................................................. 14
Figure 7. PSCD Front-Facing Imager Alignment ............................................................................................................. 15
Figure 8. Assembly Exploded View ................................................................................................................................ 18
Figure 9. Subassembly Exploded View .......................................................................................................................... 21
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Level 2 – Service and Repair Manual
SAFETY INFORMATION

Cautions and Warnings

Electrostatic Discharge

The phone components may be damaged by electrostatic discharge (ESD). Always use an ESD mat and ground strap when working with internal components.

Battery Safety Guidelines

Handle Battery with care. Ensure Battery edges and surfaces are not dented or deformed. If the Battery Pack is dropped to the floor, it may be internally damaged and must be scrapped.
Ensure all surfaces, fixtures, and phone components contacting the Battery are smooth and clean.
• Ensure Battery and its insulation are not damaged (e.g. scratched, dented, punctured) prior to and throughout assembly.
• Prior to assembly, ensure Battery edges and surfaces are not dented or deformed, and that fixtures and parts that will contact the Battery are free of foreign material.
• Ensure screws and screwdrivers do not contact the Battery.
• Failure to adhere to Safety Critical Note(s) may increase risk of rupture, burning, or failure to function safely when
used by the customer.
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Level 2 – Service and Repair Manual
INTRODUCTION

External Views

Figure 1. External Views
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Reference #
Description
1
Front-Facing LED Flash
2
Earpiece Speaker
3
Front-Facing Imager
4
Display Lens
5a
Power Key
5b
Volume Key
6
Rear-Facing Imager Bezel
7
Rear-Facing Imager
8
LED Flash
9
Motorola Logo
10
Rear Housing
11
USB Port
12
Headset Jack
13
SIM and SD Card Tray
14
Main Microphone
15a
Loudspeaker
15b
Loudspeaker
Level 2 – Service and Repair Manual
Table 1. External Views Parts List
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Level 2 – Service and Repair Manual

PSCD Gaps

All dimensions are in millimeters (mm). The following gaps are considered maximum allowable without further approval from a supervisor. Measure gaps at an angle perpendicular to the surface/area being measured. Feeler Gauges must not be used at an angle as they will give false-positive results.
Figure 2. PSCD Front View
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Level 2 – Service and Repair Manual
Figure 3. PSCD Rear View
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Figure 4. PSCD Side View
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Figure 5. PSCD Top View and Cross Section View
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Level 2 – Service and Repair Manual
Figure 6. PSCD Display Alignment
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Figure 7. PSCD Front-Facing Imager Alignment
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Reference #
Description
1
Front Rim Housing to Lens Liner Perimeter
2
Lens Liner to Audio Deco (Left Point) Step
3
Lens Liner to Audio Deco (Right Point) Step
4
Audio Deco Tilt (Left Point vs. Right Point) Step
5
Rear Band Housing to Rear Inlay Perimeter
6
Main Imager Center to Main Imager Lens Artwork Concentricity
7
Camera Deco M Logo Rotation
8
Power Key to Rear Band Housing Step
9
Volume Key to Rear Band Housing Step
10
Main Imager Center to Camera Deco Concentricity
11
Camera Deco to Flash Lens Perimeter
12
Rear Inlay to Rear Bezel Perimeter
13
Rear Bezel to Camera Deco Perimeter
14
Rear Inlay to Droid Logo Perimeter
15
Front Rim Housing to Rear Band Housing (Z)
16
Front Rim Housing to Rear Band Housing Step (X & Y)
17
Rear Band Housing to Power Key (Y)
18
Rear Band Housing to Power Key (Z)
19
Rear Band Housing to Volume Key (Z)
20
Rear Band Housing to Volume Key (Y)
21
Rear Band Housing to SIM Door Perimeter
22
Front Rim Housing to Rear Band Housing Step (X & Y)
23
Rear Band Housing to SIM Door Step
24
Rear Band Housing to Rear Inlay Step
25
Rear Inlay to Rear Bezel Step
26
Rear Bezel to Camera Deco Step
27
Camera Deco to Camera Lens Step
28
Front Rim Housing to Main Lens Step
29
Camera Deco to Camera Flash Lens Step
30
Rear Inlay to Droid Logo Step
31
Main Lens View Area to Display Active Area (X1-X2)
32
Main Lens View Area to Display Active Area (Y1-Y2)
Level 2 – Service and Repair Manual
Table 2. PSCD Gap Measurements
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Reference #
Description
33
Front-Facing Imager Center to Main Lens Artwork Center Concentricity
Level 2 – Service and Repair Manual
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Reference #
Description
Recovery Part
1
DIE CUT,LINER,LENS,NO BRANDING
NO
ASSY,HSG,AU DECO,T&R,METALLIC RED,KINZIE (REWORK)
BZL,AU DECO,METALLIC DK GRY (ORIGINAL)
NO
ASSY,HSG,LENS W/FRONT HOUSING,PSA,BLACK,ROW,KINZIE ASSY,HSG,LENS W/FRONT HOUSING,PSA,WHITE,ROW,KINZIE
YES
HSG,FRNT RIM,DECORATED,BLACK HSG,FRNT RIM,DECORATED,WHITE
NO 5
GROM,SENSOR,KINZIE
NO
6
TRANSDUCER,OTHR,6X12X3,6X12X3MM RCVR F0=200HZ, AAC
NO
7
SEAL,O-RING,FRONT IMGR
NO
8
ASSY,FLXCKT,5MP IMAGER,KINZIE
YES
9
CABLE,COAX
YES
Level 2 – Service and Repair Manual

Exploded Views

Figure 8. Assembly Exploded View
Table 3. Exploded View Parts List
BZL,AU DECO,METALLIC BLK (REWORK) BZL,AU DECO,METALLIC SLVR (REWORK)
2
3
4
BZL,AU DECO,METALLIC DK GRY (REWORK) ASSY,HSG,AU DECO,T&R,METALLIC RED,KINZIE (ORIGINAL) BZL,AU DECO,METALLIC BLK (ORIGINAL) BZL,AU DECO,METALLIC SLVR (ORIGINAL)
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Reference #
Description
Recovery Part
ASSY,HSG,SIM DOOR, FULL FLOOR TRAY,DARK MTLC GRAY, KINZIE
ASSY,HSG,SIM DOOR, FULL FLOOR TRAY,SINGLE SIM,RED,KINZIE
YES
ASSY,PWA,MN,BOUNCE VZW
ASSY,PWA,MN,32 GB,BOUNCE,CHINA,ROW
YES
12
ASSY,PWA,TOP,HSJ,VIBRATOR,KINZIE
YES
13
DIE CUT,ADHESIVE,PCB-CHASSIS
NO
14
ASSY,FLXCKT,IR LED,KINZIE
YES
15
PAD,CONDUCTIVE,FRONT IMGR
NO
16
ASSY,FLXCKT,CAMERA,REAR FACING 21MP IMAGER,KINZIE
YES
17
DIE CUT,ADHES,COP TAPE,PM8994
NO
18
ASSY,CHAS,REAR,KINZIE
YES
19
TRANSDUCER,POLYPHONIC,13X18X2P5
NO
20
ASSY,BAT,LI POLY,FB55,3760MAH,LG CHEM
YES
21
PAD,CONDUCTIVE,FRONT IMGR
NO
ASSY,HSG,REAR,METALLIC DK GRY
ASSY,HSG,REAR,RED,KINZIE
YES
23
ASSY,HSG,STOPPER,EARPIECE/FLASH,KINZIE
YES
24
SCR,MACH,M1.4
NO
25
ASSY,HSG,STOPPER,NFC CONN
YES
26
DIE CUT,ADHESIVE,INLAY,REAR COVER
NO
ASSY,HSG,INLAY,CSR,BLACK,REAR COVER,ROW
ASSY,HSG,INLAY,NYLON,GRAY,ROW,REAR CVR
YES BZL,DECO,REAR,METALLIC DK GRY BZL,DECO,REAR,METALLIC RED
YES
Level 2 – Service and Repair Manual
ASSY,HSG,SIM DOOR,FULL FLOOR TRAY,LIGHT ASSY,HSG,SIM DOOR, FULL FLOOR TRAY,SINGLE SIM,METALLIC DK GRAY
10
11
ASSY,HSG,SIM DOOR, FULL FLOOR TRAY,SINGLE SIM,METALLIC SILVER,KI ASSY,HSG,SIM DOOR, FULL FLOOR TRAY,SINGLE SIM,METALLIC CHAMPAGNE
ASSY,PWA,MN,BOUNCE,ROW ASSY,PWA,MN,64 GB,BOUNCE,VZW ASSY,PWA,MN,64 GB,BOUNCE,ROW
22
27
28
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ASSY,HSG,REAR,TIN SILVER,KINZIE ASSY,HSG,REAR,CHAMPAGNE,KINZIE
ASSY,HSG,INLAY,CSR,WINTER WHITE,REAR COV ASSY,HSG,INLAY,NYLON,BLACK,REAR CVR ASSY,HSG,INLAY,NYLON,BLACK,ROW,REAR CVR
BZL,DECO,REAR,METALLIC SLVR
Reference #
Description
Recovery Part
29
DIE CUT,ADHES,CAMERA,DECO
NO
ASSY,CAMR DECO,METALLIC SLVR
ASSY,CAMR DECO,BLACK
YES
ASSY,DROID LOGO,DARK MTLC GRAY,KINZIE
ASSY,DROID LOGO,DARK GRAY/BLACK,KINZIE
NO
Level 2 – Service and Repair Manual
30
31
ASSY,CAMR DECO,METALLIC DK GRY ASSY,CAMR DECO,METALLIC CHMPGN
ASSY,DROID LOGO,DARK MTLC SILVER,KINZIE ASSY,DROID LOGO,METALLIC CHAMPAGNE,TALL,KINZIE
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Reference #
Description
Recovery Part
2.1
SCRN,MESH,EARPIECE,TOP
NO
2.2
SCRN,MESH,MIC5
NO
SCRN,MESH,METAL,BOTTOM,BLACK,KINZIE SCRN,MESH,METAL,BOTTOM,SILVER,KINZIE
NO
2.4
PAD,HT SPREADER,DISPLAY TO CHAS
NO
ASSY,HSG,FRNT FLSH LENS,KINZIE ASSY,HSG,FRNT FLSH LENS,WHITE,KINZIE
NO
2.6
GROM,SEAL,MIC 5
NO
2.7
PAD,CONNECTOR,REAR IMGR
NO
2.8
PAD,CUSHION,COAX CBL
N
2.9
DIE CUT,KAPTON TAPE,FRONT CHASSIS,3.2MM X 22.5MM
NO
2.10
DIE CUT,ADHES,CONDUCTIVE,DISPLAY FLX
NO
2.11
SCRN,MESH,MIC 1&4
NO
5.1
FLX,NFC,WLC
NO
5.2
SPCR,WLC COIL
NO
5.3
ASSY,HSG,REAR,ENDO,KINZIE
YES
5.4
ASSY,FLXCKT,AU
NO
5.5
SCRN,MESH,MIC 2,CORE
NO
5.6
SEAL,HSET JCK
NO
5.7
CONN,JACK,HEADSET,3.5 MM DIA
YES
Level 2 – Service and Repair Manual
Figure 9. Subassembly Exploded View
Table 4. Subassembly Exploded View Parts List
2.3
2.5
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Reference #
Description
Recovery Part
ALERT DEVICE,VIBR,MOTOR, ROTARY, 11.75 MM X X 4.55 MM MOTOR BODY
YES
5.9
USB PAD
NO
5.10
DIE CUT,ADHES,LOUD
NO
5.11
PLT,METAL,ANTENNA,FEED,X+1
NO
5.12
SCRN,MESH,MIC3
NO
5.13
SCRN,MESH,MYLAR,MIC2,CAV
NO
5.14
LENS,IMAGER,REAR
NO
5.15
ASSY,FLXCKT,FLASH,BOUNCE
NO
5.16
PAD,CONNECTOR, FRNT IMGR
NO
5.17
BTN,POWER,GRAPHITE GRAY,KINZIE
YES
5.18
BTN,VOLUME,GRAPHITE GRAY,KINZIE
YES
5.19
SEAL,32014943 MYLAR, BV-REV_A
NO
Level 2 – Service and Repair Manual
5.8
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Description
Part #
Picture / Drawing
Level 2 – Service and Repair Manual

DLN LINER REPLACEMENT

Tools Required for DLN Liner Replacement

The following tools are required to replace the DLN Liner on the DROID TURBO 2 / Moto X Force phone.
Bounce Lens Liner Alignment Fixture
3-00-E3-10000
Lens Liner Roller
Lens Removal Pick Tool 3-00-E4-10000
Kimwipes
Alpha Dry Wipes
Compressed Air Spray Can -- --
Gloves or Finger Collets -- --
01018766001W
01018765001W
--
--
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Description
Reference #
ASSY,HSG,LENS W/ FRNT HOUSING,PSA,BLACK,KINZIE ASSY,HSG,LENS W/ FRNT HOUSING,PSA,WHITE,KINZIE
1 DIE CUT,LINER,LENS,NO BRANDING
2
Level 2 – Service and Repair Manual

MASC Procedure

1. Place the phone in the Bounce Lens Liner Alignment Fixture (3-00-E3-10000).
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2. Place the alignment lid on the fixture.
3. Spray the Display and all 3 audio ports with compressed air to remove any dust or foreign material.
4. Use the Lens Removal Pick Tool (3-00-E4-
10000) to lift the corner of the old DLN Liner, and then peel it off the Display.
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5. Wipe the Display with a Kimwipe in a clockwise motion and remove any lint or dust.
6. Wipe the Display with an Alpha Dry Wipe in a counterclockwise motion.
7. Spray the Display with compressed air to remove any dust or foreign material.
8. Verify the Display is free of lint, dust, or any other foreign material.
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9. Remove the adhesive liner from the DLN Liner.
10. Place the DLN Liner into the fixture over the Display, using the pins in the fixture and the 3 audio ports and the 3 pins to align it.
11. Use the Lens Liner Roller or Lens Removal Pick Tool to apply manual pressure to the DLN Liner as follows:
• Place the roller or pick on point 1 and slide
out to point 2.
• Place the roller or pick on point 1 and slide
out to point 3.
• Place the roller or pick on point 1 and slide
out to point 4.
• Place the roller or pick on point 1 and slide
out to point 5.
5
3
4 4
2
1
5
2
3
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Level 2 – Service and Repair Manual
12. Remove the top liner from the DLN Liner.
13. Remove the phone from the fixture.
14. Use the roller or pick to press out any remaining air bubbles.
NOTE
Small air bubbles will disappear over the next 48 hours.
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Customer Procedure

1. Power off the phone.
2. Use the Lens Removal Pick Tool to lift the corner. Then, peel off the lens.
3. Use the wet cloth, then dry cloth. Make sure there’s no lint or dust left.
4. Pull tab 1 to remove the back cling.
5. Carefully align the new lens using the audio ports as guides.
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6. Press and drag down, then across the center. Wait 15 seconds, then press outward from the center.
7. Pull tab 2 to remove the top cling. Wait 24 hours and press out any remaining air bubbles.
NOTE
Use the tool to gently press down any air pockets. Small air bubbles may disappear over the next 48
hours.
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