Motorola ASTRO SPECTRA, ASTRO SPECTRA PLUS Service Manual

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Page 1

ASTRO

Digital Spectra

and Digital Spectra Plus UHF VHF 800 MHz

Mobile Radios

Basic Service Manual

Page 2

Page 3

Title P a ge

Digital Spectra

and Digital Spectra Plus

VHF/UHF/800 MHz Digital Mobile Radios

Basic Service Manual

Motorola, Inc. 8000 West Sunrise Boulevard Fort Lauderdale, Florida 33322

6881076C20-E

Page 4

Foreword

This manual covers all mo dels of the ASTRO® Digital S p ectra® and ASTRO Digit al Spectra Plus mobile rad ios (mod els W3, W4, W5, W7, and W9), unless otherwise specified. It includes all the information necessary to maintain peak product performance and m axim um work ing ti me, us ing le vels 1 and 2 main tenanc e proc edures . This level of serv ice g oes d own t o the board replacement level and is typical of some local service centers, self-maintained customers, and distributors.

For details on radio operation or component-level troubleshooting, refer to the applicable manuals available separately. A list of related publication s is provid ed in t he sect i on, “Related Publications,” on pagexii.

Product Safety and RF Exposure Compliance

ATTENTION!

This radio is restricted to occupational use only to satisfy FCC RF energy exposure requirements. Before using this product, read the RF energy awa reness information a nd operating instruction s in the Product Safety and RF Exposure booklet enclosed with your radio (Motorola Publication part number 6881095C99) to ensure compliance with RF energy exposure limits.

For a list of Motorola-approved antennas, batteries, and other accessories, visit the following web site which lists approved accessories: http://www.motorola.com/cgiss/index.shtml

Manual Revisions

Changes which occur af te r this man ual is pri nte d are de sc ribe d in FM R s (Fl orid a Ma nua l Revi sions). These FMRs provide complete replacement pages for all added, changed, and deleted items. To obtain FMRs, contact the Customer Care and Services Division (refer to “Appendix A Replacement Parts Ordering”).

Computer Software Copyrights

The Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighte d compu ter program s, includi ng, but not limited to, the exclus ive rig ht to copy or reprodu ce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this man ual m ay no t b e copied, reproduced, modified, rev ers e-e ngi nee red , or distributed in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive license to use that arises by operation of law in the sale of a product.

Document Copyrights

No duplication or distrib ution of this document or any portion thereof sha ll take pl ace witho ut the express w ritten permis sion of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of Motorola.

Disclaimer

The information in thi s d ocu ment is carefully examined, an d i s b eli ev ed to be entirely reliable. Howe ve r, no responsibi lity is assumed for inaccuracies. Furthermore, Motorola reserves the right to make changes to any products herein to improve readability, function, or design. Motorola does not assume any liability arising out of the applications or use of any product or circuit described herein; nor does it cover any license under its patent rights nor the rights of others.

Trademarks

MOTOROLA, the Stylized M logo, FLASHport, and ASTRO are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners.

Before using this product, read the operating instructions for safe usage contained in the Product Safety and RF Exposure booklet enclosed with your radio.

a u t i o

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Table of Contents iii

6881076C20-E February 3, 2003

Table of Contents

Foreword.........................................................................................................ii

Product Safety and RF Exposure Compliance............................................................................................ii

Manual Revisions ............... ....... ...... ....... ...... ....... ...... ....... ...... .....................................................................ii

Computer Software Copyrights ...................................................................................................................ii

Document Copyrights..................................................................................................................................ii

Disclaimer....................................................................................................................................................ii

Trademarks .................................................................................................................................................ii

Commercial Warranty ..................................................................................xii

Limited Warranty .......................................................................................................................................xii

MOTOROLA COMMUNICATION PRODUCTS............................................................................1-xii

I. What This Warranty Covers And For How Long ....................................................................xii

II. General Provisions................................................................................................................xii

III. State Law Rights ................................................................................................................. xiii

IV. How To Get Warranty Service............................................................................................xiii

V. What This Warranty Does Not Cover................................................................................... xiii

VI. Patent And Software Provisions .........................................................................................xiv

VII. Governing Law.................................................................... ....... ...... ....... ...... ....... ..............xiv

Model Numbering, Cha rts, and Specificat ions............ .. ... .. ................... ....xv

Mobile Radio Model Numbering Scheme..................................................................................................xv

ASTRO Digital Spectra Motorcycle 15 Watt (Ranges 1 and 2) Model Chart............................................xvi

ASTRO Digital Spectra Motorcycle 15 Watt (Ranges 3 and 3.5) Model Chart........................................xvii

ASTRO Digital Spectra VHF 10–25 Watt Model Chart........................................................................... xviii

ASTRO Digital Spectra VHF 25–50 and 50–110 Watt Model Chart.........................................................xix

ASTRO Digital Spectra VHF 10–25 and 50–110 Watt Model Chart (cont.) ..............................................xx

ASTRO Digital Spectra UHF 10–25 Watt Model Chart ............................................................................xxi

ASTRO Digital Spectra UHF 20–40 Watt Model Chart ...........................................................................xxii

ASTRO Digital Spectra UHF 20–40 Watt Model Chart (cont.)............................................................... xxiii

ASTRO Digital Spectra UHF 50–110 Watt Model Chart ........................................................................xxiv

ASTRO Digital Spectra UHF 50–110 Watt Model Chart (cont.) ..............................................................xxv

ASTRO Digital Spectra 800 MHz Model Chart.......................................................................................xxvi

ASTRO Digital Spectra Plus VHF 25–50 and 50–110 Watt Model Chart.............................................. xxvii

ASTRO Digital Spectra Plus VHF 25–50 and 50–110 Watt Model Chart (cont.) ..................................xxviii

ASTRO Digital Spectra Plus UHF 20–40 Watt Model Chart ..................................................................xxix

ASTRO Digital Spectra Plus UHF 20–40 Watt Model Chart (cont.)........................................................xxx

ASTRO Digital Spectra Plus UHF 50–110 Watt Model Chart ................................................................xxxi

ASTRO Digital Spectra Plus UHF 50–110 Watt Model Chart (cont.).................................................... xxxii

ASTRO Digital Spectra Plus 800 MHz Model Chart..............................................................................xxxiii

ASTRO Digital Spectra Plus 800 MHz Model Chart (cont.).................................................................. xxxiv

VHF Radio Specifications...................................................................................................................... xxxv

UHF Radio Specifications... ....... ...... ....... ...... ....... ...... ....... ...... ...... ........................................................ xxxvi

800 MHz Radio Specifications..............................................................................................................xxxvii

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February 3, 2003 6881076C20-E

Chapter 1 Introduction ......................................................................... 1-1

1.1 Notations Used in This Manual......................................................................................................1-1

1.2 Radio Descriptions.........................................................................................................................1-1

1.2.1 FLASHport®......................................................................................................................1-2

1.3 Control Head Descriptions.............................................................................................................1-2

1.3.1 General .............................................................................................................................1-2

1.3.1.1 Model W3 Control Head...........................................................................................1-3

1.3.1.2 Model W3 Controls ..................................................................................................1-3

1.3.1.3 Models W4, W5, W7, and W9 Controls Head..........................................................1-4

1.3.1.4 Models W4, W5, W7, and W9 Controls ...................................................................1-5

Chapter 2 Basic Maintenance.............................................................. 2-1

2.1 Introduction ....................................................................................................................................2-1

2.2 Preventive Maintenance ................................................................................................................2-1

2.2.1 Reference Oscillator .........................................................................................................2-1

2.2.2 Inspection..........................................................................................................................2-1

2.2.3 Cleaning............................................................................................................................2-1

2.2.4 Cleaning External Plastic Surfaces...................................................................................2-2

2.2.5 Cleaning Internal Circuit Boards and Components...........................................................2-2

2.3 Handling Precautions.....................................................................................................................2-2

Chapter 3 Basic Theory of Operation ................................................. 3-1

3.1 Introduction ....................................................................................................................................3-1

3.2 General Overview ..........................................................................................................................3-1

3.3 Analog Mode of Operation.............................................................................................................3-2

3.3.1 Receive Operation .. ...... ....... ...... ....... ...... ....... ...... ...... ....... ...... ..........................................3-2

3.3.2 Transmit Operation . ...... ....... ...... ....... ...... ............................................. ....... ...... ....... ...... ...3-2

3.4 ASTRO Mode of Operation............................................................................................................3-2

3.5 Control Head Assembly .................................................................................................................3-2

3.5.1 Display (W4, W5, and W7 Models)...................................................................................3-2

3.5.2 Display (W9 Model)...........................................................................................................3-3

3.5.3 Vacuum Fluorescent (VF) Display Driver..........................................................................3-3

3.5.4 Vacuum Fluorescent (VF) Voltage Source (W9 Model)....................................................3-3

3.5.5 Controls and Indicators.....................................................................................................3-3

3.5.6 Status LEDs......................................................................................................................3-3

3.5.7 Backlight LEDs . ....... ...... ....... ...... ....... ............................................. ...... ....... ...... ....... ... ......3-3

3.5.8 Vehicle Interface Port (VIP) ..............................................................................................3-4

3.5.8.1 Remote-Mount.........................................................................................................3-4

3.5.8.2 Dash-Mount .............................................................................................................3-4

3.5.9 Power Supplies.................................................................................................................3-4

3.5.10 Ignition Sense Circuits......................................................................................................3-4

3.6 Power Amplifier..............................................................................................................................3-4

3.6.1 Gain Stages ............ ...... ....... ...... ....... ...... ....... ...... ...... ....... ...... ....... ...................................3-4

3.6.2 Power Control ...................................................................................................................3-5

3.6.3 Circuit Protection..................................... ....... ............................................. ...... ....... .. .......3-5

3.6.4 DC Interconnect................................................................................................................3-5

3.7 Front-End Receiver Assembly.......................................................................................................3-5

3.8 Radio Frequency (RF) Board.........................................................................................................3-5

3.9 Voltage-Controlled Oscillator (VCO)..............................................................................................3-6

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6881076C20-E February 3, 2003

3.9.1 VHF Radios ......................................................................................................................3-6

3.9.2 UHF and 800 MHz Radios................................................................................................ 3-6

3.10 Command Board . ...... ....... ............................................. ...... ....... ...... ....... ....................................... 3-6

3.11 VOCON (Vocoder/Controller) Board..............................................................................................3-7

3.11.1 ASTRO Digital Spectra .....................................................................................................3-7

3.11.2 ASTRO Digital Spectra Plus............................................................................................. 3-7

Chapter 4 Test Equipment , Ser v ic e Aids , and T ool s................ .. ....... 4-1

4.1 Recommended Test Equipment.................................................................................................... 4-1

4.2 Service Aids and Recommended Tools......................................................................................... 4-2

4.3 Field Programming Equipment...................................................................................................... 4-5

4.3.1 ASTRO Digital Spectra ..................................................................................................... 4-5

4.3.1.1 ASTRO Digital Spectra W3 Smart RIB Issue ..........................................................4-6

4.3.1.2 ASTRO Digital Spectra Remote W3 Y Cable.......................................................... 4-6

4.3.2 ASTRO Digital Spectra Plus............................................................................................. 4-7

4.3.2.1 ASTRO Digital Spectra Plus Model W3................................................................... 4-7

Chapter 5 Performanc e Checks................ .......................................... 5-1

5.1 Introduction....................................................................................................................................5-1

5.2 Test Setup ..................................................................................................................................... 5-1

5.2.1 ASTRO Digital Spectra ..................................................................................................... 5-1

5.2.2 ASTRO Digital Spectra Plus............................................................................................. 5-2

5.3 Test Mode...................................................................................................................................... 5-2

5.3.1 Entering Test Mode ..........................................................................................................5-2

5.3.2 RF Test Mode............................................ ...... ...... ....... ...... ....... ...... ....... ...... ....... ...... ....... 5-3

5.3.3 Control Head Test Mode................................................................................................... 5-5

5.4 Receiver Performance Checks......................................................................................................5-6

5.5 Transmitter Performance Check s.................... ....... ............................................. ...... ....... ...... ....... 5-7

Chapter 6 Radio Alignment Procedure............................................... 6-1

6.1 Introduction....................................................................................................................................6-1

6.2 RSS ............................................................................................................................................... 6-1

6.2.1 ASTRO Digital Spectra ..................................................................................................... 6-1

6.2.2 Softpot ..............................................................................................................................6-2

6.2.3 Reference Oscillator Alignment ........................................................................................ 6-3

6.2.4 Transmit Power Alignment................................................................................................ 6-4

6.2.5 Transmit Current Limit Alignment ..................................................................................... 6-6

6.2.6 Transmit Deviation Balance (Compensation) Alignment .................................................. 6-7

6.2.7 Transmit Deviation Limit Alignment .................................................................................. 6-8

6.2.8 Bit Error Rate (BER) Performance Check ...................................................................... 6-10

6.3 ASTRO Digital Spectra and Digital Spectra Plus Tuner Software...............................................6-10

6.3.1 Radio Information ........................................................................................................... 6-14

6.3.2 Reference Oscillator Alignment ...................................................................................... 6-14

6.3.3 Transmit Power Alignment.............................................................................................. 6-16

6.3.4 Transmit Current Limit Alignment ................................................................................... 6-18

6.3.5 Transmit Deviation Balance (Compensation) Alignment ................................................ 6-18

6.3.6 Transmit Deviation Limit Alignment ................................................................................ 6-20

6.3.7 Bit Error Rate (BER) Test............................................................................................... 6-22

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6.3.8 Transmitter Test Pattern .................................................................................................6-23

Chapter 7 Encryption ........................................................................... 7-1

7.1 Universal Crypto Module Kits.........................................................................................................7-1

7.1.1 ASTRO Digital Spectra . ....... ............................................. ...... ....... ...... ....... ...... ....... .........7-1

7.1.2 ASTRO Digital Spectra Plus.............................................................................................7-1

7.1.3 Secure Dispatch Operation.. ...... ....... ...... ....... ...... ...... ....... ...... ....... ...................................7-1

7.1.4 Secure Emergency Operation.............................. ............................................. ....... ...... ...7-2

7.2 Load an Encryption Key.................................................................................................................7-2

7.2.1 Model W3..........................................................................................................................7-2

7.2.2 Models W4, W5, W7, and W9...........................................................................................7-3

7.3 Erase a Key ...................................................................................................................................7-3

7.3.1 Model W3..........................................................................................................................7-3

7.3.2 Models W4, W5, W7, and W9...........................................................................................7-4

7.4 Erase a Single Key (Model W3).....................................................................................................7-5

7.5 Erase All Keys................................................................................................................................7-5

7.5.1 Model W3..........................................................................................................................7-5

7.5.2 Models W4, W5, W7, and W9...........................................................................................7-6

7.6 Over-the-Air Rekeying ...................................................................................................................7-6

7.6.1 ASTRO Digital Spectra Model W3....................................................................................7-7

7.6.2 ASTRO Digital Spectra Models W4, W5, W7, and W9.....................................................7-9

7.7 Advanced Secure Operation........................................................................................................7-10

7.7.1 Multikey Operation..........................................................................................................7-10

Chapter 8 Disassembly/Reassembly Procedures ............................. 8-1

8.1 Introduction ....................................................................................................................................8-1

8.2 Replacement Procedures ..............................................................................................................8-1

8.2.1 Required Tools and Supplies............................................................................................8-2

8.2.2 Control Head Boards ........................................................................................................8-2

8.2.2.1 Model W3.................................................................................................................8-2

8.2.2.2 Models W4, W5, and W7 .........................................................................................8-3

8.2.2.3 Model W9.................................................................................................................8-4

8.2.3 Remote Back Housing Interface Board.............................................................................8-5

8.2.3.1 Models W4, W5, and W7 .........................................................................................8-5

8.2.4 Remote Interconnect Board..............................................................................................8-6

8.2.4.1 Low-/Mid-Power Radios...........................................................................................8-6

8.2.4.2 High-Power Radios..................................................................................................8-6

8.2.5 Power Amplifier Board......................................................................................................8-7

8.2.5.1 Low-/Mid-Power Radios...........................................................................................8-7

8.2.5.2 High-Power Radios..................................................................................................8-7

8.2.5.3 800 MHz Radios ............................................................ ....... ...... ....... ...... ....... ...... ...8-8

8.2.5.3.1 Back-End Removal ...........................................................................................8-8

8.2.5.3.2 PC Board Removal ...........................................................................................8-8

8.2.5.3.3 PC Board Installation ........................................................................................8-9

8.2.5.3.4 Back-End Installation ......................................................................................8-10

8.2.6 VOCON (Vocoder/Controller) Board...............................................................................8-11

8.2.7 Command Board.............................................................................................................8-11

8.2.7.1 Low-/Mid-Power Radios.........................................................................................8-11

8.2.7.2 High-Power Radios................................................................................................8-12

8.2.8 Receiver Front-End Board..............................................................................................8-13

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6881076C20-E February 3, 2003

8.2.8.1 Low-/Mid-Power Radio .......................................................................................... 8-13

8.2.8.2 High-Power Radio...................... ....... ...... ...... ....... ...... ....... ...... ....... ...... ....... ...... ..... 8-13

8.2.9 VCO Board .....................................................................................................................8-14

8.2.9.1 Low-/Mid-Power Radio .......................................................................................... 8-14

8.2.9.2 High-Power Radio...................... ....... ...... ...... ....... ...... ....... ...... ....... ...... ....... ...... ..... 8-15

8.2.10 RF Board ............................... ....... ............................................. ...... ....... ...... ....... ...........8-15

8.2.10.1 Low-/Mid-Power Radio ..........................................................................................8-15

8.2.10.2 High-Power Radio................................................................... ....... ...... ....... ...... ..... 8-16

8.3 Final Reassembly ........................................................................................................................ 8-16

8.3.1 Power Amplifiers.................................................... ....... ............................................. .. ... 8-16

8.3.2 Command Board........................... ...... ....... ...... ...... ....... ...... ....... ...... ............................... 8-17

8.3.3 Dash Control Head Board............................................................................................... 8-17

8.3.4 Model W3 Hand-Held Control Head ............................................................................... 8-17

8.4 Fastener Torque Chart ................................................................................................................8-18

Chapter 9 Basic Troubleshooting ....................................................... 9-1

9.1 Introduction....................................................................................................................................9-1

9.2 Replacement Board Procedures....................................................................................................9-1

9.3 Power-Up Error Codes ..................................................................................................................9-1

9.3.1 ASTRO Digital Spectra ..................................................................................................... 9-2

9.3.2 ASTRO Digital Spectra Plus............................................................................................. 9-3

9.4 Operational Error Codes................................................................................................................ 9-4

9.4.1 ASTRO Digital Spectra ..................................................................................................... 9-4

9.4.2 ASTRO Digital Spectra Plus............................................................................................. 9-5

9.5 Transmitter Troubleshootin g.. ....... ...... ....... ...... ....... ...... ............................................. ....... .............9-5

9.6 Receiver Troubleshooting..............................................................................................................9-9

9.7 Synthesizer Troubleshooting ........................... ............................................. ....... ...... ....... ..... ......9-12

Chapter 10 Functional Block Diagrams and Connectors ................. 10-1

10.1 Digital Spectra Functional Block Diagram (Models W3, W4, W5, W7, and W9) .........................10-2

10.2 Digital Spectra Plus Functional Block Diagram (Models W3, W4, W5, W7, and W9) .................10-3

10.3 Radio Connectors........................................................................................................................10-4

10.4 Radio Connector Locations .........................................................................................................10-5

10.5 Radio Connector Locations (cont.) .............................................................................................. 10-5

10.6 Extender Cable (P501) ................................................................................................................ 10-6

10.7 Control Head Cabling Diagram.................................................................................................... 10-6

Chapter 11 Exploded Views and Parts Lists...................................... 11-1

11.1 Model W3 Hand-Held Control Head Exploded View ................................................................... 11-2

11.2 Model W4 Rotary Control Head Exploded View ..........................................................................11-3

11.3 Models W5 and W7 Pushbutton Control Head Exploded View ...................................................11-4

11.4 Model W9 Pushbutton Control Head Exploded View .................................................................. 11-5

11.5 Low-Power (15W) Radio Exploded View..................................................................................... 11-6

11.6 Mid-Power (20-40/25-50/35W) Radio Exploded View ................................................................. 11-7

11.7 High-Power (50-110W) Radio Exploded View............................................................................. 11-8

11.8 Motorcycle Interconnect Board and Assembly ............................................................................ 11-9

11.9 Low- and Mid-Power Interconnect Board and Assembly............................................................. 11-9

11.10 Small Pushbutton Parts ............................................................................................................. 11-10

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February 3, 2003 6881076C20-E

11.11 Large Pushbutto n Parts .............................................. ...... ...... ...................................................11-10

Appendix A Replacement Parts Ordering.............................................. A-1

A.1 Basic Ordering Information............................................................................................................A-1

A.2 Transceiver Board and VOCON Board Ordering Information........................................................A-1

A.3 Motorola Online............. ....... ...... ....... ...... ....... ...... ............................................. ....... ......................A-1

A.4 Mail Orders ....................................................................................................................................A-1

A.5 Telephone Orders..........................................................................................................................A-2

A.6 Fax Orders.....................................................................................................................................A-2

A.7 Parts Identification .........................................................................................................................A-2

A.8 Product Customer Service.............................................................................................................A-2

Glossary.........................................................................................Glossary-1

Index......................................................................................................Index-i

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List of Figures ix

6881076C20-E February 3, 2003

List of Figures

Figure 1-1. Typical W3 Hand-Held Control Head....................................................................................1-3

Figure 1-2. Typical W4 Rotary Control Head...........................................................................................1-4

Figure 1-3. Typical W5 Pushbutton Control Head...................................................................................1-4

Figure 1-4. Typical W7 Pushbutton Control Head...................................................................................1-4

Figure 1-5. Typical W9 Pushbutton Control Head...................................................................................1-5

Figure 5-1. ASTRO Digital Spectra Performance Checks Test Setup..................................................... 5-1

Figure 5-2. ASTRO Digital Spectra Plus Performance Checks Test Setup............................................. 5-2

Figure 5-3. Rotary Control Head Key-Closure Displays (W4).................................................................5-5

Figure 5-4. Pushbutton Control Head Key-Closure Displays (W5 and W7)............................................ 5-6

Figure 5-5. Pushbutton Control Head Key-Closure Displays (W9) .........................................................5-6

Figure 6-1. ASTRO Digital Spectra Radio Alignment Test Setup............................................................6-1

Figure 6-2. RSS Service Menu Layout.................................................................................................... 6-2

Figure 6-3. Softpot Concept .................................................................................................................... 6-2

Figure 6-4. Reference Oscillator Alignment Screen................................................................................6-4

Figure 6-5. Transmit Power Alignment Screen .......................................................................................6-5

Figure 6-6. Transmit Current Limit Alignment Screen............................................................................. 6-6

Figure 6-7. Transmit Deviation Balance (Compensation) Alignment Screen..........................................6-8

Figure 6-8. Transmit Deviation Limit Alignment Screen..........................................................................6-9

Figure 6-9. ASTRO Digital Spectra Plus Radio Alignment Test Setup.................................................. 6-11

Figure 6-10. Tuner Menu Layout............................................................................................................. 6-12

Figure 6-11. Typical Softpot Adjustment Screen..................................................................................... 6-13

Figure 6-12. Radio Information Screen ................................................................................................... 6-14

Figure 6-13. Reference Oscillator Alignment Screen.............................................................................. 6-15

Figure 6-14. Typical Transmit Power Alignment Screen .........................................................................6-16

Figure 6-15. Transmit Current Limit Alignment Screen...........................................................................6-18

Figure 6-16. Transmit Deviation Balance (Compensation) Alignment Screen........................................6-20

Figure 6-17. Transmit Deviation Limit Alignment Screen........................................................................ 6-21

Figure 6-18. Bit Error Rate Test Screen.................................................................................................. 6-23

Figure 6-19. Transmitter Test Pattern Screen ....................................... ...... ....... ...... ....... ...... ....... ...... ..... 6-23

Figure 8-1. Model W4 Rotary Control Head Assembly Screw and Snap Sequence............................... 8-3

Figure 8-2. Models W5 and W7 Pushbutton Control Head Assembly Screw Sequence ........................ 8-3

Figure 8-3. PA Board Screw Fastening Sequence (800 MHz 15-Watt PA).............................................8-9

Figure 8-4. PA Board Screw Fastening Sequence (800 MHz 20- and 35-Watt PA)..............................8-10

Figure 8-5. Installing the Final Device...................................................................................................8-10

Figure 10-1. Digital Spectra Models W3, W4, W5, W7, and W9 Functional Block Diagram................... 10-2

Figure 10-2. Digital Spectra Plus Models W3, W4, W5, W7, and W9 Functional Block Diagram........... 10-3

Figure 10-3. J0103 Remote-Mount Control Head Connector.................................................................. 10-4

Figure 10-4. J5 Control Cable for Remote-Mount Control Head.............................................................10-4

Figure 10-5. J6 Radio Operations Connector..........................................................................................10-4

Figure 10-6. J2 Rear Accessory Connector ............................................................................................ 10-4

Figure 10-7. P104 Microphone Jack ....................................................................................................... 10-4

Figure 10-8. Dash-Mount Radio Connector Locations............................................................................ 10-5

Figure 10-9. Remote-Mount Radio Connector Locations........................................................................ 10-5

Figure 10-10.Command Board Connector Locations.............................................................................. 10-5

Figure 10-11.VOCON Board Connector Locations ................................................................................. 10-5

Figure 10-12.P501 Extender Cable......................................................................................................... 10-6

Figure 10-13.Control Head Cabling Diagram..........................................................................................10-6

Figure 11-1. Model W3 Hand-Held Control Head Exploded View........................................................... 11-2

Figure 11-2. Model W4 Rotary Control Head Exploded View................................................................. 11-3

Figure 11-3. Models W5 and W7 Pushbutton Control Head Exploded View .......................................... 11-4

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x List of Figures

February 3, 2003 6881076C20-E

Figure 11-4. Model W9 Pushbutton Control Head Exploded View.......................................................... 11-5

Figure 11-5. Low-Power (15W) Radio Exploded View ............................................................................ 11-6

Figure 11-6. Mid-Power (20-40/25-50/35W) Radio Exploded View......................................................... 11-7

Figure 11-7. High-Power (50-110W) Radio Exploded View ....................................................................11-8

Figure 11-8. Motorcycle Interconnect Board and Assembly (HLN6365) Exploded View ........................ 11-9

Figure 11-9. Low- and Mid-Power Interconnect Board and Assembly (HLN6344) Exploded View......... 11-9

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List of Tables xi

6881076C20-E February 3, 2003

List of Tables

Table 1-1. ASTRO Digital Spectra/Spectra Plus Basic Features........................................................... 1-2

Table 4-1. Recommended Motorola Test Equipment............................................................................. 4-1

Table 4-2. Wattmeter Plug-In Elements................................................................................................. 4-2

Table 4-3. Recommended Non-Motorola Test Equipment.....................................................................4-2

Table 4-4. Common Service Aids for Board-Level Troubleshooting...................................................... 4-3

Table 4-5. Service Aids for ASTRO Digital Spectra Board-Level Troubleshooting................................ 4-4

Table 4-6. Service Aids for ASTRO Digital Spectra Plus Board-Level Troubleshooting ........................4-5

Table 4-7. Recommended Tools for Board-Level Troubleshooting........................................................ 4-5

Table 4-8. ASTRO Digital Spectra Field Programming Items ................................................................4-6

Table 4-9. ASTRO Digital Spectra Plus Field Programming Items........................................................ 4-7

Table 5-1. Test-Mode Displays ..............................................................................................................5-2

Table 5-2. Test Frequencies ..................................................................................................................5-4

Table 5-3. Signaling Types .................................................................................................................... 5-5

Table 5-4. Receiver Performance Checks ............................................................................................. 5-6

Table 5-5. Transmitter Performance Checks .........................................................................................5-7

Table 6-1. Reference Oscillator Alignment ............................................................................................ 6-4

Table 6-2. Transmit Power Settings.......................................................................................................6-5

Table 6-3. Reference Oscillator Alignment .......................................................................................... 6-16

Table 6-4. Transmit Power Settings.....................................................................................................6-17

Table 7-1. ASTRO Digital Spectra UCM Listing.....................................................................................7-1

Table 7-2. ASTRO Digital Spectra Plus UCM Listing.............................................................................7-1

Table 8-1. Required Alignments After Board Replacement ...................................................................8-1

Table 8-2. Required Tools and Supplies ................................................................................................8-2

Table 8-3. Fastener Torque Chart........................................................................................................ 8-18

Table 9-1. ASTRO Digital Spectra Power-Up Error Codes.................................................................... 9-2

Table 9-2. ASTRO Digital Spectra Plus Power-Up Error Codes............................................................ 9-3

Table 9-3. ASTRO Digital Spectra Operational Error Codes .................................................................9-4

Table 9-4. ASTRO Digital Spectra Plus Operational Error Codes .........................................................9-5

Table 9-5. Transmitter Troubleshooting Chart .......................................................................................9-5

Table 9-6. Receiver Troubleshooting Chart ........................................................................................... 9-9

Table 9-7. Synthesizer Troubleshooting Chart.....................................................................................9-12

Table 11-1. Model W3 Hand-Held Control Head Exploded View Parts List........................................... 11-2

Table 11-2. Model W4 Rotary Control Head Parts List.......................................................................... 11-3

Table 11-3. Models W5 and W7 Pushbutton Control Head Parts List ................................................... 11-4

Table 11-4. Model W9 Pushbutton Control Head Parts List ................................................................. 11-5

Table 11-5. Low-Power (15W) Radio Parts List.....................................................................................11-6

Table 11-6. Mid-Power (20-40/25-50/35W) Radio Parts List................................................................. 11-7

Table 11-7. High-Power (50-110W) Radio Parts List............................................................................. 11-8

Table 11-8. Motorcycle Interconnect Board and Assembly (HLN6365) Parts List................................. 11-9

Table 11-9. Low- and Mid-Power Interconnect Board and Assembly (HLN6344) Parts List ................. 11-9

Table 11-10.Small Pushbutton Parts List.............................................................................................. 11-10

Table 11-11. Large Pushbutton Parts List.............................................................................................. 11-10

Page 14

xii Related Publications

February 3, 2003 6881076C20-E

Related Publications

ASTRO Digital Spectra and Digital Spectra Plus Model W3 User’s Guide ..................................6881090C61

ASTRO Digital Spectra and Digital Spectra Plus Models W4, W5, W7, and W9 User’s Guide ..6881090C62

ASTRO Digital Spectra Hand-Held Control Head User’s Guide (Model W3)...............................6881073C25

ASTRO Digital Spectra (Model W4, W5, W7, and W9) User’s Guide..........................................6881074C80

ASTRO Digital Spectra and Digital Spectra Plus Mobile Radios Detailed Service Manual .........6881076C25

ASTRO Digital Spectra Mobile Radios Dual Control Head Radio System Service Manual.........6881091C78

ASTRO Spectra and Digital Spectra FM Two-Way Mobile Radios Installation Manual ...............6881070C85

ASTRO Spectra Motorcycle Radios Supplemental Installation Manual......................................6880103W01

CPS Programming Installation Guide ..........................................................................................6881095C44

KVL 3000 User’s Manual.............................................................................................................6881131E16

Spectra VHF VCO Section Detailed Service Manual Supplement...............................................6881074C48

Spectra High-Power Power Amplifier Detailed Service Manual Supplement...............................6881077C25

Spectra Systems 9000 Control Unit Detailed Service Manual Supplement.................................6881077C30

Spectra A5 and A7 Control Head Instruction Manual ..................................................................6881109C33

Spectra A4 Control Head Instruction Manual ..............................................................................6881109C34

Page 15

6881076C20-E February 3, 2003

Commercial Warranty xiii

Commercial Warranty

Limited Warranty

MOTOROLA COMMUNICATION PRODUCTS

I. What This Warranty Covers And For How Long

MOTOROLA INC. (“MOTOROLA”) warrants the MOTOROLA manufactured Communication Products listed below (“Product”) against defects in material and workmanship under normal use and service for a period of time from the date of purchase as scheduled below:

Motorola, at its option, will at no charge either repair the Product (with new or reconditioned parts), replace it (with a new or reconditioned Product), or refund the purchase price of the Product during the warranty period provided it is returned in accordance with the terms of this warranty. Replaced parts or boards are warranted for the balance of the original applicable warranty period. All replaced parts of Product shall become the property of MOTOROLA.

This express limited warranty is extended by MOTOROLA to the original end user purchaser only and is not assignable or transferable to any other party. This is the complete warranty for the Product manufactured by MOTOROLA. MOTOROLA assumes no obligations or liability for additions or modifications to this warranty unless made in writing and signed by an officer of MOTOROLA. Unless made in a separate agreement between MOTOROLA and the original end user purchaser, MOTOROLA does not warrant the installation, maintenance or service of the Product.

MOTOROLA cannot be responsible in any way for any ancillary equipment not furnished by MOTOROLA which is attached to or used in connection with the Product, or for operation of the Product with any ancillary equipment, and all such equipment is expressly excluded from this warranty. Because each system which may use the Product is unique, MOTOROLA disclaims liability for range, coverage, or operation of the system as a whole under this warranty.

II. General Provisions

This warranty sets forth the full extent of MOTOROLA'S responsibilities regarding the Product. Repair, replacement or refund of the purchase price, at MOTOROLA's option, is the exclusive remedy. THIS W ARRANTY IS GIVEN IN LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO THE DURATION OF THIS LIMITED WARRANTY. IN NO EVENT SHALL MOTOROLA BE LIABLE FOR DAMAGES IN EXCESS OF THE PURCHASE PRICE OF THE PRODUCT, FOR ANY LOSS OF USE, LOSS OF TIME, INCONVENIENCE, COMMERCIAL LOSS, LOST PROFITS OR SAVINGS OR OTHER INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE SUCH PRODUCT, TO THE FULL EXTENT SUCH MAY BE DISCLAIMED BY LAW.

ASTRO Digital S pectra a nd Digital S pectra Plus Units

One (1) Year

Product Accessories One (1) Year

Page 16

February 3, 2003 6881076C20-E

xiv Commercial Warranty

III. St a te Law Rig hts

SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION OR EXCLUSIONS MAY NOT APPLY.

This warranty gives specific legal rights, and there may be other rights which may vary from state to state.

IV. How To Get Warranty Service

You must provide proof of purchase (bearing the date of purchase and Product item serial number) in order to receive warranty service and, also, deliver or send the Product item, transportation and insurance prepaid, to an authorized warranty service location. Warranty service will be provided by Motorola through one of its authorized warranty service locations. If you first contact the company which sold you the Product, it can facilitate your obtaining warranty service. You can also call Motorola at 1-888-567-7347 US/Canada.

V. What This Warranty Does Not Cover

A. Defects or damage resulting from use of the Product in other than its normal and customary

manner. B. Defects or damage from misuse, accident, water, or neglect. C. Defects or damage from improper testing, operation, maintenance, installation, alteration,

modification, or adjustment. D. Breakage or damage to antennas unless caused directly by defects in material workmanship. E. A Product subjected to unauthorized Product modifications, disassemblies or repairs (includ-

ing, without limitation, the addition to the Product of non-Motorola supplied equipment) which

adversely affect performance of the Product or interfere with Motorola’s normal warranty

inspection and testing of the Product to verify any warranty claim. F. Product which has had the serial number removed or made illegible. G. Rechargeable batteries if:

- any of the seals on the battery enclosure of cells are broken or show evidence of tampering.

- the damage or defect is caused by charging or using the battery in equipment or service other than the Product for which it is specified.

H. Freight costs to the repair depot. I. A Product which, due to illegal or unauthorized alteration of the software/firmware in the Prod-

uct, does not function in accordance with MOTOROLA’s published specifications or the FCC type acceptance labeling in effect for the Product at the time the Product was initially distributed from MOTOROLA.

J. Scratches or other cosmetic damage to Product surfaces that does not affect the operation of

the Product.

K. Normal and customary wear and tear.

Page 17

6881076C20-E February 3, 2003

Commercial Warranty xv

VI. Patent And Software Provisions

MOTOROLA will defend, at its own expense, any suit brought against the end user purchaser to the extent that it is based on a claim that the Product or parts infringe a United States patent, and MOTOROLA will pay those costs and damages finally awarded against the end user purchaser in any such suit which are attributable to any such claim, but such defense and payments are conditioned on the following:

A. that MOTOROLA will be notified promptly in writing by such purchaser of any notice of such

claim;

B. that MOTOROLA will have sole control of the defense of such suit and all negotiations for its

settlement or compromise; and

C. should the Product or parts become, or in MOTOROLA’s opinion be likely to become, the

subject of a claim of infringement of a United States patent, that such purchaser will permit MOTOROLA, at its option and expense, either to procure for such purchaser the right to continue using the Product or parts or to replace or modify the same so that it becomes noninfringing or to grant such purchaser a credit for the Product or parts as depreciated and accept its return. The depreciation will be an equal amount per year over the lifetime of the Product or parts as established by MOTOROLA.

MOTOROLA will have no liability with respect to any claim of patent infringement which is based upon the combination of the Product or parts furnished hereunder with software, apparatus or devices not furnished by MOTOROLA, nor will MOTOROLA have any liability for the use of ancillary equipment or software not furnished by MOTOROLA which is attached to or used in connection with the Product. The foregoing states the entire liability of MOTOROLA with respect to infringement of patents by the Product or any parts thereof.

Laws in the United States and other countries preserve for MOTOROLA certain exclusive rights for copyrighted MOTOROLA software such as the exclusive rights to reproduce in copies and distribute copies of such Motorola software. MOTOROLA software may be used in only the Product in which the software was originally embodied and such software in such Product may not be replaced, copied, distributed, modified in any way, or used to produce any derivative thereof. No other use including, without limitation, alteration, modification, reproduction, distribution, or reverse engineering of such MOTOROLA software or exercise of rights in such MOTOROLA software is permitted. No license is granted by implication, estoppel or otherwise under MOTOROLA patent rights or copyrights.

VII. Governing Law

This Warranty is governed by the laws of the State of Illinois, USA.

Page 18

January 29, 2003 6881076C20-E

xvi Model Numbering, Charts, a nd Specifications

Model Numbering, Charts, and Specifications

Mobile Radio Model Numbering Scheme

Position 1 - Type of Unit

D = Dash-Mounted Mobile Radio M = Motorcycle Mobile Radio T =Trunk-Mounted Mobile Radio

Positions 2 & 3 - Model Series

Position 4 - Frequency Band

Less than 29.7MHz

29.7 to 35.99MHz 36 to 41.99MHz 42 to 50MHz 66 to 80MHz 74 to 90MHz Product Specific 136 to 162MHz 146 to 178MHz 174 to 210MHz 190 to 235MHz

336 to 410MHz 403 to 437MHz 438 to 482MHz 470 to 520MHz Product Specific 806 to 870MHz 825 to 870MHz 896 to 941MHz

1.0 to 1.6GHz

1.5 to 2.0GHz

Values given represent range only; they are

not absolute.

Position 5 - Power Level

0 to 0.7 Watts

0.7 to 0.9 Watts

1.0 to 3.9 Watts

4.0 to 5.0 Watts

5.1 to 6.0 Watts

6.1 to 10 Watts

Position 6 - Physical Packages

RF Modem Operation Receiver Only Standard Control; No Display Standard Control; With Display Limited Keypad; No Display Limited Keypad; With Display Full Keypad; No Display Full Keypad; With Display Limited Controls; No Display Limited Controls; Basic Display Limited Controls; Limited Display Rotary Controls; Standard Display Enhanced Controls; Enhanced Display Low Profile; No Display Low Profile; Basic Display Low Profile; Basic Display, Full Keypad

Position 7 - Channel Spacing

1 = 5kHz 2 = 6.25kHz 3 = 10kHz 4 = 12.5kHz

5 = 15kHz 6 = 20/25kHz 7 = 30kHz 9 = Variable/Programmable

ypical Model Number:

Position:

Position 8 - Primary Operation

Conventinal/Simplex Conventional/Duplex Trunked Twin Type Dual Mode Trunked Dual Mode Trunked/Duplex Trunked Type I Trunked Type II FDMA* Digital Dual Mode TDMA** Digital Dual Mode Single Sideband Global Positioning Satellite Capable Amplitude Companded Sideband (ACSB) Programmable Integrated Voice and Data

* FDMA = Frequency Division Multiple Access

** TDMA = Time Division Multiple Access

Position 9 - Primary System Type

Conventional Privacy Plus Clear SMARTNET Advanced Conventional Stat-Alert Enhanced Privacy Plus Nauganet 888 Series Japan Specialized Mobile Radio (JSMR) Multi-Channel Access (MCA) CoveragePLUS MPT1327* - Public MPT1327* - Private Radiocom Tone Signalling Binary Signalling Phonenet Programmable Secure Conventional Secure SMARTNET

* MPT = Ministry of Posts and Telecommunications

Position 10 - Feature Level

1 = Basic 2 = Limited Package 3 = Limited Plus 4 = Intermediate 5 = Standard Package

6 = Standard Plus 7 = Expanded Package 8 = Expanded Plus 9 = Full Feature/ Programmable

Position 11 - Version

Version Letter (Alpha) - Major Change

Position 12 -

Unique Model Variations

C = Cenelec N = Standard Package

Positions 13 - 16

SP Model Suffix

123 4 5 6 7 8 9 10111213141516

T04S LF 9 P W 7 A N S P 0 1

04 = ASTRO

A B C D F G H J K L M

= = = = = = = = = = =

P Q R S T U V W Y Z

= = = = = = = = = =

A B C D E F

= = = = = =

10.1 to 15 Watts 16 to 25 Watts 26 to 35 Watts 36 to 60 Watts

G H J K L

= = = =

A B C D E F G H J K L M N P Q R

= = = = = = = = = = = = = = = =

A B C D E F G H J K L M P S

= = = = = = = = = = = = = =

A B C D E F G H J K L M N P Q W X Y

= = = = = = = = = = = = = = = = = =

= 61 to 110 Watts

MAEPF-27247-O

Page 19

6881076C20-E January 29, 2003

Model Numbering, Charts, and Specifications xvii

ASTRO Digital Spectra Motorcycle 15 Watt (Ranges 1 and 2) Model Chart

Model Number Description

M04JGF9PW4AN Model W4 (136-162 MHz), Range 1, 15 Watt, 128 Channels

M04JGF9PW5AN Model W5 (136-162 MHz), Range 1, 15 Watt, 128 Channels

M04JGH9PW7AN Model W7 (136-162 MHz), Range 1, 15 Watt, 128 Channels

M04KGF9PW4AN Model W4 (146-174 MHz), Range 2, 15 Watt, 128 Channels

M04KGF9PW5AN Model W5 (146-174 MHz), Range 2, 15 Watt, 128 Channels

M04KGH9PW7AN Model W7 (146-174 MHz), Range 2, 15 Watt, 128 Channels

M04RGF9PW4AN Model W4 (438-470 MHz), Range 2, 15 Watt, 128 Channels

M04RGF9PW5AN Model W5 (438-470 MHz), Range 2, 15 Watt, 128 Channels

M04RGH9PW7AN Model W7 (438-470 MHz), Range 2, 15 Watt, 128 Channels

M04UGF9PW4AN Model W4 (800 MHz), 15 Watt, 128 Channels

M04UGF9PW5AN Model W5 (800 MHz), 15 Watt, 128 Channels

M04UGH9PW7AN Model W7 (800 MHz), 15 Watt, 128 Channels

Item No. Description

XXX HLD6066_ VHF Power Amplifier Board, 25-Watt XX

XXXXXXXXXX HKN6062_ Cable, Control Head to Radio

X HLD4342_ VHF VCO Carrier

XXX HLD4343_ VHF VCO Carrier, CEPT XXX HLD6032_ VHF Power Amplifier Board, Range 2, 25-Watt

X HLD6061_ VHF VCO, Range 1, 136-162 MHz

XXX HLD6062_ VHF VCO Board, Range 2, 146-174 MHz

XXX HLE6046_ UHF VCO Carrier, Range 2 XXX HLE6062_ UHF RF Power Amplifier Board, Range 2, 25-Watt XXX HLE6102_ UHF VCO Board, Range 2

XXX HLF6078_ 800 MHz RF Power Amplifier Board, 15-Watt XXX HLF6079_ 800 MHz VCO Board XXX HLF6080_ 800 MHz VCO Carrier Board

XXXXXXXXXX HLN1368_ White Motorcycle Enclosure and Hardware

XXXXXXXXXX HLN6127_* Low-Power Dash Hardware

XXXXXXXX HLN6193_ MPL Button Kit

XXXXXXXXXX HLN6342_* Motorcycle Hardware

XXXXXXXXXX HLN6365_ Interface Board Kit

XXXXXXXXXX HLN6418_* Transceiver Hardware

XX X X HLN6444_* W5 Motorcycle Control Head Hardware

X X X HLN6445_* W7 Motorcycle Control Head Hardware

HLN6454_ Motorcycle Control Head Board Kit

XXXXXXXXXX HLN6458_ Vocoder Controller

X HLN6459_ Interface Board

X X X X HLN6523_* W7 Button Kit

X X X HLN6548_* W5 Button Kit

X X HLN6549_* W4 Button Kit

XXXXXXXXXX HLN6562_ Motorcycle Command Board Kit

XXXXXXX HLN6563_ Motorcycle Control Head

X X X HLN6571_ Spare Button Kit

XXXXXXXXXX HMN1079_ Weatherproof Microphone

X HRD6001_ VHF Receiver Boar d, Range 1, Standard

XXX HRD6002_ VHF Receiver Boar d, Range 2, Standard

XXX HRE6002_ UHF Receiver Board, Range 2, Standard

XXX HRF6004_ 800 MHz FX Front-End

XXX HRN4009_ VHF RF Board

XXX HRN4010_ UHF RF Board

X HRN6014_ VHF RF Board , ASTRO

XXX HRN6019_ 800 MHz RF Board, ASTRO

XXXXXXXXXX HSN6003_ Weatherproof Speaker

X X X PMLN4019_ W4 Motorcycle Control Head

X RAE4024_ UHF Antenna, Quarterwave

XXX RAF4011_ 800 MHz Antenna, 3 dB Gain

X = Item Included _ = the latest version kit. When ordering a kit, refer to your specific kit for the suffix number. * = kit not available. Order piece parts from the Customer Care and Services Division.

Page 20

January 29, 2003 6881076C20-E

xviii Model Numbering, Charts, a nd Specifications

ASTRO Digital Spectra Motorcycle 15 Watt (Ranges 3 and 3.5) Model Chart

Model Number Description

M04RGF9PW4ANSP02 Model W4 (450-482 MHz), Range 3, 15 Watt, 128 Channels

M04RGF9PW5ANSP02 Model W5 (450-482 MHz), Range 3, 15 Watt, 128 Channels

M04RGF9PW4ANSP01 Model W4 (453-488 MHz), Range 3.5, 15 Watt, 128 Channels

M04RGF9PW5ANSP01 Model W5 (453-488 MHz), Range 3.5, 15 Watt, 128 Channels

M04RGH9PW7ANSP01 Model W7 (453-488 MHz), Range 3.5, 15 Watt, 128 Channels

Item No. Description

X XXX X HKN6062_ Cable, Control Head to Radio X

X HLE6000_ UHF VCO Carrier, Range 3

X X X HLE6000_SP01 UHF VCO Carrier, Range 3.5

X HLE6043_ UHF RF Power Amplifier Board, Range 3, 40-Watt

X X X HLE6043_SP01 UHF RF Power Amplifier Board, Range 3.5, 40-Watt

X HLE6103_ UHF VCO Hybrid, Range 3

X X X HLE6103_SP01 UHF VCO Hybrid, Range 3.5

XXX X HLN1368_ W hite Motorcy cle Enclosure and Hardware

XXX X HLN6127_* Low-Power Dash Hardware X X X HLN6193_ MPL Button Kit

XXX X HLN6342_* Motorcycle Hardware

XXX X HLN6365_ Interf ace Board Kit

XXX X HLN6418_* Transceiver Hardware X X HLN6444_* W5 Motorcycle Control Head Hardware

X HLN6445_* W7 Motorcycle Control Head Hardware

XXX X HLN6458_ Vocoder Controller

X HLN6523_* W7 Button Kit

X X HLN6548_* W5 Button Kit

X HLN6549_* W4 Button Kit

XXX X HLN6562_ Motorcycle Command Board Kit X X X HLN6563_ Motorcycle Control Head

XXX X HLN6571_ Spare Button Kit

XXX X HMN1079_ Weatherproof Microphone

X HRE6003_ UHF Receiver Board, Range 3, Standard

X X X HRE6003_SP01 UHF Receiver Board, Range 3.5, Standard

XXX X HRN6020_ UHF RF Board, ASTRO

XXX X HSN6003_ Weatherproof Speaker

X PMLN4019_ W4 Motorcycle Control Head

XXX X RAE4024_ UHF Antenna, Quarterwave

Page 21

6881076C20-E January 29, 2003

Model Numbering, Charts, and Specifications xix

ASTRO Digital Spectra VHF 10–25 Watt Model Chart

Model Number Description

D04JHH9PW3AN Model W3 (136-145.9 MHz), 10-25 Watt, 255 Channels

D04JHF9PW4AN Model W4 (136-162 MHz), 10-25 Watt, 128 Channels

D04JHF9PW5AN Model W5 (136-162 MHz); 10-25 Watt, 128 Channels

D04JHH9PW7AN Model W7 (136-162 MHz), 10-25 Watt, 255 Channels

T04JHH9PW9AN Model W9 (136-162 MHz), 10-25 Watt, 255 Channels

D04KHH9PW3AN Model W3 (146-145.9 MHz), 10-25 Watt, 255 Channels

D04KHF9PW4AN Model W4 (146-174 MHz), 10-25 Watt, 128 Channels

D04KHF9PW5AN Model W5 (146-174 MHz), 10-25 Watt, 128 Channels

D04KHH9PW7AN Model W7 (146-174 MHz), 10-25 Watt, 255 Channels

T04KHH9PW9AN Model W9 (146-174 MHz), 10-25 Watt, 255 Channels

Item No. Description

X XXXX HRD6001_ Front-End Receiver Board Kit (Range 1, 136-162 MHz)

XXXX HRD6002_ Front-End Receiver Board Kit (Range 2, 146-174 MHz) X XXXX X XX HRN6014_ RF Board Kit X

XXXX X XXX HLD4342_ VCO Board Kit

XXXX HLD6061_ VCO Hybrid Kit (Range 1, 136-162 MHz)

XXXXX HLD6062_ VCO Hybrid Kit (Range 2, 146-174 MHz) X

XXXXXXXXX HLN5558_ Command Board Kit

XXXXXXXXX HLN6458_ VOCON Board Kit

XXXX X XXX HLD6066_ Power Amplifier Board

X X HLN6344_ Interface Board XXX X XX HLN6401_ Control Head Interconnect Board X X AAHN4045_ W4 Control Head

X X XX HLN6396_ W5,W7 Control Head Board

X X HCN1078_ W9 Control Head XXX X XX HMN1080_ Microphone

X X HMN1061_ Microphone

XXXXXXXXX HSN4018_ Speaker

X X HLN4921_ Control Head (W9) Trunnion

X X HLN5488_ Radio Microphone Installation Hardware (W9 Trunnion)

XXX XXXX HLN6015_ Trunnion/Hardware (Dash Mount) XXX X XX HLN6060_ Dash-Mount Hardware

X X X X HLN6185_* Remote-Mount, SECURENET Control-Head Hardware X

XXXXXXXXX HLN6418_* Transceiver Hardware

X X HLN6440_* Control Head without Keypad Hardware

X X HLN6441_* Control Head with Keypad Hardware

X HLN6493_* Plug Kit X X HLN4952_ Fuse Kit X X HKN4356_ Radio Cable (Length -17 Feet)

XXX XXXX HKN4191_ Power Cable (Length - 20 Feet)

X X HKN4192_ Power Cable (Length - 20 Feet) X X HLN6481_* Systems 9000 E9 Clear Button Kit

X X HLN6549_* C4 Button Kit X X HLN6105_ Emergency/Secure/MPL Button Kit

X X XX HLN6193_ Emergency/MPL Field Option Button Kit X X HLN6548_* SMARTNET Button Kit

X X HLN6523_* SMARTNET Button Kit

X X HLN6167_ Option Button Kit

X HLD4343_ VCO Board Kit ; VHF CEPT X HLD6032_ Power Amplifier Board Kit

X HLN6127_ Hardware, Radio Dash Low-Power

X HLN6459_ W3 Interface Board

X HMN4044_ ASTRO Handheld Control Head (W3) X HRN4009_ RF Board Kit

Page 22

January 29, 2003 6881076C20-E

xx Model Numbering, Charts, a nd Specifications

ASTRO Digital Spectra VHF 25–50 and 50–110 Watt Model Chart

Model Number Description

D04JKH9PW3AN Model W3 (136-145.9 MHz), 25-50 Watt, 128 Channels

D04JKF9PW4AN Model W4 (136-162 MHz), 25-50 Watt, 128 Channels

D04JKF9PW5AN Model W5 (136-162 MHz); 25-50 Watt, 128 Channels

D04JKH9PW7AN Model W7 (136-162 MHz), 25-50 Watt, 255 Channels

T04JKH9PW9AN Model W9 (136-162 MHz), 25-50 Watt, 255 Channels

D04KKF9PW3AN Model W3 (146-174 MHz), 25-50 Watt, 128 Channels

D04KKF9PW4AN Model W4 (146-174 MHz), 25-50 Watt, 128 Channels

D04KKF9PW5AN Model W5 (146-174 MHz), 25-50 Watt, 128 Channels

D04KKH9PW7AN Model W7 (146-174 MHz), 25-50 Watt, 255 Channels

T04KKH9PW9AN Model W9 (146-174 MHz), 25-50 Watt, 255 Channels

T04JLH9PW3AN Model W3 (136-145.9 MHz), 50-110 Watt, 128 Channels

T04JLF9PW4AN Model W4 (136-162 MHz), 50-110 Watt, 128 Channels

T04JLF9PW5AN Model W5 (136-162 MHz), 50-110 Watt, 128 Channels

T04JLH9PW7AN Model W7 (136-162 MHz), 50-110 Watt, 255 Channels

T04JLH9PW9AN Model W9 (136-162 MHz), 50-110 Watt, 255 Channels

T04KLH9PW3AN Model W3 (146-174 MHz), 50-110 Watt, 255 Channels

T04KLF9PW4AN Model W4 (146-174 MHz), 50-110 Watt, 128 Channels

T04KLF9PW5AN Model W5 (146-174 MHz), 50-110 Watt, 128 Channels

T04KLH9PW7AN Model W7 (146-174 MHz), 50-110 Watt, 255 Channels

T04KLH9PW9AN Model W9 (146-174 MHz), 50-110 Watt, 255 Channels

Item No. Description

XXXXX X XXXX HRD6001_ Front-End Rcvr Board Kit (Range 1, 136-162 MHz)

XXXXX XXX X X HRD6002_ Front-End Rcvr Board Kit (Range 2, 146-174 MHz)

XXXXXXXXXXXXXXXX X X HRN6014_ RF Board Kit

XXXXXXXXXXXXXXXXXXHLD4342_ VCO Board Kit

XXX X XXXX HLD6061_ VCO Hybrid Kit (Range 1, 136-162 MHz)

XXXXX XXXXXHLD6062_ VCO Hybrid Kit (Range 2, 146-174 MHz)

XXXXXXXXXXXXXXXXXXHLN5558_ Comm and Board Kit

XXXXXXXXXXXXXXXXXXHLN6458_ VOCO N Board Kit

X XXXX HLD6064_ Power Amplifier Board

(50-110W, Range 1, 136-162 MHz)

XXXXXXXX HLD6022_ Power Amplifier Board

(25-50W, Range 1, 136-174 MHz)

XXXXXHLD6063_ Power Amplifier Board

(50-110W, Range 2, 146-174 MHz)

X X HLN6344_ Interf ace Board

XX XXX HLN6401_ Control Head Interconnect Board

X X X AAHN4045_ W4 Control Head

XXXXXXXXHLN6486_ High-Power Interconnect Board XXX X X X HLN6432_ Control Head Back Housing

XX X X XX X X HLN6396_ W5,W7 Control Head Board

X X X X HCN1078_ W9 Control Head

XX XXX XXX X X X HMN1080_ Microphone

X X X X HMN1061_ Microphone

XXXXXXXX HSN4018_ Speaker

X XXXXXXXXXHSN6001_ Speaker X X X X HLN4921_ Cont rol Head (W9) Trunnion X X HLN5488_ Radio Microphone Installation Hardware (W9 Trunnion)

X X X HLN6185_* Remote-Mount, SECURENE T Control-Head Hardware

XXX X X X HLN6231_ Remote W4, W5, W7 Control-Head Trunnion

X XXXXXXXXXHLN6233_* Option Connector H ardware

Page 23

6881076C20-E January 29, 2003

Model Numbering, Charts, and Specifications xxi

ASTRO Digital Spectra VHF 10–25 and 50–110 Watt Model Chart (cont.)