Moto Guzzi 750 IE Breva 1949-2008 User Maintenance Manual

part# MG977484
USA
USE+MAINTENANCE BOOK
© 2006 Moto Guzzi S.p.A. Mandello del Lario (LECCO)
Reprinted: May 2006
Produced and printed by:
VALLEY FORGE DECA
Ravenna , Modena, Torino
DECA S.r.l.
Registered Main Office Via Vincenzo Giardini, 11 48022 Lugo (RA) - Italy Tel. +39 - 0545 216611 Fax +39 - 0545 216610 E-mail: deca@vftis.spx.com www.vftis.com
on behalf of:
Moto Guzzi S.p.A.
via E. V. Parodi, 57 23826 Mandello del Lario (LECCO) - Italy Phone +39 - 0341 70 91 11 Fax +39 - 0341 70 92 20 www. motoguzzi.it

FOREWORD

NOTES This manual is an important
and integral part of your vehicle. Keep it with your vehicle at all times, even if your vehicle is resold.
Moto Guzzi has prepared this manual to supply you, the user, with correct and current information. However, since Moto Guzzi constantly improves the design of its vehicles, there may be slight discrepancies between your vehicle and the material given in this manual. If you have any questions about your vehicle, contact your Local Moto Guzzi Dealer, as he will have the very latest technical information available from the factory.
For tests and repairs not expressly described in this manual, to purchase Moto Guzzi genuine spare parts, accessories, and other products, and for help with specific problems, please contact your Local Moto Guzzi Dealer or service center. These professionals will be able to assist you promptly and accurately.
Thank you for choosing Moto Guzzi. Have a great ride!
This manual is copyrighted in all countries, and reproduction thereof in full or in part by any print or electronic means is strictly prohibited.

INTRODUCTION

This manual is divided by subject into sections, chapters and paragraphs. The procedures described are laid out step by step, and each operation is indicated by a u.
The numbered parts shown in the figures are identified in the text with the number in parentheses, or the symbol representing them.
Example (the following text is generic and does not refer to this specific vehicle:
section
chapter
safety warning
paragraph
operation To lock the steering:
position (2)
symbol “+”
MAIN INDEPENDENT CONTROLS
STEERING LOCK
WARNING
Never attempt to place the ignition switch in the locked “+ ” (LOCK) position while the vehicle is moving.
OPERATION
Turn the handlebar completely to the
left or to the right.
Turn the key (2) to position “”.
Press the key and turn it to position “+”. Remove the key.
WARNING
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SAFETY WARNINGS

SAFET
The following precautionary warnings are used throughout this manual to convey the following messages:
Safety Warning: When you see
this symbol on the vehicle or in the manual, pay particular attention to the potential risk of personal injury or death. Failure to comply with the instructions given in the warning messages preceded by this symbol may result in grave risk for your own safety and that of others, as well as for the vehicle.
WARNING
Indicates a potential hazard which may result in serious injury or even death.
CAUTION
Indicates a potential hazard which may result in personal injury or damage to the vehicle or other property.
NOTE The word “NOTE” in this manual
precedes important information or instructions.

GENERAL SAFETY RULES

CARBON MONOXIDE

If it is necessary to run the engine in order to carry out a given maintenance operation, make sure that the area in which you are operating is properly ventilated. Never run the engine in enclosed spaces. If it is necessary to work indoors, use an exhaust evacuation system.
WARNING
The exhaust fumes contain carbon monoxide, a poisonous gas that can cause loss of consciousness and even death.
WARNING
Carbon monoxide is both colorless and odorless, and cannot be detected by smell, vision, or any other sense. Avoid breathing exhaust fumes under any circumstances.

GASOLINE

Keep gasoline away from children. Gasoline is also poisonous. Never attempt to siphon gasoline using your mouth. Never allow gasoline to contact your skin. If you should accidentally spill gasoline on yourself, change your clothes immediately and thoroughly wash the area upon which the gasoline was splashed with hot water and soap. Should you accidentally swallow gasoline, do not induce vomiting. Drink abundant cool water or milk and seek professional medical assistance
immediately. Should you accidentally get gasoline get your eyes, flush with abundant cool, clear water and seek professional medical assistance immediately.
WARNING
Gasoline is extremely flammable and becomes explosive under certain conditions.
KEEP GASOLINE AWAY FROM CHILDREN.

HOT COMPONENTS

WARNING
The engine and all parts of the exhaust system, as well as the braking system, become very hot and remain hot for some time after the vehicle and the engine are stopped. Before handling any component of your vehicle after riding, make sure that it has cooled sufficiently to be safe to handle.

USED ENGINE OIL

WARNING
Use latex gloves for those maintenance operations that require contact with used oil. Used engine oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods. Although this is unlikely unless you handle used oil on a daily basis, it is advisable to thoroughly wash your hands with soap and water after handling used oil.
KEEP OIL AWAY FROM CHILDREN.
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BRAKE FLUID

CAUTION
Brake fluid is extremely poisonous. Do not ever allow brake fluid to be ingested or swallowed. Should brake fluid accidentally be swallowed, drink abundant milk or clear water and seek professional medical assistance immediately. Brake fluid is highly destructive of skin and eye tissue. Should you accidentally spill brake fluid on yourself, remove the contaminated clothing, wash your body with soap and warm water immediately and seek professional medical assistance immediately. Should you accidentally splash brake fluid into your eyes, flush with abundant cool, clear water and seek professional medical assistance immediately.
KEEP BRAKE FLUID AWAY FROM CHILDREN.

CLUTCH FLUID

CAUTION
Clutch fluid is extremely poisonous. Do not ever allow clutch fluid to be ingested or swallowed. Should clutch fluid accidentally be swallowed, drink large quantities of milk or clear water and seek professional medical assistance immediately. Clutch fluid is highly destructive of skin and eye tissue. Should you accidentally spill clutch fluid on yourself, immediately remove the
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contaminated clothing, wash your body with soap and warm water and seek professional medical assistance immediately. Should you accidentally splash clutch fluid into your eyes, flush with abundant cool, clear water and seek professional medical assistance immediately.
KEEP CLUTCH FLUID AWAY FROM CHILDREN.

COOLANT

In certain conditions, the ethylene glycol contained in the engine coolant is flammable: its flame is invisible, but you can be burned anyway.
WARNING
Avoid spilling the engine coolant on the exhaust system or engine components. They may be hot enough to cause the coolant to ignite and burn without a visible flame. The coolant (ethylene glycol) can cause skin irritation and is poisonous if swallowed. Coolant and coolant/water mixtures are sweet to the taste and brightly colored, and therefore are highly attractive to pets and children. Take extra precautions to keep new and used coolant out of reach of children and animals.
KEEP COOLANT AWAY FROM CHILDREN.
Risk of burns. Do not remove the radiator cap when the engine is hot. Wait until the engine has
completely cooled down. The coolant is under pressure and may splash out and cause burns.

BATTERY HYDROGEN GAS AND ELECTROLYTE

WARNING
The battery gives off noxious and explosive gases; keep cigarettes, flames and sparks away from the battery. Provide adequate ventilation when operating or recharging the battery.
During recharging and use, make sure that the room is properly ventilated and avoid inhaling the gases released during recharging.
The battery contains sulphuric acid (electrolyte). Contact with the skin or eyes may cause serious burns. Always wear protective clothing, rubber gloves, and tight fitting goggles or a face shield when working around the battery, especially when filling the battery with either water or electrolyte.
In case of contact with the skin, flush immediately with plenty of water. In case of contact with the eyes, flush with plenty of water for at least 15 minutes. Immediately consult a health professional.
The electrolyte is poisonous. If the electrolyte is accidentally swallowed, drink abundant quantities of water or milk, followed by milk of magnesia or vegetable oil. Immediately consult a health professional.
KEEP BATTERIES AND ELECTROLYTE AWAY FROM CHILDREN.
WARNINGS - PRECAUTIONS ­GENERAL ADVICE
Before starting the engine, carefully read this manual and in particular the chapters "WARNINGS - PRECAUTIONS - GENERAL ADVICE" and "SAFE DRIVE" see p. 17.
Your safety and that of those around you depends not only on your skill as a rider, but also your knowledge of your vehicle and about riding safely. Therefore it is essential that you not operate your vehicle on public streets or highways until you have received instructions from a qualified safety organization such as the Motorcycle Safety Foundation, and are properly trained and licensed.

REPORTING DEFECTS THAT AFFECT SAFETY

If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Moto Guzzi. If NHTSA receives similar complaints, it may open an inv estigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Moto Guzzi. To contact NHTSA, you may either call the Auto Safety Hotline toll free at 1-800-424-9393 (or 366­0123 in the W ash i n gton, D.C. area) or write to: NHTSA, U.S. Department of Transportation, Washington, D .C . 20590.
You can also obtain other information about motor vehicle safety from the Hotline.

ROAD REGULATIONS AND USING THE VEHICLE

Rules of the road vary from country to country. It is essential that you understand in advance the rules of the road of the country in which your vehicle will be used.
WARNING
This vehicle has been designed and built for use only on paved roads. It is not designed to be used on even smooth graded dirt roads, or trails. It is not designed for off road competition, or for cross country riding. Do not use this vehicle on rough or unimproved surfaces, or in other off road areas. Failure to heed this warning could lead to an upset with subsequent injury and even death.

NOISE EMISSION WARRANTY

Moto Guzzi s.p.a. warrants that this exhaust system, at the time of sale, meets all applicable U.S. EPA Federal noise standards. This warranty extends to the first person who buys this exhaust system for purposes other than resale, and to all subsequent buyers.
Warranty claims should be directed to:
Moto Guzzi USA
140 East 45
th
Street, 17
New York, NY 10017 Tel: 877. 277.4552 (877.Aprilia)
Fax: 001.212.380.4459
th
Floor

INFORMATION ON THE NOISE AND EXHAUST GAS EMISSION CONTROL SYSTEM

ORIGIN OF THE EMISSIONS
The combustion process produces carbon monoxide and hydrocarbons. The control of hydrocarbons is very important, because under certain conditions they react to exposure to sunlight and produce photochemical smog.
Carbon monoxide does not react in the same way, but it is toxic and poisonous. Moto Guzzi utilizes "lean" carburetor settings and other systems to reduce the production of carbon monoxide and hydrocarbons.

TAMPERING WARNING

Tampering with the noise control system is prohibited. Federal law prohibits the following acts or causing thereof:
a) The removal or rendering inoperative by
any person other than for purposes of maintenance, repair, or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use, or
b) Use of the vehicle after such device or
element of design has been removed or rendered inoperative by any person.
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Among those acts presumed to constitute tampering are the acts listed below:
a) Removal or puncturing of the muffler,
baffles, header pipes or any other component which conducts exhaust gases.
b) Removal or puncturing of any part of the
intake system. c) Lack of proper maintenance. d) Replacing any moving part of the
vehicle, or parts of the exhaust or intake
system, with parts other than those
specified by the manufacturer.
CAUTION
This product should be checked for repair or replacement if the vehicle noise has increased significantly through use. Otherwise, the owner may become subject to penalties under state and local ordinances.
PROBLEMS THAT MAY AFFECT VEHICLE EMISSIONS
If any of the following symptoms are observed, have your vehicle immediately inspected and repaired by your Local Moto
Guzzi Dealer Symptoms:
– Difficult starting or stalling after starting. – Irregular idle. – Misfiring or backfiring during acceleration. – After-burning (backfiring). – Poor engine performance, degraded
handling, or poor fuel economy.

VEHICLE IDENTIFICATION NUMBER (V.I.N.) (FRAME NUMBER)

Every vehicle produced by Moto Guzzi receives a vehicle identification number (V.I.N.) stamped:
– on the steering head of the frame (A), as
shown above;
and also:
– on the identification plate (B) which is
located on the front portion near the steering head of the frame.
B

INFORMATION CONTAINED IN THE VEHICLE IDENTIFICATION NUMBER

Description of the vehicle identification number (V.I.N.), stamped on the steering head of the frame (A) and on the identification plate (B).
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DIGIT MEANING

1) Manufacturer's identification alphanumeric code.
2) Vehicle type.
3) Model.
4) Country for which the vehicle is intended.
5) #= Check digit number.
6) Model year (Y).
7) Assembling factory designation (M = MANDELLO).
8) Sequential serial number
.
ZGULLC**#YM******
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POSITION OF THE WARNING ADHESIVE LABELS
10
1
3
3
9
3
11
14
8
5
6
13
2
4
7
12
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WARNING ADHESIVE LABELS CHART
Ref. Description
Ref. Description
1
4
5
2
6
3
7
Follow
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Ref. Description
NORME DI MANUTENZIONE
Mantenere il livello tra le due tacche di riferimento rabboccando solo con acqua distillata. Mantenere sempre la batteria carica. A motore in moto non distaccare i morsetti della batteria e del regolatore.
Attenzione : collegare sempre lo sfiato batteria
8
per evitare che i vapori di acido solforico possano corrodere l' impianto elettrico.
Keep the battery fluid level between the two level marks. Fill up only with distilled water. Always keep the battery charged. Never disconnect the battery or regulator clamps while the engine is running.
Warning : always connect the battery breather, in order to avoid electrical system being corroded by sulphuric acid steams.
BATTERY SERVICE
9
10
11
Ref. Description
13
Muffler stamping.
14
12
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EVAPORATIVE EMISSION SYSTEM

The system consist of:
1) Canister - "T"-fitting pipe
2) Canister vacuum fitting
3) Canister - Airbox pipe
4) Tank - pressure valve pipe
5) Pressure valve
6) "T"-fitting - Lt. Throttle pipe
7) "T"-fitting
8) "T"-fitting - Rt. throttle pipe
9) Pressure valve - Canister pipe
10) Carbon canister
NOTES In the event of a fuel system
malfunction, contact your Local Moto Guzzi Dealer
10
1
2
3
4
9
8
7
6
2
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11

Moto Guzzi S.p.A. - EMISSION CONTROL SYSTEM WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLIGATIONS
The California Air Resources Board and
Moto Guzzi S.p.A. (hereinafter "Moto Guzzi") are pleased to explain the
emission control system warranty on your 1999 and later motorcycle. In California, new motor vehicles must be designed, built and equipped to meet the State's stringent anti-smog standards. Moto Guzzi must warrant the emission control system on your motorcycle for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your motorcycle.
Your emission control system may include parts such as the carburetor or fuel injection system, ignition system, catalytic converter and engine computer. Also included may be hoses, belts, connectors and other emission-related assemblies.
Where a warrantable condition exists, Moto Guzzi will repair your motorcycle at no cost to you, including diagnosis, parts and labor.
MANUFACTURER'S EMISSIONS SYSTEM WARRANTY COVERAGE
Class I motorcycles (50 - 169 cm
3
): for a period of use of five (5) years or 7,456 miles (12,000 kilometers), whichever first occurs.
Class II motorcycles (170 - 279 cm
3
): for a period of use of five (5) years or 11,185 miles (18,000 kilometers), whichever first occurs.
3
Class III motorcycles (280 cm
and larger): for a period of use of five (5) years or 18,641 miles (30,000 kilometers), whichever first occurs.
If an emission-related part on your motorcycle is defective, the part will be repaired or replaced by Moto Guzzi. This is your emission control system DEFECTS WARRANTY.
OWNER'S WARRANTY RESPONSIBILITIES
– As the motorcycle owner, you are
responsible for the performance of the required maintenance listed in your owner's manual. Moto Guzzi recommends that you retain all receipts covering maintenance on your motorcycle, but Moto Guzzi cannot deny warranty solely for the lack of receipts or for your fail ure to ensu re the performance of all scheduled maintenance.
– You are responsible for presenting your
motorcycle to an Moto Guzzi dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
– As the motorcycle owner, you should be
aware that Moto Guzzi may deny your warranty coverage if your motorcycle or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
If you have any questions regarding your warranty rights and responsibilities, you should contact
Moto Guzzi USA
140 East 45
th
Street, 17
th
Floor
New York, NY 10017 Tel: 877. 277.4552 (877.Aprilia)
Fax: 001.212.380.4459
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Moto Guzzi S.p.A. - LIMITED WARRANTY ON EMISSION CONTROL SYSTEM

Moto Guzzi S.p.A., Via E. V. Parodi, 57 23826 Mandella del Lario (LECCO) Italy (hereinafter "Moto Guzzi") warrants that each new 1999 and later Moto Guzzi motorcycle, which includes as standard equipment a headlight, taillight and stoplight, and is street legal:
A) iis designed, built and equipped so as to
conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency, and the California Air Resources Board; and
B) is free from defects in material and
workmanship which may cause such motorcycle to fail to conform with applicable regulations of the United States Environmental Protection Agency or the California Air Resources Board for a period of use, depending on the engine displacement, of 12,000 kilometers (7,456 miles), if the motorcycle's engine displacement is less than 170 cubic centimeters; of 18,000 kilometers (11,185 miles), if the motorcycle's engine displacement is equal to or greater than 170 cubic centimeters but less than 280 cubic centimeters; or of 30,000 kilometers (18,641 miles), if the motorcycle's engine displacement is 280 cubic centimeters or greater; or 5 (five) years from the date of initial retail delivery, whichever first occurs.
I. COVERAGE. Warranty defects shall be
remedied during customary business hours at any authorized Moto Guzzi motorcycle dealer located within the United States of America in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board. Any part or parts replaced under this warranty shall become the property of Moto Guzzi.
In the State of California only, emission related warranted parts are specifically defined by the state's Emission Warranty Parts List. These warranted parts are: carburetor and internal parts; intake manifold; fuel tank; fuel injection system; spark advance mechanism; crankcase breather; air cutoff valves; fuel tank cap for evaporative emission controlled vehicles; oil filler cap; pressure control valve; fuel/vapor separator; canister; igniters; breaker governors; ignition coils; ignition wires; ignition points; condensers, and spark plugs if failure occurs prior to the first scheduled replacement; and hoses, clamps, fittings and tubing used directly in these parts. Since emission related parts may vary from model to model, certain models may not contain all of these parts and certain models may contain functionally equivalent parts.
In the State of California only, Emission Control System emergency repairs, as provided for in the California
Administrative Code, may be performed by other than an authorized Moto Guzzi dealer. An emergency situation occurs when an authorized Moto Guzzi dealer is not reasonably available, a part is not available within 30 days, or a repair is not complete within 30 days. Any replacement part can be used in an emergency repair. Moto Guzzi will reimburse the owner for the expenses, including diagnosis, not to exceed Moto Guzzi's suggested retail price for all warranted parts replaced and labor charges based on Moto Guzzi's recommended time allowance for the warranty repair and the geographically appropriate hourly labor rate. The owner may be required to keep receipts and failed parts in order to receive compensation.
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II. LIMITATIONS. This Emission Control
System warranty shall not cover any of the following:
A) Repair or replacement required as a
result of (1) accident, (2) misuse, (3) repairs improperly performed or replacements improperly installed,, (4) use of replacement parts or accessories not conforming to Moto Guzzi specifications which adversely affect performance and/or (5) use in competitive racing or related events.
B) Inspections, replacement of parts and
other services and adjustments required for required maintenance.
C) Any motorcycle on which the odometer
mileage has been changed so that actual mileage cannot be readily determined.
III. LIMITED LIABILITY
A) The liability of Moto Guzzi under this
Emission Control System Warranty is limited solely to the remedying of defects in material or workmanship by an authorized Moto Guzzi motorcycle dealer at its place of business during customary business hours. This warranty does not cover inconvenience or loss of use of the motorcycle or transportation of the motorcycle to or from the Moto Guzzi dealer. Moto Guzzi SHALL NOT BE LIABLE FOR ANY OTHER EXPENSES, LOSS OR DAMAGE, WHETHER DIRECT, INCIDENTAL, CONSEQUENTIAL OR EXEMPLARY ARISING IN CONNECTION WITH THE SALE OR USE OF OR INABILITY TO USE THE Moto Guzzi MOTORCYCLE FOR ANY PURPOSE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.
B) NO EXPRESS EMISSION CONTROL
SYSTEM WARRANTY IS GIVEN BY Moto Guzzi EXCEPT AS SPECIFICALLY SET FORTH HEREIN. ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIED BY LAW, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WARRANTY TERMS STATED IN THIS WARRANTY. THE FOREGOING STATEMENTS OF WARRANTY ARE EXCLUSIVE AND IN LIEU OF ALL OTHER REMEDIES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.
C) No dealer is authorized to modify this
Moto Guzzi Limited Emission Control System Warranty.
IV. LEGAL RIGHTS. THIS WARRANTY
GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
V. THIS WARRANTY IS IN ADDITION TO
THE Moto Guzzi LIMITED MOTORCYCLE WARRANTY.
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VI.ADDITIONAL INFORMATION. Any
replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs. However, Moto Guzzi is not liable for these parts. The owner is responsible for the performance of all required maintenance. Such maintenance may be performed at a service establishment or by any individual. The warranty period begins on the date the motorcycle is delivered to an ultimate purchaser.
Moto Guzzi
Via E. V. Parodi, 57 23826 Mandello del Lario (LECCO) Italy
Moto Guzzi USA
140 East 45
th
Street, 17
th
Floor
New York, NY 10017
PART 575.6, CONSUMER INFORMATION
aprilia World Service USA, Inc.
140 E 45th Street, 17C, New York, NY 10012
Reporting Safety Defects
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying aprilia World Service USA, Inc.
If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in any individual problems between you, your dealer, or
aprilia World Service USA, Inc.
To contact NHTSA you may either call the Auto Safety Hotline toll-free at 1-888-327-4236 or write to:
NHTSA U.S. DEPARTMENT of TRANSPORTATION 400 7th Street SW, (NVS-223) Washington, DC 20590
You can also obtain other information about motor vehicle safety from the Hotline.
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GENERAL INSTRUCTIONS

The operations preceded by this symbol must also be repeated on
the opposite side of the vehicle. If not expressly indicated otherwise, to
reassemble the units repeat the disassembly operations in reverse order.
The terms "right" and "left" refer to the rider seated on the vehicle in the normal riding position.
These data indicate:
– year of manufacture (Y, 1, 2, …); – modification code (A, B, C, …); – country of homologation (I, UK, A, …)..
and are to be supplied to the Local Moto Guzzi Dealer as reference data for the purchase of spare parts or specific accessories of the model you have acquired.
In this manual the various versions are indicated by the following symbols:
optional
OPT
supplied as standard, if provided
VERSION:
Italy Singapore
I
United Kingdom Slovenia
UK
Austria
A
Portugal South Korea
P
Finland Malaysia
SF
Belgium Chile
B
Germany Croatia
D
France Australia
F
E
Spain
Greece Brazil
GR
Holland South Africa
NL
Switzerland New Zealand
CH
Denmark Canada
DK
Japan
J
SGP
SLO
Israel
IL
ROK
MAL
RCH
HR
AUS
United States
USA
of America
BR
RSA
NZ
CDN
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TABLE OF CONTENTS

FOREWORD................................................... 2
INTRODUCTION............................................ 2
SAFETY WARNINGS .....................................3
GENERAL SAFETY RULES............................3
CARBON MONOXIDE............................................ 3
GASOLINE ............................................................. 3
HOT COMPONENTS ............................................. 3
USED ENGINE OIL ................................................ 3
BRAKE FLUID ........................................................ 4
CLUTCH FLUID...................................................... 4
COOLANT .............................................................. 4
BATTERY HYDROGEN GAS
AND ELECTROLYTE ............................................. 4
WARNINGS - PRECAUTIONS - GENERAL
ADVICE .........................................................5
REPORTING DEFECTS
THAT AFFECT SAFETY ........................................ 5
ROAD REGULATIONS AND USING
THE VEHICLE ........................................................ 5
NOISE EMISSION WARRANTY ............................ 5
INFORMATION ON THE NOISE AND EXHAUST
GAS EMISSION CONTROL SYSTEM ................... 5
TAMPERING WARNING ........................................ 5
VEHICLE IDENTIFICATION NUMBER (V.I.N.)
(FRAME NUMBER) ................................................ 6
INFORMATION CONTAINED IN THE VEHICLE
IDENTIFICATION NUMBER .................................. 6
DIGIT MEANING .................................................... 7
EVAPORATIVE EMISSION SYSTEM.................. 11
MOTO GUZZI S.P.A. - EMISSION CONTROL
SYSTEM WARRANTY STATEMENT .................. 12
MOTO GUZZI S.P.A. - LIMITED WARRANTY ON
EMISSION CONTROL SYSTEM .......................... 13
GENERAL INSTRUCTIONS ......................... 16
INDICE GENERALE ............................................. 17
BASIC SAFETY RULES....................................... 20
CLOTHING ........................................................... 25
ACCESSORIES.................................................... 26
LOAD.................................................................... 26
LOCATIONS OF MAIN PARTS - LEGEND .... 28
LOCATIONS OF CONTROLS/
INSTRUMENTS ........................................... 30
INSTRUMENTS AND INDICATORS............. 30
TABLE OF INSTRUMENTS AND INDICATORS.. 31
MULTIFUNCTION DIGITAL DISPLAY .................32
MAIN INDIVIDUAL CONTROLS .................. 34
CONTROLS ON THE LEFT SIDE OF THE
HANDLEBAR ........................................................ 34
CONTROLS ON THE RIGHT SIDE OF THE
HANDLEBAR ........................................................ 35
IGNITION SWITCH............................................... 36
STEERING LOCK................................................. 36
AUXILIARY EQUIPMENT ............................ 37
LOCKING/RELEASING THE SADDLE ................ 37
GLOVE/TOOL KIT COMPARTMENTS ................ 37
LUGGAGE RACK FASTENER ............................. 38
WHERE PROVIDED (OR AS AN ACCESSORY) 39
ADDITIONAL ACCESSORIES ............................. 39
INSTRUCTIONS FOR INSTALLING SOFT
BAGS AND TOP CASE ........................................ 40
SEAT BAG............................................................ 42
MAIN COMPONENTS .................................. 43
FUEL..................................................................... 43
LUBRICANTS ....................................................... 45
ENGINE OIL ......................................................... 45
BRAKES ............................................................... 46
DISK BRAKES......................................................47
FRONT BRAKE .................................................... 49
REAR BRAKE....................................................... 50
TOPPING UP........................................................ 50
TIRES ................................................................... 51
ENGINE OIL ......................................................... 52
ADJUSTING THE REAR BRAKE LEVER
CLEARANCE ........................................................ 53
MUFFLER/EXHAUST SILENCER ........................ 53
INSTRUCTIONS .......................................... 54
GETTING ON AND OFF THE VEHICLE .............. 54
PRELIMINARY CHECKS ..................................... 56
TABLE OF PRELIMINARY CHECKS ................... 58
STARTING............................................................ 59
TAKE-OFF AND RIDING ...................................... 62
BREAKING-IN....................................................... 66
STOPPING ........................................................... 67
PARKING.............................................................. 67
POSITIONING THE VEHICLE ON
THE SIDE STAND ................................................ 68
SUGGESTIONS TO PREVENT THEFT ...............70
MAINTENANCE........................................... 70
SCHEDULED MAINTENANCE CHART ............... 72
MAINTENANCE RECORD ................................... 75
IDENTIFYING INFORMATION ............................. 79
JOINTS WITH SCREW CLAMPS ......................... 79
CHECKING AND TOPPING UP
THE ENGINE OIL LEVEL ..................................... 79
FRONT WHEEL.................................................... 82
REAR WHEEL ...................................................... 82
FRONT BRAKE CALIPER .................................... 83
CHECKING THE CARDAN SHAFT OIL LEVEL... 85
REMOVING THE SIDE PANELS.......................... 85
REMOVING THE REARVIEW MIRRORS ............86
REMOVING THE FRONT FAIRING ..................... 86
INSPECTING THE FRONT AND REAR
SUSPENSIONS .................................................... 87
FRONT SUSPENSION ......................................... 87
REAR SUSPENSION ........................................... 87
CHECKING THE BRAKE PAD WEAR ................. 88
ADJUSTING THE THROTTLE CONTROL ........... 89
SPARK PLUGS..................................................... 91
CHECKING THE SIDE STAND ............................ 93
BATTERY ............................................................. 94
EXTENDED BATTERY STORAGE ......................95
CHECKING AND CLEANING THE TERMINALS . 95
REMOVING THE BATTERY................................. 96
CHECKING THE LEVEL OF BATTERY
ELECTROLYTE .................................................... 97
BATTERY RECHARGING .................................... 98
BATTERY INSTALLATION ................................... 98
CHECKING THE SWITCHES ............................... 99
CHANGING FUSES............................................ 100
ADJUSTING THE HEADLIGHT BEAM ............... 102
BULBS ................................................................ 103
CHANGING HEADLIGHT BULBS ...................... 104
CHANGING THE FRONT AND REAR
DIRECTION INDICATOR LAMPS ...................... 105
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CHANGING THE TAILLIGHT BULB .................. 106
CHANGING THE LICENSE PLATE BULB......... 107
TRANSPORT ............................................. 108
DRAINING THE FUEL TANK ............................. 108
CLEANING ................................................109
PERIODS OF EXTENDED STORAGE .............. 111
TECHNICAL SPECIFICATIONS ................. 112
LUBRICANT CHART.......................................... 115
AUTHORIZED DEALERS AND SERVICE
CENTERS .......................................................... 116
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SAFE DRIVE

BASIC SAFETY RULES

The instructions given below cover normal operation of your vehicle and must be carefully observed. By following these rules you will enhance your own safety and the safety of those around you. You will also maximize the life and utility of your vehicle.
Two-wheeled vehicles obviously do not provide some of the protection provided by automobiles, therefore it is essential that you wear appropriate protective clothing. Especially, never operate your vehicle without wearing your helmet, gloves, eye protection, a heavy jacket, sturdy footwear, and sturdy full length pants.
However, do not assume that even the best clothing and helmet will protect you in the event of an upset or a crash with another vehicle. At best, this gear provides some protection from scrapes and scratches, but very little, if any, impact protection.
Be sure that you meet all the requirements prescribed by local law, including driver's license, minimum age, training, insurance, taxes, vehicle registration, license plate, etc.
When you first receive your vehicle, practice by riding in areas where there is little traffic. Do not attempt to ride in heavy traffic until you are thoroughly experienced and riding your vehicle has become second nature to you.
Although this vehicle is legal for operation on freeways and expressways, it is advisable to not ride on these high speed highways until you are thoroughly familiar with your vehicle, and have attained a high degree of skill in its operation.
A new vehicle must be carefully broken in, see p. 66 (BREAKING-IN).
Before starting the engine, make sure that the brakes, clutch, transmission and throttle controls function properly and that the fuel and oil supply is adequate.
The exhaust system, brakes, and some other parts of the vehicle become very hot during operation. Do not touch any of these parts.
Some medicines or drugs, illegal or prescription, and alcohol significantly increase the risk of accidents. Do not ride while you are under the influence of alcohol or drugs, be they illicit or prescription. Make sure you are in good
physical condition and not ill before riding your vehicle. Do not ride your vehicle when you are particularly tired or fatigued. Alcohol, drugs and fatigue are leading causes of vehicle accidents.
Many accidents are caused by the rider's inexperience and lack of training. Do not ride your vehicle until you have received training from a recognized training organization such as the Motorcycle Safety Foundation. Remember that riding a two­wheeled vehicle, though easy and fun, is quite different from driving a car. Do not assume that you can operate your vehicle safely just because you are a competent automobile driver.
Never lend your vehicle to others unless you are sure that they are competent and properly licensed vehicle operators.
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Observe all rules of the road. Pay particular attention to all warning, regulatory and informational signs.
Avoid showing off (i.e., popping wheelies). Especially observe speed limits; remember that road conditions change with the weather and wet and icy pavements are particularly dangerous for vehicles, especially if you are riding too fast. Remember that automobile drivers have a hard time seeing two wheeled vehicles, so always give the automobile the right of way, even if it is legally yours.
Before changing lanes, look over your shoulder to make sure that the way is clear. Do not rely exclusively on the rear­view mirror: you may miscalculate the distance and speed of a vehicle, or you may even not see it at all.
Avoid obstacles that could damage the vehicle or make you lose control.
Do not tailgate, do not attempt to increase your gas mileage by following in the slip stream of cars or trucks in front of you.
In case of accident motorcycles, scooters and mopeds do not provide the same degree of protection ensured by automobiles. The legs, in particular, are exposed to the risk of being injured. However, the additional installation of leg guards may actually increase the risk of injuries and their seriousness in case of accident.
Do not install leg guards available on the market as spare parts and accessories. Failure to comply with these instructions may result in serious injuries or even death.
Always ride with both hands on the handlebars and feet on the footrests.
Never shift gear without using the clutch, if the vehicle is so equipped. Do not operate the shift lever or other controls suddenly or abruptly. Such misuse can damage the internal components of the vehicle and consequently cause seizure, loss of control, accidents and serious injuries or even death.
Remain in the seat when you are riding. Do not stand up or attempt to stretch while you are riding your vehicle. If you need to rest, pull over to the side of the road when it can be safely done.
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OIL
It is very important to your safety that you give full attention to the riding task. Watch what you are doing, do not allow yourself to be distracted by other cars, people or things on the roadside, etc. Never smoke, eat, drink, read, etc. while riding your vehicle. If you must consult a map, pull over when it can be done safely.
Use only the specific fuels and lubricants for the vehicle indicated in the "LUBRICANT CHART"; check the oil, fuel and coolant levels regularly.
If the throttle sticks open, it may cause a collision with another vehicle, or an upset.
If the throttle sticks, kill the engine with the engine stop switch located on the right handlebar.
Do not attempt to restart the engine until the throttle has been repaired and works perfectly. Failure to obey this warning can lead to a runaway with seriously injuries or even death.
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Your vehicle is equipped with a double cable throttle. One cable opens the throttle when you rotate the throttle grip toward you; the other closes the throttle when you rotate the grip away from you. It is essential, when you release the throttle grip, that it automatically return to the idle position.
This double cable arrangement enhances safety by providing for positive closing of the throttle.
WARNING
In the event of a throttle sticking emergency, always kill the engine using the engine stop switch located near the throttle grip on the right handlebar. Never use your vehicle if the throttle does not automatically fully return to the idle position when the throttle grip is released. Contact your Local Moto Guzzi Dealer
for repairs. Failure to heed this warning can lead to a serious accident and subsequent injury or even death.
If you and your vehicle are involved in an accident, make sure there has been no damage to the control levers, tubes, wires, braking system and other vital parts. If your vehicle is involved in an accident, take it immediately to your Local Moto Guzzi Dealer who has the equipment and knowledge to check for accidental damage which may compromise your safety.
Your Moto Guzzi dealer is ready and able to help you with any safety problems that you might have, but of course it is necessary for you to report any malfunctions to your mechanic in order for him to help you.
Do not use your vehicle if it is damaged. A damaged vehicle may become unstable or present other problems which can increase the risk of accident, and therefore of serious injury or even death.
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ONLY ORIGINALS
Do not attempt to modify the position, angle or color of your license plate. Do not cover it even with a clear plastic covering. Do not modify any of the safety equipment of your vehicle, especially such safety related items as directional indicators, rear view mirrors, lights or horns.
Any modification to your vehicle will invalidate the warranty.
Do not modify your engine in an attempt to increase the horsepower. This can result in irreparable damage to the engine, as well as degradation of the performance and handling of the vehicle which could lead to an upset, and serious injury or even death.
Have your vehicle repaired only with original parts, and use only original Moto Guzzi or Moto Guzzi approved accessories. The use of aftermarket accessories and parts can seriously compromise the safety of your vehicle as well as its performance and serviceability. Any modification which affects performance or safety voids your warranty completely.
Tampering with the emissions or noise control systems on your vehicle is against the law, and can be punished by large fines.
In some jurisdictions, it can even lead to the confiscation of your vehicle.
This vehicle was not designed to be equipped with a sidecar or to be used to tow trailers or other vehicles.
Moto Guzzi does not manufacture sidecars or trailers and therefore cannot predict the effects of such accessories on the maneuverability or stability of the vehicle: it can only warn that such effects may be negative and that any damage to the vehicle components caused by the use of such accessories will not be covered by the warranty.
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Never race other vehicles with your vehicle.
Brake with both the front and rear brakes. The use of one brake only for sudden braking may cause the vehicle to skid or make the rider lose control of the vehicle itself.
When riding down a steep hill, use the engine as a brake by selecting the same gear, or a lower gear, than you would use to climb the hill. Use front and rear brakes sparingly.
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Always ride at the appropriate speed and avoid unnecessary hard acceleration. This not only is safer, but also reduces fuel consumption and increases the life of the vehicle.
If you must ride your vehicle in rainy weather, or on loose surfaces, remember that traction is greatly reduced. Under these conditions, the vehicle must always be handled gradually and smoothly. Sudden acceleration, braking or turning may make you lose control of your vehicle. When traction is reduced, accelerate and slow using your vehicle's engine braking insofar as possible. Avoid rapid, harsh application of the brakes.
Gradually open and close the throttle, to avoid spinning or skidding the rear wheel.
On rough road surfaces, slow down and ride with particular care.
Try to avoid wide open throttle accelerations, unless they are necessary for such things as passing.
Don't allow your engine to "lug," that is, run at too low an rpm. Shift down to a lower gear. Also, don't over-rev the engine. Observe the redline on the tachometer.
Remember that excessively aggressive cornering can cause your vehicle's tires to lose sideways traction, which can result in an upset and serious injury or even death.
Always observe posted and statutory speed limits, but do not assume that you can ride as fast as the speed limit under all road conditions. Slowing down a little can greatly increase your safety under all road conditions.
Do not ride your vehicle off road. Do not tamper with the muffler system or
the emissions control system of your vehicle. This is not only bad for the environment, it can subject you to serious fines.

CLOTHING

Before riding your vehicle, ensure that your riding gear is in good condition. To be effective, your helmet must fit properly, and the visor or other eye protection must be clean.
Both research and experience have shown that drivers of other vehicles often do not see vehicles or riders. In order to make yourself more conspicuous to these drivers, wear bright reflective clothing, such as a reflective vest, or clothing with reflective sections sewn into the jacket, pants and gloves. Be particularly aware of approaching automobiles and trucks that might be trying to turn left in front of you. Many vehicle accidents are caused by an opposing automobile driver making a left turn without warning in front of the vehicle.
Inevitably, the driver will look right at you, and yet swear that they did not see you before they turned directly into your path. Ride alert!
Wear protective clothing, preferably in light and/or reflecting colors. In this way you will make yourself more visible to the other drivers, thus notably reducing the risk of being knocked down, and you will be more protected in case of fall.
Always wear your crash helmet. Many accidents are fatal because of injuries to the head.
This clothing should be very tight-fitting and fastened at the wrists and ankles. Strings, belts and ties should not be hanging loose; prevent these and other objects from interfering with driving by getting entangled with moving parts or driving mechanisms.
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Do not carry sharp objects in your pockets that could be dangerous in case of an upset, for example, pens or mechanical pencils, etc. Also, make sure that your passengers follow this recommendation.

ACCESSORIES

The owner of the vehicle is responsible for the choice, installation and use of any accessory.
Installing inappropriate accessories or overloading the vehicle may result in the instability of the vehicle itself and cause accidents, with consequent risk of serious injuries or even death. Windshields could be particularly dangerous, as they can break and injure or cut the rider in case of accident. In case of doubts with regard to any accessory you would like to install or any load you would like to carry, first consult your Local Moto Guzzi Dealer.
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Avoid installing accessories that cover horns or lights or that could impair their functions, limit the suspension stroke and steering angle, hamper operation of the controls and reduce the distance from the ground and the angle of inclination in turns.
Avoid using accessories that hamper access to the controls, since this can prolong reaction times during an emergency.
Fairings and windshields installed on the vehicle may produce aerodynamic forces that will affect the stability of the vehicle during use, especially at high speeds.
Make sure that anything you carry on your vehicle is securely attached, and cannot come loose and jam the wheels, forks, etc. Do not install any electrical accessories, and do not modify the electrical system of your vehicle. Anything that could cause an electrical overload or other fault could cause the vehicle to suddenly stop, the lights to dim or quit, or the horn and other safety accessories not to work. Use only genuine Moto Guzzi accessories.

LOAD

Do not overload your vehicle. Attach luggage or packages as close as possible to the center of your vehicle, and distribute the load from side to side as evenly as possible, to keep imbalance to a minimum. Remember that loads tend to loosen with riding, so frequently check the security of your load.
KG!
Do not hang anything from your vehicle handlebars, fenders, or forks, because this will upset the handling of your vehicle, and could prevent you from avoiding an accident. Failure to heed this warning can lead to an upset with subsequent serious injury or even death.
Do not ride with your crash helmet hung from the strap because it could easily foul the wheels, fenders, or forks, causing an upset and subsequent serious injury or even death.
Carry a passenger only if your vehicle is equipped with passenger footrests, handgrips for the passenger to hold on to, and a passenger saddle.
When carrying a passenger, remember that your vehicle's handling is degraded, that the brakes are less efficient, and the center of gravity is higher and further to the rear.
This makes it more likely that the front wheel will come up off the ground, especially on acceleration. Therefore, you should avoid hard acceleration and hard braking. Many accidents are caused by inexperienced riders carrying passengers. Remember that allowance must be made for the extra weight of the passenger for all driving maneuvers.
Avoid abrupt and excessive acceleration. Always slow down in time and calculate longer stopping and maneuvering distances. Failure to comply with these instructions may lead to overturning the vehicle or to other accidents, with consequent serious injuries or even death.
Never carry loosely packaged items; make sure that everything you carry on your vehicle is carefully secured.
Do not carry packages that protrude from the luggage rack or that cover any of the signal lights, the headlight, or the horn.
Never carry animals or children on the glove compartment or luggage rack.
Never exceed the labeled maximum load for each saddlebag.
Overloading your vehicle seriously reduces its stability and maneuverability and can lead to an upset with subsequent serious injury or death.
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LOCATIONS OF MAIN PARTS - LEGEND

LEGEND
1) Headlight
2) Instrument panel
3) Left rearview mirror
4) Fuel tank cap
5) Fuel tank
6) Left side panel
7) Main fuse holder (30A)
2 3 4 5 6 9 10
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8) Battery
9) Rider/passenger saddle
10) Passenger grab handle
11) Left rear reflector
12) Tool compartment
13) Rear left shock absorber
14) Saddle lock
871
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12
15) Left passenger footrest
16) Swinging arm
17) Side stand
18) Left rider footrest
19) Gearshift lever
20) Engine oil dipstick
21) Left front reflector
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2 3 4 5 7
9861
10
LEGEND
1) Taillight
2) Glove compartment
3) Rim lock compartment (rim lock )
OPT
4) Rear brake fluid reservoir
5) Auxiliary fuse box
6) Right side panel
7) Horn
1920 18 15 13
17 16 1114
8) Right rearview mirror
9) Front brake fluid reservoir
10) Carbon canister (for state of California only)
11) Right front reflector
12) Air filter
13) Engine oil filter
14) Rear brake lever
12
15) Electronic control unit
16) Right rider footrest
17) Cardan shaft
18) Rear brake master cylinder
19) Right passenger footrest
20) Right rear shock absorber
21) Right rear reflector
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LOCATIONS OF CONTROLS/INSTRUMENTS

INSTRUMENTS AND INDICATORS

1 2 3 4 5
6
7
10
8
9
11
12
LOCATIONS OF CONTROLS/INSTRUMENTS - LEGEND
1) Clutch lever
2) Ignition switch/steering lock ( - - )
3) Instruments and indicators
4) Front brake lever
5) Throttle handgrip
6) High beam flasher button( )
7) Light dimmer ( - )
8) Cold start lever ( )
9) Directional indicator switch ( )
10)Horn button ( )
11)Engine stop switch ( - )
12)Start button ( )
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4 5
1
6
11 710 9 8
LOCATIONS OF CONTROLS/INSTRUMENTS - LEGEND
1) Green direction indicator LED ( )
2) Blue high beam LED ( )
3) Red engine oil pressure LED ( )
4) Amber fuel reserve warning LED ( )
5) Red " " LED
6) Green neutral indicator LED ( )
7) Tachometer
8) Red emergency flashers button( )
9) TRIP button (multifunction display)
10)Multifunction digital display
11)Speedometer
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