Datasheet MC34067DWR2, MC33067DW, MC33067DWR2 Datasheet (MOTOROLA)

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The MC34067/MC33067 are high performance zero voltage switch resonant mode controllers designed for off–line and dc–to–dc converter applications that utilize frequency modulated constant off–time or constant deadtime control. These integrated circuits feature a variable frequency oscillator, a precise retriggerable one–shot timer, temperature compensated reference, high gain wide bandwidth error amplifier, steering flip–flop, and dual high current totem pole outputs ideally suited for driving power MOSFETs.
Also included are protective features consisting of a high speed fault comparator, programmable soft–start circuitry, input undervoltage lockout with selectable thresholds, and reference undervoltage lockout.
These devices are available in dual–in–line and surface mount packages.
Zero Voltage Switch Resonant Mode Operation
Variable Frequency Oscillator with a Control Range Exceeding 1000:1
Precision One–Shot Timer for Controlled Of f–Time
Internally Trimmed Bandgap Reference
4.0 MHz Error Amplifier
Dual High Current Totem Pole Outputs
Selectable Undervoltage Lockout Thresholds with Hysteresis
Enable Input
Programmable Soft–Start Circuitry
Low Startup Current for Off–Line Operation
HIGH PERFORMANCE
ZERO VOLTAGE SWITCH
RESONANT MODE
CONTROLLERS
SEMICONDUCTOR
TECHNICAL DATA
P SUFFIX
PLASTIC PACKAGE
CASE 648
DW SUFFIX
PLASTIC PACKAGE
CASE 751G
(SO–16L)
16
1
16
1
Simplified Block Diagram
15
V
CC
Enable /
UVLO Adjust
Osc Charge
Osc RC
Oscillator
Control Current
One–Shot Error Amp
Output
Noninverting
Input
Inverting Input
Soft–Start
9 1 2
3
16
6 8
7
11
Error Amp
V
UVLO /
CC
Enable
Variable
Frequency
Oscillator
One–Shot
2.5 V
Clamp
5.0 V
Reference
Soft–Start
MOTOROLA ANALOG IC DEVICE DATA
V
Steering
Flip–Flop
Fault Detector
Ground4
UVLO
ref
5
V
ref
14
Output A
12
Output B
13
Pwr Gnd
10
Fault Input
Osc Charge
Osc RC
Osc Control Current
Gnd
V
ref
Error Amp Out
Inverting Input
Noninverting Input
1 2 3 4 5 6 7 8
(Top View)
One–Shot RC
16
V
15
CC
Drive Output A
14
Power Gnd
13
Drive Output B
12
C
11
Soft–Start
Fault Input
10
Enable/UVLO
9
Adjust
ORDERING INFORMATION
Operating
Device
MC34067DW SO–16L MC34067P Plastic DIP
MC33067DW SO–16L MC33067P Plastic DIP
Motorola, Inc. 1999 Rev 1, 05/99
Temperature Range
TA = 0 to + 70°C
TA = – 40° to + 85°C
Package
1
MC34067 MC33067
MAXIMUM RATINGS
Rating Symbol Value Unit
Power Supply Voltage V Drive Output Current, Source or Sink (Note 1)
Continuous Pulsed (0.5 µs, 25% Duty Cycle
Error Amplifier, Fault, One–Shot, Oscillator and
Soft–Start Inputs UVLO Adjust Input V Power Dissipation and Thermal Characteristics
DW Suffix, Plastic Package, Case 751G
TA = 25°C Thermal Resistance, Junction–to–Air
P Suffix, Plastic Package, Case 648
TA = 25°C
Thermal Resistance, Junction–to–Air Operating Junction Temperature T Operating Ambient Temperature
MC34067 MC33067
Storage Temperature T
CC
I
O
V
in
in(UVLO)
P
D
R
θJA
P
D
R
θJA
J
T
A
stg
20 V
0.3
1.5
– 1.0 to + 6.0 V
– 1.0 to V
862 145
1.25 100
CC
mW
°C/W
W
°C/W
+ 150 °C
°C
0 to + 70
– 40 to + 85
– 55 to + 150 °C
A
V
ELECTRICAL CHARACTERISTICS (V
= 12 V [Note 2], R
CC
OSC
= 18.2 k, R
VFO
= 2940, C
= 300 pF, RT = 2370 k, CT = 300 pF,
OSC
CL = 1.0 nF. For typical values TA = 25°C, for min/max values TA is the operating ambient temperature range that applies [Note 3], unless otherwise noted.)
Characteristic
Symbol Min Typ Max Unit
REFERENCE SECTION
Reference Output Voltage (IO = 0 mA, TJ = 25°C) V Line Regulation (VCC = 10 TO 18 V) Reg Load Regulation (IO = 0 mA to 10 mA) Reg Total Output Variation Over Line, Load, and Temperature V Output Short Circuit Current I Reference Undervoltage Lockout Threshold V
ref
line
load ref O
th
5.0 5.1 5.2 V – 1.0 20 mV – 1.0 20 mV
4.9 5.3 V
25 100 190 mA
3.8 4.3 4.8 V
ERROR AMPLIFIER
Input Offset Voltage (VCM = 1.5 V) V Input Bias Current (VCM = 1.5 V) I Input Offset Current (VCM = 1.5 V) I Open Loop Voltage Gain (VCM = 1.5 V, VO = 2.0 V) A
IO IB
IO
VOL
1.0 10 mV – 0.2 1.0 µA – 0 0.5 µA
70 100 dB Gain Bandwidth Product (f = 100 kHz) GBW 3.0 5.0 MHz Input Common Mode Rejection Ratio (VCM = 1.5 to 5.0 V) CMR 70 95 dB Power Supply Rejection Ratio (VCC = 10 to 18 V, f = 120 Hz) PSR 80 100 dB Output Voltage Swing
High State Low State
NOTES: 1. Maximum package power dissipation limits must be observed.
2.Adjust VCC above the Startup threshold before setting to 12 V.
3.Low duty cycle pulse techniques are used during test to maintain junction temperature as close to ambient as possible. T
=0°C for the MC34067 T
low
=–40°C for the MC33067 T
= + 70°C for MC34067
high
= + 85°C for MC33067
high
V
OH
V
OL
2.8 –
3.2
0.6
0.8
V
2
MOTOROLA ANALOG IC DEVICE DATA
MC34067 MC33067
ELECTRICAL CHARACTERISTICS (V
= 12 V [Note 2], R
CC
OSC
= 18.2 k, R
VFO
= 2940, C
= 300 pF, RT = 2370 k, CT = 300 pF,
OSC
CL = 1.0 nF. For typical values TA = 25°C, for min/max values TA is the operating ambient temperature range that applies [Note 3], unless otherwise noted.)
Characteristic
Symbol Min Typ Max Unit
OSCILLAT OR
Frequency (Error Amp Output Low)
TA = 25°C Total Variation (VCC = 10 to 18 V, TA = T
Low
to T
High
f
OSC(low)
Frequency (Error Amp Output High)
TA = 25°C Total Variation (VCC = 10 to 18 V, TA = T
Low
to T
High
f
OSC(high)
Oscillator Control Input Voltage, Pin 3 @ 25°C V
500 490
1900 1850
in
2.5 V
525
540 550
2050–2150
2200
kHz
kHz
ONE–SHOT
Drive Output Off–Time
TA = 25°C Total Variation (VCC = 10 to 18 V, TA = T
Low
to T
High
t
Blank
235 225
250
270 280
ns
DRIVE OUTPUTS
Output Voltage
Low State (I
Low State (I
High State (I
High State (I
Output Voltage with UVLO Activated (VCC = 6.0 V, I
= 20 mA)
Sink
= 200 mA)
Sink Source Source
= 20 mA) = 200 mA)
= 1.0 mA) V
Sink
V
V
OL(UVLO)
Output Voltage Rise T ime (CL = 1.0 nF) t Output Voltage Fall T ime (CL = 1.0 nF) t
OL
OH
r f
– –
9.5
9.0
0.8
1.5
10.3
9.7
1.2
2.0 – –
0.8 1.2 V – 20 50 ns – 15 50 ns
V
FAULT COMP ARATOR
Input Threshold V Input Bias Current (V Propagation Delay to Drive Outputs (100 mV Overdrive) t
= 0 V) I
Pin 10
PLH(In/Out)
th
IB
0.93 1.0 1.07 V – –2.0 –10 µA 60 100 ns
SOFT–START
Capacitor Charge Current (V Capacitor Discharge Current (V
= 2.5 V) I
Pin 11
= 2.5 V) I
Pin 11
chg
dischg
4.5 9.0 14 µA
3.0 8.0 mA
UNDERVOLTAGE LOCKOUT
Startup Threshold, VCC Increasing
Enable/UVLO Adjust Pin Open Enable/UVLO Adjust Pin Connected to V
CC
Minimum Operating Voltage After Turn–On
Enable/UVLO Adjust Pin Open Enable/UVLO Adjust Pin Connected to V
CC
Enable/UVLO Adjust Shutdown Threshold Voltage V Enable/UVLO Adjust Input Current (Pin 9 = 0 V) I
V
th(UVLO)
V
CC(min)
th(Enable)
in(Enable)
14.8
8.0
8.0
7.6
16
9.0
9.0
8.6
17.2 10
10
9.6
6.0 7.0 V – –0.2 –1.0 mA
V
V
TOTAL DEVICE
Power Supply Current (Enable/UVLO Adjust Pin Open)
Startup (VCC = 13.5 V) Operating (f
NOTES: 1. Maximum package power dissipation limits must be observed.
2.Adjust VCC above the Startup threshold before setting to 12 V.
3.Low duty cycle pulse techniques are used during test to maintain junction temperature as close to ambient as possible. T
low
= 500 kHz) (Note 2)
OSC
=0°C for the MC34067 T =–40°C for the MC33067 T
= + 70°C for MC34067
high
= + 85°C for MC33067
high
I
CC
– –
0.5 27
0.8 35
mA
MOTOROLA ANALOG IC DEVICE DATA
3
MC34067 MC33067
Figure 1. Oscillator Timing Resistor
versus Discharge Time
500
400
300
200
100
, OSCILLAT OR TIMING RESIST OR (k )
OSC
R
C
= 300 pF
OSC
C
= 200 pF
OSC
C
= 500 pF
OSC
VCC = 12 V
R
=
VFO
RT =
CT = 500 pF
°
C
TA = 25
0
Oscillator Discharge Time is Measured at the Drive Outputs.
t
, OSCILLAT OR DISCHARGE TIME (µs)
dischg
3500 3000 2500 2000 1500 1000
, OSCILLAT OR FREQUENCY (kHz)
500
OSC
f
Figure 3. Error Amp Output Saturation
V oltage versus Oscillator Control Current
0.35
0.30
0.25
0.20
0.15
0.10
, OUTPUT SA TURATION VOLTAGE (V)
sat
V
0.05 0 0.5 1.0 1.5 2.0 2.5 3.0 0.1 0.3 0.6 1.0 3.0 6.0 10
I
, OSCILLAT OR CONTROL CURRENT (mA) tOS, ONE–SHOT PERIOD (
OSC
60
30
20
10
, TIMING RESISTOR (k )
400
T
R
3.0
Figure 2. Oscillator Frequency versus
Oscillator Control Current
VCC = 12 V
°
C
TA = 25 R
= 18.2 k
OSC
C
= 300 pF
OSC
0
0 400 800 1200 1600 20000 20406080100
I
, OSCILLAT OR CONTROL CURRENT (mA)
OSC
Figure 4. One–Shot Timing Resistor
versus Period
VCC = 12 V C
= 500 pF
OSC
R
= 100 k
OSC
°
C
TA = 25
CT = 300 pF CT = 500 pF
CT = 200 pF
One–Shot Period is Measured at the Drive Outputs.
µ
s)
Figure 5. Open Loop V oltage Gain and Phase
versus Frequency
50
Phase Margin
°
= 64
VCC = 12 V VO = 2.0 V RL = 100 k TA = 25
40 30
20 10
0
, OPEN LOOP VOL TAGE GAIN (dB)
–10
VOL
A
–20
10 k 100 k 1.0M 10M – 55 – 25 0 25 50 75 125100
Gain
Phase
f, FREQUENCY (Hz)
50 60 70
°
C
80 90 100
0, EXCESS PHASE (DEGREES)
110 120
, REFERENCE OUTPUT VOLTAGE CHANGE (mV)
V
4
Figure 6. Reference Output V oltage Change
versus T emperature
*V
= 5.0 V
ref
0
–10
–20
*V
= 5.0 V
–30
–40
–50
ref
ref
*V
= 5.0 V
ref
TA, AMBIENT TEMPERATURE (°C)
VCC = 12 V
RL = *V
ref at TA
= 25°C
MOTOROLA ANALOG IC DEVICE DATA
MC34067 MC33067
Figure 7. Reference V oltage Change
0
–10
–20
–30
–40
–50
, REFERENCE OUTPUT VOLTAGE CHANGE (mV)
ref
V
VCC = 12 V
Figure 9. Drive Output Waveform
90%
versus Source Current
TA = – 40°C
TA = – 20°C
TA = –125°C
I
, REFERENCE SOURCE CURRENT (mA)
ref
CL = 1.0 nF
TA = 25
Figure 8. Drive Output Saturation Voltage
versus Load Current
, OUTPUT SA TURATION VOLTAGE (V) V
sat
–1.0
– 2.0 – 3.0
3.0
2.0
1.0
0
V
CC
TA = 25°C
TA = – 40°C
0
0 0.2 0.4 0.6 0.8 1.00 20 40 60 80 100
Source Saturation
(Load to Ground)
TA = – 40°C
TA = 25°C
Source Saturation
(Load to VCC)
IO, OUTPUT LOAD CURRENT (A)
80
VCC = 12 V
µ
s Pulsed Load
120 Hz Rate
Gnd
Figure 10. Soft–Start Saturation Voltage
versus Capacitor Discharge Current
3.2
°
C
2.4
10%
2000
1600
1200
800
f, FREQUENCY (kHz)
400
20 ns/DIV
Figure 11. Operating Frequency
versus Supply Current
VCC = 12 V CL = 1.0 nF
°
C
TA = 25
1.6
0.8
OL
0
V , SOFT–START SATURATION VOLTAGE (V)
0 2.0 4.0 6.0 8.0 10
I
, CAPACITOR DISCHARGE CURRENT (mA)
dchg
VCC = 12 V Pin 10 = V TA = 25 °C
Figure 12. Supply Current versus Supply V oltage
24
TA = 25 °C
20
Enable/UVLO
Adjust Pin
Open
CC
I , SUPPLY CURRENT (mA)
16
12
8.0
4.0
Enable/UVLO
Adjust Pin
to V
CC
ref
0
30 40 50 60 70 80 90 0 4.0 8.0 12 16 20
ICC, INPUT SUPPLY CURRENT (mA)
0
VCC, SUPPLY VOLTAGE (V)
MOTOROLA ANALOG IC DEVICE DATA
5
C
R
T
OSC
C
OSC
R
T
Error Amp Output
Noninverting Input
V
CC
Enable /
UVLO Adjust
OSC Charge
OSC RC
One–Shot RC
Oscillator
Control Current
I
OSO
Inverting Input
R
VFO
Soft–Start
15
16
11
9
1
2
3
6 8
7
7.0k
Error Amp
MC34067 MC33067
Figure 13. MC34067 Representative Block Diagram
50k 7.0k
V
50k
I
OSC
8.0V
Q1
One–Shot
3.1V
Error Amp
Clamp
9.0
µ
VCC UVLO
V
D1
Oscillator
4.9V/3.6V
4.9V/3.6V
A
5.1V
Reference
ref
Q2
V
ref
ref
UVLO
Steering
Flip–Flop
T
Q Q
R
4.2/4.0V
Fault Comparator
1.0V
V
ref
5
Output A
14
Power Ground
13
Output B
12
Fault Input
10
C
OSC
One–Shot
Output A
Output B
5.1 V
3. 6 V
5.1 V
3.6 V
Timing Diagram
t
OS
Error Amp output high, minimum I occurring at minimum input voltage, maximum load.
t
OS
OSC
current
t
OS
Ground4
t
OS
Error Amp output low, maximum I occurring at maximum input voltage, minimum load.
t
OS
t
OS
OSC
current
6
MOTOROLA ANALOG IC DEVICE DATA
MC34067 MC33067
OPERA TING DESCRIPTION
Introduction
As power supply designers have strived to increase power conversion efficiency and reduce passive component size, high frequency resonant mode power converters have emerged as attractive alternatives to conventional pulse–width modulated control. When compared to pulse–width modulated converters, resonant mode control offers several benefits including lower switching losses, higher efficiency, lower EMI emission, and smaller size. A new integrated circuit has been developed to support this trend in power supply design. The MC34067 Resonant Mode Controller is a high performance bipolar IC dedicated to variable frequency power control at frequencies exceeding
1.0 MHz. This integrated circuit provides the features and performance specifically for zero voltage switching resonant mode power supply applications.
The primary purpose of the control chip is to provide a fixed off–time to the gates of external power MOSFETs at a repetition rate regulated by a feedback control loop. Additional features of the IC ensure that system startup and fault conditions are administered in a safe, controlled manner.
A simplified block diagram of the IC is shown on the front page, which identifies the main functional blocks and the block–to–block interconnects. Figure 13 is a detailed functional diagram which accurately represents the internal circuitry. The various functions can be divided into two sections. The first section includes the primary control path which produces precise output pulses at the desired frequency. Included in this section are a variable frequency Oscillator, a One–Shot, a pulse Steering Flip–Flop, a pair of power MOSFET Drivers, and a wide bandwidth Error Amplifier. The second section provides several peripheral support functions including a voltage reference, undervoltage lockout, Soft–Start circuit, and a fault detector.
Primary Control Path
The output pulse width and repetition rate are regulated through the interaction of the variable frequency Oscillator, One–Shot timer and Error Amplifier. The Oscillator triggers the One–Shot which generates a pulse that is alternately steered to a pair of totem pole output drivers by a toggle Flip–Flop. The Error Amplifier monitors the output of the regulator and modulates the frequency of the Oscillator. High speed Schottky logic is used throughout the primary control channel to minimize delays and enhance high frequency characteristics.
Oscillator
The characteristics of the variable frequency Oscillator are crucial for precise controller performance at high operating frequencies. In addition to triggering the One–Shot timer and initiating the output deadtime, the oscillator also determines the initial voltage for the one–shot capacitor. The Oscillator is designed to operate at frequencies exceeding 1.0 MHz. The Error Amplifier can control the oscillator frequency over a 1000:1 frequency range, and both the minimum and maximum frequencies are easily and accurately programmed by the proper selection of external components.
The functional diagram of the Oscillator and One–Shot timer is shown in Figure 14. The oscillator capacitor (C initially charged by transistor Q1. When C
exceeds the
OSC
OSC
) is
4.9 V upper threshold of the oscillator comparator, the base of Q1 is pulled low allowing C external resistor, (R (I
). When the voltage on C
OSC
and the oscillator control current,
OSC),
to discharge through the
OSC
falls below the
OSC
comparator’s 3.6 V lower threshold, Q1 turns on and again charges C
C
OSC
high slew rate of C
.
OSC
charges from 3.6 V to 5.1 V in less than 50 ns. The
and the propagation delay of the
OSC
comparator make it difficult to control the peak voltage. This accuracy issue is overcome by clamping the base of Q1 through a diode to a voltage reference. The peak voltage of the oscillator waveform is thereby precisely set at 5.1 V.
Figure 14. Oscillator and One–Shot Timer
V
ref
D1
Oscillator
4.9V/3.6V
4.9V/3.6V
+
V
OE
V
+
OE
OSC Charge
1
R
OSC
C
OSC
CT
R
T
OSC RC
One–Shot RC
Oscillator
Control Current
I
OSO
R
VFO
Error Amp Output
2
10
3 6
I
OSC
Error Amp Charge
Q1
One–Shot
3.1V
The frequency of the Oscillator is modulated by varying the current flowing out of the Oscillator Control Current (I pin. The I
pin is the output of a voltage regulator. The
OSC
OSC
input of the voltage regulator is tied to the variable frequency oscillator. The discharge current of the Oscillator increases by increasing the current out of the I
pin. Resistor R
OSC
VFO
used in conjunction with the Error Amp output to change the I
current. Maximum frequency occurs when the Error
OSC
Amplifier output is at its low state with a saturation voltage of
0.1 V at 1.0 mA.
The minimum oscillator frequency will result when the I
current is zero, and C
OSC
external resistor (R
OSC
is discharged through the
OSC
). This occurs when the Error Amplifier output is at its high state of 2.5 V . The minimum and maximum oscillator frequencies are programmed by the proper selection of resistor R frequency is programmed by R
1
t
PD
ȏ
nC
ǒǓ
R
OSC
ƒ
(min)
=
OSC
5.1
3.6
and R
OSC
using Equation 1:
OSC
t
(max)
=
0.348
. The minimum
VFO
70 ns
C
OSC
(1)
where tPD is the internal propagation delay .
)
is
MOTOROLA ANALOG IC DEVICE DATA
7
MC34067 MC33067
The maximum oscillator frequency is set by the current through resistor R C
at the maximum oscillator frequency can be calculated
OSC
. The current required to discharge
VFO
by Equation 2:
I
(max)
C
=
OSC
5.1 – 3.6 1
ƒ
(max)
The discharge current through R
1.5C
=
must also be known
OSC
OSC
ƒ
(max)
(2)
and can be calculated by Equation 3:
1
ƒ
(min)
ǒǓ
C
R
OSC
R
OSC
Resistor R
5.1 – 3.6
=
R
OSC
1.5
=
R
OSC
can now be calculated by Equation 4:
VFO
2.5 – V
R=
VFO
I
(max)IR
OSC
εI
ƒ
(min)
R
1
OSC
C
OSC
ǒǓ
ε
EAsat
OSC
(3)
(4)
One–Shot Timer
The One–Shot is designed to disable both outputs simultaneously providing a deadtime before either output is enabled. The One–Shot capacitor (CT) is charged concurrently with the oscillator capacitor by transistor Q1, as shown in Figure 14. The one–shot period begins when the oscillator comparator turns off Q1, allowing CT to discharge. The period ends when resistor RT discharges CT to the threshold of the One–Shot comparator. The lower threshold of the One–Shot is 3.6 V. By choosing CT, RT can by solved by Equation 5:
t
C
ȏ
T
OS
5.1
n
ǒǓ
3.6
R
=
T
t
=
OS
0.348
C
T
(5)
Errors in the threshold voltage and propagation delays through the output drivers will affect the One–Shot period. To guarantee accuracy, the output pulse of the control chip is trimmed to within 5% of 250 ns with nominal values of RT and CT.
The outputs of the Oscillator and One–Shot comparators are OR’d together to produce the pulse tOS, which drives the Flip–Flop and output drivers. The output pulse (tOS) is initiated by the Oscillator and terminated by the One–Shot comparator. With zero–voltage resonant mode converters, the oscillator discharge time should never be set less than the one–shot period.
Figure 15. Error Amplifier and Clamp
Oscillator
Control Current
3
I
OSC
Error Amp Output
Noninverting Input
Inverting Input
R
VFO
6
8
7
Error
Amp
When the Error Amplifier output is coupled to the I by R Control Current, I
, as illustrated in Figure 15, it provides the Oscillator
VFO
. The output swing of the Error Amplifier
OSC
3.1V
Error Amp
Charge
OSC
pin
is restricted by a clamp circuit to improve its transient recovery time.
Output Section
The pulse(tOS), generated by the Oscillator and One–Shot timer is gated to dual totem–pole output drives by the Steering Flip–Flop shown in Figure 16. Positive transitions of tOS toggle the Flip–Flop, which causes the pulses to alternate between Output A and Output B. The flip–flop is reset by the undervoltage lockout circuit during startup to guarantee that the first pulse appears at Output A.
Figure 16. Steering Flip–Flop and Output Drivers
V
OE
±
Steering
Flip–Flop
Q
T
Q
R
Pwr
Gnd
Pwr
Gnd
V
OE
±
Output A
14
Power Ground
13
Output B
12
Error Amplifier
A fully accessible high performance Error Amplifier is provided for feedback control of the power supply system. The Error Amplifier is internally compensated and features dc open loop gain greater than 70 dB, input offset voltage of less than 10 mV and a guaranteed minimum gain–bandwidth product of 2.5 MHz. The input common mode range extends from 1.5 V to 5.1 V, which includes the reference voltage.
8
The totem–pole output drivers are ideally suited for driving
power MOSFETs and are capable of sourcing and sinking
1.5 A. Rise and fall times are typically 20 ns when driving a
1.0 nF load. High source/sink capability in a totem–pole driver normally increases the risk of high cross conduction current during output transitions. The MC34067 utilizes a unique design that virtually eliminates cross conduction, thus controlling the chip power dissipation at high frequencies. A separate power ground pin is provided to isolate the sensitive analog circuitry from large transient currents.
MOTOROLA ANALOG IC DEVICE DATA
MC34067 MC33067
Figure 17. Undervoltage Lockout and Reference
V
CC
15
7.0k
8.0V
VCC UVLO
Enable /
UVLO Adjust
50k
7.0k
9
50k
PERIPHERAL SUPPORT FUNCTIONS
The MC34067 Resonant Controller provides a number of support and protection functions including a precision voltage reference, undervoltage lockout comparators, soft–start circuitry, and a fault detector. These peripheral circuits ensure that the power supply can be turned on and off in a controlled manner and that the system will be quickly disabled when a fault condition occurs.
Undervoltage Lockout and V oltage Reference
Separate undervoltage lockout comparators sense the input VCC voltage and the regulated reference voltage as illustrated in Figure 17. When VCC increases to the upper threshold voltage, the VCC UVLO comparator enables the Reference Regulator. After the V Regulator rises to 4.2 V , the V the UVLO signal to a logic zero state enabling the primary control path. Reducing VCC to the lower threshold voltage causes the VCC UVLO comparator to disable the Reference Regulator. The V
UVLO comparator then switches the
ref
UVLO output to a logic one state disabling the controller.
The Enable/UVLO Adjust pin allows the power supply designer to select the VCC UVLO threshold voltages. When this pin is open, the comparator switches the controller on at 16 V and off at 9.0 V. If this pin is connected to the V terminal, the upper and lower thresholds are reduced to
9.0 V and 8.6 V, respectively. Forcing the Enable/UVLO Adjust pin low will pull the VCC UVLO comparator input low (through an internal diode) turning off the controller.
The Reference Regulator provides a precise 5.1 V reference to internal circuitry and can deliver up to 10 mA to external loads. The reference is trimmed to better than 2% initial accuracy and includes active short circuit protection.
Fault Detector
The high speed Fault Comparator illustrated in Figure 18 can protect a power supply from destruction under fault conditions. The Fault Input pin connects to the input of the Fault Comparator. The Fault Comparator output connects to the output drivers. This direct path reduces the propagation
output of the Reference
ref
UVLO comparator switches
ref
CC
V
V
ref
ref
UVLO
4.2/4.0V
V
ref
5
5.1V
Reference
UVLO
delay from the Fault Input to the A and B outputs to typically 70 ns. The Fault Comparator output is also OR’d with the UVLO output from the V
UVLO comparator to produce the
ref
logic output labeled “UVLO+Fault”. This signal disables the Oscillator and One–Shot by forcing both the C
OSC
and C
capacitors to be continually charged.
Figure 18. Fault Detector and Soft–Start
UVLO
6 Ground
Fault
Comparator
1.0V
Fault Input
10
C
Soft–Start
11
9.0
Ea Clamp
Soft–Start
Buffer
UVLO + Fault
µ
A
Soft–Start Circuit
The Soft–Start circuit shown in Figure 18 forces the variable frequency Oscillator to start at the maximum frequency and ramp downward until regulated by the feedback control loop. The external capacitor at the C
Soft–Start
terminal is initially discharged by the UVLO+Fault signal. The low voltage on the capacitor passes through the Soft–Start Buffer to hold the Error Amplifier output low. After UVLO+Fault switches to a logic zero, the soft–start capacitor is charged by a 9.0 µA current source. The buffer allows the Error Amplifier output to follow the soft–start capacitor until it is regulated by the Error Amplifier inputs. The soft–start function is generally applicable to controllers operating below resonance and can be disabled by simply opening the C
Soft–Start
terminal.
T
MOTOROLA ANALOG IC DEVICE DATA
9
MC34067 MC33067
APPLICATIONS INFORMATION
The MC34067 is specifically designed for zero voltage switching (ZVS) quasi–resonant converter (QRC) applications. The IC is optimized for double–ended push–pull or bridge type converters operating in continuous conduction mode. Operation of this type of ZVS with resonant properties is similar to standard push–pull or bridge circuits in that the energy is transferred during the transistor on–time. The difference is that a series resonant tank is usually introduced to shape the voltage across the power transistor prior to turn–on. The resonant tank in this topology is not used to deliver energy to the output as is the case with zero current switch topologies. When the power transistor is enabled the voltage across it should already be zero, yielding minimal switching loss. Figure 19 shows a timing diagram for a half–bridge ZVS QRC. An application circuit is shown in Figure 20. The circuit built is a dc to dc half–bridge converter delivering 75 W to the output from a 48 V source.
When building a zero voltage switch (ZVS) circuit, the objective is to waveshape the power transistor’s voltage waveform so that the voltage across the transistor is zero when the device is turned on. The purpose of the control IC is to allow a resonant tank to waveshape the voltage across the power transistor while still maintaining regulation. This is accomplished by maintaining a fixed deadtime and by varying the frequency; thus the effective duty cycle is changed.
Primary side resonance can be used with ZVS circuits. In the application circuit, the elements that make the resonant tank are the primary leakage inductance of the transformer (LL) and the average output capacitance (C MOSFET (CR). The desired resonant frequency for the application circuit is calculated by Equation 6:
=
ƒ
r
1
LL2C
π2
R
) of a power
OSS
(6)
In the application circuit, the operating voltage is low and the value of C the C of the CR is approximated as the average C MOSFET . For the application circuit the average C calculated by Equation 7:
achieve the desired resonant frequency . than the leakage inductance. Figure 19 shows the primary
current ramping toward its peak value during the resonant transition. During this time, there is circulating current flowing through the secondary inductance, which effectively makes the primary inductance appear shorted. Therefore, the current through the primary will ramp to its peak value at a rate controlled by the leakage inductance and the applied voltage. Energy is not transferred to the secondary during this stage, because the primary current has not overcome the circulating current in the secondary. The larger the leakage inductance, the longer it takes for the primary current to slew. The practical effect of this is to lower the duty cycle, thus reducing the operating range.
inductance, not by the MC34067. The One–Shot in the MC34067 only assures that the power switch is turned on under a zero voltage condition. Adjust the one–shot period so that the output switch is activated while the primary current is slewing but before the current changes polarity . The resonant stage should then be designed to be as long as the time for the primary current to go to zero amps.
of a MOSFET changes with drain voltage, the value
OSS
C
R
The MOSFET chosen fixes CR and that LL is adjusted to
However, the desired resonant frequency is less critical
The maximum duty cycle is controlled by the leakage
versus Drain Voltage is known. Because
OSS
=
2 * C
measured at
OSS
1
V
2
OSS
OSS
in
of the
can be
(7)
10
MOTOROLA ANALOG IC DEVICE DATA
5.1 V
C
OSC
3.6 V
MC34067 MC33067
Figure 19. Application Timing Diagram
One–Shot
Output A
Output B
+ I
5.1 V
3.6 V
V
in
1/2 V
in
0 V
primary
0 A
– I
primary
Vin/Turns Ratio
Output Diode
Voltage
MOTOROLA ANALOG IC DEVICE DATA
11
MC34067 MC33067
= 5.0V
out
V
230
L2 =
100ns
FB
V
µ
L1 =
1.8
= 36 – 56V
in
V
51, 0.5W
500pF
1.0
100
5
CTL
MBR2535
1.0
MTP33N10E
T2
1N5819
T3
1.0k
1N5819 x 4
100
1.0k
14
13
3.9k
470
Secondary: 6 turns center tapped #48 A WG (1300 strands litz wire)
Core: Philips 3F3 4312 020 4124
Bobbin: Philips 4322 021 3525
Primary Leakage Inductance = 1.0 Hµ
Core: Philips 3F3 EP7–3F3
Bobbin: Philips EP7PCB1–6
12
470pF
10
T1 = Primary: 12 turns #48 AWG (1300 strands litz wire)
T2 = All windings: 8 turns #36 AWG
Core: Philips 3F3 EP10–3F3
L1 = 2 turns #48 AWG (1300 strands litz wire)
T3 = Coilcraft D1870 (100 turns)
diameter air code
Bobbin: Philips EP10PCB1–8
Core: 0.5
Inductance = 100 nH
Inductance = 1.8 Hµ
MC34067–5803
L2 = 5 turns #48 AWG (1300 strands litz wire)
Insulators = Berquist Sil–Pad 1500
Heatsinks = AAVID Engineering Inc. 533402B02552 with clip
±0.198%
p–p
20 mV =
4.0 mV = ±0.039%
25 mV
83.5%
4
84.2%
Figure 20. Application Circuit
CC
V
Reference
15
10
Regulator
9
= 1.0 MHz
= 1.7 MHz
= 1.0 MHz
switch
switch
=15 A
switch
O
= 10 A to 15 A
O
= 40 V to 56 V, I
= 48 V, I
= 48 V, I = 15 A, f
= 48 V, I = 10 A, f
in
in
V
1
18k
330pF
2
3
6
8
10
1.1k 10k
2.7k 330pF
1.6k
FB
100pF
V
220pF
1500pF
16k
7
11
0.01
Test Conditions Results
V
Line Regulation
Load Regulation
= 48 V, I = 15 A, f
in O
in O
in O
V
V
V
Output Ripple
Efficiency
12
MOTOROLA ANALOG IC DEVICE DATA
MC34067 MC33067
Figure 21. Printed Circuit Board and Component Layout
3.875
5.0
(Bottom View)
MOTOROLA ANALOG IC DEVICE DATA
(Top View)
13
MC34067 MC33067
OUTLINE DIMENSIONS
PLASTIC PACKAGE
–A–
916
B
18
H
G
16 9
M
B
H8X
M
0.25
0.25 B
14X
F
D
16 PL
0.25 (0.010) T
D
B16X
M
S
A
T
e
C
S
SEATING
–T–
PLANE
K
M
M
A
PLASTIC PACKAGE
CASE 751G–03
A
E
81
B
S
A
SEATING PLANE
A1
T
P SUFFIX
CASE 648–08
ISSUE R
J
DW SUFFIX
(SO–16L)
ISSUE B
_
h X 45
C
NOTES:
1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: INCH.
3. DIMENSION L TO CENTER OF LEADS WHEN FORMED PARALLEL.
4. DIMENSION B DOES NOT INCLUDE MOLD FLASH.
5. ROUNDED CORNERS OPTIONAL.
DIM MIN MAX MIN MAX
L
M
q
L
A 0.740 0.770 18.80 19.55 B 0.250 0.270 6.35 6.85 C 0.145 0.175 3.69 4.44 D 0.015 0.021 0.39 0.53 F 0.040 0.70 1.02 1.77
G 0.100 BSC 2.54 BSC
H 0.050 BSC 1.27 BSC J 0.008 0.015 0.21 0.38 K 0.110 0.130 2.80 3.30 L 0.295 0.305 7.50 7.74
M 0 10 0 10
S 0.020 0.040 0.51 1.01
NOTES:
1. DIMENSIONS ARE IN MILLIMETERS.
2. INTERPRET DIMENSIONS AND TOLERANCES PER ASME Y14.5M, 1994.
3. DIMENSIONS D AND E DO NOT INLCUDE MOLD PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 PER SIDE.
5. DIMENSION B DOES NOT INCLUDE DAMBAR PROTRUSION. ALLOWABLE DAMBAR PROTRUSION SHALL BE 0.13 TOTAL IN EXCESS OF THE B DIMENSION AT MAXIMUM MATERIAL CONDITION.
MILLIMETERS
DIM MIN MAX
A 2.35 2.65
A1 0.10 0.25
B 0.35 0.49 C 0.23 0.32 D 10.15 10.45 E 7.40 7.60 e 1.27 BSC H 10.05 10.55 h 0.25 0.75 L 0.50 0.90
q
0 7
MILLIMETERSINCHES
____
__
14
MOTOROLA ANALOG IC DEVICE DATA
MC34067 MC33067
Motorola reserves the right to make changes without further notice to any products herein. Motorola makes no warranty , representation or guarantee regarding the suitability of its products for any particular purpose, nor does Motorola assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation consequential or incidental damages. “T ypical” parameters which may be provided in Motorola data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. Motorola does not convey any license under its patent rights nor the rights of others. Motorola products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the Motorola product could create a situation where personal injury or death may occur. Should Buyer purchase or use Motorola products for any such unintended or unauthorized application, Buyer shall indemnify and hold Motorola and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that Motorola was negligent regarding the design or manufacture of the part. Motorola and are registered trademarks of Motorola, Inc. Motorola, Inc. is an Equal Opportunity/Affirmative Action Employer.
MOTOROLA ANALOG IC DEVICE DATA
15
MC34067 MC33067
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P.O. Box 5405, Denver, Colorado 80217. 1–303–675–2140 or 1–800–441–2447 4–32–1 Nishi–Gotanda, Shinagawa–ku, Tokyo, Japan. 81–3–5487–8488
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16
– http://sps.motorola.com/mfax/ 852–26668334
MOTOROLA ANALOG IC DEVICE DATA
Mfax is a trademark of Motorola, Inc.
MC34067/D
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