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ArcWorld 6000
Operator's Manual
Part Number 132340-7
TEL: 513-847-6200 FAX: 513-847-6277
24-HOUR SERVICE HOTLINE: 513-847-3200
The information contained within this document is the proprietary property of Motoman, Inc., and
may not be copied, reproduced or transmitted to other parties without the expressed written
MOTO
805 Liberty Lane
West Carrollton, OH 45449
authorization of Motoman, Inc.
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All Rights Reserved
Because we are constantly improving our products, we reserve the right to change specifications without
notice. YASNAC and MOTOMAN are registered trademarks of YASKAWA Electric Manufacturing.
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TABLE OF CONTENTS
Section Page
1.0 INTRODUCTION............................................................................................ 1
1.1 ABOUT THIS DOCUMENT............................................................... 1
1.2 SYSTEM OVERVIEW.......................................................................... 1
1.2.1 System Layout..................................................................... 3
1.2.2 Optional Equipment.............................................................. 3
1.3 REFERENCE TO OTHER DOCUMENTATION ................................... 4
1.4 CUSTOMER SERVICE INFORMATION ............................................. 4
2.0 SAFETY.......................................................................................................... 5
2.1 STANDARD CONVENTIONS............................................................. 6
2.2 GENERAL SAFEGUARDING TIPS..................................................... 7
2.3 MECHANICAL SAFETY DEVICES ...................................................... 7
2.4 INSTALLATION SAFETY.................................................................... 8
2.5 PROGRAMMING SAFETY ................................................................ 8
2.6 OPERATION SAFETY ........................................................................ 9
2.7 MAINTENANCE SAFETY................................................................. 10
3.0 DESCRIPTION OF EQUIPMENT................................................................. 11
3.1 K-SERIES ROBOT DESCRIPTION.................................................. 11
3.2 MRC CONTROLLER........................................................................ 11
3.2.1 Servo Power..................................................................... 12
3.2.2 Mode Select...................................................................... 13
3.2.3 Cycle Select...................................................................... 13
3.2.4 Emergency Stop................................................................ 13
3.2.5 Alarm / Error.................................................................... 13
3.2.6 Hold.................................................................................. 13
3.2.7 Start................................................................................. 13
3.2.8 Playback Box Sub-Panel.................................................... 13
3.3 PROGRAMMING PENDANT.......................................................... 14
3.3.1 Display.............................................................................. 15
3.3.2 Robot Speed Indicators...................................................... 15
3.3.3 Emergency Stop................................................................ 15
3.3.4 Keypad.............................................................................. 15
3.3.5 Servo Power..................................................................... 15
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3.4 MRM2-SERIES POSITIONER......................................................... 15
3.4.1 Part / Fixture Rating......................................................... 16
3.4.2 Swing Diameter................................................................. 16
3.4.3 Temperature Operating Range........................................... 16
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3.4.4 Humidity............................................................................ 16
3.4.5 Shock Rating..................................................................... 16
3.4.6 Sweep Speed ..................................................................... 17
3.4.7 Servo Head Stock Speed.................................................... 17
3.4.8 Air Requirements.............................................................. 17
3.4.9 Electrical Requirements..................................................... 17
3.4.10 Welding Current Rating..................................................... 17
3.4.11 Locking Pins...................................................................... 17
3.4.12 Arc Shield......................................................................... 18
3.5 OP-STATION.................................................................................. 18
3.5.1 Emergency Stop................................................................ 18
3.5.2 Hold.................................................................................. 18
3.5.3 Cycle Start....................................................................... 19
3.5.4 Station Ready.................................................................... 19
3.5.5 Alarm............................................................................... 19
3.5.6 Servo On.......................................................................... 19
3.5.7 Positioner Auto / Manual................................................... 19
3.5.8 Master Job Start .............................................................. 19
3.5.9 Operator Station Enable / Disable...................................... 19
3.5.10 Reset................................................................................ 20
3.6 WELDING POWER SOURCE........................................................... 20
3.6.1 Main Power...................................................................... 20
3.6.2 Volt / Amp Settings............................................................ 20
3.6.3 Terminal Connectors......................................................... 20
3.6.4 Local / Remote Operation................................................... 20
3.6.5 Feeder Control Receptacles............................................... 21
3.6.6 Circuit Breakers............................................................... 22
3.6.7 AC Receptacles................................................................. 22
3.7 WELDING EQUIPMENT.................................................................. 22
3.7.1 PWF4 Wire Feeder............................................................ 22
3.7.2 Universal Welding Interface (UWI)................................... 22
3.7.3 MIG Torch....................................................................... 22
3.7.4 RAM Breakaway Mount.................................................... 23
3.8 SAFETY EQUIPMENT ..................................................................... 23
3.8.1 Arc Screens...................................................................... 23
3.8.2 Fencing............................................................................. 23
3.8.3 Interlocks......................................................................... 24
3.8.4 Safety Mats...................................................................... 24
3.8.5 Emergency Stops............................................................... 24
4.0 OPERATION................................................................................................ 25
4.1 OPERATION................................................................................... 25
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4.1.1 Start Up........................................................................... 25
4.1.2 Loading / Unloading Procedures......................................... 26
4.1.3 Fault Recovery.................................................................. 26
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4.1.4 E-STOP Recovery............................................................. 26
4.1.5 Shock Sensor Recovery..................................................... 27
4.1.6 Shut Down........................................................................ 29
4.2 ALARMS AND ERRORS.................................................................. 29
4.2.1 Error Messages................................................................ 29
4.2.2 Minor Alarms................................................................... 29
4.2.3 Major Alarms................................................................... 30
4.3 PROGRAMMING............................................................................ 30
4.3.1 Cube Assignment............................................................... 30
4.3.2 Sweeping Positioner to Side A............................................ 31
4.3.3 Sweeping Positioner to Side B............................................ 31
4.3.4 Rotating Headstock........................................................... 32
4.3.5 Programming.................................................................... 32
4.3.6 I/O Assignment................................................................. 34
4.4 SAMPLE JOBS................................................................................ 35
4.4.1 Master Job (No Group Axes)............................................ 35
4.4.2 Sweep to A Job (R1 + S1).................................................. 36
4.4.3 Sweep to B Job................................................................. 38
4.4.4 Weld Side A Job (Multiple Weld Jobs)................................ 39
4.4.5 Weld Side A Job (Single Weld Job)..................................... 39
4.4.6 Weld Side B Job................................................................ 40
4.4.7 Clean Job (R1 Job)............................................................ 41
5.0 MAINTENANCE ........................................................................................... 42
5.1 PERIODIC MAINTENANCE............................................................ 42
5.2 SPARE PARTS LIST......................................................................... 43
5.3 FUSE AND CIRCUIT BREAKER PROTECTION............................... 44
APPX. A RISK ASSESSMENT.......................................................................... A-1
APPX. B SYSTEM OUTLINE ............................................................................ B-1
APPX. C ELECTRICAL DRAWINGS.................................................................. C-1
APPX. D MECHANICAL DRAWINGS.............................................................. D-1
INDEX ......................................................................................................... Index 1
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LIST OF FIGURES
Figure Page
Figure 1-1 System Layout...................................................................................... 2
Figure 3-1 MRC Controller................................................................................. 12
Figure 3-2 MRC Playback Box............................................................................ 12
Figure 3-3 Programming Pendant........................................................................ 14
Figure 3-4 Operator Control Panel (Op-Station)................................................. 18
Figure 3-5 Excel-Arc Controls............................................................................ 21
Figure 4-1 Shock Sensor Override...................................................................... 28
LIST OF TABLES
Table Page
Table 5-1 Periodic Maintenance.......................................................................... 42
Table 5-2 Spare Parts........................................................................................ 43
Table 5-3 Excel-Arc 6045 CV Fuses and Circuit Breakers.................................. 44
Table 5-4 MRC Cabinet Fuses and Circuit Breakers............................................ 44
Table 5-5 Universal Welding Interface (UWI) Fuses and Circuit Breakers........... 46
Table 5-6 COMARC III Fuses and Circuit Breakers............................................ 46
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ArcWorld 6000 Operator's Manual Page 1 MOTOMAN
1.0 INTRODUCTION
The ArcWorld 6000 is part of the ArcWorld family of standardized arc welding
solutions. It is a fully integrated welding system, and is supported from wire to
weld by Motoman, Inc.
The ArcWorld 6000 features a Motoman arc welding robot and MRC controller
with menu-driven arc welding application software, complete welding package,
180˚ reciprocating positioner, operator interface, and total safety environment.
1.1 ABOUT THIS DOCUMENT
This manual provides operation instructions for the ArcWorld 6000 system. In
addition to this introduction, the manual includes the following sections:
• Section 2: Safety
• Section 3: Description of Equipment
• Section 4: Operation
• Section 5: Maintenance
• Appendices
The Safety Section of the manual provides information regarding the safe use and
operation of the ArcWorld 6000 system.
Section 3 of this manual provides a detailed description of the major components of
the ArcWorld system. This section includes a table of component specifications.
The Operation Section of the manual provides instructions to operate the ArcWorld
system. In this section, we describe the various operator controls and indicators.
We also provide procedures for start-up, loading, normal operation, fault recovery,
and shut-down. Finally, the section contains a number of sample robot programs.
In the Maintenance Section, you will find a table listing periodic maintenance
requirements for the ArcWorld 6000 cell. This section includes detailed
instructions to perform specific maintenance tasks. It also includes a list of
recommended spare parts.
Appendix A is a Risk Assessment document. The remaining appendices to this
manual contain a full set of reference drawings.
1.2 SYSTEM OVERVIEW
The ArcWorld 6000 provides a complete arc welding solution in a standardized
configuration. The system is designed around a Motoman arc welding robot and
includes a complete welding package. A dual ferris-wheel positioner allows an
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ArcWorld 6000 Operator's Manual Page 2 MOTOMAN
operator to prepare and set up parts on one side while the robots weld on the other
side. The cell provides a full complement of safety features designed to protect
both personnel and equipment.
Assembled
Fence
Robot
Auxiliary
Equipment
Common Base
Operator
Station
Positioner
Gas Bottle
(customer supplied)
Safety Mats
MRC
Cabinet
Water
Circulator
Disconnect
Disconnect
Transformer
Com-Arc
Welding
Power
Source
Torch
Tender
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ArcWorld 6000 Operator's Manual Page 3 MOTOMAN
Figure 1-1 System Layout
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ArcWorld 6000 Operator's Manual Page 4 MOTOMAN
1.2.1 System Layout
The illustration in Figure 1-1 shows the system layout for the ArcWorld 6000 cell.
The ArcWorld 6000 includes the following major components:
• Motoman robot manipulator and MRC controller
• MRM2 series dual ferris-wheel positioner
• Master operator station
• Welding equipment, including the following:
• Excel-Arc welding power source
• Torch (water-cooled or air-cooled)
• Wire feeder
• Welding interface
• Torch breakaway
• Safety equipment, including the following:
• Safety fencing with arc curtains
• Interlocked safety mats
• Interlocked cell door
• Positioner arc screen
The MRC controller and welding power source share a common base. Additional
auxiliary components, such as the COMARC unit and water circulator, can be
located on this base as well. The robotic cell is fully enclosed by safety fencing and
an interlocking door. Safety mats prevent positioner cycling while anyone stands in
front of the positioner. All operator controls, including those on the MRC and
welding power supply, are accessible from outside of the robotic enclosure.
1.2.2 Optional Equipment
The following optional equipment is available for use with the ArcWorld 6000:
• Torch tender
• Wire cutter
• COMARC III
• Heavy duty positioners
• Stationary tables
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ArcWorld 6000 Operator's Manual Page 5 MOTOMAN
1.3 REFERENCE TO OTHER DOCUMENTATION
For additional information refer to the following:
• Motoman K10 MRC Manipulator Manual (Part Number 132330-7)
• Motoman K6 MRC Manipulator Manual (Part Number 132330-4)
• Motoman MRC Operator's Manual for Arc Welding (Part Number 132332-1)
• Motoman MRC User Functions Manual (Part Number 132331-1)
• Motoman ArcWorld 6000 Installation Manual (Part Number 132341-7)
• Motoman RM2-250SE2 Manual (Part Number TT-503.8)
• Motoman RM2-500SE2 Manual (Part Number TT-504.2)
• Additional vendor's manuals
1.4 CUSTOMER SERVICE INFORMATION
If you are in need of technical assistance, contact the Motoman service staff at
(513) 847-3200. Have the following information ready before you call:
• Robot Type (K3, K6, K10, etc.)
• Robot Serial Number (located on the back side of the robot arm)
• Application Type (palletizing, welding, handling, etc.)
• Robot Sales Order Number (located on back side of robot and MRC controller)
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ArcWorld 6000 Operator's Manual Page 6 MOTOMAN
2.0 SAFETY
It is the purchaser's responsibility to ensure that all local, county, state, and national
codes, regulations, rules, or laws relating to safety and safe operating conditions for
each installation are met and followed.
We suggest that you obtain and review a copy of the ANSI/RIA National Safety
Standard for Industrial Robots and Robot Systems. This information can be
obtained from the Robotic Industries Association by requesting ANSI/RIA
R15.06. The address is as follows:
Robotic Industries Association
900 Victors Way
P.O. Box 3724
Ann Arbor, Michigan 48106
TEL: 313/994-6088
FAX: 313/994-3338
Ultimately, the best safeguard is trained personnel. The user is responsible for
providing personnel who are adequately trained to operate, program, and maintain
the robot cell. The robot must not be operated by personnel who have not
been trained!
We recommend that all personnel who intend to operate, program, repair, or use
the robot system be trained in an approved Motoman training course and become
familiar with the proper operation of the system.
This safety section addresses the following:
• Standard Conventions (see Section 2.1)
• General Cautions and Warnings (see Section 2.2)
• Mechanical Safety Devices (see Section 2.3)
• Installation Safety (see Section 2.4)
• Programming Safety (see Section 2.5)
• Operation Safety (see Section 2.6)
• Maintenance Safety (see Section 2.7)
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ArcWorld 6000 Operator's Manual Page 7 MOTOMAN
2.1 STANDARD CONVENTIONS
This manual includes information essential to the safety of personnel and
equipment. As you read through this manual, be alert to the four signal words:
• DANGER
• WARNING
• CAUTION
• NOTE
Pay particular attention to the information provided under these headings which are
defined below (in descending order of severity).
➪
DANGER!
Information appearing under the DANGER caption concerns the
protection of personnel from the immediate and imminent
hazards that, if not avoided, will result in immediate, serious
personal injury or loss of life in addition to equipment damage.
➪
WARNING!
Information appearing under the WARNING caption concerns the
protection of personnel and equipment from potential hazards
that can result in personal injury or loss of life in addition to
equipment damage.
➪
CAUTION!
Information appearing under the CAUTION caption concerns the
protection of equipment, software, and data from hazards that
can result in minor personal injury or equipment damage.
NOTE: Information appearing in a NOTE caption provides additional information which is helpful in
understanding the item being explained.
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ArcWorld 6000 Operator's Manual Page 8 MOTOMAN
2.2 GENERAL SAFEGUARDING TIPS
All operators, programmers, plant and tooling engineers, maintenance
personnel, supervisors, and anyone working near the robot must become
familiar with the operation of this equipment. All personnel involved with the
operation of the equipment must understand potential dangers of operation.
General safeguarding tips are as follows:
• Improper operation can damage the equipment. Only trained personnel familiar
with the operation of this robot, the operator's manuals, the system equipment,
and options and accessories should be permitted to operate this robot system.
• Do not enter the robot cell while it is in operation. Place the robot in
Emergency Stop (E-Stop) mode and ensure that all motion has stopped before
entering the cell.
• Improper connections can damage the robot. All connections must be made
within the standard voltage and current ratings of the robot I/O (Inputs and
Outputs).
• The robot must be placed in Emergency Stop (E-Stop) mode whenever it is not
in use.
2.3 MECHANICAL SAFETY DEVICES
The safe operation of the robot, positioner, auxiliary equipment, and system is
ultimately the user's responsibility. The conditions under which the equipment will
be operated safely should be reviewed by the user. The user must be aware of the
various national codes, RIA safety recommendations, and other local codes that
may pertain to the installation and use of industrial equipment. Additional safety
measures for personnel and equipment may be required depending on system
installation, operation, and/or location. The following safety measures are available:
• Safety fences and barriers
• Light curtains
• Door interlocks
• Safety mats
• Floor markings
• Warning lights
Check all safety equipment frequently for proper operation. Repair or replace any
non-functioning safety equipment immediately.
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ArcWorld 6000 Operator's Manual Page 9 MOTOMAN
2.4 INSTALLATION SAFETY
Safe installation is essential for protection of people and equipment. The user must
be aware of the various national codes, RIA safety recommendations, and other
local codes that may pertain to the installation and use of industrial equipment.
Additional safety measures for personnel and equipment may be required
depending on system installation, operation, and/or location. The following
suggestions are intended to supplement, but not replace, existing federal, local, and
state laws and regulations.
• Ensure that only trained personnel familiar with the operation of this robot, the
operator's manuals, the system equipment, and options and accessories are
permitted to operate this robot system.
• Identify the work envelope of each robot with floor markings, signs, and
barriers.
• Position all controllers outside the robot work envelope.
• Whenever possible, install safety fences to protect against unauthorized entry
into the work envelope.
• Eliminate areas where personnel might get trapped between a moving robot and
other equipment (pinch points).
• Provide sufficient room inside the workcell to permit safe teaching and
maintenance procedures.
2.5 PROGRAMMING SAFETY
All operators, programmers, plant and tooling engineers, maintenance personnel,
supervisors, and anyone working near the robot must become familiar with the
operation of this equipment. All personnel involved with the operation of the
equipment must understand potential dangers of operation. General safeguarding
tips are as follows:
• Any modifications to ladder nodes, parts 1 and 2 of the controller PLC can
cause severe personal injury or death, as well as damage to the robot! Do not
make any modifications to the ladder. Making any changes without the written
permission of Motoman will VOID YOUR WARRANTY!
• Some operations require standard passwords and some require special
passwords. Special passwords are for Motoman use only. YOUR
WARRANTY WILL BE VOID if you use these special passwords.
• Back up all programs and jobs onto a floppy disk whenever program changes
are made. To avoid loss of information, programs, or jobs, a backup must
always be made before any service procedures are done and before any changes
are made to options, accessories, or equipment.
• The concurrent I/O (Input and Output) function allows the customer to modify
the internal ladder inputs and outputs for maximum robot performance. Great
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ArcWorld 6000 Operator's Manual Page 10 MOTOMAN
care must be taken when making these modifications. Double-check all
modifications under every mode of robot operation to ensure that you have not
created hazards or dangerous situations that may damage the robot or other
parts of the system.
• Improper operation can damage the equipment. Only trained personnel familiar
with the operation, manuals, electrical design, and equipment interconnections
of this robot should be permitted to operate the system.
• Inspect the robot and work envelope to ensure no potentially hazardous
conditions exist. Be sure the area is clean and free of water, oil, debris, etc.
• Ensure that all safeguards are in place.
• Check the E-STOP button on the teach pendant for proper operation before
programming.
• Keep the teach pendant with you when you enter the workcell.
• Ensure that only the person holding the teach pendant enters the workcell.
• Test any new or modified program at low speed for at least one full cycle.
2.6 OPERATION SAFETY
All operators, programmers, plant and tooling engineers, maintenance personnel,
supervisors, and anyone working near the robot must become familiar with the
operation of this equipment. All personnel involved with the operation of the
equipment must understand potential dangers of operation. General safeguarding
tips are as follows:
• Check all safety equipment for proper operation. Repair or replace any nonfunctioning safety equipment immediately.
• Inspect the robot and work envelope to ensure no potentially hazardous
conditions exist. Be sure the area is clean and free of water, oil, debris, etc.
• Ensure that all safeguards are in place.
• Improper operation can damage the equipment. Only trained personnel familiar
with the operation, manuals, electrical design, and equipment interconnections
of this robot should be permitted to operate the system.
• Do not enter the robot cell while it is in operation. Place the robot in
Emergency Stop (E-Stop) mode and ensure that all motion has stopped before
entering the cell.
• The robot must be placed in Emergency Stop (E-Stop) mode whenever it is not
in use.
• This equipment has multiple sources of electrical supply. Electrical
interconnections are made between the controller, external servo box, and other
equipment. Disconnect and lockout/tagout all electrical circuits before making
any modifications or connections.
• All modifications made to the controller will change the way the robot operates
and can cause severe personal injury or death, as well as damage the robot.
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ArcWorld 6000 Operator's Manual Page 11 MOTOMAN
This includes controller parameters; ladder nodes, parts 1 and 2; and I/O (Input
and Output) modifications. Check and test all changes at slow speed.
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ArcWorld 6000 Operator's Manual Page 12 MOTOMAN
2.7 MAINTENANCE SAFETY
All operators, programmers, plant and tooling engineers, maintenance personnel,
supervisors, and anyone working near the robot must become familiar with the
operation of this equipment. All personnel involved with the operation of the
equipment must understand potential dangers of operation. General safeguarding
tips are as follows:
• Do not perform any maintenance procedures before reading and understanding
the proper procedures in the appropriate manual.
• Check all safety equipment for proper operation. Repair or replace any nonfunctioning safety equipment immediately.
• Improper operation can damage the equipment. Only trained personnel familiar
with the operation, manuals, electrical design, and equipment interconnections
of this robot should be permitted to operate the system.
• Back up all your programs and jobs onto a floppy disk whenever program
changes are made. A backup must always be made before any servicing or
changes are made to options, accessories, or equipment to avoid loss of
information, programs, or jobs.
• Do not enter the robot cell while it is in operation. Place the robot in
Emergency Stop (E-Stop) mode and ensure that all motion has stopped before
entering the cell.
• The robot must be placed in Emergency Stop (E-Stop) mode whenever it is not
in use.
• Ensure all safeguards are in place.
• Use proper replacement parts.
• This equipment has multiple sources of electrical supply. Electrical
interconnections are made between the controller, external servo box, and other
equipment. Disconnect and lockout/tagout all electrical circuits before making
any modifications or connections.
• All modifications made to the controller will change the way the robot operates
and can cause severe personal injury or death, as well as damage the robot.
This includes controller parameters; ladder nodes, parts 1 and 2; and I/O (Input
and Output) modifications. Check and test all changes at slow speed.
• Improper connections can damage the robot. All connections must be made
within the standard voltage and current ratings of the robot I/O (Inputs and
Outputs).
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ArcWorld 6000 Operator's Manual Page 13 MOTOMAN
3.0 DESCRIPTION OF EQUIPMENT
3.1 K-SERIES ROBOT DESCRIPTION
The standard ArcWorld 6000 uses either a Motoman K6 or K10 robot
manipulator. The Motoman K6 and K10 robots and YASNAC MRC Controller
represent state-of-the-art technology in robotics today. The six-axis K6 robots have
a payload of 6 kg (13.2 lbs). They feature a 1,322 mm (52.01 in.) reach and have a
relative positioning accuracy of ± 0.1 mm (0.004 in.). The six-axis K10 robots
have a payload of 10 kg (22 lbs). They feature a 1,555 mm (61.2 in.) reach and
have a relative positioning accuracy of ± 0.1 mm (0.004 in.).
Each robot can reach below its own base as well as behind itself. These robots can
also be mounted in floor, wall, or ceiling configurations with few hardware
modifications. The Motoman K-Series robots have been constructed for ease of
maintenance, utilizing brushless AC servo motors with absolute positioning
encoders. All motors are readily accessible. A combination of capacitance and
lithium batteries in both the robot encoder assemblies and in the Motoman
YASNAC MRC controller protects program position data for up to one year. The
replacement life for the lithium battery is approximately three years.
3.2 MRC CONTROLLER
The MRC controller (Figure 3-1) coordinates the operation of the ArcWorld
system. It provides the following control functions:
• User interface
• Main logic functions
• Input / output control
• Servo control
• Numeric processing
• Variable data memory
• Program and constant data memory
• Analog welding command functions
• Welding interface
• Power distribution
The MRC controls the movement of the manipulators, processes input and output
signals, controls the operation of the welding power supply, and provides the
signals to operate the welding system. It maintains variable data and performs the
numeric processing to convert to and from different coordinate systems.
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ArcWorld 6000 Operator's Manual Page 14 MOTOMAN
Figure 3-1 MRC Controller
The playback box (Figure 3-2) on the MRC has the primary system controls. The
following paragraphs describe the MRC controls.
Figure 3-2 MRC Playback Box
3.2.1 Servo Power
The SERVO POWER pushbutton switch turns on the robot servo power. An
indicator lamp in the switch lights when servo power is on.
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ArcWorld 6000 Operator's Manual Page 15 MOTOMAN
3.2.2 Mode Select
The Mode Select pushbutton switches (PLAY, TEACH, and REMOTE) set the
robot's mode of operation. Indicator lamps in the Mode Select switches light to
show the current mode of operation. Refer to your MRC Operator's Manual for
more information.
3.2.3 Cycle Select
The Cycle Select pushbutton switches (AUTO, 1-CYCLE, and STEP) set the
operating method for playback operations. Indicator lamps in the Cycle Select
switches light to show the selected playback method. Refer to your MRC
Operator's Manual for more information.
3.2.4 Emergency Stop
The E. STOP button is connected to the system emergency stop circuit.
Interrupting the E-Stop circuit causes the robot to go into the E-Stop condition.
Pressing the E. STOP pushbutton immediately turns off servo power.
3.2.5 Alarm / Error
The ALARM / ERROR indicator lights whenever an alarm or error condition
occurs. After you reset the alarm or error condition, the indicator lamp goes off.
3.2.6 Hold
The HOLD button is a normally closed, momentarily actuated switch. Pressing the
HOLD button stops the operation of the manipulator. The Hold state is active only
while the switch is held down. The indicator lamp lights whenever the robot is in a
Hold state. Refer to your MRC Operator's Manual for more information.
3.2.7 Start
Pressing the START button causes the manipulator playback operation to start.
The indicator lamp lights during playback.
3.2.8 Playback Box Sub-Panel
The playback box has an inside sub-panel that contains additional user controls.
Refer to your MRC Operator's Manual for more information.
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ArcWorld 6000 Operator's Manual Page 16 MOTOMAN
3.3 PROGRAMMING PENDANT
A programming pendant (Figure 3-3) provides the primary user interface with the
system. The pendant has a 12-line LCD display and keypad. The system uses the
INFORM II robot language and a menu driven interface to simplify operator
interaction with the robot. By using the pendant, the operator can teach robot
motion, and perform programming, editing, maintenance, and diagnostic functions.
Figure 3-3 Programming Pendant