Motormate SDC-1120, SDC-1140, SDC-2210, SDC-1130, SDC-2215 Instruction Manual

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DC-DC Isolated
4-step
Booster Charger
SDC-1120 SDC-2210 SDC-1130 SDC-2215 SDC-1140 SDC-2220
INSTRUCTION MANUAL
Please read this instruction manual carefully
before operating the device.
Important Information!
Thank you for purchasing the DC-DC 4 step booster charger.
Please read this instruction manual carefully before operating the device. Keep this manual in a safe place for future reference. This instruction manual is part of the product. It must be handed over along with the device if it is passed on to a third party.
WARNING! Risk of Electric Shock!
Do not open the device if it has been connected to the battery or DC power source.
Warranty only covers the cost of parts and labor for
the repair service within the warranty period. Warranty will not apply where the device has been misused, altered, neglected, improperly installed, or physically damaged, either internally or externally or damaged from improper use or use in an unsuitable environment. We shall not be liable for damages, whether direct, incidental, special, or consequential, or economic loss even though caused by negligence, or other fault. If the device requires warranty service, please return it to the place of purchase along with a copy of the receipt with purchasing date.
Power On/Off
Switch
Output
Terminals
Charging
Status
Indicators
Output
Voltage
Setting
DC Input Cables
External
Control
Wire
Front View
Specification
MODEL SDC-1120 SDC-1130 SDC-1140 Input Voltage
12VDC (8 ~ 16VDC operative)
Bulk / Absorption Charging
14.2V / 14.6V / 14.8V
Float Charging
13.2V / 13.5V / 13.8V
Power Supply
13.2V / 13.5V / 13.8V
Max. DC output current
20A 30A 40A Efficiency up to 90% Output short circuit Yes Battery reverse polarity DC fuse Input to output fully isolated. Yes Isolated output terminals 1 1 1 Operation temperature
0°C to 40°C
Ventilation
Cooling Fan, thermal controlled Weight (kg) 1.4 1.9 2.2 Dimensions (mm) 184 x 115 x 70 250 x 115 x 70 280 x 115 x 70
MODEL SDC-2210 SDC-2215 SDC-2220 Input Voltage
24VDC (10 ~ 32VDC operative) Bulk / Absorption Charging
28.4V / 29.2V / 29.6V
Float Charging
26.4V / 27.0V / 27.6V
Power Supply
26.4V / 27.0V / 27.6V
Max. DC output current
10A 15A 20A Efficiency up to 90% Output short circuit Yes Battery reverse polarity DC fuse Input to output fully isolated. Yes Isolated output terminals 1 1 1 Operation temperature
0°C to 40°C
Ventilation
Cooling Fan, thermal controlled Weight (kg) 1.4 1.9 2.2 Dimensions (mm) 184 x 115 x 70 250 x 115 x 70 280 x 115 x 70
Specifications subject to change without notice.
This device has been CE tested and conforms to the applicable directives and standards.
Disposal
When the device has become unusable, dispose of it in accordance with the applicable disposal regulations.
Introduction
This compact DC - DC Isolated 4 step Booster charger uses the latest switch-mode technology and is designed to meet all modern automobile applications.
Galvanic isolated means you can connect to any load without worrying about interference from the input to the output. The 4 step Booster Charger is designed to charge Lead-acid batteries to its best status, thanks to the first step ( Time controlled charge). This helps activate the battery status and wake up a weak or flat battery to a suitable recharging level. This improves the battery life and in turn helps to save the environment.
Since the DC supply from a vehicle’s generator is often unstable and this will shorten the life of an electronic device. This DC-DC isolated booster charger can be used as a constant power supply to run accessories that require a stable and clean DC voltage.
For example: LCD TV, Digital Hi-Fi system, Wireless telephone systems, refrigeration systems, LED lighting, games, mobile
computer and more....
The booster charger is designed with overload and short circuit protection. It will automatically switch off the unit and re-start if the overload or short circuit problem is corrected.
The cooling fan is thermal controlled. It will switch on and off automatically to control the internal temperature of the unit.
Remote on/off controls
The external lead wire on the rear panel is used for remote switching with on-board voltage (e.g. ignition from the vehicle engine or external switch). Note: The device power on/off switch must be switched off after the external lead wire is connected.
CAUTION!
To prevent malfunction of the device, keep the external lead wire insulated if it is not in use.
Instruction and normal responses
Operation as booster charger
Connect the input cable to the DC source. Turn On the Power switch, the “POWER ON” LED lights up. This indicates the device is ready for charging. The “BULK” LED lights up. This means the battery charger is beginning at the 1
st
stage of charging. According to the battery type, adjust the charge setting dip switch to get the optimum charge.
Connect battery to the DC output terminal. The smart booster charger will perform the four stage charge automatically.
The 1
st
stage is to ensure battery is always charged at the maximum charging condition. This is to boost up the charging cycle and particularly wake up a weak battery to absorb energy.
In about 30 mins, the charger will switch to 2
nd
stage, the “BULK” LED remains ON, the battery is charged at the maximum charging voltage. The voltage level can be adjusted by the switch No. 1,2 and 3.
At the 3
rd
stage, the charger will switch to “ABSORPTION” mode, the red LED goes out and the yellow LED lights up. The device is delivering maximum current to the battery.
At the 4
th
stage, the battery has been charged to about 85% of its rated capacity. The “ABSORPTION” LED goes out and the “FLOAT” LED lights up. Battery is now under “FLOAT” constant charging. The charging voltage can be adjusted by the switch No. 4 and 5.
Operation as power supply
The device can be used as a Power Supply. Set the switch No. 6 to ON position. The device now operates as a power supply unit. The bulk and absorption LED goes out. Switch No. 1,2 and 3 are now disabled. The POWER ON and FLOAT LED light up. The output voltage can be adjusted by the switch No. 4 and No.5.
CAUTION!
1. Do not use the device near flammable materials or in any
location that may accumulate flammable fumes or gasses.
2. Hot surface when operating, especially at full load condition.
3. Make sure the polarity is correct
4. Do not locate the device on the top of the battery. Especially
Flooded, Wet type battery. It may generate gas vapor while charging.
5. Do not charge non-rechargeable batteries.
6. Use the appliance only in the described manner.
7. Do not expose the device to a heat source, such as direct
sunlight or heating.
8. Store the device in a dry and cool place
Output Voltage Setting Table
SW No. Battery Selector Float Voltage Power Supply
1 ON OFF OFF 2 * ON OFF 3 * * ON 4 ON OFF OFF ON OFF OFF 5 OFF ON OFF OFF ON OFF 6 OFF OFF OFF OFF OFF OFF ON ON ON
12V
Output
14.8 14.6 14.2 13.8 13.5 13.2 13.8 13.5 13.2
24V
Output
29.6 29.2 28.4 27.6 27.0 26.4 27.6 27.0 26.4
Note: Dip-SW No. 1, 2 and 3 are switched off automatically (regardless it is on/off), when Dip-SW
No. 6 is switched on.
Float Volt
Bulk / Absorption Volt
Battery
Type
Dip Switch Setting
12V 24V 12V 24V
SLA / GEL
SW 3 ON, SW 1,2,4,5,6 OFF 13.2V 26.4V 14.2V 28.4V
AGM
SW 2,5 ON, SW 1,3,4,6 OFF 13.5V 27.0V 14.6V 29.2V
FLOODED
SW 1,4 ON, SW 2,3,5,6 OFF 13.8V 27.6V 14.8V 29.6V
Safety Operation!
A. If cables have to be fed through walls with sharp edges,
always use tubes or ducts to prevent damage.
B. Do not pull on the cable, fasten the device and cable securely.
Lay the cable so that it cannot be tripped over..
C. Use the device only in the described manner. D. Children should be supervised to ensure that they do not play
with the device.
E. Do not allow water to drip or splash on the device. F. Make sure the air inlets and outlets of the device are not
covered.
G. Operate the device only if you are certain that the housing
and the connection cables are undamaged.
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