Motorola AAEN1006, AAEN1007 vehicle adapter installation & service manual

Vehicle Adapter

in Spanish
in Portuguese
in French

AAEN1006
AAEN1007

i1000

Professional Radio

Accessories

English

Table of Contents i

Table of Contents

Important Safety Instructions.............................................................................................. v

Safe and Efficient Operation of Motorola Two-way Radios................................................ v

Chapter 1

1.0 Introduction......................................................................................................................1-1

2.0 Installation Planning ........................................................................................................1-1

3.0 Microphone Mounting...................................................................................................... 1-2

4.0 Antenna Installation.........................................................................................................1-2

5.0 Vehicle Adapter Installation.............................................................................................1-3

5.1 VA Installation............................................................................................................ 1-3

5.2 VA Cabling................................................................................................................. 1-4

5.3 Battery Connections .................................................................................................. 1-5

5.4 DC Power Cable Installation...................................................................................... 1-5

6.0 Optional Speaker Installation...........................................................................................1-7

7.0 Cables and Connectors...................................................................................................1-9

7.1 Flying Cable End Connections .................................................................................. 1-9

7.2 Microphone Connector ............................................................................................ 1-10

7.3 Computer / Service Connector ................................................................................ 1-10

8.0 Specifications ................................................................................................................1-11

Chapter 2

1.0 Introduction......................................................................................................................2-1

2.0 Installing the Configuration Tool......................................................................................2-1

2.1 Installing Using Windows 3.1..................................................................................... 2-1

2.2 Installing Using Windows 95/98/NT...........................................................................2-2

2.3 Program Set-up ......................................................................................................... 2-2

3.0 Vehicle Adapter Screen...................................................................................................2-3

3.1 File Menu...................................................................................................................2-3

3.2 Options Menu ............................................................................................................ 2-3

3.3 Help Menu and Info ................................................................................................... 2-4

4.0 Configuring the Vehicle Adapter......................................................................................2-4

5.0 Using the Settings Screen...............................................................................................2-4

5.1 Settings Screen Functions......................................................................................... 2-5

6.0 Using the Service Screen................................................................................................ 2-7

6.1 Service Screen Functions.......................................................................................... 2-7

6.2 Battery Information .................................................................................................... 2-7

6.3 Charger simulation / “CHARGE” LED Test................................................................ 2-8

6.4 “RADIO MODE” LED Test.........................................................................................2-9

6.5 PTT, On and Off Buttons...........................................................................................2-9

INSTALLATION

SOFTWARE CONFIGURATION TOOL

ii Table of Contents

Chapter 3

1.0 Scope of This Chapter..................................................................................................... 3-1

2.0 Warranty, Service, and Technical Support......................................................................3-1

3.0 Preventive Maintenance..................................................................................................3-2

3.1 Inspection.................................................................................................................. 3-2

3.2 Cleaning Procedures................................................................................................. 3-2

3.3 Diagnostics................................................................................................................ 3-2

4.0 Theory of Operation ........................................................................................................3-3

4.1 Introduction................................................................................................................ 3-3

4.2 Circuit Functional Elements....................................................................................... 3-3

4.3 Power Supply Circuit................................................................................................. 3-3

4.4 Battery Charger Circuit.............................................................................................. 3-5

4.5 Microprocessor Circuit............................................................................................... 3-6

4.6 Speaker Amplifier...................................................................................................... 3-6

4.7 Accessory Interface................................................................................................... 3-7

4.8 RS232 Interface ........................................................................................................ 3-8

4.9 Computer Programming / Service Connector ......................................................... 3-10

4.10 Accessory Interface connection .............................................................................. 3-10

4.11 Antenna Connections.............................................................................................. 3-12

4.12 Spare Connectors ................................................................................................... 3-12

4.13 Spare Battery Spacers ............................................................................................ 3-12

5.0 Test Equipment............................................................................................................. 3-13

6.0 Programming Cable ENKN4002 ...................................................................................3-14

6.1 General Information................................................................................................. 3-14

7.0 Service Cable ENKN4003............................................................................................. 3-15

7.1 General Information................................................................................................. 3-15

8.0 RLN4460 Mobile / Portable Test Set.............................................................................3-16

8.1 Items having No Function with the VA .................................................................... 3-16

8.2 Items having a Different Function with the VA ........................................................ 3-16

8.3 Items having Similar Function with the VA.............................................................. 3-16

9.0 Programming................................................................................................................. 3-17

9.1 Configuration of Vehicle Adapter............................................................................. 3-17

9.2 Programming / Flashing the Portable Radio ........................................................... 3-17

10.0 Schematic Diagrams and Board Overlays ....................................................................3-18

10.1 Safe Handling of CMOS and LDMOS Devices ....................................................... 3-18

1.2 RF Adapter PCB ..................................................................................................... 3-19

1.3 Battery Contact PCB ............................................................................................... 3-20

1.4 Side Connector PCB ............................................................................................... 3-21

1.5 Sub Board PCB....................................................................................................... 3-22

1.6 Main Board PCB...................................................................................................... 3-26

1.7 RS232 Interface PCB.............................................................................................. 3-33

MAINTENANCE

List of Figures

Figure 1-1 Microphone Bracket............................................................................................. 1-2

Figure 1-2 Vehicle Adapter Ball Bracket Mounting.............................................................. 1-3

Figure 1-3 Flying Cable Connections.................................................................................... 1-4

Figure 1-4 Vehicle Adapter Connection Diagram................................................................. 1-5

Figure 1-5 Battery Connections into Engine Compartment................................................... 1-6

Figure 1-6 Power Cable Assembly ........................................................................................ 1-7

Figure 1-7 Speaker Installation.............................................................................................. 1-8

Figure 2-1 Initial Opening Screen.......................................................................................... 2-2

Figure 2-2 Interface Selection Screen.................................................................................... 2-3

Figure 2-3 Vehicle Adapter Settings Screen.......................................................................... 2-5

Figure 2-4 Vehicle Adapter Service Screen........................................................................... 2-7

Figure 3-1 Vehicle Adapter Simplified Block Schematic Diagram ...................................... 3-4

Figure 3-2 Power Connector Pin-out Details......................................................................... 3-4

Figure 3-3 Battery Charger Terminals................................................................................... 3-6

Figure 3-4 Speaker Connector Pin-out Details ...................................................................... 3-7

Figure 3-5 Accessory Connector Pin-out Details .................................................................. 3-8

Figure 3-6 RS232 Interface.................................................................................................... 3-8

Figure 3-7 CRMS Circuits................................................................................................... 3-11

Figure 3-8 Option Connector Pin-out Details...................................................................... 3-12

Figure 3-9 Programming Cable ENKN4002 ....................................................................... 3-14

Figure 3-10 Service Cable ENKN4003 ................................................................................. 3-15

English

iii

List of Schematics and Circuit Board Details

RF Adapter - Schematic.......................................................................................................... 3-19

RF Adapter - PCB................................................................................................................... 3-19

Battery Contact - Schematic.................................................................................................... 3-20

Battery Contact - PCB............................................................................................................. 3-20

Side Connector - Schematic.................................................................................................... 3-21

Side Connector - PCB............................................................................................................. 3-21

Sub Board - Top Side.............................................................................................................. 3-22

1.5Sub Board - Bottom Side ................................................................................................... 3-23

Sub Board - Power Supply Schematic (1)............................................................................... 3-24

Sub Board - Charger Schematic (1) ........................................................................................ 3-25

Sub Board - Audio Amplifier Schematic................................................................................ 3-25

Main Board - Top Side............................................................................................................ 3-26

Main Board - Bottom Side...................................................................................................... 3-27

1.6Main Board - Power Supply Schematic (2) ....................................................................... 3-28

Main Board - Charger Schematic (2)...................................................................................... 3-29

Main Board - Microphone Preamplifier Schematic................................................................ 3-30

Main Board - Microprocessor Schematic................................................................................ 3-31

Main Board - RS232 Interface Schematic (1)....................................................................... 3-32

RS232 Interface PCB - Bottom Side.................................................................................... 3-33

RS232 Interface PCB - Top Side ........................................................................................... 3-33

RS232 Interface - Schematic (2)........................................................................................... 3-34

iv

List of Tables

Table A Motorola Authorized Batteries.....................................................................................v

Table 1-1 Power Connections.................................................................................................. 1-9

Table 1-2 Speaker Connections............................................................................................... 1-9

Table 1-3 Accessory Connections ........................................................................................... 1-9

Table 1-4 Option Connector .................................................................................................... 1-9

Table 1-6 Computer/Service Connector Pin-outs.................................................................. 1-10

Table 1-5 Microphone Connector Pin-out............................................................................. 1-10

Table 2-1 Programming Cable Mode Selection....................................................................... 2-4

Table 2-2 Battery chemistry and capacity ............................................................................... 2-8

Table 2-3 Simulated Charge Indicator Color........................................................................... 2-8

Table 2-4 Radio Mode LED Colors......................................................................................... 2-9

Table 3-1 Power connections................................................................................................... 3-4

Table 3-2 Battery Terminal Functions..................................................................................... 3-6

Table 3-3 Speaker Connections............................................................................................... 3-7

Table 3-4 Accessory Connections ........................................................................................... 3-8

Table 3-5 Data Port Operating Modes..................................................................................... 3-9

Table 3-6 Computer Service Connector Functions................................................................ 3-10

Table 3-7 Option Connector .................................................................................................. 3-12

Table 3-8 Antenna Connector................................................................................................ 3-12

Table 3-9 Recommended Test Equipment............................................................................. 3-13

Table 3-10Programming Cable Mode Selection..................................................................... 3-14

Important Safety Instructions

This document contains important safety and operating instructions. Please read these
instructions carefully and save them for future reference.

Before using the vehicle adapter, read all the instructions and cautionary
markings on (1) the vehicle adapter, (2) the Radio, and (3) the battery fitted to the radio.

Safe and Efficient Operation of Motorola Two-way Radios

Please refer to the user guide for your radio for information and national and international standards and
guidelines on exposure to radio frequency electromagnetic energy.

MOTOROLA AUTHORIZED BATTERIES

The batteries listed in Table A are approved for use with the Motorola Professional Radios and the vehicle
adapter.

Table A Motorola Authorized Batteries

English

v

Kit (part)

Number

HNN9008 NiMH/High-Capacity
HNN9009 NiMH/Ultra-High-Capacity
HNN9010 NiMH/Ultra-High-Capacity, Factory Mutual
HNN9011 NiCd/High-Capacity, Factory Mutual
HNN9012 NiCd/High-Capacity
HNN9013 Lithium Ion

OPERA TIONAL W ARNINGS

1. To reduce risk of injury, use the vehicle adapter only with radios fitted with the authorized
rechargeable Motorola batteries listed in Table A. Other batteries may explode, causing per-

!

WARNING

or injury.

3. To reduce the risk of fire, electric shock, or injury, do not use the adapter if it has been broken or dam­aged in any way. Take it to a qualified Motorola service representative.

4. Do not place your vehicle adapter and/or portable radio in the area over an air bag or in the air bag
deployment area. Air bags inflate with great force. If a portable radio is placed in the air bag deployment
area and the air bag inflates, the radio may be propelled with great force and cause serious injury to occu­pants of the vehicle.

• Installation of vehicle communication equipment should be performed by a professional installer techni­cian qualified in the requirements for such installations. An airbag’s size, shape, and deployment area
can vary by vehicle make, model, and front compartment configuration (for example, bench seats vs.
bucket seats).

• Contact the vehicle manufacturer’s corporate headquarters, if necessary, for specific air bag
information for the vehicle make, model and front compartment configuration involved in your
communication equipment installation.

Important Note : If a vehicle adapter is installed, verify operation of the adapter before leaving the

vicinity of the vehicle.

sonal injury and damage.

2. Use of accessories not recommended by Motorola may result in risk of fire, electric shock,

Battery Chemistry/Description

vi

5. Do not install your radio in the vehicle adapter or remove your radio from the adapter in a potentially
explosive atmosphere. It is rare, but contact sparking may occur while installing or removing the radio.
Sparks in such areas could cause an explosion or fire, resulting in bodily injury or even death.

Note: Areas with potentially explosive atmospheres include fuelling areas, areas where the air contains

chemicals or particles such as grain dust or metal powders and any area where you would normally be
advised to turn off a vehicle engine. Areas with potentially explosive atmosphere are often, but not always,
posted.

6. Do not install your radio in the vehicle adapter or remove your radio from the adapter in a potentially
explosive atmosphere. It is rare, but contact sparking may occur while installing or removing the radio.
Sparks in such areas could cause an explosion or fire, resulting in bodily injury or even death.

Note: Areas with potentially explosive atmospheres include fuelling areas, areas where the air contains

chemicals or particles such as grain dust or metal powders and any area where you would normally be
advised to turn off a vehicle engine. Areas with potentially explosive atmosphere are often, but not always,
posted.

7. Do not transport or store flammable gas, flammable liquids or explosives in the compartment of your
vehicle that contains your vehicle adapter or accessories.

8. To avoid possible interference with blasting operations, turn your radio off before entering an area
where you may be close to electrical blasting caps , in a “blasting area” or in areas posted “Turn off two-way
radios”. Obey all signs and instructions.

OPERATIONAL CAUTIONS

CAUTION

1. Remove non-standard labels from the radio and battery that are not shipped with the standard product.
Non-standard labels may be peeled off by the action of installing the radio in the vehicle adapter and
may also interfere with proper vehicle adapter operation or may damage the vehicle adapter.

2. Remov e the accessory connector cov er (ref er to the User Guide for your radio) before fitting the radio in
the vehicle adapter. Failure to remove the accessory connector cover may result in permanent damage
to the vehicle adapter.

3. Most modern electronic equipment, typically equipment in ambulances and navigation equipment are
shielded from RF energy. RF energy from your radio may however interfere with some equipment.
Consult your physician, or the manufacturer of any personal medical devices (such as pacemakers,
hearing aids etc.) to determine if they are shielded from external RF energy.

4. Turn your radio OFF in any health care facilities when any regulations posted in these areas instruct you
to do so. Always request permission before using your radio or vehicle adapter near to medical
equipment.

OPERATIONAL SAFETY GUIDELINES

• This equipment is not suitable for outdoor use. Use only in dry locations. Ensure that rain or snow cannot
reach the vehicle adapter through an open vehicle window.

• Replacement fuses fitted in the vehicle adapter installation must comply with the type and rating specified in
the equipment instructions.

• Maximum ambient temperature around the vehicle adapter must not exceed 60°C (140°F).

• Prevent foreign objects or fluids from falling into the vehicle adapter.

1.0 Introduction

This Chapter describes the complete installation procedure for the vehicle adapter. The Installation
procedure includes.

■

planning the installation.

■

■

■

mounting the vehicle adapter.

■

■

testing the installation.

Read these instructions carefully before installing the vehicle adapter.

English

1-1

Chapter 1

INSTALLATION

NOTE

The installation must be carried out by an adequately skilled technician .

2.0 Installation Planning

Before starting the installation, plan the location of the vehicle adapter (VA), microphone, and
external speaker (optional). Identify the routing path for the coaxial cable from the VA to the antenna
and verify that the length of coaxial cable is sufficient.

Consider the following guidelines when planning the installation:

■

DO make full use of available bracket mounting holes.

■

■

DO ensure that unit cables are not placed under stress, are not exposed to weather, and are

■

not subjected to damage due to engine heat.

■

DO follow proper supply connections (See Figures 1-5 and 1-6).

■

■

■

DO retain in-line cable fuses when trimming cables to fit. Locate in-line fuses as close as
practical to the supply voltage connection.

■

DO use heat-shrink tubing on all splices.

■

■

■

DON’T attach the units to any part of the vehicle that is not rigid or is subject to excessive
vibration.

■

■

DON’T install units in areas where rain or snow can easily get into them, such as next to a
vehicle window which may be left open.

■

DON’T dress cables over sharp edges that could cause wear or tearing of cable insulation.

■

■

■

DON’T install units in areas where they might interfere with the vehicle operator or the
operating controls.

■

■

DON’T install units where they will be difficult for the operator to reach.

1-2 Microphone Mounting

Check the mounting penetrations required. On most v ehicles, it is necessary to penetrate the firewall
to reach the battery. Check the opposite side of the firewall for cable clearance before drilling holes
and protect the cable where it passes through the firewall by using grommets or other similar
protective measures. Survey the firewall for existing holes already occupied by vehicle wire
harnesses. Often there is an opportunity to route other cables using the same path.

Because of the wide variations in vehicle design, these instructions may be modified to suit each
particular installation.

3.0 Microphone Mounting

When possible, mount the microphone bracket on the dash near the operator side of the VA. The
location should be within easy reach of the operator, and it should be convenient to remove and
hang-up the microphone in its mounting bracket without interfering with any of the vehicle controls.

NOTE

The microphone bracket should be mounted on a substantial structure. Otherwise, repeated
insertion and removal of the microphone could loosen it.

Self-tapping Screws
No. 8 x 5/8"

ZWG0130127-A

Referring to Figure 1-1, use the microphone bracket as a template and drill two 3mm holes. Attach
the microphone bracket to the mounting surface with the two self-tapping screws provided. Be sure
to leave sufficient room above the bracket for insertion and removal of the microphone.

CAUTION: Do not attach the microphone bracket to the console housing .

1/8" Dia
Holes

Figure 1-1 Microphone Bracket

ZWG0130127-A

!

4.0 Antenna Installation

Install the antenna and antenna cable as outlined in the installation instructions supplied with the
antenna. Information on frequency matching and mounting details are provided with each antenna.

1.

2.

3.

4.

Vehicle Adapter Installation 1-3

5.0 Vehicle Adapter Installation

The VA is mounted on a ball mounting bracket allowing approximately 15° angular movement. The
bracket should ideally be used to mount the VA v ertically on the vehicle dash (alternatively it ma y be
mounted off the vehicle floor).

Hex Socket-head Screw

Tooth Washer

Ball Joint

WasherPressure

English

Ball Joint Mounting
Bracket Foot

With the vehicle adapter on the mounting bracket evaluate the best mounting location. The VA
should be mounted to provide:

■

12 inches of clearance above the VA for inserting the radio.

■

■

Easy access to the controls on the radio for the operator.

■

■

■

A position to allow the microphone coil cable to be used during operation and when on-hook.

5.1 VA Installation

Install the VA by the following procedure or modify the procedure to suit the vehicle type.

Remove the hex socket head screw securing the ball bracket to the VA.
Using the ball bracket as a template, drill the 3 mounting holes and mount the bracket to the

dash using adequate screws.
Mount the VA on the ball bracket using the hex socket-head screw previously removed and

adjust the angle to the required position.
Tighten down the hex socket-head screw to secure the VA.

Figure 1-2 Vehicle Adapter Ball Bracket Mounting

1-4 Vehicle Adapter Installation

5.2 VA Cabling

Refer to Figures 1-5 and 1-6, before routing or connecting any VA cabling.

CAUTION: This product is designed for a 12V or 24V DC, negative –ground system.

!

CAUTION: Remove the fuses from the battery supply and the in-line VA fuse holder
before connecting the flying cable.

Determine the best cable route from the VA flying cable to the vehicle battery through the engine
compartment firewall.

The best route should include the shortest path to the battery terminals, yet provide the cable with
protection from engine heat. Cut off any excess cable.

Be sure to use a grommet or similar protective measure wherever a cable must pass through a hole
in a metal panel, such as a firewall.

Route the power cables in a way that protects them from being pinched, chafed, or crushed. Cable
fuses (in addition to the 4A fuse fitted at the VA flying cable that protects the VA) must be retained
and located as close to the battery as practical to protect against cable or equipment shorts.

Antenna Connector
(BNC)

Figure 1-3 Flying Cable Connections

Option
(3 Terminals)

DC Power
(2 Terminals)

Ext Speaker
(2 Terminals)

Accessory
(4 Terminals)

ZWG0130116-A

1.

2.

Vehicle Adapter Installation 1-5

Vehicle

Vehicle
Chassis

Vehicle
Battery

Adapter

10A Fuse
(Blade Type)

Grommet

V ehicle
Antenna

DC Power

VA Fuse

Antenna BNC

Palm
Microphone

English

Accessory

Car Radio Mute

CRMS

Aux. 12V and Ground

Ext. Speaker (Optional)

Figure 1-4 Vehicle Adapter Connection Diagram

Option

Ext. Speaker

5.3 Battery Connections

For extending the power connection from the VA flying cable terminals to the vehicle battery use
either the DC power cable GKN6270 or produce a similar cable with adequate fuse holder (including
10A fuse). Crimp the 6.25mm female automotive blade contacts (part of delivery) to the red and
black DC wires (after the DC connector is removed), push the contacts into the mating plastic
housing and connect them to the flying cable.

5.4 DC Power Cable Installation

The VA must be operated only in negative ground electrical systems. Re verse polarity will cause the
cable fuse to blow. Chec k the vehicle ground polarity before you begin installation to prevent w asted
time and effort.

Computer Cable
To PC
(Optional)

ZWG0130115-A

The 10-foot DC power cable is long enough for installation in most vehicles. Begin the power cable
installation as follows:

Determine a routing plan for the power cable with ref erence to where the V A is to be mounted.
Locate an existing hole with a grommet in the vehicle fire w all, or drill a 10 mm access hole at

the location for passing the power cable into the engine compartment. Install a grommet with
5 mm inner diameter in the access hole to avoid damage to the cable.

3.

4.

5.

6.

7.

8.

9.

1-6 Vehicle Adapter Installation

TO RADIO

BLACK LEAD

FIREWALL

!

RED LEAD

ENGINE COMPARTMENT

GROMMET

ZWG0130124-0

Figure 1-5 Battery Connections into Engine Compartment

CAUTION: A high degree of care must be exercised to prevent damage to any existing
vehicle wires.

From inside the vehicle, feed the red and black leads (without lugs attached) through the
access hole and into the engine compartment (see Figure 1-5).

Locate the nearest available vehicle chassis ground mounting point and shorten the black
lead to remove excess cable length.

Install ring lugs (supplied) onto the stripped end of the power cable black lead, and onto the
stripped end of the red lead.

Locate the fuse holder as close to the battery as possible and away from any hot engine
component. Mount the fuse holder via the mounting hole and dress wires as necessary.
Connect the fuse holder red adaptor lead plug to the mating receptacle on the red lead of the
power cable (see Figure 1-6).

Connect the power cable black lead directly to the vehicle chassis ground.
Connect the power cable red lead from the fuse holder to the positive (+) battery terminal.

Make sure the adaptor cable is connected to the main power cable red lead.
Plug the fuse into the in-line fuse holder (See Figure 1-6).

NOTE

Failure to mount the red lead of the power cable kit directly to the battery may result in
severe alternator whine interference .

Optional Speaker Installation 1-7

Fuse

Red Lead

Cover

Adapter

Red Lead

Firewall

In-line
Fuse Holder

Red Lead

Mounting
Hole

English

Black Lead

Figure 1-6 Power Cable Assembly

NOTE

If the black lead is connected to the battery negative (-) terminal an additional 10A fuse must
be fitted in the lead.

6.0 Optional Speaker Installation

Select a location for the speaker that will be neither dangerous to the operator nor damaging to the
speaker. The speaker is normally hung under the dash near the right side of the console; however,
the speaker may be mounted against a wall or other vertical surface, if desired.

A location close to the operator, such as on a door pillar, will minimize VA volume adjustments that
might otherwise be needed when ambient noise conditions worsen (such as when a siren is used).
This location is also favorable during low-volume security patrol, when message traffic should not
pre-announce the location of the VA operator.

Vehicle Chassis

Battery +ve

Ground

ZWG0130129-0

!

CAUTION: Grounding either of the speaker lines may permanently damage the speaker
amplifier in the vehicle adapter.

1-8 Optional Speaker Installation

Install the speaker as follows:

1. Remove the speaker from the trunnion bracket by loosening the two wing screws.

Using the trunnion bracket as a template, mark the locations of the three mounting holes.
Center punch and drill a 4 mm hole at each location.

4. Mount the trunnion bracket with the screws supplied (Figure 1-7).

5. Insert the speaker into the trunnion bracket and tighten the two wing screws.

6. Insert the external speaker accessory plug into the accessory connector of radio.

Bracket

Trunnion

2.

3.

Dashboard

Firewall

Figure 1-7 Speaker Installation

or

ZWG0130130-0

Cables and Connectors 1-9

7.0 Cables and Connectors

7.1 Flying Cable End Connections

The ends to the flying cable are suitable for connection to automotive blade connectors. The
connections are shown in the Tables below.

7.1.1 Power Connections (0.25 in. automotive blades, male)
Table 1-1 Power Connections

English

Terminal Description Wire color

DC Ground Batt. - black
Supply Batt. + red

7.1.2 Speaker Connections (0.25 in. automotive blades, female)

Table 1-2 Speaker Connections

Terminal Description Wire color

1 Speaker + output brown
2 Speaker - output blue

7.1.3 Accessory Connections (0.112 in. automotive blades, female)

Table 1-3 Accessory Connections

Terminal Description Wire color

1 Microphone hot black
2 Microphone ground transparent
3 Hook orange

Connector Front View

(2) Speaker (-)

(1) Speaker (+)

Connector Front View

PTT input (4)

HUB input (3)

Connector Front View

DC Ground

+ ve Supply

(1) Microphone

(2) AF Ground

4 External PTT violet

7.1.4 Option Connector (0.112 in. automotive blades, female)

Table 1-4 Option Connector

Terminal Description Wire color

1 12Vdc switched red
2 DC ground grey
3 CRMS output blue

(3) CRMS o/p
(2) DC Ground

(1) 12V o/p

Connector Front View

1-10 Cables and Connectors

7.2 Microphone Connector

10-pole modular connector.

Table 1-5 Microphone Connector Pin-out

Pin Description

0 Not Connected
1 Battery +ve
2 Speaker -ve
3 Hook
4 Ground
5 Microphone Audio
6 PTT
7 Not Connected
8 Speaker +ve
9 Not Connected

7.3 Computer / Service Connector

9-pole “D” type socket with female jacks.

Table 1-6 Computer/Service Connector Pin-outs

Pin Description

1 External microphone input
2 RX data input
3 TX data input
4 Ground
5 12V DC switched output
6 RX Audio
7 Service select input
8 Boot control
9 MAP27 (not available)

Specifications 1-11

8.0 Specifications

Part Numbers:

EN1006 Vehicle Adapter VHF (136-174 MHz)
EN1007 Vehicle Adapter UHF (403-470 MHz)

All units are supplied with RF Switch Adapter and palm microphone

Input voltage: 10.8Vdc to 31.2Vdc negative earth

(typical 12V or 24V car battery range)

In-line Fuse 7.8 x 1.95 in. in-line fuse holder

4A quick-blow fuse

Temperature -22°F to +140°F (operational)
range: -13°F to +131°F (to specification)

-40°F to +176°F (storage)

Dimensions: H 9.75 in.; W 3.9 in.; D 3.315 in. (without por table radio)
(approximate) (H includes anti-kink device but without the 60cm cable tail)

(D includes mounting facility).

English

Weight: 800g (without portable radio).
(approximate)

Speaker 5 Watts maximum at 4 Ohms

1-12 Specifications

1.0 Introduction

Vehicle Adapter Product Manual/Configuration Tool ENLN4114 may be used to:

■

■

Configure the vehicle adapter.

■

■

Check the status of the battery fitted to the radio in the vehicle adapter.

■

■

Check the operation of the vehicle adapter battery charger.

■

■

Test the operation of the two indicator LEDs on the vehicle adapter.

The configuration tool must first be installed on the PC and the PC then connected to the vehicle
adapter using the Programming Cable ENKN4002.

English

2-1

Chapter 2

SOFTWARE CONFIGURATION TOOL

2.0 Installing the Configuration Tool

2.1 Installing Using Windows 3.1

If you are using a PC with windows 3.1 installed, the minimum hardware specification required is:

■

■

486 CPU operating at 50MHz.

■

■

8Mb of RAM.

■

■

1Mb of available Hard Disk space.

■

■

Microsoft Windows 3.1 or above.

■

■

One free serial port.

2.1.1 Installation

Install the Vehicle Adapter Configuration Tool as follows:

1. Insert the software diskette into drive A.

2. Create a directory on your hard disk with an appropriate name.

3. Copy the files from the distribution disk into this new directory.

4. From within Windows Program Manager, choose ‘File,’ ‘New,’ then ‘Program Group.’

5. Enter a suitable name in the ‘Description:’ box and then click OK.

6. Open the new group by choosing ‘File,’ ‘New,’ then ‘Program Item.’

7. Click the ‘Browse’ button and when the ‘Browse’ window opens, navigate to the directory

created in Step 2.

8. Click on the

9. Double clicking on the Vehicle Adapter Icon will start the Configuration Tool.

‘waris.ex e’

file and then click OK.

2-2 Installing the Configuration Tool

2.2 Installing Using Windows 95/98/NT

If you are using a PC with windows 95/98/NT4.0 installed, the minimum hardware specification
required is:

■

■

486 CPU operating at 50MHz.

■

■

8Mb of RAM.

■

■

1Mb of available Hard Disk space.

■

■

Microsoft Windows 95/98/NT4.0 or above.

■

■

One free serial port.

2.2.1 Installation

1. Insert the software diskette into drive A.

2. Create a directory on your hard disk with an appropriate name.

3. Copy the files from the distribution disk into this new directory.

4. Create a Shortcut to the ‘waris.exe’ file and copy it to the Desktop.

5. Double clicking on the Vehicle Adapter Icon on the Desktop will start the Configuration Tool.

2.3 Program Set-up

When the program is first run the opening Vehicle Adapter screen is displayed as shown in
Figure 2-1 below:

Figure 2-1 Initial Opening Screen

Set up the Configuration Tool to your requirements as follows:

1. Click on the button for the language you require the program to open with in future.

2. Click the ‘Save language’ button.

Vehicle Adapter Screen 2-3

English

NOTE

The language selection box will not appear again on the opening screen. If you require to
choose a different language select ‘Language’ from the ‘Options’ menu.

3. Select ‘Interface’ from the ‘Options’ menu and from the ‘Interface’ screen (Figure 2-2) click on
the serial port (COM 1 to 4) you wish to use.

4. Click on the ‘Close’ button.

Figure 2-2 Interface Selection Screen

3.0 Vehicle Adapter Screen

The menu options on the Vehicle Adapter screen are shown below:

3.1 File Menu

New : Opens a new ‘Settings’ screen, the fields will contain the default VA settings.
Open: Opens the ‘File Open’ dialogue box allowing you to navigate and open a previously

saved settings file.

Read V A: Reads the settings parameters programmed into the vehicle adapter and displays them

in the ‘Settings’ screen.

Save: Re-saves the current settings to the currently open file.
Save as: Opens the ‘File Save’ dialogue box allowing you to name the file you are about to save

and navigate to the preferred save location.

Close: Closes the current window without exiting the application.
Exit: Exits the application.

3.2 Options Menu

Interface: Opens the ‘Interface’ screen (Figure 2-2) click on the serial port (COM 1 to 4) you wish

to use. Clicking the 'Close' button saves the setting.

Service: Opens the ‘Service’ screen (Figure 2-4) described later.
Language: Opens the language box (Figure 2-1). Select the language you require the program to

open with in future and then click the ‘Save language’ button.

2-4 Configuring the Vehicle Adapter

3.3 Help Menu and Info

The ‘Help’ option displays a single page of help describing the use of the functions within the
‘Settings’ screen. The ‘Info’ option displays the Version Number and a copyright statement for the
Vehicle Adapter configuration tool.

4.0 Configuring the Vehicle Adapter

The vehicle adapter is configured via the Programming Cable ENKN4002 (Ref er to the Maintenance
chapter of this manual for details of this cable). The cable incorporates a switch which allows the
mode of testing or programming to be selected. The modes are shown in Table 2-1 below:

To configure the vehicle adapter proceed as follows:

1. Connect the vehicle adapter to the computer with the Programming Cable ENKN4002.

2. Select the ‘Vehicle Adapter Configuration and Service’ position (Position 1) on the MODE

:

switch.

Table 2-1 Programming Cable Mode Selection

Switch

Position

1 Vehicle Adapter Configuration
2 Radio Flash
3 Radio Service
4 MAP 27 (not available)

3. On the Vehicle Adapter screen, select the ‘File’ menu.

4. From the ‘File’ menu select ‘Read VA,’ ‘New’ or ‘Open’ to open the ‘Settings’ screen

(Figure 2-3).

5.0 Using the Settings Screen

The ‘Settings’ screen permits the configuration of the vehicle adapter to be carried out to customer
requirements.

The ‘Car Radio Mute Signal’ and an external speaker (optional) can be enabled and the function of
the microphone hook switches can be configured as required. The Car Radio Mute Signal delay and
the microphone gain can be set.

The ‘Settings’ screen functions are described below and shown in Figure 2-3:

Mode

Using the Settings Screen 2-5

5.1 Settings Screen Functions

Use the functions of the ‘Settings’ as follows:

Write V A: Writes the settings displayed on the ‘Settings’ screen into the vehicle adapter.
Default: Returns all the parameters in the ‘Settings’ screen to the factory defaults shown in

Figure 2-3.

Close: Closes the ‘Settings’ screen without exiting the application.

English

Figure 2-3 Vehicle Adapter Settings Screen

NOTE

Figure 2-3 shows the default values for the ‘Settings’ screen.

Function Select Box

Car Radio Mute Signal enable (CRMS)

The vehicle adapter contains a function that will mute a broadcast receiver or entertainment system
fitted into the vehicle. When enabled the mute function operates when:

1. The portable radio squelch is open.

2. The radio PTT is activated by the vehicle adapter.

3. A microphone connected to the vehicle adapter is OFF HOOK (optional).

Checking the ‘Car Radio Mute Signal enable’ box enables the CRMS function with one of the
following:

Off Hook Enable

Checking the ‘Off Hook Enable’ box adds the OFF HOOK function to the CRMS function.

NOTE

When selected one of the hook switches must also be selected to allow the function
to work.

2-6 Using the Settings Screen

Hook for VA microphone

Checking the ‘Hook for VA microphone’ box adds the hook switch of the microphone plugged

into the base of the vehicle adapter, into the CRMS function.

Hook for Accessory microphone

Checking the ‘Hook for Accessory microphone’ box adds the hook switch of the microphone
connected to the accessory connector, located at the end of the VA flying cable, into the
CRMS function.

External speaker enable

The vehicle adapter can be fitted with an optional external speaker. To enable the external speaker
check the ‘External speaker enable’ box.

Car Radio Mute Signal delay [sec]

When the CRMS function is active it is desirable to continue muting for a short time after the
enabling signals have gone . This is achie v ed b y introducing a delay after the mute signal is removed.

The delay should be long enough to permit a user to respond to a received message or to start a
new call. Also in areas of poor signal strength, where the squelch may be repeatedly opening and
closing, the delay holds the mute on.

The delay may be set to between 1 and 10 seconds in steps of 1 second.
Check the button corresponding to the delay required.

Microphone gain

The microphone gain can be adjusted over a wide range to allow for different types of microphone,
acoustic environments and user requirements. The gain may be set in 6dB steps from -18db to
+24dB.

Check the button corresponding to the gain required.

Using the Service Screen 2-7

6.0 Using the Service Screen

The ‘Service’ screen permits the battery status to be checked and the vehicle adapter charging
circuits to be dynamically tested. The operation of the vehicle adapter LEDs may also be checked.
The Service screen is shown in Figure 2-4 below with typical values displayed.

To display the ‘Service’ screen, select the ‘Options’ menu from the Vehicle Adapter Screen
(Figure 2-2) then select the ‘Service’ function from the ‘Options’ menu to open the ‘Service’ screen
(Figure 2-4).

English

Figure 2-4 Vehicle Adapter Service Screen

6.1 Service Screen Functions

Use the functions of the Service screen as follows:

6.2 Battery Information

When the Radio with battery attached is inserted into the vehicle adapter, information held in the
battery memory is displayed on the Service Screen to check on the battery status.

The information displayed is that held in the v ehicle adapter memory at the time the ‘Service’ screen
is enabled. If the battery in the vehicle adapter is changed the ‘Service’ screen must be closed and
re-enabled to display the updated information.

Type

Displays the battery chemistry, either Ni for Nickel Cadmium and Nickel Metal Hydride or Li for
Lithium Ion.

2-8 Using the Service Screen

Capacity

Displays battery capacity as shown in Figure 2-3 below:

Table 2-2 Battery chemistry and capacity

Kit (part) Number Battery Chemistry / Description Display

HNN9008 Nickel Metal Hydride - High Capacity high
HNN9009 Nickel Metal Hydride - Ultra High Capacity ultra-high
HNN9010 Nickel Metal Hydride - Ultra High Capacity FM ultra-high
HNN9011 Nickel Cadmium - High Capacity FM high
HNN9012 Nickel Cadmium - High Capacity high
HNN9013 Lithium Ion standard

Firmware version

Displays the firmware version of the VA.

Charger currents

Displays the charge currents for the battery type fitted to the radio in the vehicle adapter. The values
are the actual current values stored in the battery memory and it is these values that are used to test
the performance of the vehicle adapter charging circuit.

6.3 Charger simulation / “CHARGE” LED Test

The currents displayed here should match the currents displayed in the 'Info' screen described
above.

The small rectangle in the top right hand corner of the ‘Charger simulation / “CHARGE” LED Test’
box should be the same color as the “CHARGE” status LED on the vehicle adapter for the charge
mode selected.

Fast, Top Off, Maint and Off Buttons

Clicking one of these buttons will terminate normal charging and set the battery charge current to
the appropriate value for the battery type fitted into the vehicle adapter and the simulated charge
selected. Both the “CHARGE” status LED on the VA and the colored rectangle on the screen should
indicate the color stated in the table below.

Table 2-3 Simulated Charge Indicator Color

Simulated Charge Button Charge Color

Fast Red
TopOff Yellow
Maintenance (Trickle) Green
Off None

Using the Service Screen 2-9

Charge current, Battery voltage and Battery temperature Boxes

These three boxes display the actual measured parameters from the vehicle adapter.
The measured ‘Charge current’ should correspond closely to that stated in the ‘Info’ box for the

current charge state thus demonstrating the correct capability of the charger circuit.
The ‘Battery voltage’ indicated should be between 6 and 10 volts. Values below 6 volts indicate a

completely discharged or faulty battery. Completely discharging a battery will adversely affect its
cycle life, and so should be avoided. Values of battery voltage above 10.5 volts indicate a faulty
battery.

To update the information in these boxes click on the ‘Read status’ button.

Read status

Clicking on this button updates the information in the ‘Charge current,’ ‘Battery voltage’ and ‘Battery
temperature’ boxes.

6.4 “RADIO MODE” LED Test

The small rectangle in the top right hand corner of the “RADIO MODE” LED Test box should be the
same color as the “RADIO MODE” status LED on the vehicle adapter for the radio mode selected.

English

6.5 PTT, On and Off Buttons

Clicking one of these buttons will set both the “RADIO MODE” LED on the vehicle adapter and the
colored rectangle on the screen to the ‘Mode Color’ stated in Table 2-4 below.

Table 2-4 Radio Mode LED Colors

Radio Mode Button Mode Color

PTT Red
MAP 27 (Not available)
On Green
Off None

2-10 Using the Service Screen

1.0 Scope of This Chapter

This chapter is intended for use by service technicians familiar with similar types of equipment. It
contains service information required for the equipment described and is current as of the printing
date. Changes which occur after the printing date may be incorporated by a complete Manual
revision or alternatively as additions.

English

3-1

Chapter 3

MAINTENANCE

NOTE

Before operating or testing the vehicle adapter, please read the Safety Information Section
in the front of this manual.

The chapter provides details about the following:

■

■

Preventive maintenance (inspection and cleaning).

■

■

Service and Diagnostic Information.

■

■

Test Equipment and Service tools.

■

■

Programming and Configuration Information.

■

■

Safe handling of CMOS and LDMOS devices.

2.0 Warranty, Service, and Technical Support

Other than cleaning all metal contacts and pins and dusting the unit with a clean, dry cloth, any
maintenance, troubleshooting, service, or repair of the vehicle adapter should be perf ormed only by
an authorized Motorola service provider. During the warranty period, contact the Accessories and
Aftermarket Division (AAD) at 1-800-422-4210 for warranty return authorizations. After the warranty
period, contact the Motorola Radio Support Center at 1-800-227-6772 for limited repair information.
For technical assistance with this product, please contact Product Services at 1-800-927-2744
prompt 3 followed by prompt 1.

3-2 Preventive Maintenance

3.0 Preventive Maintenance

The vehicle adapter does not require a scheduled preventive maintenance program; however,
periodic visual inspection and cleaning is recommended.

3.1 Inspection

■

■

Check that the external surfaces of the vehicle adapter are clean.

■

■

Check that all metal contacts are clean and that the connectors are undamaged with no bent
or missing pins.

■

■

Check that the locking button mechanism oper ates correctly with one press to lock the radio in
place and a second press to release the radio.

■

■

It is recommended that the interior electronic circuitry is NOT inspected on a routine basis.

3.2 Cleaning Procedures

The following procedures describe the recommended cleaning agents and the methods to be used
when cleaning the external surfaces of the vehicle adapter. These surfaces should be cleaned
whenever a periodic visual inspection reveals the presence of smudges, grease, and/or grime.

NOTE

CAUTION: The effects of certain chemicals and their vapors can have harmful results on
certain plastics. Avoid using aerosol sprays, tuner cleaners, and other chemicals.

!

NOTE

Internal surfaces should be cleaned only when the vehicle adapter is disassembled for
service or repair.

The only recommended agent for cleaning the external vehicle adapter surfaces is a 0.5% solution
of a mild dishwashing detergent in water.

Cleaning External Plastic Surfaces

Apply the 0.5% detergent-water solution sparingly with a stiff, non-metallic, short-bristled brush to
work all loose dirt away from the vehicle adaptor. Use a soft, absorbent, lintless cloth or tissue to
remove the solution and dry the vehicle adaptor. Make sure that no water remains entrapped near
the connectors, cracks, or crevices.

Cleaning of connectors and contacts

Clean all connector pin and battery charge contact surfaces of the vehicle adapter, the ring contact
surfaces of the antenna adapter and the side connector contact surfaces of the portable radio.

Always use a fresh supply of alcohol and a clean container to prevent contamination by
dissolved material (from previous usage).

3.3 Diagnostics

Some basic functional tests can be performed by the use of the “Service” screen in the configur ation
tool. These tests will help with diagnostics of the battery and the charging circuits. Refer to
Chapter 2 for details of the Software Configuration Tool.

Theory of Operation 3-3

4.0 Theory of Operation

4.1 Introduction

The following paragraphs provide a description of the various functional blocks for the vehicle
adapter. These functional bloc ks may have the corresponding components or block sections located
on one or more boards.

The vehicle adapter consists of the following five boards:

■

■

the processor main board,

■

■

the PSU / charger/ speaker amplifier board,

■

■

the side connector board,

■

■

the battery contact board and,

■

■

the sub-D (RS232 Interface) board.

4.2 Circuit Functional Elements

English

The key functional elements of the vehicle adapter are:

1. Power supply circuit - consisting of input filtering and reverse / overvoltage protection, a
DC/DC converter for the battery charge circuit, a DC/DC converter providing auxiliary
switched 12Vdc (maximum 250mA) for optional accessories, a 5V regulator and the power
down circuitry.

2. Battery charger circuit - consisting of a regulated current source and the analog to digital
converter.

3. Microprocessor circuit - with all the necessary peripheral circuitry.

4. External speaker amplifier - providing the required amplification of the portable radio audio

into 5 watts at 4 Ohms.

5. Microphone circuits - providing adequate amplification or attenuation for the selected
microphone.

6. RS232 interface - allowing the connection of a PC to the vehicle adapter for various
operating modes.

4.3 Power Supply Circuit

The power supply has input filtering and provides protection against reverse polarity and over
voltage supply input. In case of reverse polarity or over v oltage the input fuse will b lo w and separ ate
the vehicle adapter from the power source.

The DC/DC converter for the battery charge circuit operates in “step down” mode and provides a
regulated supply for the linear current source stage. For input voltages below 13Vdc the con v erter is
bridged to allow full charging current for the fast charge mode.

An additional DC/DC converter provides a regulated 12Vdc (max. 250mA) supply for optional
accessories without their own power source.

3-4 Theory of Operation

LED

Battery
Charger
Circuit

RADIO

LED

CHARGE

Side ConnectorBattery Contacts

Microprocessor
Circuit

RS232

Interface

Computer
Connector

Option Select
Interface

Microphone

Circuits

Microphone
Connector

VEHICLE ADAPTER

Power Supply

Circuit

Speaker

Amplifier

Circuit

FLYING CABLE

Options

Accessory

Power

Speaker

Figure 3-1 Vehicle Adapter Simplified Block Schematic Diagram

The 5V regulator is driven from the regulated 12Vdc and supplies the integrated circuits like the
microprocessor, analog switches and most of the operational amplifiers.

The power down circuit detects a voltage drop below 5Vdc and causes the microprocessor to reset
and perform a controlled start-up.

4.3.1 Power Connections

The power connections are shown in Table 3-1 below, the connector pin-outs are shown in
Figure 3-2.

Terminal Description Function

DC Ground Battery -ve Ground
Supply Battery +ve 4A fused supply from vehicle battery

Vehicle Connector Front View

Table 3-1 Power connections

DC Ground

+ ve Supply

Figure 3-2 Power Connector Pin-out Details

Theory of Operation 3-5

4.4 Battery Charger Circuit

The battery charger circuit uses the stabilized voltage from the output of the “step down” DC/DC
converter to deliver a constant charge current to the battery of the radio. This constant charge
current is generated by a linear transistor stage within a control loop f ormed by series current sense
resistors, current amplifier and comparator also fed with a reference signal.

This reference signal provides the necessary input from the charging program in the microprocessor
setting the current required via a digital to analogue converter.

4.4.1 Charging routine

When the portable radio, with a battery attached, is inserted into the vehicle adapter the
microprocessor reads the EPROM in the battery and commences automatically with the appropriate
charging routine required for that type of battery.

While the microprocessor circuits are reading the EPROM the “BATTERY” LED flashes green.
If a relatively discharged battery (within the environmental limits for fast charge) has been inserted

into the vehicle adapter , the charger circuit r amps up the charge current from approximately 0.1A to

1.2A within the first 3 minutes.

English

This fast charge continues for Ni-type batteries until one of the various criteria for fast charge
termination causes the charge status to change.

Under normal conditions, the Top Off charge phase follows the Fast charge phase when the battery
has reached approximately 90% of it’s rated capacity. The Top Off charge delivers a much lower
current (approximately 200mA) for 2 hours.

Finally, after having fully charged the battery , the charger will begin the Maintenance charge phase,
providing only the current (below 100mA) required to maintain the battery in a fully charged
condition.

Compared to the Ni-type batteries the Li-type battery sees a different charging routine after ramp up
from approximately 0.1A to 0.9A. The current is stepped down continuously to maintain the battery
voltage below the maximum limit, until the charging stabilizes at the Maintenance current.

In daily use, where the battery temperature or voltage may be outside permitted limits, the battery
charger will automatically make decisions on the way to proceed to maintain the best battery charge
conditions without damage to the battery. In practice therefore the Fast charge, Top Off charge,
Maintenance charge sequence may not proceed in that order if damage to the battery is a risk.

The charger circuits operate as a fully separate function from the portable radio functionality and are
not controlled by the radio controls.

3-6 Theory of Operation

4.4.2 Battery Charging Contacts

The battery charger connections are shown in Table 3-2 and Figure 3-3 below:

Table 3-2 Battery Terminal Functions

Pin # Assignment Description

1 +ve positive terminal for charging voltage

(internally protected via diode)
2 TC temperature sense resistor (thermistor)
3 EPROM EPROM access (this port defines the

type and status of the selected battery)
4 -ve negative terminal for charging voltage

and functional ground

Figure 3-3 Battery Charger Terminals

4.5 Microprocessor Circuit

The microprocessor controls the battery charging routines and all communication from and to the
portable radio and the attached battery. It also supports the inputs and outputs for the associated
accessories and switches according to the vehicle adapter firmware configuration program.

4.6 Speaker Amplifier

The speaker audio amplifier consists of an LM4752 integrated circuit connected for operation in
bridge-mode. This IC is directly supplied from the DC power source without routing through the
DC/DC converter. This supply is switched by FETs controlled by the switched B+ from the portable
radio, thus reducing the high quiescent current of the IC during idle mode of the vehicle adapter.

Battery Rear View

4 3 2 1

The two phase outputs of the portable radio speaker audio, SPKR+ and SPKR-, are atten uated and
routed to the two input ports of this audio amplifier IC. The amplifier provides a maximum of 5 watts
audio into a 4 ohm speaker. The audio level is adjusted via the portable radio volume control.

During transmit mode the inputs to the audio amplifier are muted via audio gates.

NOTE

Grounding either of the speaker lines may permanently damage the speaker amplifier in the
vehicle adapter.

Theory of Operation 3-7

4.6.1 Speaker Connections

The speaker connections are shown in Table 3-3 and Figure 3-4 below:

Table 3-3 Speaker Connections

Terminal Description Function

1 Speaker + Output 5watt 4ohm speaker
2 Speaker - Output 5watt 4ohm speaker

(2) Speaker (-)

(1) Speaker (+)

Vehicle Connector Front View

Figure 3-4 Speaker Connector Pin-out Details

English

4.7 Accessory Interface

4.7.1 Microphone Circuit

The microphone amplifier/buffer stage adds the two different microphone inputs. One is routed from
the palm microphone via the TELCO connector on the bottom of the vehicle adapter, the other is
routed from the accessory connector at the end of the flying cable. The buffer stage matches the
normal mobile microphone level of 80mV to the portable microphone level of 8mV.

4.7.2 Microphone Level

The microphone sensitivity can be adjusted in steps of 6dB within the range -18dB to +24dB. The
adjustment may be performed with the aid of the configuration software running on an external PC
connected via programming cable ENKN4002 to the vehicle adapter 9 pin type “D” connector.

3-8 Theory of Operation

4.7.3 Accessory Connections

The Accessory connections are shown in Table 3-4 and Figure 3-5 below:

Table 3-4 Accessory Connections

Terminal Description Function

1 External microphone input 80mV Mic audio i/p
2 AF Ground Ground
3 Hang up Box input Ground to de-activate
4 External PTT input Ground to activate

4.8 RS232 Interface

The RS232 interface consists of a MAX232 integrated circuit followed by switching gates providing
the selection of the data port operating modes for Service, MAP27 (not available) and Boot. It also
provides the buffer for the TXdata and the driver for the RXdata from the portable radio. An
additional reed relay switch bridges the two ports TXdata and RXdata from the portable radio, to
simulate a standard RIB single line connection as shown in Figure 3-6 below.

PTT input (4)

HUB input (3)

Vehicle Connector Front View

(1) Microphone

(2) AF Ground

Figure 3-5 Accessory Connector Pin-out Details

Figure 3-6 RS232 Interface

RS 232 int er fa c eData l i nes to r adio

Theory of Operation 3-9

4.8.1 Option Select Interface

The Option Select inputs to the portable radio are automatically controlled by the VA microprocessor
according to the radio operating mode required.

4.8.2 Data Port Operating Modes

The computer interface is switched between the available operating modes according to Table 3-5
below. The Option Select inputs to the radio are automatically set to those appropriate for the
selected operating mode.

Table 3-5 Data Port Operating Modes

English

Functionality

Normal operation - Data lines isolated - Option
select set to either Normal Operation, External
Speaker or External PTT as appropriate

*MAP27 mode - Data lines to radio ­Option select set to *MAP27 Enable

VA Service mode - Data lines to µP ­Option select set to Normal Operation

Radio Service mode - Data lines from RS232
interface to radio, but TX and RX lines
connected together, as in diagram below ­Option select set to Normal Operation

Radio Flash mode - Data lines from RS232
interface to radio, but TX and RX lines
connected together, as in Figure 3-6.
Option select set to Normal Operation

*NOTE: MAP27 is not available.

Service

Select

Pin 7

1 1 1

1 0 1

0 1 1

0 0 1

X X 0

*MAP27

Select

Pin 9

Boot

Control

Pin 8

3-10 Theory of Operation

4.9 Computer Programming / Service Connector

The Computer programming / Service connector provides connections between the vehicle adapter
and a PC via the Programming cable ENKN4002. The connector functions are shown in Table 3-6.

Table 3-6 Computer Service Connector Functions

Pin Description Function

1 External Mic input 80mV Mic audio i/p
2 Rx data input RS232 Rx data
3 Tx data input RS232 Tx data
4 Ground Screens and DC ground
5 12V switched output 250mA max
6 RX audio AF Screened
7 Service select input Ground to activate
8 Boot Control Ground to activate
9 *MAP27 select input Ground to activate

*NOTE: MAP27 is not available.

See Table 3-5 for the functionality of pins 7, 8, and 9.

4.10 Accessory Interface connection

The accessory interface connector provides two functions; the Car Radio Mute Signal (CRMS) and
an auxiliary 12V supply.

4.10.1 Car Radio Mute Signal (CRMS)

The CRMS function provides a suitable signal to operate an external relay that can mute an
entertainment system mounted in the vehicle.

The CRMS output switches to ground when the vehicle entertainment system is required to be
muted. It has a maximum sink current of 1 Amp and is reverse polarity protected to
60 Vdc.

Consult the manual for the entertainment system to see if a direct mute function is available that
works from a ground signal.

Theory of Operation 3-11

If the entertainment system has this functionality it may be possible to connect the CRMS output of
the VA directly to the mute input of the entertainment system.

If no such facility is available or it does not function from a ground signal an external relay interface
must be used.

+ve
Vehicle
Supply

Relay to suite
Vehicle supply

To Speaker A +ve
From Speaker o/p A +ve
To Speaker B +ve
From Speaker o/p B +ve
Speaker A -ve
Speaker B -ve

English

The CRMS function is activated when the receiver squelch is opened, the microphone PTT is
pressed or the microphone is taken off hook. It is possible to remove either the palm microphone
hook or the hook switch for the external microphone from this function. The selection can be
performed with the aid of the configuration software running on an external PC connected via the
programming cable ENKN4002 to the vehicle adapter 9pin type “D” connector.

A variable deactivating delay of between 1 and 10 seconds will prevent unintended reactivation of
the vehicle entertainment system.

4.10.2 Auxiliary 12v supply

The Auxiliary regulated 12V DC supply (maximum 250 mA) provides a supply to power accessories
without their own power source.

VA CRMS
Output

2 Resistors to suite
output circuit of vehicle

Systementertainment

Figure 3-7 CRMS Circuits

3-12 Theory of Operation

Table 3-7 Option Connector

Terminal Description Function

1 12V switched output 250mA max
2 DC ground Ground
3 CRMS output 1A to ground max when

active

(3) CRMS o/p
(2) DC Ground

(1) 12V o/p

Connector Front View

Figure 3-8 Option Connector Pin-out Details

4.11 Antenna Connections

The antenna connection to the vehicle adapter is via a BNC connector , crimp plug with a strain relief
sleeve. The connections are shown in Table 3-8 below.

Pin Description Cable Type

1 Tx / Rx Antenna RF Core (RF screened cable)
2 Screen Screen (RF screened

4.12 Spare Connectors

A kit of replacement vehicle adapter connector parts is available from Motorola for the Power
connector, the VA options connector, the VA Accessory connector and the Speaker connectors. The
kit number is ENLN4117.

4.13 Spare Battery Spacers

A kit of replacement battery spacer parts is available from Motorola. The kit number is WALN4078.

Table 3-8 Antenna Connector

cable)

Test Equipment 3-13

5.0 Test Equipment

Table 3-9 lists test equipment recommended to test the service the vehicle adapter with the portable
radio.

Table 3-9 Recommended T est Equipment

English

Motorola Part

No.

R2600CNT Comms System

R2680ANT Comms System

*R1072 Digital Multimeter AC/DC voltage and current

*R-1377A A C Voltmeter 100 µV to 300 V,

WADN4133A Delay

R1440A
0180305F14

0180305F30
0180305F39
RLN4610A

T1013

Description Characteristics Application

Analyzer (non
MPT)

Analyzer
(MPT1327) to be
ordered with
RLN1022A (H/W)
RLN1023A (S/W)

Oscilloscope

Wattmeter,
Plug-in Elements

Plug-in Elements
Plug-in Elements
Carry case

RF Dummy Load

This monitor will
substitute for items with
an asterisk *

This monitor will
substitute for items with
an asterisk *

5Hz-1MHz, 10 Megohm
input impedance

2 Channel 40 MHz
bandwidth,
5 mV/cm - 20 V/cm

Thruline 50-Ohm, ±5%
accuracy
10W, 25 - 60 MHz
10W, 100 - 250 MHz
10W, 200 - 500 MHz
Wattmeter and
6 elements

Frequency/deviation meter and
signal generator for wide-range
troubleshooting and alignment

Frequency/deviation meter and
signal generator for wide-range
troubleshooting and alignment

measurements
Audio voltage

measurements

Waveform measurements

Transmitter power output
measurements

S1339 RF Millivolt Meter 100mV to 3 VRF,

10 kHz to 1.2 GHz

RLN4460 Mobile/Portable

Test Set

ENKN4002 Programming

Cable

ENKN4003 Service Cable Interface cable for audio and DC

ENLN4114 Vehicle Adapter

Product Manual/
Configuration Tool

RF level measurements

Audio and DC testing

Interface cable for VA configuration
and portable radio programming and
flashing

testing in conjunction with RLN4460
Setting parameters in the vehicle

adapter

3-14 Programming Cable ENKN4002

6.0 Programming Cable ENKN4002

6.1 General Information

The ENKN4002 Programming Cable connects the vehicle adapter to a personal computer for radio
programming, radio flashing, MAP27 (Not Available) testing or vehicle adapter configuration.

J1 To Personal
Computer

1
2
3
4
5
6
7
8
9

S1a

1

2

3

4

1

2

S1b

4

P1 To
Vehicle Adapter

3

1

RX Data

2

TX Data

3

Ground

4
5
6

Service Select

7

Boot Control

8

MAP27 Select (Not Available)

9

ZWG0130135-B

Figure 3-9 Programming Cable ENKN4002

The switch within the cable assembly is used to configure the cable to the appropriate functionality
as shown in Table 3-10 below:

:

Table 3-10 Programming Cable Mode Selection

Switch

Position

Mode

1 Vehicle Adapter Configuration
2 Radio Flash
3 Radio Service
4 MAP 27 (Not Available)

Service Cable ENKN4003 3-15

7.0 Service Cable ENKN4003

7.1 General Information

The ENKN4003 Service Cable permits the vehicle adapter to be connected to the RLN4460
mobile / portable test box.

English

P1 T o
RLN4460

1
5
6
7
8

9

15
16
20
21
22
23

ZWG0130133-B

Speaker (+)
Speaker (-)

P4 T o
Vehicle Adapter
Accessory Outputs

DC Ground
12V Output
CRMS Output

P2 T o
Vehicle Adapter
Speaker

P3 T o
Vehicle Adapter
Accessory Inputs

PTT Input
Microphone
AF Ground
Hub Input

1kΩ

Figure 3-10 Service Cable ENKN4003

The LED in the 25 pin “D” shell is connected to the Vehicle Adapter Options connector CRMS output
and is illuminated when the CRMS function is active.

3-16 RLN4460 Mobile / Portable Test Set

8.0 RLN4460 Mobile / Portable Test Set

The RLN4460 can be used to perform audio and DC testing of the vehicle adapter. The Service
cable ENKN4003 is used to connect the vehicle adapter to the test set.

Some of the test set controls and terminals on the RLN4460 Test box function differently with the
vehicle adapter than when used with a standard mobile or portable radio. This section describes
those differences.

8.1 Items having No Function with the VA

The following items have no function with the vehicle adapter:

1. External Load connector

2. Load Selector Switch

3. Meter In switch Volume position

Disc position

4. Meter Out switch Disc position
Volume position

8.2 Items having a Different Function with the VA

The following items have different functions with the vehicle adapter:

1. Opt Sel switch Functions as the hang up box switch of the accessory
microphone.

ON - microphone on hook.
OFF - microphone off hook.

2. MT B+ connector Connected to the Options Connector 12V DC switched output.

8.3 Items having Similar Function with the VA

The following items have similar functions with the vehicle adapter:

1. Audio In BNC Connected to the VA accessory microphone input via an
attenuator in the test set.

2. Meter In switch PTT position

and connector Connects to the VA accessory PTT input.

3. Meter Out switch Mic position

and connector Connects to either the Audio In BNC or the VA accessory

microphone input, depending upon the position of the Meter Out
switch.

4. Meter Out switch RX position

and connector Connects to the VA speaker output via an isolating transformer

in the test set

Programming 3-17

9.0 Programming

It is possible to program a portable radio when it is inserted in the vehicle adapter and also to
program the vehicle adapter settings. First connect the programming cable ENKN4002 between the
9pin type “D” connector of the vehicle adapter and the PC. The switch of the cable box allows
selection of the following modes:

Position “VA Config.”: configuration of the vehicle adapter settings
Position “Radio Flash”: flashing of the portable radio
Position “Radio Serv.”: programming of the portable radio
Position “MAP27” (Not Available): operation with MAP27 protocol (Not Available).

9.1 Configuration of Vehicle Adapter

Using the vehicle adapter configuration software on a PC you can select the following functions via
the “Settings” screen:

English

1. Car Radio Mute Signal enable, with “off hook” enable for either the palm microphone or a

separate microphone that is connected to the accessory connector of the vehicle adapter
flying cable

2. External speaker enable, routing the received audio (max. 5 watts) to an optional installed
external speaker (4 ohms)

3. Car Radio Mute Signal delay allowing a variable deactivation delay of between 1 and 10
seconds this will prevent unintended reactivation of the car radio

4. Microphone gain setting in 6dB steps between -18dB and +18dB gain, allowing sensitivity
adjustment of externally connected microphones.

In addition to the “Settings” described above a “Service” screen can be opened that provides
additional information for the different charge states of the applicable battery.

NOTE

Refer to Chapter 2 - Software Configuration Tool for details of VA configuration.

9.2 Programming / Flashing the Portable Radio

For programming and/or flashing of the portable radio refer to the Service Manual for the portable
radio.

3-18 Schematic Diagrams and Board Overlays

10.0 Schematic Diagrams and Board Overlays

10.1 Safe Handling of CMOS and LDMOS Devices

Complementary metal-oxide semiconductor (CMOS) devices are used in this family of radios, and
are susceptible to damage by electrostatic or high voltage charges . Damage can be latent, resulting
in failures occurring weeks or months later. Therefore, special precautions must be taken to prevent
device damage during disassembly, troubleshooting, and repair.

Handling precautions are mandatory for CMOS circuits and are especially important in low humidity
conditions. DO NOT attempt to disassemble the vehicle adapter without first referring to the
following CAUTION statement.

CAUTION: This vehicle adaptor contains static-sensitive devices. Do not open the vehicle adaptor
unless you are properly grounded. Take the following precautions when working on this unit:

!

■

■

Store and transport all CMOS devices in conductive material so that all exposed
leads are shorted together. Do not insert CMOS devices into conventional plastic
“snow” trays used for storage and transportation of other semiconductor devices.

■

■

Ground the working surface of the service bench to protect the CMOS device. We
recommend using the Motorola Static Protection Assembly (part number
0180386A82), which includes a wrist strap, two ground cords, a table mat, and a
floor mat.

■

■

Wear a conductive wrist strap in series with a 100k resistor to ground. (Replacement
wrist straps that connect to the bench top covering are Motorola part number RSX-

4015.)

■

■

Do not wear nylon clothing while handling CMOS devices.

■

■

Do not insert or remove CMOS devices with power applied. Check all power
supplies used for testing CMOS devices to be certain that there are no voltage
transients present.

■

■

When straightening CMOS pins, provide ground straps for the apparatus used.

■

■

When soldering, use a grounded soldering iron.

■

■

If at all possible, handle CMOS devices b y the package and not b y the leads. Prior to
touching the unit, touch an electrical ground to remove any static charge that you
may have accumulated. The package and substrate may be electrically common. If
so, the reaction of a discharge to the case would cause the same damage as
touching the leads.

English

-19

1.2 RF Adapter PCB

no to V A

ST2

ST5

R1

C2

C1

L1

L2

ZWG0130160-0

ZWG0130160-O

from Reed

ST1

nc

L2

C1

R1

10K

to Antenna Screw

ST3

C2 L1

ST4

GND

ZWG0130161-O

ZWG0130161-0

MEDIA & COMMUNICATIONS DEPT.

WARIS Portable Vehicle Adapter

RF Adapter Schematic

ILLUSTRATOR REGIONDATE

RF Adapter - SchematicRF Adapter - PCB

DWG. NO.

ZWG0130161

Issue:

Revision Detail:

G

O

a

M

-20

1.3 Battery Contact PCB

(rot)
(braun)

(orange)

(schwarz)

+UB

NTC

EEPROM

DGND

ST5

ST6

ST7

ST8

L1

C4

ST4

L3

ST3

C3

L4

L2

ST2

C2

C1

ST1

ZWG0130162-0

ZWG0130162-O

Batterycontact

ST1

ST2

ST3

ST4

C2C3 C4

2N22N2

C1

2N2

2N2

L2

150N

L4

150N

L1

150N

L3

150N

+UB

NTC

EPROM

DGND

DGNDDGNDDGNDDGND DGND

Solderpads

ST5

ST6

ST7

ST8

ZWG0130163-0

ZWG0130163-O

WARIS Portable Vehicle Adapter

Batterycontact Board Bot Side

ILLUSTRATOR REGIONDATE

RK

EDITOR

MEDIA & COMMUNICATIONS DEPT.

05/March/1999

DATE

EMEA

DWG. NO.

ZWG0130162

Issue:

Revision Detail:

0

Application :

Adobe Illustrator 7.0

Comments:

External Vendor

- Hund -

Release Date:

05/March/1999

MEDIA & C

WARIS Portable Vehicle Ad

Batterycontact Board

Battery Contact - SchematicBattery Contact - PCB

ILLUSTRATOR RE

RK

EDITOR

DATE

05/March/1999

DATE

E

3

1.4 Side Connector PCB

English

-21

ST17ST18

L11

ST1

1

L2

L4

L7

L9

ST16

L1

L3

C3
L5

L6

C5

L13

C7

L8

C8
L10

C10

L12

C11

C9

C6

C4

ST1

EXT_SPK-

1

EXT_SPK+

2

EXT_MIC

3

OPT_B+

4

OPT_SEL1

5

OPT_SEL2

6

RX_DATA

7
8

RSSI

9

TX_DATA

10

BOOT-CTR

11

NC

12

C3 C4 C5 C6 C7 C8 C9

220P 220P 220P 220P 220P 220P

220P

ST15

TX/RX-AU

1

GND

2

ST16

1
2

ST17

ST18

C10 C11

220P

220P

EXT_SPK+

EXT_SPK-

OPT_B+

EXT_MIC

OPT_SEL2

OPT_SEL1

GNDGND

RX_DATA

TX_DATA

RSSI

TX/RX-AU

BOOT-CTR

NC

L1

150N

L2

150N

L3

150N

L4

150N

L5

150N

L6

150N

L13

150N

L7

150N

L8

150N

L9

150N

L10

150N

L11
150N

L12
150N

ST2

ST3

ST4

ST5

ST6

ST7

ST8

ST9

ST10

ST11

ST12

ST13

ST14

ST15

ZWG0130164-0

ZWG0130163-O

MEDIA & COMMUNICATIONS DEPT.

WARIS Portable Vehicle Adapter

VA Sideconnector Board

ILLUSTRATOR REGIONDATE

RK

EDITOR

05/March/1999

DATE

EMEA

DWG. NO.

ZWG0130164

Issue:

Revision Detail:

0

Application :

Adobe Illustrator 7.0

Comments:

External Vendor

- Hund -

Release Date:

05/March/1999

ZWG0130165-0

ZWG013065-O

MEDIA & COMMUNICATIONS DEPT.

WARIS Portable Vehicle Adapter

Side Connector - SchematicSide Connector - PCB

VA Sideconnector Board

ILLUSTRATOR REGIONDATE

RK

EDITOR

05/March/1999

DATE

EMEA

DWG. NO.

Issue:

0

Application :

ZWG01

Revision Detail:

-22

1.5 Sub Board PCB

ST1

R75

R74

T16

R76

R1

C64

MP4

T4

C70

ST5

C54

MP2

MP3

R51

R52

R24

IC8

R7

C17

C2

R23
C29

L15

MP12

MP13

C41

+

MP8

C40

R35

L4

C56

MP10

C22

+

C43

+

L7

C31

+

MP1

R17
C57

R18

D2

T10

T5

Sub Board - Top Side

L10

C33

C3

C14

L13

C16

C59

C24

C10

C68

C67

R32

IC5

R29

C46

R6

C15

R15

L14

C52

C21

L9

C12

R2

C51

C18

L11 L12

MP5

R27

IC6

C5

R4

R3

L1

T3

C32

R26

MP7

T2

+

C42

+

C39

C71

D5

L17

ZWG013066-A

ZWG0130166-A

English

-23

(red)

(blk)

(grey)

ST4

ST8

C55

C20

C19

T7

C36

L8

R102

C44

C53

T11

R20

C58

R21

R19

C63
R71

C61

D8

R28

D12

C1

D3

L18

+

L5

L3

R12

C28

C34

C26

C37
R5

R8

C35

C25

R9

C30

R10

C38

+

IC2

C27

C66

C65

C69

C62

R30

C60

R31

C6

D1

IC1

C8

R25

+

C45

R33

R53

R55

C23

R14

C11

C7

L6

ST3

R34

R11

T1

C50

C47

R22

C49

C48

C13

+

L16

C4

C9

+

+

L2

R16

R13

ST2

(blu)

(brn)

ZWG0130167-A

ZWG013067-A

Sub Board - Bottom Side

-24

ST4

1
2
3

PIN-0,8

ST8

C48 C49

220P

ST3

1
2

C47

220P

DGND DGND

+ACCU

NTC

C69

C66

220P

220P

DGND

Sub Board - Power Supply Schematic (1)

EPROM

C65

220P

DGND

SM6T39A

L12

3A FER.

D2

L11

3A FER.

ESPK­PDCHARGE
PTTINT

-ACCU

SHDN12
UBATT
+12REG

DGNDDGND

+

100U

DGNDDGND

ST1

13 14
15 16
17 18
19 20

PINHD-2X10

C36

220P

SPEAKERA
SPEAKERB

C50
220P

12
34
56
78
910

11 12

ST2

1
2
3
4
5
6
7
8
9
10

UBATT

1

VIN

5

100N

C19C20
220P

+

C8

47U/50V

ON/OFF

6

TAP

3

GND

DGNDDGND DGND

DGND

SHDN12

C53

220P

DGND

ESPK+
HOOKINT
ISOLL
IIST

B+
MICINT

-5A
MASSE

DGND

DGND

R2

1K

C3

220P

DGND DGND

R6

1K

C16

SPEAKERB

L15

FER.

SPEAKERA

220P

DGND DGND

B+

DGND

C51
220P

L13

FER.

L14

FER.
C52
220P

MASSE MASSE

DGND

IC6

LM2576

C17

100P

L2

100U

L16

100U

4

FB

2

OUT

C71
220P

DGND

DGND

L17
FER

D5

MBRD360

DGND

L8

100U

R3
2K2

R4

240R

DGND DGND

UBATT

R71

10K

R20
12K

MP2

MP3

R21

10K

HOOKINT

C2
2N2

PTTINT

C10
2N2

R19
10K

UBATT

SHDN12

220P

DGND

C54

C58
220P

DGND

220P

3

2

C5

10N

C63

REG-OUT

+

C31
22U

R102

330K

1

5

6

IC1

8

47

TL061P

7

VIN

ON/OFF5OUT

6

GND

DGND

+

C43
22U

+12REG

R17

22K

R18
22K

IC8

LM2594M-ADJ

L1

33U

C39 C42
22U

DGND DGNDDGND

4

FB

8

DGND

C57
220P

+

R51

22K

R52
47K

2

L18
FER

10BQ040

DGND

D3

12V-ACCU

+

22U

REG-OUT

C55

220P

MP1

3

T10
BC847

1

T5

MTD20P06

T7

MTD20P06

312

312

C44
220P

DGND

+12REG

R23

C29

13K

2N2

L5

C70
220P

150U

DGND

+

C1
47U/16V

DGND

R24

1K5

DGND

B+

R7

1K

MICINT

LM2594M-ADJ = R23, R24 bestücken

LM2594M-12 = R24 entfällt

R23 = OK

ZWG0130168-A

h

English

-25

12V-ACCU

PDCHARGE

100K

ESPK+

ESPK-

DGND

DGND

DGND

C67
100N

R33
820R

C68

100N

C14

100N

C15

100N

C59

100P

DGND

L9

FER.

+

C13

100U

DGND DGND

R29

390R

R53

10K

R55

10K

R32

390R

L10

FER.

C21

220P

DGNDDGND

C23
220P

220P

IC5

6

INA

5

BIAS

2

INB

LM4752T

C45

OUTA

OUTB

7

C46

R14

220P

R15

2R7

C12

100N

2R7

C11

100N

1

DGND DGND

SPEAKERA

SPEAKERB

B+

R76

22K

R1

22K

R33 nicht bestücken

UBATT

C64
220P

T16

BC847

R74
22K

2

T11

1

3

R75
47K

3

2

1

VCCA

IC5P

3

4

1

C24
220P

2

T4
MTD20P06MTD20P06

3

+

C27
100U

GND

DGND

DGND

ZWG0130169-A

R30

120K

0R15

R31
0R15

R5

1K1

R12

R8
1K1

C35

220P

DGND

DGND

C37
220P

DGND

6

5

R9
27K

23

T2

DGND

R26

100K

1

BD646

100N

FER.

DGND

C18

C34
220P

2

3

R22

C33

10K

220P

DGND

L6

ISOLL

C7
220P

DGND

+

C28

220P

R13

4K7

3

+

C9
1U

2

1

T1

BC848

DGND

DGND

31

T3

2

BC848

C32

220P

DGND

C26
1U

DGNDDGND

8

LM258

R11

1

C25

C30
220P

IC2A

4

1U

+

-5A

4K7

R16

+

C4

10u

DGND

wahlweise
bestücken!

R27

22K

C38

100N

IC2B

R10
27K

LM258

3A FER.

7

L3

C6

220P

DGND

L4

FER.

C40
220P 220P

DGND DGND

MRBS340

D1

R25
1K

3A FER.

DGND

+ACCU

+

C22
TA-D

L7

-ACCU

Sub Board - Audio Amplifier Schematic

ZWG0130169-A

MEDIA & COMMUNICATIONS DEPT.

IIST

C41

WARIS Portable Vehicle Adapter

Audio Amplifier Circuit

ILLUSTRATOR REGIONDATE

RK

EDITOR

21/July/1999

DATE

EMEA

DWG. NO.

ZWG0130169

Issue:

Revision Detail:

A

Application :

Adobe Illustrator 7.0

Comments:

External Vendor

- Hund -

Release D

05/Marc

BATT

1
2
3
4

PINHD-1X4

DGND

ZWG0130170-A

C62
2N2

ST5

+ACCU
NTC

C60 C61
2N2

DGND DGND

-ACCU

220p

100R

D8 = 0R

DGND

D8

EPROM

R28

D12
6V8

Sub Board - Charger Schematic (1)

-26

1.6 Main Board PCB

ST1

R13

R28

R84

C72

R98

C104

R54

R40

R30

T18

IC16

R39

R82

C108

C107

R78

IC10

C41

R50

R74

T20

C83

C85

R65

R67

C58

C57

+

C26

C18

D9

D10

C17

R106

C39

Q2

IC21

C78

+

C95

+

C102

L6

R34

C13

L8

C80

R79

C101

C10

C28

C79

C8

IC6

C75

C63

L10

C32

C31

R29

C34

C35

C30

D4

C68

R31

L9

L2

T1

C61

R45

R46

T6

+

R95

R17

+

C38

C91

R86
R87
R88
R89

T9

R118
C51

R37

R96

R52

R97

R110

C103

C33

R6

C98

R77

C50

C67

C20

IC12

R76

R72

R101

ST4

+

T14

R16

C70

C71

ST3

R9

R11

T15

LED4

R114

R73

T10

T7

C37

R93

C36

R115

C54

IC2

JU1

R24

R94

+

R22

T8

R23

C59

R111

K1

T2

C56

R21

R112

LED3

T3

R5
C6
R2
R1

R20

IC1

+

C4

C1

+

C112

C113

L13

L5

R42

R18

C27

IC19

R107

R62

R71

L4

R19

C55

+

C110

T17

C42

C49

C65

D7

+

R14

C77

R44

C105

ST6

C25

R43

IC13

R59

T19

D2

C66

R58

ST5

IC7

R41

Main Board - Top Side

ZWG0130177-A

ZWG0130177-A

English

-27

C3

+

IC18

R57

R117

R116

C111

MP27

IC22

R75

+

C43

+

MP20

MP28

C46

C99

MP37

MP41

+

R90

R100

C14

R8

T13

MP32

D14

C40

+

R104

T12

R36

MP1

T16

R105

C7

R103

C97

+

R113

C47

R26

MP15

C92

MP7

R109

MP35

C60

+

MP34

MP17

T5

MP14

IC24

MP9
MP13

D3

C23

MP6

D1

C24

C22

C62

C93

C21

+

MP26

C64

+

T4

R47

MP2

MP3

MP38

D16

C15

R61
R70

R85

C2

IC17

+

C48

MP39

+

+

C16

IC8

MP16

D17

MP31

MP40

R91

+

R7

R4
C5
R3

R80

IC11

R108

MP11

MP33

R25

MP21

R48

R60

C96

T11

MP24

MP4

MP23

C29

C90

C89

C76

R119

C106

ST2

L1

MP22

R92

C74

MP5

R55

R49

R102

C73

L11

MP29

R99

R27

L12

MP25

R35
R51

C69

MP36

L3

C82

C81

R68

IC14

IC20

C88

R69

MP18

R63

C87

R32

R38

+

C84

C19

IC3

R66

R81

MP8

C94

R64

MP19

C12

C100

C86

R10

L7

R53

MP12

IC9

MP30

IC15

R56

C52

C11

R15

R83

C53

D11

D8

+

MP10

C109

C45

R12

C44

+

C9

R33

ZWG0130178-A

MEDIA & COMMUNICATIONS DEPT.

WARIS Portable Vehicle Adapter

Mainboard Bot Side

ZWG0130178-A

Main Board - Bottom Side

DWG. NO.

ZWG0130178

-28

UBATT

R85
5K6

SPK­PDCHARGE
PTTINT

-ACCU
+ACCU
NTC
EPROM
SHDN12
UBATT
+12REG

PINHD-1X8

C16
10U

R70
1M

IC8

7

6
2

ICM7555

DIS

THR
TR

GND1OUT

VCC

8

5

CV

4

/R

SHDN12

3

C14

R61
200K

+

DGNDDGND DGND

D17

+

ZMM-12

D16

LL4148

2U2/16V/5%

DGND DGND DGNDDGND DGND

R90
47K

10N

C15

MP40

JU1

T16

BC857

R100

22K

R91
22K

T13

3

BC847

2

1

5D5D

R104

22K

1

2

3

R105

22K

SHDNOFF

U-SW

D1
LL103

IC11P
HEF4052

A0
A1

/E
VSS
VEE

12

Y0

14

Y1

15

Y2

11

Y3

D3

1

Y0

5

Y1

2

Y2

4

Y3

LL103

DGND

+12REG

16

VDD

C93
220P

+

ST1

12
34
56
78
910

11 12
13 14
15 16
17 18
19 20

PINHD-2X10

-5D

SPK+
HOOKINT
ISOLL
IIST

B+
MICINT

DGND

MASSE

AUDIOMUT

R49
22K

R55
22K

SPK-

SPK+

C106

220P

T11

BC848

R60

2

47K

IC11A

13

Z

HEF4052

IC11B

3

Z

HEF4052

10

3

1

9

6
8
7

DGND DGNDDGNDDGNDDGNDDGND

ST3

1
2
3
4
5
6
7
8

MODEM
RXDATA
TXDATA

12VSW
SERSEL
BOOTCTRL
MAP27

DGND

MP1
MP2
MP3

MP4
MP5
MP6
MP7

MP8

C43

10U

IC14

6

LV

VOUT

2

CAP+

CAP-

NC

OSC

GND

+

4

1

ICL7660

U-SW

R48

100R

C62

1U/25V

V+

U-SW

5

7

8

3

R37

4K7

-5D

DGND

R47

4K7

MP41

-5A

ESPK-

ESPK+

T17

MTD20P06

12VSW

312

R78
22K

R82

22K

T18

BC847

R98

B+

22K

C72
2N2

R84
4K7

3

2

1

DGNDDGNDDGND

IC15

+12REG

C45

100N

-5D

5D

DGND

C46
10U

+

LM2937-5.0

VI1VO

GND
2

DGND DGND

5D

3

+

C44

10U

ZWG0130176-A

DGND

Main Board - Power Supply Schematic (2)

ZWG0130176-A

ESPK+

Main Board - Charger Schematic (2)

SK1

IIST

DGND DGND

R50

10K

C65

English

-29

R15

100K

5

IC13B

DGND

6

R59
10K

6

DGND

R54

TL062P

R58

20K

SHI

I-SOLL

C41
1N

0R

C11

100N

1U

DGND

R53

1M

SDA
SCL

ADC0

ADC2

D11

LL103

ADC3

5D

LL103

+

D7
LL103

DGND

10

DGND DGND DGND DGND

D8

R83

10K

C53

IC9

9

SDA
SCL

5

A0

6

A1

7

A2

1

AIN0

2

AIN1

3

AIN2

4

AIN3

8

GND

PCF8591T

R56

9K1

C52
220P2N

VCC

REF

AOUT

OSC

EXT

AGND

5D

16

14

15

11

12

13

+

C109

1U

IC3

LM385-2,5

NTC

5D

R38
7K5

MP30

C105

220P

DGND

+

C19

1U

E

9

Y8Z

IC21C

744066

DACOUT1

7

5

6

IC10B

7

27M2

ISOLL

LL103

ADC0

LL103

D10

D9

+12REG

5D

DGND

R107

10K

DGND

R62

100R

TL062P

100N

C66

10N

C49

DGND

C55
10U

+

DGND

R41

220K

8

IC13A

4

-5A

R106

10K

2

3

R44

220K

DGND

1

R42

10K

10K

DGND

R43

DACOUT1

DGND

C9

10N

TL062P

7

IC16B

R12

220K

IC21D

12

E

10

Y11Z

744066

DGND DGND

+ACCU

R39
39K

R30

R13

R33

DGND

240K

R28
240K

6

5

220K

2K2

R40

10K

-ACCU

DGND

5D

C42

220P

DGND DGND

27M2

8

2

IC10A

-5A

1

4

C104

220P

DGNDDGND

3

5D

C107

220P

TL062P

8

2

3

IC16A

-5D

1

4

C108

220P

DGND

ZWG0130173-A

ZWG0130173-A

MEDIA & COMMUNICATIONS DEPT.

WARIS Portable Vehicle Adapter

DWG. NO.

-30

ST2

1
2
3
4
5
6

L12

L11

L10

L2

L9

L1

OR

4,7UH

4,7UH

4,7UH

4,7UH

4,7UH

L10 mit 0R bestücken

MICEXT

12VSW
PTTEXT
HOOKEXT
CRMS

C29

100P

MASSE

DGND

C28
100P

DGND

C32

100P

MP21
MP22
MP23
MP24

MICINT

MP19

MP20

MASSE

1K

R81

C63
100P

ST6

ST5

SRLATCH
WDTRESET
SRCLK

MP25

MP26

MP27

5D

BTCTRL

C71

DGNDDGND

C84

220P

R66

200K

C82

47P

R68

560K

C83

100P

390K

R67

C85

470P

R65

100K

DGND

16

13
14
15
12
1
5
2
4

T14

3

2

BC848

C70
2N2 220P

1

DGND

C88

4N7

12K

R32

C86

5D

1N

56K

R64

C87

1N5

27K

R63

C81

47P

R69

750K

R72
22K

R101

22K

5D

1

STR

2

D

3

CLK

15

OE

IC22

744094

4

CD43

RS0

5

RS1

6
7

NCRMS

14

HUBMAG

13
12
11

9
10

L3

C99

100n

IC20

11

A0

10

9

6
3

7
8

VDD
A1
A2

/E
Z

VEE
VSS

Y0

Y1
Y2
Y3
Y4
Y5
Y6
Y7

HEF4051

Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7

QS1

QS2

-5D

C111
10U

R57
22K

5D

T20

BC857

5D

1

2

R74
22K

R71
1K5

3

T19

FZT853

1

+

R75

100K

DGND

DGND

Option Hubmagnet

+12REG

D2

LL4002

4

C110

220P

3

DGND

MASSE

C58

22P

5D

L4

C26

C27

100N

2

IC19A

3

-5D

MASSE

FER

1

TL072I

48

L5

FER

5

IC19B

6

TL072I

MODEM

C39

220P

5D

+5D

7

C80

100N

147

IC21P

DGND

C79
100N

100N

R10

L7

FER

C100

B+

100P

C12

1M

1N

MASSE

C94

100P

MASSE

MASSE

C13

1N

FER

L8

R79

1M

C101

100P

MASSE

DGND

C57

2U2/10V

C78

2U2/10V

+

+

MP18

ENMIC

ENMODEM

MP28

MP29

IC21A

13

E
Y1Z

744066

IC21B

5

E
Y4Z

C95

2

3

2u2/10V

+

744066

L6

CD43

C102 C103
220P 220P

MASSE MASSE MASSE

MIC

R77

3K3

DGND

Main Board - Microphone Preamplifier Schematic

ZWG0130174-A

Main Board - Microprocessor Schematic

English

-31

OPTSEL1
SK6

OPTSEL2
SK5

CRMS
FC19

LL4002

RS1

LOCKED

C21 C22

2N2

DGND DGND

C23

2N2

DGND DGND

D4

DGND

DGND

R14

10K

C77
22N

DGND

rt gr

DGND

ST4

1
2
3
4
5
6
7
8
9
10
11
12

PINHD-1X12

220P

BC848

T4

DGND

220P

C24

BC848

T5

DGND

T1

R45
1K5

1

220P

FZT853

4

C68

3

DGND

5D

8

SDA

VCC
PTC7SCL

BC857

3

3

24XXX

BC857

LL4148

IC7

T2

2

T3

2

D14

A0

A1

A2

GND

1

R112

22K

1

R111

22K

T12

BC857

31

LED3

LSGT670

R21

R20

330R

330R

MP39

MP38

5D

5D

FLASH

C25
100N

C48

1U/25V

C54

1U/25V

+

+

DGND

DGND

R52

C67

220R

220P

ESPK- ESPK­ESPK+ ESPK+
MIC
B+
OPTSEL1
OPTSEL2
RXRADIO

TXRADIO
BTCTRL

DGND

MP11
MP12
MP13
MP14
MP15

MP16
MP17

3

2

1

DGND DGND

3

2

1

DGND

5D

1

T6

2

BC857

3

R46
22K

DGND

R18 R19
4K7 4K7

5

6
1
2
3
4

DGNDDGND

5D

C56

220P

5D

C59
220P

R23

R113

2

22K

C60

+

1U/25V

R108

33K

R109

33K

R22

22K

22K

R25
10K

R26

10K

5D

R110
100K

+

C61
1U/25V

5D

5D 5D

5D

C92
220P

5D

MP9
MP10

R29

1K

R31

1K

BOOTCTRL

C33
220P

DGND

PDCHARGE

MAP27
FC17

PTTINT
MC6

PTTEXT
FC3

HOOKINT
MC3

HOOKEXT
FC18

B+

ZWG0130175-A

5D

R119

C96
220P

4K7

C91
220P

DGND

R118

C90
220P

C97
220P

4K7

DGND

winwin

5D

C38

MP34

SAF-C501G

1

/MR

4

PFI

6

3

IC6

WDI

GND

C51

220P

R16

100R

IC12

MAX813L

DGND

/WDO

RESET

10U

P00/AD0

P01/AD1
P02/AD2
P03/AD3
P04/AD4
P05/AD5
P06/AD6
P07/AD7

P20/A8

P21/A9
P22/A10
P23/A11
P24/A12
P25/A13
P26/A14
P27/A15

/PSEN

NC@2
NC@3

VCC

/PFO

R17

NCRMS

22K

C98

220P

DGND

DGND

SHDNOFF
EPROM
NFLASH
AUDIOMUT

RXD
TXD
ENMODEM

C8 C10

220P 220P

R102

4K7

R35

R51

4K7

4K7

C17

Q2

2

22P

C18

1

22P

11.0592 MHz

R6
4K7

RESET

R76
4K7

R34
4K7

2

P10/T2

3

P11/T2EX

4

P12

5

P13

6

P14

7

P15

8

P16

9

P17

11

P30/RXD

13

P31/TXD

14

P32/INT0

15

P33/INT1

16

P34/T0

17

P35/T1

18

P36/-WR

19

P37/-RD

10

RST

21

XTAL1

20

XTAL2

1

NC@1

23

NC@0

22

VSS

DGND DGND

R103

22K

6

CEXT@1

7

CEXT@2

9

/A

10

B

11

/CLR

IC24B

74123

5

Q

12

/Q

DGND

5D

IC24P

DGND

DGND

+5D

168

DGND

R86

R92

R87

22K

22K

22K

R99

R89

5D

22K

+

DGND

44

VCC

43
42
41
40
39
38
37
36
24
25
26
27
28
29
30
31
33

ALE

32
35

/EA

34
12

22K

R88
22K

R27
22K

/B+

SHI
SRCLK

WDTRESET
SRLATCH
ENMIC

5D

R116

4K7

220P

R117

4K7

C50

MP35

5D

2

8

7

5

DGND

C20

+

10U

DGND

RESET

MP33

C89
220P

DGND

C76

220P

DGND

SERSEL

C69 C73 C74C75

220P 220P 220P220P

DGND DGND DGNDDGND

MP36

C64

10U

470K

+

R80

5D

MP37

MP31

T8

5D

BC857

R114

22K

R93

22K

R115

22K

R24

2

C36
220P

T15

5D

BC857

2

C37
220P

22K

R94

31

330R

5D

C40

+

1U/25V

31

R73

MP32

330R

5D

C47

+

1U/25V

C31

220P

C34 C35

220P

5D

R95

22K

3

T9

BC848

1

DGND DGND

5D

14

15

1

2

3

LED4

LSGT670

rtgr

CHARGE

DGND DGND

DGNDDGND

2

R96

4K7

IC24A

CEXT@1

CEXT@2

/A
B

/CLR

74123

C30
2N2

2N2

R97

22K

13

Q

4

/Q

DGND

ZWG0130175-A

MEDIA & COMMUNICATIONS DEPT.

WARIS Portable Vehicle Adapter

p

DWG. NO.

-32

5D

FLASH

2

3

DGND

DGND

C3
1U

++

TXDATA

RXDATA

C4
1U

DGND

DGND

C1

+

RS1

1U

C2

+

1U

IC17C

RS1

TXD

R1

1M5

TXRADIO

SK9

C6

1

+

K1A

HE3621A

220P

K1G$1

220K

R5

DGNDDGND

5D

HE3621A

4

R36
22K

RXRADIO
SK8

C7

220P

R2

100K

5D

R3

36K

3

IC2A

2

1

TLC27M2

R4

15K

C5

100N

DGND

3

T7

BC848

2

1

R11
47K

DGND

RS0

5D

DGNDDGNDDGND

5D

FER

L13

1615

C112

220P

5

6

+5D

147

IC17P

IC2 IC1

48

C113

220P

3

1

R9
4K7

IC2B

BC848

2

10

12

13

T10

9

7

TLC27M2

A

B

7432

IC17D

A

B

7432

Y

Y

DGND

R7
22K

R8
22K

8

IC18A

2

A

1

B

4

Y

TC4S81F

11

IC17A

2

3

B

Y

A

RS0

1

7432

IC17B

5

RXD

6

B

Y

4

A

7432

1

3

4

5

12

9

IC1

C1+

C1-

C2+

C2-

T1IN11T1OUT
T2IN10T2OUT
R1OUT
R2OUT

R1IN

R2IN

ADM202

2

V+

6

V-

14
7
13
8

DGND

IC2

Main Board - RS232 Interface Schematic (1)

DGND

IC1PWR

ZWG0130172-A

ZWG0130172-A

1.7 RS232 Interface PCB

ST 4

English

-33

ST4

ST 1

ST1

ZWG0130179-0

ST5

ST 2

ST5

ST2

ZWG0130179-O

ST3

R5

C5

C4

12345

6789

R3

R4

ZWG0130180-0

C7

C9

C8

C6

C18

ZWG0130180-O

DWG. NO.

ZWG0130179

Issue:

Revision Detail:

RS232 Interface PCB - Top Side

MEDIA & COMMUNICATIONS DEPT.

WARIS Portable Vehicle Adapter

RS232 Interface 2 Top Side

ILLUSTRATOR REGIONDATE

RS232 Interface PCB - Bottom Side

MEDIA & COMMUNICATIONS DEPT.

WARIS Portable Vehicle Adapter

RS232 Interface2 Bot Side

DWG. NO.

ZWG0130180

-34

MODEM

C18

100P

DGND

R3

1K

C5

220P

DGND

R4

1K

C7

220P

DGND

C4

2N2

C6
2N2

SERSEL

BOOTCTRL

RXDATA
TXDATA

12VSW

DGND

ST1

PINHD-1X8

1
2
3
4
5
6
7
8

ST2

ST5

DGND DGND

R5

1K

C9

ST3

1
2
3
4
5
6
7
8
9

RXDATA
TXDATA

12VSW

RXAUDIO

DGND

ST4

1

2

PINHD-1X2

220P

DGND DGND

C8

2N2

MAP27

ZWG0130171-O

DGND

ZWG0130171-0

RS232 Interface - Schematic (2)

© 2000 by Motorola, Inc.

8000 W. Sunrise Blvd., Ft. Lauderdale, FL 33322

A, Motorola, and Professional Radio are marks of Motorola, Inc.

Printed in U.S.A. 09/00. All Rights Reserved

A, Motorola, y Radios Profesionales son marcas de Motorola, Inc.

Impreso en EE.UU. 09/00. Todos los derechos reservados.

A, Motorola, e Rádios Profissionais são marcas da Motorola, Inc.

Impresso nos EUA 09/00. Todos os direitos reservados.

A, Motorola, et Radio Professionnel sont des marques de Motorola, Inc.

Imprimé aux Etats-Unis. 09/00. Tous droits réservés.

*6881093C79*

68P81093C79-O