MOTO GUZZI B043157 Service Station Manual

SERVICE STATION MANUAL

B043157

Moto Guzzi California 1400

SERVICE STATION

MANUAL

Moto Guzzi California 1400

THE VALUE OF SERVICE

As a result of continuous updates and specific technical training programmes for Moto Guzzi products,

only Moto Guzzi Official Network mechanics know this vehicle fully and have the specific tools necessary

to carry out maintenance and repair operations correctly.

The reliability of the vehicle also depends on its mechanical conditions. Checking the vehicle before riding

it, its regular maintenance and the use of original Moto Guzzi spare parts only are essential factors!

For information on the nearest Official Dealer and/or Service Centre consult our website:

www.motoguzzi.com

Only by requesting Moto Guzzi original spare parts can you be sure of purchasing products that were

developed and tested during the actual vehicle design stage. All Moto Guzzi original spare parts undergo

quality control procedures to guarantee reliability and durability.
The descriptions and images in this publication are given for illustrative purposes only and are not binding.
While the basic characteristics as described and illustrated in this booklet remain unchanged, Piaggio &
C. S.p.A. reserves the right, at any time and without being required to update this publication beforehand,
to make any changes to components, parts or accessories, which it considers necessary to improve the

product or which are required for manufacturing or construction reasons.

Not all versions/models shown in this publication are available in all countries. The availability of individual

versions should be checked with the Official Moto Guzzi sales network.

The Moto Guzzi brand is owned by Piaggio & C. S.p.A.

© Copyright 2015 - Piaggio & C. S.p.A. All rights reserved. Reproduction of this publication in whole or

in part is prohibited.

Piaggio & C. S.p.A. Viale Rinaldo Piaggio, 25 - 56025 PONTEDERA (PI), Italy

www.piaggio.com

SERVICE STATION MANUAL

Moto Guzzi California 1400

This manual provides the main information to carry out regular maintenance operations on your vehicle.
This manual is intended to Moto Guzzi Dealers and their qualified mechanics; several concepts have
been deliberately omitted as they are considered unnecessary. As it is not possible to include complete
mechanical notions in this manual, users should have basic mechanical knowledge or minimum
knowledge about the procedures involved when repairing scooters. Without this knowledge, repairing or
checking the vehicle may be inefficient or even dangerous. As the vehicle repair and check procedures
are not described in detail, be extremely cautious so as not to damage components or injure individuals.
In order to optimise customer satisfaction when using our vehicles, Moto Guzzi commits itself to
continually improve its products and the relative documentation. The main technical modifications and
changes in repair procedures are communicated to all Moto Guzzi Sales Outlets and its International
Subsidiaries. These changes will be introduced in the subsequent editions of the manual. In case of need
or further queries on repair and check procedures, consult Moto Guzzi CUSTOMER DEPARTMENT,
which will be prepared to provide any information on the subject and any further communications on
updates and technical changes related to the vehicle.

NOTE Provides key information to make the procedure easier to understand and carry out.

CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle.

WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.

Personal safety Failure to completely observe these instructions will result in serious risk of personal

injury.

Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle
to prevent damaging the environment.

Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious
damage to the vehicle and sometimes even the invalidity of the guarantee

INDEX OF TOPICS

CHARACTERISTICS CHAR

SPECIAL TOOLS S-TOOLS

MAINTENANCE MAIN

ELECTRICAL SYSTEM ELE SYS

ENGINE FROM VEHICLE ENG VE

ENGINE ENG

POWER SUPPLY P SUPP

SUSPENSIONS SUSP

CHASSIS CHAS

BRAKING SYSTEM BRAK SYS

BODYWORK BODYW

PRE-DELIVERY PRE DE

INDEX OF TOPICS

CHARACTERISTICS CHAR

Rules

Safety rules

Carbon monoxide

If you need to keep the engine running while working on the vehicle, please ensure that you do so in
an open or very well ventilated area. Never run the engine in an enclosed area. If you do work in an
enclosed area, make sure to use a fume extraction system.

CAUTION

EXHAUST EMISSIONS CONTAIN CARBON MONOXIDE, A POISONOUS GAS WHICH CAN CAUSE
LOSS OF CONSCIOUSNESS AND EVEN DEATH.

Fuel

CAUTION

THE FUEL USED TO POWER INTERNAL COMBUSTION ENGINES IS HIGHLY FLAMMABLE AND
MAY BE EXPLOSIVE UNDER CERTAIN CONDITIONS. IT IS THEREFORE RECOMMENDED TO
CARRY OUT REFUELLING AND MAINTENANCE PROCEDURES IN A VENTILATED AREA WITH
THE ENGINE SWITCHED OFF. DO NOT SMOKE DURING REFUELLING AND NEAR FUEL VA­POURS, AVOIDING ANY CONTACT WITH NAKED FLAMES, SPARKS OR OTHER SOURCES
WHICH MAY CAUSE THEM TO IGNITE OR EXPLODE.
DO NOT DISPERSE FUEL IN THE ENVIRONMENT.
KEEP OUT OF THE REACH OF CHILDREN

Hot components

The engine and the exhaust system components become very hot and remain hot for some time after
the engine has been switched off. When handling these components, wear insulating gloves or wait
until the engine and the exhaust system have cooled down.

Used engine oil and transmission oil

CAUTION

IT IS ADVISABLE TO WEAR PROTECTIVE IMPERMEABLE GLOVES WHEN SERVICING THE VE­HICLE.
THE ENGINE OR GEARBOX OIL MAY CAUSE SERIOUS INJURIES TO THE SKIN IF HANDLED
FOR PROLONGED PERIODS OF TIME AND ON A REGULAR BASIS.
WASH YOUR HANDS CAREFULLY AFTER HANDLING OIL.
HAND THE OIL OVER TO OR HAVE IT COLLECTED BY THE NEAREST USED OIL RECYCLING
COMPANY OR THE SUPPLIER.
DO NOT DISPOSE OF OIL IN THE ENVIRONMENT
KEEP OUT OF THE REACH OF CHILDREN

Moto Guzzi California 1400 Characteristics

CHAR - 7

THE BRAKE FLUID MAY DAMAGE PAINTED, PVC OR RUBBER SURFACES. WHEN SERVICING
THE BRAKING SYSTEM, PROTECT THESE COMPONENTS WITH A CLEAN CLOTH. ALWAYS
WEAR PROTECTIVE GOGGLES WHEN SERVICING THE BRAKING SYSTEM. THE BRAKE FLUID
IS EXTREMELY DANGEROUS TO THE EYES. IN THE EVENT OF ACCIDENTAL CONTACT WITH
THE EYES, RINSE THEM IMMEDIATELY WITH PLENTY OF COLD, CLEAN WATER AND SEEK
MEDICAL ADVICE.
KEEP OUT OF THE REACH OF CHILDREN.

Battery electrolyte and hydrogen gas

CAUTION

THE BATTERY ELECTROLYTE IS TOXIC, CORROSIVE AND AS IT CONTAINS SULPHURIC ACID,
IT CAN CAUSE BURNS WHEN IN CONTACT WITH THE SKIN. WHEN HANDLING BATTERY
ELECTROLYTE, WEAR TIGHT-FITTING GLOVES AND PROTECTIVE APPAREL. IN THE EVENT
OF SKIN CONTACT WITH THE ELECTROLYTIC FLUID, RINSE WELL WITH PLENTY OF CLEAN
WATER. IT IS PARTICULARLY IMPORTANT TO PROTECT YOUR EYES BECAUSE EVEN TINY
AMOUNTS OF BATTERY ACID MAY CAUSE BLINDNESS. IF THE FLUID GETS IN CONTACT WITH
YOUR EYES, WASH WITH ABUNDANT WATER FOR FIFTEEN MINUTES AND CONSULT AN EYE
SPECIALIST IMMEDIATELY. THE BATTERY RELEASES EXPLOSIVE GASES; KEEP IT AWAY
FROM FLAMES, SPARKS, CIGARETTES OR ANY OTHER HEAT SOURCES. ENSURE ADE­QUATE VENTILATION WHEN SERVICING OR RECHARGING THE BATTERY.
KEEP OUT OF THE REACH OF CHILDREN
BATTERY LIQUID IS CORROSIVE. DO NOT POUR IT OR SPILL IT, PARTICULARLY ON PLASTIC
COMPONENTS. ENSURE THAT THE ELECTROLYTIC ACID IS COMPATIBLE WITH THE BAT­TERY TO BE ACTIVATED.

Maintenance rules

GENERAL PRECAUTIONS AND INFORMATION

When repairing, dismantling and reassembling the vehicle follow the recommendations reported below
carefully.

BEFORE REMOVING COMPONENTS

•

Before dismantling components, remove dirt, mud, dust and foreign bodies from the vehicle.
Use the special tools designed for this bike, as required.

COMPONENTS REMOVAL

•

Do not loosen and/or tighten screws and nuts using pliers or any other tools than the specific
wrench.

•

Mark the positions on all connection joints (pipes, cables, etc.) before separating them, and
identify them with different distinctive symbols.

•

Each component needs to be clearly marked to enable identification during reassembly.

•

Clean and wash the dismantled components carefully using a low-flammability detergent.

•

Keep mated parts together since they have "adjusted" to each other due to normal wear.

•

Some components must be used together or replaced altogether.

Characteristics Moto Guzzi California 1400

CHAR - 8

•

Keep away from heat sources.

REASSEMBLY OF COMPONENTS

CAUTION

BEARINGS MUST BE ABLE TO ROTATE FREELY, WITHOUT JAMMING AND/OR NOISE: OTH­ERWISE, THEY NEED TO BE REPLACED.

•

Only use ORIGINAL Aprilia SPARE PARTS.

•

Comply with lubricant and consumables use guidelines.

•

Lubricate parts (whenever possible) before reassembling them.

•

When tightening nuts and screws, start either from the components with the largest diameter
or from the innermost components, proceeding diagonally. Tighten nuts and screws in suc­cessive steps before applying the tightening torque.

•

Always replace self-locking nuts, washers, sealing rings, circlips, O-rings (OR), cotter pins
and screws with new parts if the thread is damaged.

•

When assembling the bearings, make sure to lubricate them well.

•

Check that each component is assembled correctly.

•

After a repair or routine maintenance, carry out pre-ride checks and test the vehicle on
private grounds or in an area with low traffic.

•

Clean all mating surfaces, oil seal rims and gaskets before refitting. Smear a thin layer of
lithium-based grease on the oil seal rims. Reassemble oil seals and bearings with the brand
or batch number facing outward (visible side).

ELECTRIC CONNECTORS

Electric connectors must be disconnected as described below; failure to comply with this procedure
causes irreparable damage to both the connector and the cable harness:
Press the relevant safety hooks, if any.

•

Grip the two connectors and disconnect them by pulling them in opposite directions.

•

If any signs of dirt, rust, moisture, etc. are noted, clean the inside of the connector carefully
with a jet of compressed air.

•

Ensure that the cables are correctly fastened to the internal connector terminals.

•

Then connect the two connectors, ensuring that they couple correctly (if fitted with clips, you
will hear them "click" into place).

CAUTION

TO DISCONNECT THE TWO CONNECTORS, DO NOT PULL THE CABLES.

NOTE

THE TWO CONNECTORS CONNECT ONLY FROM ONE SIDE: CONNECT THEM THE RIGHT WAY
ROUND.

TIGHTENING TORQUES

CAUTION

DO NOT FORGET THAT THE TIGHTENING TORQUES OF ALL FASTENING ELEMENTS ON
WHEELS, BRAKES, WHEEL BOLTS AND ANY OTHER SUSPENSION COMPONENTS PLAY A
KEY ROLE IN ENSURING VEHICLE SAFETY AND MUST COMPLY WITH SPECIFIED VALUES.
CHECK THE TIGHTENING TORQUES OF FASTENING PARTS ON A REGULAR BASIS AND AL-

Moto Guzzi California 1400 Characteristics

CHAR - 9

WAYS USE A TORQUE WRENCH TO REASSEMBLE THESE COMPONENTS. FAILURE TO COM­PLY WITH THESE RECOMMENDATIONS MAY CAUSE ONE OF THESE COMPONENTS TO GET
LOOSE AND EVEN DETACHED, THUS BLOCKING A WHEEL, OR OTHERWISE COMPROMISE
VEHICLE HANDLING. THIS CAN LEAD TO FALLS, WITH THE RISK OF SERIOUS INJURY OR
DEATH.

Running-in

Engine run-in is essential to ensure engine long life and correct operation. Twisty roads and gradients
are ideal to run in engine, brakes and suspensions effectively. Vary your riding speed during the run­in. This ensures that components operate under both "loaded" and "unloaded" conditions, allowing the
engine components to cool.

CAUTION

THE CLUTCH MAY EMIT A SLIGHT BURNING SMELL WHEN FIRST USED. THIS PHENOMENON
SHOULD BE CONSIDERED NORMAL AND WILL DISAPPEAR AS SOON AS THE CLUTCH
PLATES GET ADAPTED.
IT IS IMPORTANT TO STRAIN ENGINE COMPONENTS DURING RUN-IN, HOWEVER, MAKE SURE
NOT TO OVERDO THIS.

CAUTION

THE FULL PERFORMANCE OF THE VEHICLE IS ONLY AVAILABLE AFTER THE SERVICE AT
THE END OF THE RUNNING IN PERIOD.

Follow these guidelines:

•

Do not twist the throttle grip abruptly and completely when the engine is working at a low
revs, either during or after run-in.

•

During the first 100 Km (62 miles) use the brakes gently, avoiding sudden or prolonged
braking. That is to permit the adequate adjustment of the pad friction material to the brake
discs.

AFTER THE SPECIFIED MILEAGE, TAKE THE VEHICLE TO AN OFFICIAL Moto Guzzi DEALER
FOR THE CHECKS INDICATED IN THE "AFTER RUN-IN" TABLE IN THE SCHEDULED MAINTE­NANCE SECTION TO AVOID INJURING YOURSELF, OTHERS AND /OR DAMAGING THE VEHI­CLE.

Vehicle identification

SERIAL NUMBER LOCATION

These numbers are necessary for vehicle registration.

NOTE

ALTERING IDENTIFICATION NUMBERS MAY BE SERIOUSLY PUNISHABLE BY LAW. IN PAR­TICULAR, MODIFYING THE FRAME NUMBER IMMEDIATELY VOIDS THE WARRANTY.

Characteristics Moto Guzzi California 1400

CHAR - 10

This number consists of numbers and letters, as in
the example shown below.

ZGULVB0009MXXXXXX
KEY:
ZGU: WMI (World manufacturer identifier) code;
LV: model;
B00: version variation;
0: free digit
C: variable year of manufacture (C - for 2012)
M: production plant (M= Mandello del Lario);
XXXXXX: serial number (6 digits);
FRAME NUMBER

The frame number is stamped on the right hand
side of the headstock.

ENGINE NUMBER

The engine number is stamped on the left side,
close to the engine oil level check cap.

Dimensions and mass

WEIGHT AND DIMENSIONS

Specification

Desc./Quantity

Maximum length (California Touring SE) 2445 mm (96.26 in)

Maximum length (Touring/Custom) 2445 mm (96.26 in)

Maximum width at handlebar (California Touring SE) 915 mm (36.02 in)

Maximum width at handlebar (Touring) 915 mm (36.02 in)
Maximum width at handlebar (Custom) 940 mm (37.01 in)

Maximum height (California Touring SE) 1460 mm (57.48 in)

Maximum height (Touring) 1460 mm (57.48 in)
Maximum height (Custom) 1180 mm (46.46 in)

Seat height 740 mm (29.13 in)

Minimum earth clearance 165 mm (6.50 in)

Wheelbase 1685 mm (66.34 in)

Kerb weight (California Touring SE) 337 kg (742.96 lb)

Kerb weight (Touring) 337 kg (742.96 lb)

Kerb weight (Custom) 318 kg (701.07 lb)

Moto Guzzi California 1400 Characteristics

CHAR - 11

Engine

ENGINE

Specification Desc./Quantity

Type traverse-mounted twin-cylinder four-stroke V 90°

Cylinder number 2

Cylinder arrangement V 90°

Bore / stroke 104 x 81.2 mm (4.09 x 3.20 in)

Engine capacity 1379.6 cm³ (84.19 cu.in)

Compression ratio 10.5: 1

Electric starter

Engine idle speed 1250 +/- 100 rpm

Clutch hydraulically controlled single-plate dry clutch with incorpora-

ted flexible coupling

Lubrication system Pressure-fed, controlled by valves and trochoidal pump

Air filter cartridge-type dry filter
Cooling air and oil cooled with independent trochoidal pump and oil

pressure control valve

Timing system diagram single overhead camshaft with roller tappets and rocker-oper-

ated valves

Transmission

TRANSMISSION

Specification

Desc./Quantity

Primary drive Helical gears, ratio 26/35 = 1:1.346

Gearbox Mechanical, 6 speeds with foot lever on the left hand side of

the engine

Gear ratios, 1st gear 17/38 = 1:2.235

Gear ratios, 2nd gear 20/34 = 1:1.7

Gear ratios, 3rd gear 23/31 = 1:1.347
Gear ratios, 4th gear 26/29 = 1:1.115
Gear ratios, 5th gear 31/30 = 1:0.967
Gear ratios, 6th gear 30/24 = 1:0.800

Final drive cardan shaft and bevel gear set

Ratio 10/36 = 1:3.600

Capacities

CAPACITIES

Specification

Desc./Quantity

Engine oil Oil change and oil filter replacement: 4010 cm³ (244.70 cu.in)
Gearbox oil 430 cm³ (26.24 cu.in) in case of replacement
Gearbox oil 500 cm³ (30.51 cu.in) in case of revision

Transmission oil 250 cm³ (15.26 cu.in)

Fuel (reserve included) 20.5 +/- 0.5 l (4.51 +/- 0.11 UK gal) (5.41 +/- 0.13 gal US)

Fuel reserve 5 l (1.10 UK gal) (1.32 gal US)

Seats 2

Maximum weight limit 547 kg (1205.93 lb)

Electrical system

ELECTRICAL SYSTEM

Specification

Desc./Quantity

Spark plug NGK LMAR8F

Electrode gap 0.6 - 0.7 mm (0.024 - 0.028 in)

Battery YTX20-BS 12 V - 18 Ampere/hour

Characteristics Moto Guzzi California 1400

CHAR - 12

Specification Desc./Quantity

Alternator (permanent magnet type) 12 V - 550 W

Main fuses 40- 30- 10A

Secondary fuses 15 (4) - 7.5 (2) A

Front daylight running lights 8 low intensity LEDs

(Halogen) low beam light 12V - 55W / H3

(Halogen) high beam light 12V - 55W / H7

Front turn indicators 12VRY10W
Rear turn indicators 9+9 low intensity LEDs

Tail lights /stop lights 6+6 low intensity LEDs

Supplementary headlamps (if fitted) 12V - 35W H8

Dashboard lighting LED

License plate light 12V - 5 W

Cruise control warning light LED

ABS Warning Light LED

MGCT warning light LED

Turn indicator warning light LED

Low fuel warning light LED

High beam warning light LED

Neutral gear warning light LED

General warning light LED

Warning light MI (Euro 4/if active) LED

Frame and suspensions

CHASSIS

Specification

Desc./Quantity

Type Closed double cradle tubular steel frame with elasto-kinemat-

ics engine fixing system for the vibration isolator.

Headstock angle 32°

Front 46 mm (1.81 in) diameter hydraulic telescopic fork with radial

brake calliper mounting bracket.

Front wheel travel 120 mm (4.72 in)

Rear (Touring SE/Touring) Swingarm with double shock absorbers with adjustable spring

preloading

Rear (Custom) Swingarm with double shock absorbers with adjustable spring

preloading and hydraulic rebound damping

Rear wheel travel 110 mm (4.33 in)

SIZES A AND B

Specification

Desc./Quantity

Size A 760.0 mm (29.92 in)
Size B 332.0 mm (13.07 in)

Moto Guzzi California 1400 Characteristics

CHAR - 13

Brakes

BRAKES

Specification Desc./Quantity

Front Ø 320-mm (12.6 in) stainless steel double floating disc, radial

callipers with 4 opposed pistons.

Rear Ø 282-mm (11.1 in) stainless steel disc, floating calliper with 2

different pins.

Wheels and tyres

WHEELS AND TYRES

Specification Desc./Quantity

Type Alloy wheels for tubeless tyres

Front wheel rim 3.50" x 18"

Rear wheel rim 6.00" x 16"

Tyres Dunlop D 251

Front 130/70 R18 (63H)

Inflation pressure (front) 2.5 bar (250 kPa) (36.3 PSI)

Inflation pressure with passenger (front) 2.5 bar (250 kPa) (36.3 PSI)

Rear 200/60 R16 (79H)

Inflation pressure (rear) 2.7 bar (270 kPa) (39.2 PSI)

Inflation pressure with passenger (rear) 2.7 bar (270 kPa) (39.2 PSI)

Tightening Torques

ELECTRICAL SYSTEM

FRONT PART ELECTRICAL SYSTEM

pos.

Description Type Quantity Torque Notes

1 Coil fixing screws M6x25 2 10 Nm (7.37 lb ft) -

Characteristics Moto Guzzi California 1400

CHAR - 14

pos. Description Type Quantity Torque Notes

2 Coil fixing screws M6x30 2 10 Nm (7.37 lb ft) ­3 Coil fixing screws M6x16 2 10 Nm (7.37 lb ft) ­4 Coil bracket fixing screws M6x30 2 10 Nm (7.37 lb ft) ­5 Coil bracket fixing screws M5x12 2 6 Nm (4.42 lb ft) ­6 Coil self-locking fixing nut M6 2 10 Nm (7.37 lb ft) ­7 Bracket plate fixing screws M6x25 2 10 Nm (7.37 lb ft) ­8 Bracket plate self threading fixing screws M5x14 4 2.5 Nm (1.84 lb ft) ­9 Box fixing screws M5x12 2 6 Nm (4.42 lb ft) ­10 Horn fixing screws M6x16

stainless

steel

2 10 Nm (7.37 lb ft) -

11 Tone wheel sensor fixing screw M6x16 1 10 Nm (7.37 lb ft) -

CENTRAL PART ELECTRICAL SYSTEM

pos.

Description Type Quantity Torque Notes

1 Duct cover self-threading fixing screws 3.9x14 6 3 Nm (2.21 lb ft) ­2 Duct cover self-threading fixing screws 3.9x14 2 3 Nm (2.21 lb ft) -

Moto Guzzi California 1400 Characteristics

CHAR - 15

REAR PART ELECTRICAL SYSTEM

pos.

Description Type Quantity Torque Notes

1 Relay bracket fixing screws M5x12 4 6 Nm (4.42 lb ft) ­2 Bracket self-threading fixing screws M5x14 4 2.5 Nm (1.84 lb ft) ­3 Fuse box bracket fixing screws M5x20 2 3 Nm (2.21 lb ft) ­4 ECU bracket self-threading fixing screws M5x14 3 2.5 Nm (1.84 lb ft) -

Chassis

Characteristics Moto Guzzi California 1400

CHAR - 16

Front side

FRONT HEADLAMP

pos.

Description Type Quantity Torque Notes

1 Screw fixing headlamp to supports M6x55 1 5 Nm (3.69 lb ft) ­2 Screw fixing headlamp to joint M6x30 1 10 Nm (7.37 lb ft) ­3 Fixing screws sup. plate headlights sup. steer-

ing

M6x20 4 10 Nm (7.37 lb ft) -

4 Steering lower plate joint head fixing screw M6x35 1 10 Nm (7.37 lb ft) -

Moto Guzzi California 1400 Characteristics

CHAR - 17

OIL RADIATOR

pos. Description Type Quantity Torque Notes

1 Screws fixing oil radiator to chassis M6x25 1 10 Nm (7.38 lb ft) ­2 Screws fixing electric fan to oil radiator 4.2x20 3 2.5 Nm (1.84 lb ft) -

FRONT BRAKE CALLIPER

pos.

Description Type Quantity Torque Notes

1 Screws fixing brake callipers to stanchions M10x55 4 50 Nm (36.88 lb ft) -

Characteristics Moto Guzzi California 1400

CHAR - 18

CLUTCH CONTROL PUMP

pos. Description Type Quantity Torque Notes

1 Screws fixing clutch control pump to handle-

bar

- 2 10 Nm (7.38 lb ft) -

FORK

pos.

Description Type Quantity Torque Notes

1 Lower suspension bars fixing screws M5x50 4 6 Nm (4.42 lb ft) -

Moto Guzzi California 1400 Characteristics

CHAR - 19

FRONT MUDGUARD

pos. Description Type Quantity Torque Notes

1 Front mudguard fixing screws M5x12 4 4 Nm (2.95 lb ft) -

HANDLEBAR AND CONTROLS

pos.

Description Type Quantity Torque Notes

1 Screws fixing right switch to handlebar - 2 1.5 Nm (1.11 lb ft) ­2 Screws fixing left switch to handlebar - 2 1.5 Nm (1.11 lb ft) ­3 Screws fixing anti-vibration to handlebar M6x18 2 10 Nm (7.38 lb ft) ­4 Screws fastening handlebar to upper plate M8x30 2 25 Nm (18.44 lb ft) -

- Fastening screws handlebar U-bolts to upper
plate

M10x40 2 50 Nm (36.88 lb ft) Loct. 243

Characteristics Moto Guzzi California 1400

CHAR - 20

FRONT BRAKE PUMP

pos.

Description Type Quantity Torque Notes

1 Brake pump to handlebar fixing screw - 2 10 Nm (7.38 lb ft) -

FRONT WHEEL

pos.

Description Type Quantity Torque Notes

1 Brake discs fixing screws M8x22 12 25 Nm (18.44 lb ft) ­2 Wheel axle - 1 80 Nm (59.00 lb ft) -

Moto Guzzi California 1400 Characteristics

CHAR - 21

STEERING

pos.

Description Type Quantity Torque Notes

1 Screws fixing forks to plate M8x35 6 25 Nm (18.44 lb ft) ­2 Lower ring nut - 1 50 Nm (36.87 lb ft) Pretightening to 60

Nm (44.25 lb ft)

3 Upper yoke fixing bushing - 1 100 Nm (73.76 lb ft) -

Central part

Characteristics Moto Guzzi California 1400

CHAR - 22

FRAME

pos. Description Type Quantity Torque Notes

1 Front support fixing screw M12x50 2 80 Nm (59.00 lb ft) ­2 Rear support fixing screw M12x50 2 50 Nm (36.88 lb ft) ­3 Engine pin - 2 50 Nm (36.88 lb ft) ­4 Engine pin retainer nut M12 2 80 Nm (59.00 lb ft) ­5 Connecting rod fixing screw M10x80 1 50 Nm (36.88 lb ft) ­6 Connecting rod screw retainer nut M10 1 50 Nm (36.88 lb ft) ­7 Rear fixing screw M6x60 1 5 Nm (3.68 lb ft) ­8 Retainer nut M6 1 10 Nm (7.38 lb ft) ­9 Connecting rod fixing screws - 3 50 Nm (36.88 lb ft) ­10 Front silent block fixing screws M10x50 3 50 Nm (36.88 lb ft) ­11 Rear silent block fixing screw M10x90 1 50 Nm (36.88 lb ft) ­12 Screws fixing silent block to frame M10x110 2 50 Nm (36.88 lb ft) ­13 Upper frame fixing screw M6x16 2 10 Nm (7.38 lb ft) -

ABS BRAKING SYSTEM

pos.

Description Type Quantity Torque Notes

1 ABS control unit lower cover fixing screws - 2 6 Nm (4.42 lb ft) ­2 ABS control unit support plate fixing screws M6x25 3 10 Nm (7.38 lb ft) ­3 ABS control unit support plate fixing screws M6x16 3 10 Nm (7.37 lb ft) -

Moto Guzzi California 1400 Characteristics

CHAR - 23

GEAR LEVER

pos.

Description Type Quantity Torque Notes

1 Fastener screw M8x60 2 25 Nm (18.44 lb ft) ­2 Retainer nut M8 2 25 Nm (18.44 lb ft) ­3 Gearbox connecting rod fixing screw M6x20 1 10 Nm (7.38 lb ft) ­4 Joint adjustment nut M6 2 Manual ­5 Joint adjustment nut M6 2 Manual -

Characteristics Moto Guzzi California 1400

CHAR - 24

REAR BRAKE PUMP

pos. Description Type Quantity Torque Notes

1 Brake lever fixing screw M8x75 1 25 Nm (18.44 lb ft) ­2 Brake lever screw retainer nut M8 1 25 Nm (18.44 lb ft) -

UNDER SADDLE

pos.

Description Type Quantity Torque Notes

1 Lower saddle compartment closing fixing

screws

- 8 6 Nm (4.42 lb ft) -

2 Fixing screw closing upper and lower saddle

compartment

M5x20

stainless

steel

6 3 Nm (2.21 lb ft) -

Moto Guzzi California 1400 Characteristics

CHAR - 25

CENTRAL BODYWORK

pos.

Description Type Quantity Torque Notes

1 Side fairing fixing screws M5x9 6 6 Nm (4.43 lb ft) -

FOOTREST UNIT

pos.

Description Type Quantity Torque Notes

1 Footrest to frame fixing screw M8x20 6 25 Nm (18.43 lb ft) -

Characteristics Moto Guzzi California 1400

CHAR - 26

pos. Description Type Quantity Torque Notes

2 Passenger footrest to rubber ring fixing

screws

M5x20 4 6 Nm (4.42 lb ft) -

3 Passenger footrest support fixing screw M10x1.25 8 50 Nm (36.88 lb ft) -

SADDLE

pos.

Description Type Quantity Torque Notes

1 Lock fixing screws M6x25 2 10 Nm (7.37 lb ft) -

Moto Guzzi California 1400 Characteristics

CHAR - 27

TANK COVER

pos. Description Type Quantity Torque Notes

1 Fairing fixing screws M5x10 6 6 Nm (4.42 lb ft) ­2 Dashboard fixing screw M5x16 2 5 Nm (3.68 lb ft) -

FUEL TANK

pos.

Description Type Quantity Torque Notes

1 Front fixing screw M8x16 2 25 Nm (18.44 lb ft) ­2 Rear fixing screw M6x25 1 10 Nm (7.37 lb ft) ­3 Fuel pump fixing screw M5x20 6 6 Nm (4.42 lb ft) ­4 Fuel level sensor fixing nuts M5 4 5 Nm (3.69 lb ft) ­5 Screw fastening cap flange to tank M5x16 5 6 Nm (4.42 lb ft) -

Characteristics Moto Guzzi California 1400

CHAR - 28

DISCHARGE

pos.

Description Type Quantity Torque Notes

1 Exhaust - cylinder retainer nut M8 4 25 Nm (18.44 lb ft) ­2 Side clamps - 2 50 Nm (36.88 lb ft) ­3 Heat shield fixing screws M6x10 10 8 Nm (5.90 lb ft) ­4 Central manifold clamp - 1 20 Nm (14.75 lb ft) ­5 Screws fixing mufflers support to mufflers M8x12 6 25 Nm (18.44 lb ft) Loctite 243
6 Terminal fixing screws - 4 25 Nm (18.44 lb ft) -

Moto Guzzi California 1400 Characteristics

CHAR - 29

STAND

pos. Description Type Quantity Torque Notes

1 Screws fixing stand plate to chassis M10x50 3 50 Nm (36.88 lb ft) ­2 Stand bolt - 1 25 Nm (51.61 lb ft) ­3 Stand pin bolt M12x1.25 1 70 Nm (51.61 lb ft) -

GUARDS KIT

pos.

Description Type Quantity Torque Notes

1 Bumpers front fixing screw M8x70 2 24 Nm (17.4 lb ft) ­2 Bumpers central fixing screw M8x25 2 24 Nm (17.4 lb ft) ­3 Bumpers rear fixing screw M8x50 2 24 Nm (17.4 lb ft) ­4 Lower screw M8x20 2 24 Nm (17.4 lb ft) Small parts of the

motorcycle

5 License plate fixing screw M8x20 1 4 Nm (2.9 lb ft) Small parts of the

motorcycle

6 Fixing clip M5 1 - Small parts of the

motorcycle
7 Engine guard upper fixing screws M10 2 50 Nm (36.2 lb ft) ­8 Engine guard lower fixing nuts M12 2 50 Nm (36.2 lb ft) ­9 Engine guard lower fixing screws M12 2 50 Nm (36.2 lb ft) ­10 Cover and grilles fixing screws M5x9 7 6 Nm (4.42 lb ft) -

Characteristics Moto Guzzi California 1400

CHAR - 30