Motorola MC3334D, MC3334P, MCCF3334, MCC3334 Datasheet

Device
Operating
Temperature Range
Package



SEMICONDUCTOR
HIGH ENERGY
IGNITION CIRCUIT
ORDERING INFORMATION
MC3334P MC3334D
TA = – 40° to +125°C
Plastic DIP
SO–8
Order this document by MC3334/D
P SUFFIX
PLASTIC PACKAGE
CASE 626
8
1
D SUFFIX
PLASTIC PACKAGE
CASE 751
(SO–8)
MCC3334 Chip MCCF3334 Flip–Chip
1
MOTOROLA ANALOG IC DEVICE DATA
   
This device is designed to use the signal from a reluctor type ignition pickup to produce a well controlled output from a power Darlington output transistor.
Very Low Peripheral Component Count
No Critical System Resistors
Wide Supply Voltage Operating Range (4.0 V to 24 V)
Overvoltage Shutdown (30 V)
Dwell Automatically Adjusts to Produce Optimum Stored Energy
without Waste
Externally Adjustable Peak Current
Available in Chip and Flip–Chip Form
Transient Protected Inputs and Outputs
MAXIMUM RATINGS
Rating Symbol Value Unit
Power Supply Voltage–Steady State
Transient 300 ms or less
V
bat
24 90
V
Output Sink Current–Steady State
Transient 300 ms or less
I
O(Sink)
300
1.0
mA
A
Junction Temperature T
J(max)
150 °C
Operating Temperature Range T
A
–40 to +125 °C Storage Temperature Range Tstg –65 to +150 °C Power Dissipation, Plastic Package, Case 626
Derate above 25°C
P
D
1.25 10
W
mW/°C
Figure 1. Block Diagram and Typical Application
**A 350 V zener clamp is required when using the standard MJ10012.
**This clamp is not required if a selected version with V
CEO(sus)
w 550 V is used.
*Optional parts for extended transient protection
+
+
Reluctor Pickup
1.35H
V
t
s
t
C1* 470
C2*
0.01
R
A
20k
R
L
10k
R
B
20k
5
S1
S2
4
C 3
C
Dwell
0.1
C
Filter
0.1
Rbat
300
4.0 V
bat–
24 Vdc
Ignition Coil Primary
8.0mH
**MJ10012
R
Gain
5.0k
R
Drive 100
RS
0.075
R
D1
35–350
1
Power Ground
Sense Ground
MC3334
VCC6
7 I
O
8 I
L
R
D2
100
Power Output & OVP
Current
Limit
Sense
Dwell Reference Buffer
Input Comparator
with Hysteresis
+
2
Motorola, Inc. 1996 Rev 0
MC3334 MCC3334 MCCF3334
2
MOTOROLA ANALOG IC DEVICE DATA
ELECTRICAL CHARACTERISTICS
(TA = –40° to +125°C, V
bat
= 13.2 Vdc, circuit of Figure 1, unless otherwise noted.)
Characteristics
Symbol Min Typ Max Unit
Internal Supply Voltage, Pin 6
V
bat
= 4.0 Vdc
V
bat
= 8.0 Vdc
V
bat
= 12.0
V
bat
= 14.0
V
CC
– – – –
3.5
7.2
10.4
11.8
– – – –
Vdc
Ignition Coil Current Peak, Cranking RPM 2.0 Hz to 27 Hz
V
bat
= 4.0 Vdc
V
bat
= 6.0
V
bat
= 8.0
V
bat
= 10.0
I
o(pk)
3.0
4.0
4.6
5.1
3.4
5.2
5.3
5.4
– – – –
A pk
Ignition Coil Current Peak, Normal RPM
Frequency = 33 Hz
Frequency = 133 Hz Frequency = 200 Hz Frequency = 267 Hz Frequency = 333 Hz
I
o(pk)
5.1
5.1
4.2
3.4
2.7
5.5
5.5
5.4
4.4
3.4
– – – –
A pk
Ignition Coil On–Time, Normal RPM Range
Frequency = 33 Hz
Frequency = 133 Hz Frequency = 200 Hz Frequency = 267 Hz Frequency = 333 Hz
t
on
– – – – –
7.5
5.0
4.0
3.0
2.3
14.0
5.9
4.6
3.6
2.8
ms
Shutdown Voltage V
bat
25 30 35 Vdc
Input Threshold (Static Test)
Turn–on Turn–off
VS2–V
S1
– –
360
90
– –
mVdc
Input Threshold Hysteresis VS2–V
S1
75 mVdc
Input Threshold (Active Operation)
Turn–on Turn–off
V
S2
– –
1.8
1.5
– –
Vdc
Total Circuit Lag from ts (Figure 1) until Ignition Coil Current Falls to 10% 60 120 µs Ignition Coil Current Fall Time (90% to 10%) 4.0 µs Saturation Voltage IC Output (Pin 7) (R
DRIVE
= 100 )
V
bat
= 10 Vdc
V
bat
= 30 Vdc
V
bat
= 50 Vdc
V
CE(sat)
– – –
120 280 540
– – –
mVdc
Current Limit Reference, Pin 8 V
ref
120 160 190 mVdc
Figure 2. Ignition Coil Current versus Frequency/Period
333 200 133 100 70 50 33
1.0
2.0
3.0
4.0
5.0
6.0
5.5
0 5 10 15 20 25 30 ms
V
bat
= 13.2 Vdc
Slope =
V
bat
– 1.5 V
8.0 mH
I (A)
f, FREQUENCY (Hz)
O
MC3334 MCC3334 MCCF3334
3
MOTOROLA ANALOG IC DEVICE DATA
CIRCUIT DESCRIPTION
The MC3334 high energy ignition circuit was designed to serve aftermarket Delco five–terminal ignition applications. This device, driving a high voltage Darlington transistor, offers an ignition system which optimizes spark energy at minimum power dissipation. The IC is pinned–out to permit thick film or printed circuit module design without any crossovers.
The basic function of an ignition circuit is to permit build–up of current in the primary of a spark coil, and then to interrupt the flow at the proper firing time. The resulting flyback action in the ignition coil induces the required high secondary voltage needed for the spark. In the simplest systems, fixed dwell angle produces a fixed duty cycle, which can result in too little stored energy at high RPM, and/or wasted power at low RPM. The MC3334 uses a variable DC voltage reference, stored on C
Dwell
, and buffered to the bottom end of the reluctor pickup (S1) to vary the duty cycle at the spark coil. At high RPM, the MC3334 holds the output “off” for approximately 1.0 ms to permit full energy discharge from the previous spark; then it switches the output Darlington transistor into full saturation. The current ramps up at a slope dictated by V
bat
and the coil L. At very high RPM the peak current may be less than desired, but it is limited by the coil itself.
As the RPM decreases, the ignition coil current builds up and would be limited only by series resistance losses. The MC3334 provides adjustable peak current regulation sensed by RS and set by RD1, in this case at 5.5 A, as shown in Figure 2. As the RPM decreases further, the coil current is held at 5.5 A for a short period. This provides a reserve for sudden acceleration, when discharge may suddenly occur earlier than expected. The peak hold period is about 20% at medium RPM, decreasing to about 10% at very low RPM. (Note: 333 Hz = 5000 RPM for an eight cylinder four stroke engine.) At lower V
bat
, the “on” period automatically stretches
to accommodate the slower current build–up. At very low V
bat
and low RPM, a common condition during cold starting, the “on” period is nearly the full cycle to permit as much coil current as possible.
The output stage of the IC is designed with an OVP circuit which turns it on at V
bat
30 V (VCC 22 V), holding the output Darlington off. This protects the IC and the Darlington from damage due to load dump or other causes of excessive V
bat
.
Component Values
Pickup series resistance = 800 ± 10% @ 25°C
inductance = 1.35 H @ 1.0 kHz @ 15 Vrms
Coil leakage L = 0.6 mH
primary R = 0.43 ± 5% @ 25°C primary L = 7.5 mH to 8.5 mH @ 5.0 A
R
L
load resistor for pickup = 10 k± 20%
RA, RB– input buffer resistors provide additional
transient protection to the already clamped inputs = 20 k ± 20%
C1, C2 for reduction of high frequency noise and
spark transients induced in pick–up and leads; optional and non–critical
R
bat
provides load dump protection (but small
enough to allow operation at V
bat
= 4.0 V)
= 300 ± 20%
C
Filter
transient filter on VCC, non–critical
C
Dwell
stores reference, circuit designed for 0.1 µF
± 20%
R
Gain
–R
Gain/RD1
sets the DC gain of the current
regulator = 5.0 k ± 20%
R
D2
–RD2/RD1 set up voltage feedback from R
S
R
S
sense resistor (PdAg in thick film techniques)
= 0.075 ± 30%
R
Drive
low enough to supply drive to the output
Darlington, high enough to keep V
CE(sat)
of the IC below Darlington turn–on during load dump = 100 ± 20%, 5.0 W
R
D1
starting with 35 assures less than 5.5 A,
increasing as required to set 5.5 A
RD1 =
– ( 100 )
I
O(pk) RS–Vref
V
ref
R
D2RGain
1.4
General Layout Notes
The major concern in the substrate design should be to reduce ground resistance problems. The first area of concern is the metallization resistance in the power ground to module ground and the output to the R
drive
resistor. This resistance
directly adds to the V
CE(sat)
of the IC power device and if not minimized could cause failure in load dump. The second concern is to reference the sense ground as close to the ground end of the sense resistor as possible in order to further remove the sensitivity of ignition coil current to ground I.R. drops.
All versions were designed to provide the same pin–out order viewed from the top (component side) of the board or substrate. This was done to eliminate conductor cross–overs. The standard MC3334 plastic device is numbered in the industry convention, counter–clockwise viewed from the top, or bonding pad side. The MCCF3334 “flip” or “bump” chip is made from reversed artwork, so it is numbered clockwise viewed from its bump side. Since this chip is mounted face down, the resulting assembly still has the same counter–clockwise order viewed from above the component surface. All chips have the same size and bonding pad spacing. See Figure 4 for dimensions.
MC3334 MCC3334 MCCF3334
4
MOTOROLA ANALOG IC DEVICE DATA
Figure 3. Internal Schematic
Charge
Up
Charge
Down
Dwell Reference Buffer
X
V
CC
2.0
φ
2.0
φ
4
S1
3
C
5
S2
Input Comparator with Hysteresis
5.2V
5.2V
5.2V
5.2V
6V
CC
14V
Simplified Internal Power Supply
Output Stage with OVP and Current Limiting
2
Sense Ground
1
Power Ground
8
I
L
7
Out
21V
X
V
CC
2.0
φ
2.0
φ
Figure 4. MCCF3334 Ignition Circuit Bump Side View
+
+
++
++++
S2
5
V
CC
6
Out
7
I
L
8
(8) Bumps 7 ± 1 Mil Dia. raised minimum 0.5 Mils above passivated chip surface
Sense
Ground
Power
Ground
20 Mils 20 Mils 20 Mils
50
Mils
66
±
2
Mils
76
±
2 Mils
1234
5.5
±
1
6
+1
S1
C
MC3334 MCC3334 MCCF3334
5
MOTOROLA ANALOG IC DEVICE DATA
P SUFFIX
PLASTIC PACKAGE
CASE 626–05
ISSUE K
D SUFFIX
PLASTIC PACKAGE
CASE 751–05
(SO–8)
ISSUE N
OUTLINE DIMENSIONS
14
58
F
NOTE 2
–A–
–B–
–T–
SEATING PLANE
H
J
G
D
K
N
C
L
M
M
A
M
0.13 (0.005) B
M
T
NOTES:
1. DIMENSION L TO CENTER OF LEAD WHEN FORMED PARALLEL.
2. PACKAGE CONTOUR OPTIONAL (ROUND OR SQUARE CORNERS).
3. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
DIM MIN MAX MIN MAX
INCHESMILLIMETERS
A 9.40 10.16 0.370 0.400 B 6.10 6.60 0.240 0.260 C 3.94 4.45 0.155 0.175 D 0.38 0.51 0.015 0.020
F 1.02 1.78 0.040 0.070 G 2.54 BSC 0.100 BSC H 0.76 1.27 0.030 0.050
J 0.20 0.30 0.008 0.012 K 2.92 3.43 0.115 0.135
L 7.62 BSC 0.300 BSC M ––– 10 ––– 10 N 0.76 1.01 0.030 0.040
__
NOTES:
1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
3. DIMENSIONS A AND B DO NOT INCLUDE MOLD PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 (0.006) PER SIDE.
5. DIMENSION D DOES NOT INCLUDE DAMBAR PROTRUSION. ALLOWABLE DAMBAR PROTRUSION SHALL BE 0.127 (0.005) TOTAL IN EXCESS OF THE D DIMENSION AT MAXIMUM MATERIAL CONDITION.
SEATING PLANE
14
58
C
K
4X P
A0.25 (0.010)MTB
SS
0.25 (0.010)MB
M
8X D
R
M
J
X 45
_
_
F
–A–
–B–
–T–
DIM MIN MAX MIN MAX
INCHESMILLIMETERS
A 4.80 5.00 0.189 0.196 B 3.80 4.00 0.150 0.157 C 1.35 1.75 0.054 0.068 D 0.35 0.49 0.014 0.019
F 0.40 1.25 0.016 0.049 G 1.27 BSC 0.050 BSC J 0.18 0.25 0.007 0.009 K 0.10 0.25 0.004 0.009 M 0 7 0 7 P 5.80 6.20 0.229 0.244 R 0.25 0.50 0.010 0.019
____
G
MC3334 MCC3334 MCCF3334
6
MOTOROLA ANALOG IC DEVICE DATA
Motorola reserves the right to make changes without further notice to any products herein. Motorola makes no warranty , representation or guarantee regarding the suitability of its products for any particular purpose, nor does Motorola assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation consequential or incidental damages. “T ypical” parameters which may be provided in Motorola data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. Motorola does not convey any license under its patent rights nor the rights of others. Motorola products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the Motorola product could create a situation where personal injury or death may occur. Should Buyer purchase or use Motorola products for any such unintended or unauthorized application, Buyer shall indemnify and hold Motorola and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that Motorola was negligent regarding the design or manufacture of the part. Motorola and are registered trademarks of Motorola, Inc. Motorola, Inc. is an Equal Opportunity/Affirmative Action Employer.
How to reach us: USA/EUROPE/Locations Not Listed: Motorola Literature Distribution; JAPAN: Nippon Motorola Ltd.; Tatsumi–SPD–JLDC, 6F Seibu–Butsuryu–Center,
P.O. Box 20912; Phoenix, Arizona 85036. 1–800–441–2447 or 602–303–5454 3–14–2 Tatsumi Koto–Ku, Tokyo 135, Japan. 03–81–3521–8315
MFAX: RMF AX0@email.sps.mot.com – TOUCHT ONE 602–244–6609 ASIA/PACIFIC: Motorola Semiconductors H.K. Ltd.; 8B Tai Ping Industrial Park, INTERNET: http://Design–NET.com 51 Ting Ko k Road, Tai Po, N.T., Hong Kong. 852–26629298
MC3334/D
*MC3334/D*
Loading...