Motorola MCAD200 User Manual

Integrated Information S ys tem s Group
8201 E. McDowell Road

Scottsdale, AZ 85252-1417

Exhibit 8 – Users Manual

Card Acceptance Device (CAD+)

Low Power Transceiver Module

FCC ID: ABZMCAD200

Model Nos. T6480A

(and variants)

8.0 Card Acceptance Device (CAD+) Use rs Manual

Exhibit 8

Page 1 of 113 FCC ID: ABZMCAD200

10/10/00

MCAD 200

CARD ACCEPTANCE DEVICE (CAD+)

Models

T6479A (Parallel)
T6480A (Serial)
T6481A (Serial)
T6499A (Serial)
T6500A (Serial)
T6501A (Serial)
T6548A (Serial)

Instruction Manual

68P81131E43-O

*6881131e43*

MOTOROLA READER WARRANTY

Warranty: Motorola, Inc. (Motorola") warrants its Motorola manufactured smartcard reader or terminal (Prod
uct") to the original purchaser (Buyer") as stated herein, except to the extent the terms herein may be modified by a

written SmartCard Systems Agreement between Motorola and Buyer. Smartcards are not covered by this warranty.

Motorola warrants the Product against material defects in material and workmanship under normal use and service
for a period of One (1) Year from the date of Product shipment. Motorola, at its option, will at no charge either repair
the Product (with new or reconditioned parts), replace it with the same or equivalent product (using new or recondi
tioned parts), or refund the purchase price of the Product during the warranty period provided Buyer notifies Moto
rola within the warranty period in accordance with the terms of this warranty. Repaired or replaced product is war
ranted for the balance of the original applicable warranty period. All replaced parts of the Product shall become the
property of Motorola.

Warranty Exclusions: This warranty does NOT cover:

1. Defects, damage or malfunctions of the Product resulting from:
(a) Use of the Product in other than its normal and customary manner.
(b) Misuse, accident, neglect, environmental or site conditions not conforming to the Product specifications.
(c) Alteration, modification, adjustment, repair or testing of the Product not approved by Motorola.
(d) Equipment not approved by Motorola for use with the Product.
(e) Excessive power conducted or radiated from equipment not approved by Motorola for use with the Prod

uct.

2. Product which has had the serial number removed or made illegible.

3. Normal and customary wear and tear.

4. Fraud, theft or loss resulting from unauthorized use of the Product.

5. Loss of value or data stored in the Product or in other equipment used with the Product.

6. Disclosure of personal or confidential information or data stored in or accessed by the Product.

7. Loss or damage from Product or system downtime.

8. Scratches or other cosmetic damage to Product surfaces that does not affect the operation of the Product.

9. That the software in the Product will meet the purchaser's requirements or that the operation of the software will
be uninterrupted or error-free.

General Provisions: This express warranty is extended by Motorola to the original Buyer purchasing the Product,
and is not assignable or transferable to any other party. This is the complete warranty for the Product. Motorola
assumes no obligations or liability for additions or modifications to this warranty unless made in writing and signed
by an officer of Motorola. Unless made in a separate written agreement(s) between Motorola and Buyer, Motorola
does not warrant the maintenance or service of the Products other than stated herein.

Motorola cannot be responsible in any way for any ancillary equipment not furnished by Motorola which is attached
to or used in connection with the Product, or for operation of the Product with any ancillary equipment, and all such
equipment is expressly excluded from this warranty. Because each system which may use the Product is unique,
Motorola disclaims liability for read range, transaction time, or operation of the system as a whole under this warran
ty other than stated above.

This warranty sets forth the full extent of Motorola's responsibilities regarding the Product. Replacement or refund
of the purchase price, at Motorola's option, is the exclusive remedy. THIS WARRANTY IS GIVEN IN LIEU OF ALL
OTHER EXPRESS WARRANTIES. MOTOROLA DISCLAIMS ALL OTHER WARRANTIES OR CONDITIONS, EX
PRESS OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL MOTOROLA BE LIABLE FOR DAMAGES IN EX
CESS OF THE PURCHASE PRICE OF THE PRODUCT, FOR ANY LOSS OF USE, LOSS OF TIME, INCONVE
NIENCE, COMMERCIAL LOSS, LOST PROFITS OR SAVINGS OR OTHER INCIDENTAL, SPECIAL, INDIRECT OR
CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE SUCH PRODUCT, TO THE FULL
EXTENT SUCH MAY BE DISCLAIMED BY LAW.

Patent and Software Provisions: Motorola will defend, at its own expense, any suit brought against the Buyer to
the extent that it is based on a claim that the Product or its parts infringe a United States patent, and Motorola will pay
those costs and damages finally awarded against the Buyer in any such suit which are attributable to any such
claim, but such defense and payments are conditioned on the following:

(a) that Motorola will be notified promptly in writing by Buyer of any notice of such claim;
(b) that Motorola will have sole control of the defense of such suit and all negotiations for its settlement or compro

mise; and

(c) should the Product or its parts become, or in Motorola's opinion be likely to become, the subject of a claim of

infringement of a United States patent, that Buyer will permit Motorola, at its option and expense, either to
procure for Buyer the right to continue using the Product or its parts or to replace or modify the same so that it
becomes non-infringing or to grant Buyer a credit for the Product or its parts as depreciated and accept its
return. The depreciation will be an equal amount per year over the lifetime of the Product or its parts as estab
lished by Motorola.

Motorola will have no liability with respect to any claim of patent infringement which is based upon the combination
of the Product or its parts furnished hereunder with software, apparatus or devices not furnished by Motorola, nor
will Motorola have any liability for the use of ancillary equipment or software not furnished by Motorola which is
attached to or used in connection with the Product. The foregoing states the entire liability of Motorola with respect
to infringement of patents by the Product or any its parts thereof.

Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted Motoro
la software such as the exclusive rights to reproduce in copies and distribute copies of such Motorola software.
Motorola software may be used in only the Product in which the software was originally embodied and such soft
ware in such Product may not be replaced, copied, distributed, modified in any way, or used to produce any deriva
tive thereof. No other use including, without limitation, alteration, modification, reproduction, distribution, or re
verse engineering of such Motorola software or exercise of rights in such Motorola software is permitted. No license
is granted by implication, estoppel or otherwise under Motorola patent rights or copyrights.

FCC Compliance Statement

This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions. (1) This
device may not cause harmful interference. And (2) this device must accept any interference received, including
interference that may cause undesired operation.

This equipment has been tested and found to comply with the radiated limits for a Class B digital device, pursuant to
Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in
a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation. If this equipment does
cause harmful interference to radio or television reception, which can be determined by turning the equipment off
and on, the user is encouraged to try to correct the interference by one or more of the following measures:

-- Reorient or relocate the receiving antenna.

-- Increase the separation between the equipment and receiver.

-- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

-- Consult the dealer or an experienced radio/TV technician for help.

This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This
device may not cause harmful interference. And (2) this device must accept any interference received, including
interference that may cause undesired operation.

The CAD+ was submitted and a grant of authorization received from the FCC as a modular device under the inten
tional radiator requirements of Part 15, Subpart C.

The party that incorporates this device into their product is responsible for verification of the emissions produced by
the final product and must adhere to the limits specified in the Code of Federal Regulation 47, Part 15, Subpart B.

Furthermore, a label must be applied on the exterior of the final product referring to this enclosed module which
states, Contains FCC ID: ABZMCAD200" or Contains Transmitter Module FCC ID: ABZMCAD200".

Notice: When an AC source is used to supply power to the integrated equipment, the final equipment will also
have to verify compliance with the AC line conducted emissions according to FCC Part 15, Subpart B. If unsatisfac
tory emissions are measured at the fundamental frequency of the CAD+ then a Corcom 2VK1L power line filter may
be used to suppress the lineconducted emissions.

Caution: Any changes or modifications not approved by the party responsible for compliance could void the
user's authority to operate the equipment

CE Compliance Statement

The Motorola MCAD200 is in conformity with all essential requirements of the Radio & Telecommunications Termi
nal Equipment Directive (R&TTE 1999/5/EC). This product has been assessed to the following standards:

EN 300 330
ETSI EN 301 489-1
ETSI EN 301 489-3
EN 60950: 1992 Incl Amdt 1-4, 11

This product is marked with CE 0560 , which signifies conformity with Class II product requirements specified in
the R&TTE directive.

MCAD 2000

CARD ACCEPTANCE DEVICE (CAD+)

Foreword iii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Performance Specifications iv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description

Product Overview page 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Simplified Block Diagram Theory page 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents

Models

T6479A (Parallel)
T6480A (Serial)
T6481A (Serial)
T6499A (Serial)
T6500A (Serial)
T6501A (Serial)
T6548A (Serial)

chapter

1

Installation

Unpacking and Inspection page 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Verifying Proper Operation page 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tuning Procedure page 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing CAD into Terminal page 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Final Checkout Procedure page 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting

Fault Isolation Procedures page 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Returning Faulty CADs to Motorola page 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Functional Theory of Operation

Functional Theory of Operation page 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

chapter

2

chapter

3

chapter

4

Motorola, Inc. 2000

All Rights Reserved
Printed in U.S.A.

Worldwide Smartcard

Solutions Division

1301 E. Algonquin Road, Schaumburg, IL 60196

68P81131E43-O

October 15, 2000-eDOC

Table of Contents

chapter

CAD Protocols and Commands

TerminaltoCAD Command Protocol page 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Answer to Reset (ATR) page 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CAD Management Commands page 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Command Sequences page 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix

Appendix A  Performing FLASH Upgrades page A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix B  CAD Connector PinOuts page B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix C  Dimensions and Clearances page C-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix D  CAD+ Dip Switch Settings page D-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

and MOTOROLA are trademarks of Motorola, Inc.

IBM is a registered trademark of International Business Machines, Inc.

5

ii

October 15, 200068P81131E43-O

Product Maintenance
Philosophy

Customer Support

Table of Contents

FOREWORD

Due to the high percentage of surfacemount components and multi
layer circuit board design, the maintenance philosophy for this product
is one of Field Replaceable Unit (FRU) substitution. Each Control
Board and Antenna Board matched set is considered a FRU, and when
determined to be faulty, may be quickly and easily replaced with a
known good set to bring the equipment back to normal operation. The
faulty CAD set must then be shipped to the Motorola Radio Support
Center in Rockford, Illinois for further troubleshooting and repair to the
component level.

Scope of Manual

For complete information on ordering FRU replacement modules, or
instructions on how to return faulty modules for repair, contact the
Motorola System Support Center as follows:

Motorola System Support Center

1311 E. Algonquin Road

Schaumburg, IL 60196

1-800-221-7144
FAX [phone]
Int'l 847-576-7300

This manual is intended for use by experienced technicians familiar
with similar types of equipment. In keeping with the maintenance phi
losophy of Field Replaceable Units (FRU), this manual contains func
tional information sufficient to give service personnel an operational
understanding of all FRU modules, allowing faulty FRU modules to be
identified and replaced with known good FRU replacements.

The information in this manual is current as of the printing date.
Changes which occur after the printing date are incorporated by Stan
dard Manual Revisions (SMR). These SMRs are added to the manuals
as the engineering changes are incorporated into the equipment.

October 15, 2000 68P81131E43-O

iii

Table of Contents

PERFORMANCE SPECIFICATIONS

Electrical

Required Supply Voltage 9.0  15.0 V dc; ripple less than 50 mV PP

Maximum 320 mA @ 12 V dc (230 mA typical)

Required Supply Current

Maximum Input Power Requirements 3.6 Watts

CAD PowerUp Time Less than 1 second after power applied

Environmental

Operating Temperature 30 C to +70 C (22 F to +158 F)

Storage Temperature 40 C to +85 C (40 F to +185 F)

Cold and Heat Shock 40 C to +85 C (40 F to +185 F) within 2 hour duration

Vibration

Shock

Bump

Electromagnetic Fields Compliant with ISO 105361, 4.2.8

NoteRatings assume recommended tuning with no metal within 10 cm of an
tenna board

Frequency Range:10 Hz to 500 Hz
Vibration Severity:3 gn

Severity: 60 gn
Duration: 11 msec

Severity: 40 gn
Duration: 6 msec
Number of bumps: 4000

Transmitter

Frequency 13.56 MHz  .01%

ISO14443 Type A

Rise/Fall Time: 23 sec rise; <1.5 sec fall
ASK Percentage: 100%

Modulation

ISO14443 Type B

Rise/Fall Time: <2 sec rise and fall
ASK Percentage: 8% to 14%

Receiver

Carrier Frequency 13.56 MHz

Subcarrier Frequency 847.5 kHz

ISO14443 Type A

Modified Manchester

Subcarrier Data

ISO14443 Type B

NRZL BPSK

iv

October 15, 200068P81131E43-O

Operational

Serial

CADtoTerminal Communication Protocols

CADtoTerminal Communication Rates

CADtoCard Communication Rate 105.9375 Kbps

CADtoCard Operating Radio Frequency 13.56 MHz

RS232, RS485, and CMOS (depending on model)

Parallel

ByteWide Parallel Transfer

Serial

9600 bps, 19.2 bps, 38.4 Kbps, 57.6 Kbps, and 115.2 Kbps

Parallel

25,000 bytes per second

Table of Contents

October 15, 2000 68P81131E43-O

v

Table of Contents

Notes...

vi

October 15, 200068P81131E43-O

Chapter 1  Description

chapter contents

Product Overview

Simplified Block Diagram Theory

2

8

Card Acceptance Device (CAD+)
Technical User's Guide

68P81131E43-O
October 15, 2000

Card Acceptance Device (CAD+) Technical User's Guide

PRODUCT OVERVIEW

1

The Motorola Card Acceptance Device (CAD) is an electronic module capable of communicating with
ISO 14443 Type A and Type B compatible smart cards via a radio frequency (RF) interface. This
section provides general information about the application and physical properties of the CAD.

Physical Description

Overview

The CAD, which provides the communications interface between a
terminal and customer smart cards, consists of a Control Board and
an Antenna Board. These two boards are connected together by a
100 mm multiconductor interconnect cable. The CAD is connected
to the terminal via a 16pin connector (parallel models) or a 10pin
connector (serial models) located on the Control Board.

Control Board

The Control Board contains a microprocessor, nonvolatile memory,
and radio frequency transmitting and receiving circuitry. This board
communicates with smart cards via an RF link (provided by the
Antenna Board), and to the terminal via RS232, RS485, or CMOS
(serial models) or a bytewide, proprietary parallel (parallel models)
protocol. Note that serial rates range from 9600 bps to 115.2 kbps,
and parallel rates are up to 25 kbytes/sec.

Typical Application

Antenna Board

The Antenna Board consists of a printed circuit board with copper
traces forming the transmit and receive antenna. The Antenna
Board may be one of several types, varying in dimensions and
construction (some types are attached to a ferrite plate with a metal
back plate serving as a ground plane).

The CAD described in this manual is a device which allows
communications to contactless smart cards by a host or terminal. It
is suitable for applications such as automated fare collection,
access control, electronic purse, and vending machines.

1-2

68P81131E43-O
October 15, 2000

CAD Primary
Components

Chapter 1Description

CONTROL BOARD

ANTENNA BOARD

INTERCONNECT

CABLE

68P81131E43-O
October 15, 2000

1-3

Card Acceptance Device (CAD+) Technical User's Guide

Available Models

The CAD+ is available in several models (shown on the next few
pages). In general, the major differences between the models are
the type of Antenna Board and the type of communications protocol
used to communicate with the terminal.

with Parallel Connector and 104 x 67 mm Antenna Board

Parallel CAD+ (CMOS Interface)

T6480A

T6479A

with Vertical Connector and 104 x 67 mm Antenna Board

Serial CAD+ (RS485 Interface)

1-4

68P81131E43-O
October 15, 2000

Available Models
(continued)

Chapter 1Description

with Horizontal Connector and 104 x 67 mm Antenna Board

Serial CAD+ (RS485 Interface)

T6481A

with Vertical Connector and 50 x 25 mm Antenna Board

Serial CAD+ (RS485 Interface)

T6499A

68P81131E43-O
October 15, 2000

1-5

Card Acceptance Device (CAD+) Technical User's Guide

Available Models
(continued)

with Horizontal Connector and 50 x 25 mm Antenna Board

Serial CAD+ (RS485 Interface)

T6500A

with Horizontal Connector and 65 x 40 mm Antenna Board

Serial CAD+ (CMOS Interface)

T6501A

1-6

68P81131E43-O
October 15, 2000

Available Models
(continued)

Chapter 1Description

with Vertical Connector and 100 x 110 mm Antenna Board

Serial CAD+ (RS485 Interface)

T6548A

68P81131E43-O
October 15, 2000

1-7

Card Acceptance Device (CAD+) Technical User's Guide

2

The illustration on the facing page shows a simplified block diagram of the CAD. This section is
intended to provide a basic understanding of the CAD circuitry and how it interacts with the terminal
and smart cards. (Refer to Chapter 4 for a more detailed block diagram and circuit descriptions.)

SIMPLIFIED BLOCK DIAGRAM THEORY

Overview of CAD
Operation

The CAD serves as the data communications link between a smart
card and the Terminal in which the CAD is installed (or to which the
CAD is connected). The CAD operations are controlled by the
Terminal. The CAD searches (polls) for smart cards within its range,
notifies theTerminal when valid cards are found, and transfers data
from the Terminal to the card, and from the card back to the
Terminal.

For TerminaltoCard communications, the CAD's Control Board
receives a command from the Terminal to transmit data (received
from the Terminal) to the card. The CAD then transmits the data via
modulated encrypted RF signals to the card.

For CardtoTerminal communications, the CAD's Control Board
detects and demodulates encrypted RF data signals from the smart
card and sends data back to the Terminal. Communications with
the Terminal are made using RS485, RS232, or CMOS (serial
models) or 8bit bytewide parallel (parallel models) protocols.

1-8

68P81131E43-O
October 15, 2000

CAD Simplified Block
Diagram

Chapter 1Description

CARD ACCEPTANCE DEVICE (CAD)

TERMINAL

SERIAL OR

PARALLEL DATA

(DEPENDING ON

MODEL)

CONTROL BOARD

MICROPROCESSOR

NONVOLATILE

MEMORY

POWER SUPPLY

CIRCUITRY

+5V

+5V_A

100 MM INTERCONNECT CABLE

ANTENNA BOARD

ANALOG

FRONT

END

(AFE)

68P81131E43-O
October 15, 2000

SMART CARD

1-9

Card Acceptance Device (CAD+) Technical User's Guide

CAD Detailed
Components

The Control Board contains components on both sides of the circuit
board. The Antenna Board contains no components, but rather
printed circuit traces which form the antenna. Refer to the photos
on the next two pages for identification of the components on the
two boards. A typical Parallel CAD

+

and a Serial CAD+ are shown.

1-10

68P81131E43-O
October 15, 2000

CAD Detailed
Components
(Typical Parallel CAD+)

Chapter 1Description

TOP VIEW

P/O

ANALOG

FRONT END

(AFE)

BOTTOM VIEW

SRAM

MEMORY

CONTROL BOARD

INTERCONNECT

CABLE

TUNING

CAPACITOR

FLASH

MEMORY

CONTROL BOARD ANTENNA BOARD

MICROPROCESSOR

ANTENNA BOARD

METAL BACK PLATE

(GROUND PLANE)

8POSITION

DIP SWITCH

PARALLEL

CONNECTOR

TO/FROM

TERMINAL

STATUS

(GREEN)

68P81131E43-O
October 15, 2000

LED

ANTENNA CIRCUIT BOARD
(TRACES FORM ANTENNA)

1-11

Card Acceptance Device (CAD+) Technical User's Guide

CAD Detailed
Components
(Typical Serial CAD+)

TOP VIEW

P/O

ANALOG

FRONT END

(AFE)

MEMORY

SRAM

CONTROL BOARD ANTENNA BOARD

INTERCONNECT

CABLE

TUNING

CAPACITOR

FLASH

CONNECTS TO

TERMINAL

MEMORY

ANTENNA CIRCUIT BOARD
(TRACES FORM ANTENNA)

BOTTOM VIEW

8POSITION

DIP SWITCH

STATUS

LED

(GREEN)

CONTROL BOARD ANTENNA BOARD

MICROPROCESSOR

METAL BACK PLATE

(GROUND PLANE)

1-12

68P81131E43-O
October 15, 2000

Chapter 2  Installation

chapter contents

Unpacking and Inspection

Verifying Proper Operation

Tuning Procedure

Installing CAD Into Terminal

Final Checkout Procedure

2

4

11

20

22

Card Acceptance Device (CAD+)
Technical User's Guide

68P81131E43-O
October 15, 2000

Card Acceptance Device (CAD+) Technical User's Guide

UNPACKING AND INSPECTION

1

This section describes the procedures necessary to unpack and take inventory, run a Self Test utility to
verify proper electrical operation, perform a tuning procedure, mechanically install the CAD set into an
external terminal enclosure, and perform a final checkout procedure.

Important!The CAD Control Board contains CMOS and other staticsensitive components. When
handling the CAD, be sure to observe all precautions to prevent damage to the components from static
electricity. These include the use of a grounded antistatic wrist strap and antistatic mats and work
surfaces.

Unpacking and
Inspecting the CAD
Sets

General

Each CAD set (consisting of a Control Board and an Antenna Board) is
tuned and tested at the factory prior to shipment. Each CAD set is
shipped with a 100 mm multiconductor interconnect cable connected
between the Control Board and the Antenna Board.

Remove each CAD set from the packing material and inspect for visual
damage. Report the extent of any damage to the transportation
company and Motorola.

Verifying CAD+ Model Type

Examine the settings on the 8position DIP switch (located on the bottom
of the CAD+ Control Board and compare to the table below to verify the
model type of the CAD+. (Refer to Appendix D for more details on the
DIP switch settings.)

OFF

ON

12345678

CAD+ Model S1 S2 S3 S4-S8

T6479A On Off Off

T6480A, T6481A,
T6499A, T6500A.
T6548A

Off Off Off Off

Off

2-2

T6501A Off On Off Off

68P81131E43-O
October 15, 2000

CAD Set Connected by
Cable

MULTICONDUCTOR

INTERCONNECT

CABLE

Chapter 2Installation

ANTENNA

BOARDCONTROL BOARD

68P81131E43-O
October 15, 2000

2-3

Card Acceptance Device (CAD+) Technical User's Guide

VERIFYING PROPER OPERATION

2

Although each CAD set is tested at the factory before shipment, it is recommended that the AutoTest
utility be run on each CAD set prior to installation into a terminal. This ensures that the CAD set is
electrically functional and was not electrically damaged in transit or during unpacking.

The AutoTest utility is part of the CADTools program included with the Model T6439A Parallel CAD
Installation Kit or the Model T6367A Serial CAD Installation Kit (both available from Motorola). The
CADTools program is a Microsoft Windows compatible program that includes a suite of factory test
utilities and a firmware download utility for updating the CAD operating software.

Required Equipment

The following hardware and software is required in order to run the Self
Test Utility on a CAD set.

 Model T6367A Serial CAD Installation Kit  includes Serial

Converter Box, Power Supply, ISO Antenna Board, and CADTools
Software (version V1.20 or higher required)

 or 
Model T6439A Parallel CAD Installation Kit  includes Test

Cable, Power Supply, ISO Antenna Board, and CADTools Software
(version V1.20 or higher required)

 IBM PC or IBMcompatible desktop or laptop computer (Pentium

II class processor running at 200 MHz or greater, Windows 95, 98,
2000, or NT 4.0 operating system)

Installing the CADTools
Software

2-4

The CADTools software is provided on a CDROM (typically). Install the
software by performing the procedures located in the CADTools User's
Guide (supplied with the software in printed and/or electronic format).

68P81131E43-O
October 15, 2000

Launching the
CADTools Software

Chapter 2Installation

1. Before launching the CADTools program, the CAD must be

powered and connected to the PC, as shown below. Make these
connections using the cables and power supply provided in the
Model T6367A (Serial) or T6439A (Parallel) CAD Installation Kit.

Serial CAD Connections

+12 V

CONNECTS TO

COM 1 PORT

ON PC

POWER
SUPPLY

Important!Do not attach or
remove the ribbon cable from the
16pin connector on the Control
Board with DC power on (either
from the Terminal or from the DC
Power Supply included with the
Installation kit). Doing so may result
in corrupted Control Board
firmware.

Important!Make sure that the
PC's parallel port is set for
bidirectional. This setting is
usually provided in the PC's BIOS
setup menu (accessed by pressing
a designated key during the PC's
bootup period).

CAD SET

CONNECTS TO

PARALLEL PORT

ON PC

SERIAL

CONVERTER

BOX

Parallel CAD Connections

TEST CABLE

CAD SET

+12 V
POWER
SUPPLY

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October 15, 2000

 continued on next page 

2-5

Card Acceptance Device (CAD+) Technical User's Guide

Launching the
CADTools Software
(continued)

2. Click on the Start button, then select:

Programs ⇒ Motorola ⇒ CADTools

3. The CADTools Main Screen will appear. Click in the Port

Select list box and select COM1 (serial CAD) or LPT1
(parallel CAD). LPT1 is selection is shown below.

2-6

4. The following screen may appear, prompting you to power

cycle the CAD. Disconnect, then reconnect the black DC
power connector to power cycle the CAD. Then click on OK.

 continued on next page 

68P81131E43-O
October 15, 2000

Launching the
CADTools Software
(continued)

Chapter 2Installation

5. The CADTools main screen will appear. It is from this screen that

you can access the Tuning & Testing tool (used to run selftest
diagnostics and perform field tuning) and the Firmware
Download utility (used to download CAD operating software from
the PC into FLASH memory in the CAD Control Board).

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October 15, 2000

End of this Procedure

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