Motorola 99FT3090 Users Manual
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MOTOTRBO
™
Mobile
Installation Guide
CM 2300 Numeric Display Mobile
CM 2500 Display Mobile
XPR 2500 Display Mobile
68009622001-A
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Foreword
This manual is intended for use by experienced technicians familiar with similar types of equipment. Specifically, it contains
installation information required for the CM 2000 Series and XPR 2000 Series Mobile Radios.
For information related to the service of the CM 2000 Series and XPR 2000 Series Mobile Radios, refer to Related
Publications on page v for the list of applicable manuals available separately.
Product Safety and RF Exposure Compliance
See Installation Requirements for Compliance with Radio Frequency (RF) Energy Exposure Safety Standards on page ii.
Manual Revisions
Changes which occur after this manual is printed are described in PMRs (Publication Manual Revisions). These PMRs
provide complete replacement pages for all added, changed, and deleted items.
To obtain PMRs, go to:
http://www.motorola.com/businessonline
Parts Ordering
See Appendix A: Replacement Parts Ordering for information on how to obtain replacement parts. For part numbers, refer
to the MOTOTRBO CM 2300/2500 Mobile Basic Service Manual (Motorola publication part number 68009618001) or the
XPR 2500 Mobile Basic Service Manual (Motorola publication part number 68009620001).
Computer Software Copyrights
The Motorola products described in this manual may include copyrighted Motorola computer programs stored in
semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain
exclusive rights for copyrighted computer programs, including, but not limited to, the exclusive right to copy or reproduce in
any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the
Motorola products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in
any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not
be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or
patent applications of Motorola, except for the normal non-exclusive license to use that arises by operation of law in the
sale of a product.
Document Copyrights
No duplication or distribution of this document or any portion thereof shall take place without the express written permission
of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any form or by any means, electronic
or mechanical, for any purpose without the express written permission of Motorola.
Disclaimer
The information in this document is carefully examined, and is believed to be entirely reliable. However, no responsibility is
assumed for inaccuracies. Furthermore, Motorola reserves the right to make changes to any products herein to improve
readability, function, or design. Motorola does not assume any liability arising out of the applications or use of any product
or circuit described herein; nor does it cover any license under its patent rights nor the rights of others.
Trademarks
MOTOROLA, MOTO, MOTOROLA SOLUTIONS and the Stylized M logo are trademarks or registered trademarks of
Motorola Trademark Holdings, LLC and are used under license. All other trademarks are the property of their respective
owners.
© 2013 Motorola Solutions, Inc. All rights reserved.
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Installation Requirements for Compliance with
!
W A R N I N G
!
Radio Frequency (RF) Energy Exposure Safety
Standards
ATTENTION!
This radio is intended for use in occupational/controlled conditions, where users have full knowledge
of their exposure and can exercise control over their exposure to meet FCC limits. This radio device is
NOT authorized for general population, consumer, or any other use.
To ensure compliance to RF Energy Safety Standards:
• Install only Motorola approved antennas and accessories.
• Be sure that antenna installation is per “Antenna Installation,” on page 2-10 of this manual.
• Be sure that Product Safety and RF Safety Booklet enclosed with this radio is available to the end user
upon completion of the installation of this radio.
Before using this product, the operator must be familiar with the RF energy awareness information and
operating instructions in the Product Safety and RF Exposure booklet enclosed with each radio (Motorola
publication part number 6881095C99_) to ensure compliance with Radio Frequency (RF) energy exposure
limits.
For radios installed in vehicles fuelled by liquefied petroleum gas, refer to the (U.S.) National Fire
Protection Association standard, NFPA58, for storage, handling, and/or container information.
This radio has a transmitter Time-out Timer that disables the transmitter during a transmission after a predefined time period, which by default is set to 60 seconds.
It is recommended NOT to change the default 60 seconds time period for the Time-out Timer as the
C a u t i o n
For a list of Motorola-approved antennas and other accessories, visit the following web site, which lists
approved accessories for your radio model:
radio is intended for intermittent duty cycle operation.
http://www.motorolasolutions.com
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Table of Contents iii
Table of Contents
Foreword..........................................................................................................i
Product Safety and RF Exposure Compliance .............................................................................................i
Manual Revisions .........................................................................................................................................i
Parts Ordering ..............................................................................................................................................i
Computer Software Copyrights ....................................................................................................................i
Document Copyrights ...................................................................................................................................i
Disclaimer.....................................................................................................................................................i
Trademarks ..................................................................................................................................................i
Installation Requirements for Compliance with
Radio Frequency (RF) Energy Exposure Safety Standards.......................ii
Mobile Radio Model Numbering Scheme....................................................vi
Commercial Warranty ..................................................................................vii
Limited Warranty ....................................................................................................................................... vii
MOTOROLA COMMUNICATION PRODUCTS ............................................................................... vii
I. What This Warranty Covers and For How Long..................................................................... vii
II. General Provisions ............................................................................................................... viii
III. State Law Rights ................................................................................................................. viii
IV. How to Get Warranty Service ............................................................................................. viii
V. What This Warranty Does Not Cover................................................................................... viii
VI. Patent and Software Provisions............................................................................................ix
VII. Governing Law..................................................................................................................... ix
Chapter 1 Introduction ......................................................................... 1-1
1.1 Mobile Radio Description............................................................................................................... 1-1
1.1.1 Overview ........................................................................................................................... 1-1
1.1.2 Dimensions ....................................................................................................................... 1-1
1.1.3 Connections on the Back of the Radio ............................................................................. 1-3
1.2 Standard Configurations................................................................................................................ 1-4
1.2.1 Dash Mount Configuration ................................................................................................ 1-4
Chapter 2 Installation Details for Standard Configurations ............. 2-1
2.1 Planning the Installation................................................................................................................. 2-1
2.1.1 Tools Required for Installation .......................................................................................... 2-1
2.1.2 Installation Example.......................................................................................................... 2-1
2.1.3 Wiring Diagrams ............................................................................................................... 2-2
2.2 Radio Mounting.............................................................................................................................. 2-3
2.2.2 Locking Kit (Optional) ....................................................................................................... 2-6
2.2.2.1 All Radios................................................................................................................. 2-6
2.2.3 DIN Mount......................................................................................................................... 2-6
2.2.3.1 To install the frame into the dashboard ................................................................... 2-6
2.2.3.2 To Mount the radio in the frame............................................................................... 2-7
2.2.3.3 To Remove the radio from the frame....................................................................... 2-8
2.3 Power Cable .................................................................................................................................. 2-8
2.4 Ignition Sense Cable.................................................................................................................... 2-10
2.5 Antenna Installation ..................................................................................................................... 2-10
2.5.1 Selecting an Antenna Site/Location on a Metal Body Vehicle ........................................ 2-10
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iv
2.5.2 Antenna Installation Procedure....................................................................................... 2-11
2.5.3 Antenna Connection ....................................................................................................... 2-12
2.6 Microphone Hang-Up Clip ........................................................................................................... 2-13
2.6.1 Standard Hang-Up Clip................................................................................................... 2-13
2.7 Completing the Installation .......................................................................................................... 2-13
Chapter 3 Options and Accessories Installation ............................... 3-1
3.1 Accessory Installation .................................................................................................................... 3-1
3.1.1 Emergency Pushbutton or Footswitch Installation ............................................................ 3-4
3.1.2 Horn and Lights (External Alarm) Relay ........................................................................... 3-5
3.1.3 External Speaker .............................................................................................................. 3-6
Chapter 4 Best Practices: Installation & Troubleshooting................ 4-1
4.1 Check Wiring of Ignition and Radio Ignition Sensing..................................................................... 4-1
4.2 Check Physical Installation of Radio Ground and Radio Accessory Wiring................................... 4-2
4.3 Improve the Electrical Quality of the Power and Ignition Lines ...................................................... 4-2
4.4 Jump-Start the Vehicle .................................................................................................................. 4-3
4.5 Eliminate Noise/Howling from PA Speaker.................................................................................... 4-3
Appendix A Replacement Parts Ordering............................................. A-1
A.1 Basic Ordering Information ............................................................................................................ A-1
A.2 Motorola Online .............................................................................................................................A-1
A.3 Mail Orders ....................................................................................................................................A-1
A.5 Fax Orders .....................................................................................................................................A-2
A.6 Parts Identification .........................................................................................................................A-2
A.7 Product Customer Service .............................................................................................................A-2
Appendix B Motorola Service Centers .................................................. B-1
B.1 Servicing Information ..................................................................................................................... B-1
B.2 Motorola Service Center ................................................................................................................B-1
B.3 Motorola Federal Technical Center ...............................................................................................B-1
B.4 Motorola Canadian Technical Logistics Center ............................................................................. B-1
Index .....................................................................................................Index-1
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List of Figures v
List of Figures
Figure 1-1 Front View of Dash Mount Trunnion for MOTOTRBO CM 2000 Series and XPR 2000
Series mobiles ...................................................................................................................... 1-1
Figure 1-2 Side View of Dash Mount with Low Profile Trunnion for MOTOTRBO CM 2000 Series
and XPR 2000 Series mobiles .............................................................................................. 1-2
Figure 1-3 Back View of the Mobile Radio ............................................................................................. 1-3
Figure 1-4 Dash Mount Configuration .................................................................................................... 1-4
Figure 2-1 Typical Dash Mount Configuration........................................................................................ 2-1
Figure 2-2 Radio Installation (Dash Mount)............................................................................................ 2-2
Figure 2-3 Trunnion Orientation for Above or Below Mobile .................................................................. 2-3
Figure 2-4 Transmission Hump Trunnion Mounting ............................................................................... 2-4
Figure 2-5 Below Dash Trunnion Mounting............................................................................................ 2-5
Figure 2-6 Locking Kit (Optional)............................................................................................................ 2-6
Figure 2-7 Dashboard Mounting............................................................................................................. 2-7
Figure 2-8 Cabling Interconnect Diagram for Dash Mount..................................................................... 2-9
Figure 2-9 Antenna Connections on the Back of the Radio ................................................................. 2-11
Figure 2-10 Mini-UHF Connection ......................................................................................................... 2-12
Figure 3-1 Location of the Rear Accessory Connector .......................................................................... 3-1
Figure 3-2 Pin Configuration of Rear Accessory Connector for the CM 2000 Series Mobile Radios
(as viewed from the rear of the radio) ................................................................................... 3-2
Figure 3-3 Pin Configuration of Rear Accessory Connector for the XPR 2000 Series Mobile Radios
(as viewed from the rear of the radio) ................................................................................... 3-3
Figure 3-4 Emergency Switch Wiring Diagram using a CM 2000 Series Mobile Radio (a XPR 2000
Series Mobile Radio is wired the same way) ........................................................................ 3-4
Figure 3-5 Horn and Lights Wiring Diagram using a CM 2000 Series Mobile Radio (a XPR 2000
Series Mobile Radio is wired the same way) ........................................................................ 3-5
Figure 3-6 External Speaker Mounting................................................................................................... 3-6
Related Publications
MOTOTRBO CM 2300/2500 Mobile Basic Service Manual....................................................... 68009618001
MOTOTRBO XPR 2500 Mobile Basic Service Manual.............................................................. 68009620001
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vi Mobile Radio Model Numbering Scheme
Model No.Example : AA M 0 1 Q P H 9 J A 1 A N
Position : 1 2 3 4 5 6 7 8 9 10 11 12
Unique Model Variations
N: Standard Package
Version Letter
Feature Level
1: Mini-U
2: BNC
Primary System Type
A: Conventional
B: Trunking
C: Analog Only
Primary Operation
J: Basic
Channel Spacing
9: Variable/Programmable
Power Level
N: 1–25W
R: 1–40W
M: 10–35W
P: 25–40W
Q: 25–45W
Mobile Model Series
MOTOTRBO CM 2000 Series: 01
MOTOTRBO XPR 2000 Series: 02
Band
J : 136–174 MHz
Q: 403–470 MHz
T : 450–527 MHz
X : 450–520 MHz
U : 806–941 MHz
Physical Packages
C: Numeric Display Model
H: Monochrome Display Model
Mobile
AZ: Asia
LA: Latin America
AA: North America (except Mexico)
MD: Europe/Middle East/
Africa/Australasia
Mobile Radio Model Numbering Scheme
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Commercial Warranty vii
Commercial Warranty
Limited Warranty
MOTOROLA COMMUNICATION PRODUCTS
I. What This Warranty Covers and For How Long
MOTOROLA INC. (“MOTOROLA”) warrants the MOTOROLA manufactured Communication
Products listed below (“Product”) against defects in material and workmanship under normal use and
service for a period of time from the date of purchase as scheduled below:
CM 2000 Series and XPR 2000 Series Mobile Radios Two (2) Years
Product Accessories One (1) Year
The mobiles additionally ship with a standard 1-year Repair Service Advantage (RSA) (for U.S.
customers) or 1-year Extended Warranty (for Canada customers). However, at the time of order, you
may choose to omit these warranties. For more RSA or Extended Warranty information, please refer
to the price pages or Motorola Online (http://www.motorola.com/businessonline) > Resource Center
> Services > Service Product Offerings > Repair Service Advantage or Extended Warranty.
Motorola, at its option, will at no charge either repair the Product (with new or reconditioned parts),
replace it (with a new or reconditioned Product), or refund the purchase price of the Product during
the warranty period provided it is returned in accordance with the terms of this warranty. Replaced
parts or boards are warranted for the balance of the original applicable warranty period. All replaced
parts of Product shall become the property of MOTOROLA.
This express limited warranty is extended by MOTOROLA to the original end user purchaser only
and is not assignable or transferable to any other party. This is the complete warranty for the Product
manufactured by MOTOROLA. MOTOROLA assumes no obligations or liability for additions or
modifications to this warranty unless made in writing and signed by an officer of MOTOROLA.
Unless made in a separate agreement between MOTOROLA and the original end user purchaser,
MOTOROLA does not warrant the installation, maintenance or service of the Product.
MOTOROLA cannot be responsible in any way for any ancillary equipment not furnished by
MOTOROLA which is attached to or used in connection with the Product, or for operation of the
Product with any ancillary equipment, and all such equipment is expressly excluded from this
warranty. Because each system which may use the Product is unique, MOTOROLA disclaims
liability for range, coverage, or operation of the system as a whole under this warranty.
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viii Commercial Warranty
II. General Provisions
This warranty sets forth the full extent of MOTOROLA'S responsibilities regarding the Product.
Repair, replacement or refund of the purchase price, at MOTOROLA's option, is the exclusive
remedy. THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED
WARRANTIES, INCLUDING WITHOUT LIMITATION, IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO THE
DURATION OF THIS LIMITED WARRANTY. IN NO EVENT SHALL MOTOROLA BE LIABLE FOR
DAMAGES IN EXCESS OF THE PURCHASE PRICE OF THE PRODUCT, FOR ANY LOSS OF
USE, LOSS OF TIME, INCONVENIENCE, COMMERCIAL LOSS, LOST PROFITS OR SAVINGS OR
OTHER INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE
OR INABILITY TO USE SUCH PRODUCT, TO THE FULL EXTENT SUCH MAY BE DISCLAIMED BY
LAW.
III. State Law Rights
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES OR LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS,
SO THE ABOVE LIMITATION OR EXCLUSIONS MAY NOT APPLY.
This warranty gives specific legal rights, and there may be other rights which may vary from state to
state.
IV. How to Get Warranty Service
You must provide proof of purchase (bearing the date of purchase and Product item serial number) in
order to receive warranty service and, also, deliver or send the Product item, transportation and
insurance prepaid, to an authorized warranty service location. Warranty service will be provided by
Motorola through one of its authorized warranty service locations. If you first contact the company
which sold you the Product, it can facilitate your obtaining warranty service. You can also call
Motorola at 1-888-567-7347 US/Canada.
V. What This Warranty Does Not Cover
A. Defects or damage resulting from use of the Product in other than its normal and customary
manner.
B. Defects or damage from misuse, accident, water, or neglect.
C. Defects or damage from improper testing, operation, maintenance, installation, alteration,
modification, or adjustment.
D. Breakage or damage to antennas unless caused directly by defects in material workmanship.
E. A Product subjected to unauthorized Product modifications, disassemblies or repairs
(including, without limitation, the addition to the Product of non-Motorola supplied equipment)
which adversely affect performance of the Product or interfere with Motorola's normal warranty
inspection and testing of the Product to verify any warranty claim.
F. Product which has had the serial number removed or made illegible.
G. Rechargeable batteries if:
- any of the seals on the battery enclosure of cells are broken or show evidence of tampering.
- the damage or defect is caused by charging or using the battery in equipment or service
other than the Product for which it is specified.
H. Freight costs to the repair depot.
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Commercial Warranty ix
I. A Product which, due to illegal or unauthorized alteration of the software/firmware in the
Product, does not function in accordance with MOTOROLA’s published specifications or the
FCC type acceptance labeling in effect for the Product at the time the Product was initially
distributed from MOTOROLA.
J. Scratches or other cosmetic damage to Product surfaces that does not affect the operation of
the Product.
K. Normal and customary wear and tear.
VI. Patent and Software Provisions
MOTOROLA will defend, at its own expense, any suit brought against the end user purchaser to the
extent that it is based on a claim that the Product or parts infringe a United States patent, and
MOTOROLA will pay those costs and damages finally awarded against the end user purchaser in
any such suit which are attributable to any such claim, but such defense and payments are
conditioned on the following:
A. that MOTOROLA will be notified promptly in writing by such purchaser of any notice of such
claim;
B. that MOTOROLA will have sole control of the defense of such suit and all negotiations for its
settlement or compromise; and
C. should the Product or parts become, or in MOTOROLA's opinion be likely to become, the
subject of a claim of infringement of a United States patent, that such purchaser will permit
MOTOROLA, at its option and expense, either to procure for such purchaser the right to
continue using the Product or parts or to replace or modify the same so that it becomes
noninfringing or to grant such purchaser a credit for the Product or parts as depreciated and
accept its return. The depreciation will be an equal amount per year over the lifetime of the
Product or parts as established by MOTOROLA.
MOTOROLA will have no liability with respect to any claim of patent infringement which is based
upon the combination of the Product or parts furnished hereunder with software, apparatus or
devices not furnished by MOTOROLA, nor will MOTOROLA have any liability for the use of ancillary
equipment or software not furnished by MOTOROLA which is attached to or used in connection with
the Product. The foregoing states the entire liability of MOTOROLA with respect to infringement of
patents by the Product or any parts thereof.
Laws in the United States and other countries preserve for MOTOROLA certain exclusive rights for
copyrighted MOTOROLA software such as the exclusive rights to reproduce in copies and distribute
copies of such Motorola software. MOTOROLA software may be used in only the Product in which
the software was originally embodied and such software in such Product may not be replaced,
copied, distributed, modified in any way, or used to produce any derivative thereof. No other use
including, without limitation, alteration, modification, reproduction, distribution, or reverse
engineering of such MOTOROLA software or exercise of rights in such MOTOROLA software is
permitted. No license is granted by implication, estoppel or otherwise under MOTOROLA patent
rights or copyrights.
VII. Governing Law
This Warranty is governed by the laws of the State of Illinois, USA.
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x Commercial Warranty
Notes
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Chapter 1 Introduction
8.2”
6.9”
This manual covers the installation procedures for CM 2000 Series and XPR 2000 Series Mobile
Radios and accessories required to complete the radio system. The radio system consists of a
control head, radio, antenna, microphone, speaker, cabling, and accessories.
1.1 Mobile Radio Description
1.1.1 Overview
Model Description
CM 2300
CM 2500
XPR 2500
1.1.2 Dimensions
Figure 1-1, Figure 1-2, Figure 1-3 and Figure 1-4 show the basic dimensions of the dash mount
trunnion of the mobile radio.
When installing the radio, make sure to plan the installation carefully and leave additional room in the
rear of the radio for cabling and accessory connections; in the front of the radio for access, controls,
and cabling; and to the sides of the radio so that you may access and install the trunnion wing
screws.
Numeric Display model with 2 programmable buttons and a
2-character 7-segment display.
Display model with 4 programmable buttons and a dot-matrix
LCD.
Display model with 4 programmable buttons, dot-matrix LCD,
and premium system software features available.
Figure 1-1 Front View of Dash Mount Trunnion for MOTOTRBO CM 2000 Series and XPR 2000 Series
mobiles
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1-2 Introduction Mobile Radio Description
5.5”
5.3”
1.7”
2.4”
Figure 1-2 Side View of Dash Mount with Low Profile Trunnion for MOTOTRBO CM 2000 Series and
NOTE: The MOTOTRBO CM 2000 Series and XPR 2000 Series mobile models use wing screws with
thread length of 0.39 in. (9.9 mm) to secure the radio to the mounting trunnion.
XPR 2000 Series mobiles
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