Motorola A760 Service Manual

M
Dual Band Wireless Telephone
Level 1 and 2 Service Manual
A760
GSM 900/1800 MHz & GPRS Technologies
1 and 2 Table of Contents
Level 1 and 2 Service Manual Table of Contents
A760 6809464A70
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Regulatory Agency Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Computer Program Copyrights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
About this Service Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Warranty Service Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
General Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Controls, Indicators, and Input/Output (I/O) Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Alert Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Tools and Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Removing and Replacing the Battery Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Removing and Replacing the Battery Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Removing and Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Removing and Replacing the Subscriber Identity Module (SIM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Removing and Replacing the Stylus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Removing and Replacing the Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Removing and Replacing the Rear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Removing and Replacing the Transceiver Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Removing and Replacing the Camera Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Removing and Replacing the Real Time Clock (RTC) Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Removing and Replacing the Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Removing and Replacing the Touch Screen Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Removing and Replacing the Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SIM Cards and Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
SIM Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Manual Test Mode Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Programming: Software Upgrade and Flexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Part Number Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Exploded View Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Exploded View Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index-1
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Table of Contents Product Family A760
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1 and 2
A760
Level 1 and 2 Service Manual Introduction
6809464A70

Introduction

Motorola® Inc. maintains a worldwide organization that is dedicated to provide responsive, full-service customer support. Motorola products are serviced by an international network of company-operated product care centers as well as authorized independent service firms.
Available on a contract basis, Motorola Inc. offers comprehensive maintenance and installation programs that enable customers to meet requirements for reliable, continuous communications.
To learn more about the wide range of Motorola service programs, contact your local Motorola products representative or the nearest Customer Service Manager.

Product Identification

Motorola products are identified by the model number on the housing. Use the entire model number when inquiring about the product. Numbers are also assigned to chassis and kits. Use these numbers when requesting information or ordering replacement parts.

Product Names

Product names are listed on the front cover. Product names are subject to change without notice. Some product names, as well as some frequency bands, are available only in certain markets.

Product Changes

When electrical, mechanical or production changes are incorporated into Motorola products, a revision letter is assigned to the chassis or kit affected, for example:
-A, -B, or -C.
The chassis or kit number, complete with revision number is imprinted during production. The revision letter is an integral part of the chassis or kit number and is also listed on schematic diagrams and printed circuit board layouts.

Regulatory Agency Compliance

This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions:
• This device may not cause any harmful interference, and
• must accept interference received, including interference that may cause undesired operation.
This class B device also complies with all requirements of the Canadian Interference-Causing Equipment Regulations (ICES-003).
Cet appareil numérique de la classe B respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
6809464A70 August 26, 2003 5
6809464A70 A760
Introduction A760
1 and 2

Computer Program Copyrights

The Motorola products described in this manual may include Motorola computer programs stored in semiconductor memories or other media that are copyrighted with all rights reserved worldwide to Motorola. Laws in the United States and other countries preserve for Motorola, Inc. certain exclusive rights to the copyrighted computer programs, including the exclusive right to copy, reproduce, modify, decompile, disassemble, and reverse-engineer the Motorola computer programs in any manner or form without Motorola's prior written consent. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license or rights under the copyrights, patents, or patent applications of Motorola, except for a nonexclusive license to use the Motorola product and the Motorola computer programs with the Motorola product.

About this Service Manual

Using this service manual and the suggestions contained in it assures proper installation, operation, and maintenance of A760 telephones. Refer questions about this manual to the nearest Customer Service Manager.
Audience
This manual aids service personnel in testing and repairing A760 telephones. Service personnel should be familiar with electronic assembly, testing, and troubleshooting methods, and with the operation and use of associated test equipment.
Use of this manual assures proper installation, operation, and maintenance of Motorola products and equipment. It contains all service information required for the equipment described and is current as of the printing date.
Scope
The scope of this document is to provide the basic information relating to A760 telephones, and also to provide procedures and processes for repairing the units at Level 1 and 2 service centers including:
•Unit swap out
• Repairing of mechanical faults
• Basic modular troubleshooting
• Testing and verification of unit functionality
• Initiate warranty claims and send faulty modules to Level 3 or 4 repair centers
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Level 1 and 2 Service Manual Introduction
Conventions
Special characters and typefaces, listed and described below, are used in this manual to emphasize certain types of information.
G E
M
Note: Emphasizes additional information pertinent to the subject matter.
Caution: Emphasizes information about actions that may result in equipment damage.
Warning: Emphasizes information about actions that may result in personal injury.
Keys to be pressed are represented graphically. For example, instead of “Press
the Menu key”, you will see “Press
Information from a screen is shown in text as similar as possible to what appears in the display. For example, ALERTS or ALERTS or ALERTS.
Information that you need to type is printed in boldface type
M”.
Revisions
Any changes that occur after manuals are printed are described in publication revision bulletins (PMRs). These bulletins provide change information that can include new parts listing data, schematic diagrams, and printed circuit board layouts.

Warranty Service Policy

The product comes with the standard 12-month warranty terms and conditions. Accidental damage, misuse, and extended warranties offered by retailers are not supported under warranty. Non warranty repairs are available at agreed fixed repair prices.
Out of Box Failure Policy
The standard out of box failure criteria applies. Customer units that fail very early on after the date of sale, are to be returned to Manufacturing for root cause analysis, to guard against epidemic criteria. Manufacturing will bear the costs of early life failure.
Product Support
Customer’s original units will be repaired but not refurbished as standard. Appointed Motorola Service Hubs will perform warranty and non-warranty field service for level 2 (assemblies) and level 3 (limited PCB component). The Motorola High Technology Centers will perform level 4 (full component) repairs.
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Introduction A760
Customer Support
Customer support is available through dedicated Call Centers and in-country help desks. Product Service training should be arranged through the local Motorola Support Center.
Ordering Replacement Parts
Only centers authorized to carry out repairs can purchase spare parts. Orders for spare parts from hubs and Hi-Tech Centers should be placed with the regional Motorola Parts Distribution Center.

Parts Replacement

When ordering replacement parts or equipment, include the Motorola part number and description used in the service manual or supplement.
When ordering crystals or channel elements, specify the Motorola part number, description, crystal frequency, and operating frequency desired.
When the Motorola part number of a component is not known, use the product model number or other related major assembly along with a description of the related major assembly and of the component in question.
In the U.S.A., to contact Motorola, Inc. on your TTY, call: 800-793-7834
Accessories and Aftermarket Division (AAD)
Replacement parts, test equipment, and manuals can be ordered from AAD.
U.S.A. Outside U.S.A.
Phone: 800-422-4210 Phone: 847-538-8023
FAX: 800-622-6210 FAX: 847-576-3023
To order spare parts in EMEA region call +44 131 479 1274.
To order spare parts in Asia region call +65 648 62995.
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Level 1 and 2 Service Manual Specifications

Specifications

General Function Specification
Frequency Range GSM
Frequency Range DCS
Channel Spacing 200 kHz Channels 174 EGSM, 374 DCS carriers with 8 ch. per carrier Modulation GMSK at BT = 0.3 Transmitter Phase Accuracy 5 Degrees RMS, 20 Degrees peak Duplex Spacing 45 MHz GSM, 95 MHz DCS Frequency Stability ± 0.10 ppm of the downlink frequency (Rx)
Operating Voltage
Transmit Current Typically 350 mA average, 1.0 Amps peak Stand-by Current Typically 5.0 mA (DRX2), 8.3 mA (DXR9)
Dimensions
Size (Volume) 95 cc (5.79 in Weight 118 gm (4.1 oz) with battery Temperature Range -10° C to +55° C (+15° F to +130° F)
Battery Life, 800 mAh Lithium Ion Battery
880-915 MHz Tx (with EGSM) 925-960 MHZ Rx
1710-1785 MHz Tx 1805-1880 MHz Rx
+3.0V dc to +5.1V dc (battery) +4.4V dc to +6.5V dc (external connector)
101 mm x 53 mm x 21 mm (3.9 inches X 2.1 inches X 0.8 inches)
Talk Time 180 to 300 minutes Standby 95 to 160 hours
All talk and standby times are approximate and depend on network configuration, signal strength, and features selected. Standby times are quoted as a range from DRX=2 to DRX=9. Talk times are quoted as a range from DTX off to DTX on.
3
)with battery
Transmitter Function Specification
RF Power Output 33 dBm nominal GSM, 30 dBm nominal DCS Output Impedance 50 ohms nominal Spurious Emissions -36 dBm from 0.1 to 1 GHz, -30 dBm from 1 to 4 GHz
Receiver Function Specification
Receive Sensitivity -102 dBm GSM, -103 dBm DCS RX bit error rate (100k bits) Type II < 2% Channel Hop Time 500 microseconds Time to Camp Approximately 5-10 seconds
Speech Coding Function Specification
Speech Coding Type
Bit Rate 13.0 kbps Frame Duration 20 ms Block Length 260 bits Classes Class 1 bits = 182 bits; Class 2 bits = 78 bits Bit Rate with FEC Encoding 22.8 kbps
Regular pulse excitation / linear predictive coding with long term prediction (RPE LPC with LTP)
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Product Overview A760

Product Overview

Motorola A760 telephones are global system for mobile communications (GSM) general packet radio service (GPRS) wireless application protocol (WAP)-enabled mobile phones with full-featured personal information manager (PIM) functionality. The A760 incorporates a large task-based touch screen user interface (UI) featuring handwriting recognition for email and short message service (SMS) text messaging. It is a tri-band phone that allows roaming within the GSM 900 MHz, and digital cellular system (DCS) 1800 MHz bands.
A760 telephones support GPRS, SMS, MMS in addition to traditional circuit switched transport technologies.
A760 telephones have a clam form factor. They are made of a polycarbonate plastic with the earpiece speaker located in the flip. The flip features a viewing window that allows a portion of the display to be seen with the flip is closed. The bottom part of the clam (front housing) contains the touch screen display, main printed circuit board (PCB), microphone, external accessory connector, infrared (IR) communications port, and headset jack. Also located in the front housing are the voice, volume, power, page up, page down, and menu buttons, as well as the battery, antenna, subscriber identity module (SIM) holder, and status light. A stylus, also located in the front housing, is provided to aid manipulating the touch screen UI.
The A760 features a High definition display with a fine pitch 320 x 240 pixel high color reflective TFT display to improve readability and useability.
The battery and battery door are integrated into a single unit to minimize overall phone thickness. The phone accepts both 3V and 5V mini SIM cards which fit into the SIM holder beneath the battery. The antenna is a fixed stub type antenna.
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Level 1 and 2 Service Manual Product Overview

Features

Features available include:
• Phone first: looks and performs like a phone
• Linux OS
• J2ME™ MIDP 2.0
• Hands free speakerphone
• 65k color TFT touchscreen
• Touchscreen pen-based input with handwriting recognition
• Secure OTA synchronization of PIM & email to enterprise servers
• Supports MMS, high definition audio codecs (MIDI, AMR, MP3) in addition to traditional SMS, concatenated SMS, cell broadcast messages, and 2D/3D animation
• Polyphonic ringer tones (16 voice, 22kHz)
• Embedded MP3 player
• Embedded camera
• Embedded Bluetooth™
• MPEG4 playback
• 200 MHz processor
• 32 MB flash memory
• Embedded PIM and email clients with excellent UI and performance
• Tri-coder/decoder (CODEC) that allows full rate, half rate, and enhanced full rate modes of transmission
• Integrated camera for still picture captures
• Expansion slot for IrDA, Bluetooth, Smart Module SD/MMC
• Supports GPRS, circuit switched, and SMS networks
• WAP 1.1.2 compliant
• 240 x 320 pixel touch screen color display
• Voice recorder personal memo feature
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General Operation A760

General Operation

Controls, Indicators, and Input/Output (I/O) Connections

The A760 telephone’s controls are located on the front of the device (see Figure 1). Controls on the front of the phone include a Power ON/OFF button, Home Key, and a Up /Down key Soft Menu key on the left and right side. Indicators, in the form of icons, are displayed on the LCD. Service status is indicated by a tri­color light emitting diode (LED) (not shown) located on top of the phone. Additionally, I/O connectors consisting of a headset jack and an accessory port are located on the top and bottom of the phone, respectively. See Figure 1.
Speaker
Volume
Up/Down
Keys
Microphone
Powe r
On/Off
Key
Charger/Accessory
Figure 1. Controls, Indicators, and I/O
Voice Notes Key
320x240Pixel Touch screen Display
Home Key
Page
Up/Down
Key
Por t
020035-o
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Level 1 and 2 Service Manual General Operation
Color Display
The color display provides a high resolution 240x320 touch screen display for easy readability in all light conditions (see Figure 2).
The screen displays the main menu icons and all of the function group icons. You can navigate around the touch screen using the stylus to select the desired functions.
031658o
Figure 2. Sample Menu DIsplay
Display animation makes the phone’s menus move smoothly as the user scrolls up and down.
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Whether a phone displays all indicators depends on the programming and services to which the user subscribes.
General Operation A760
Table 1 shows some common icons displayed on the LCD.
Table 1. Icon Indicators and Description
Icon Description
Signal Strength Indicator. Shows the strength of the phone’s connection with the
network.
GPRS Indicator. Appears when the phone is in GPRS mode.
Bluetooth Indicator. Appears when a bluetooth accessory or device is wirelessly connected.
GPRS Indicator. Appears when the phone is in GPRS mode.
12:26
Battery Level Indicator. Shows the amount of charge left in the battery. The more
segments visible, the greater the charge. Recharge the battery as soon as possible when the Low Battery warning message appears.
Clock. Shows the current time. This is a network-dependent feature.
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