Motion Pro 08-0380 User Manual

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Motion Pro, Inc.
867 American Street San, Carlos, CA 94070 Tel: 650.594.9600 Fax: 650.594.9610 www.motionpro.com
INSTRUCTIONS
MOTION PRO ADJUSTABLE TORQUE WRENCH ADAPTER P/N 08-0380
The Motion Pro Adjustable Torque Wrench Adapter is designed to be used with a torque wrench to accurately tighten fasteners that you cannot reach with a socket. This tool will work with most 6mm (¼”) through 32mm (1 ¼”) combination wrenches and 6mm through 8mm Allen wrenches.
How to use the Adjustable Torque Wrench Adapter:
FIGURE 1
No torque adjustment is required when the wrench is at a 90° angle to the handle of the torque wrench.
If you mount the wrench at a 90° angle to the handle of the torque wrench no
calculations or adjustments to the speci ed
torque value is required (see Fig. 1). This means the torque that you want to put on the fastener is equal to the reading from your torque wrench.
When you mount the wrench parallel to the handle of the torque wrench, it effectively lengthens the torque wrench (see Fig.
2). Therefore, the torque value set on the torque wrench will not be equal to the torque that you apply to the fastener. Before using the Adjustable Torque Wrench Adapter, you must recalculate
the torque speci ed in the service
manual. To recalculate your torque use the torque adapter extension formula on page 2.
°
0
9
FIGURE 2
A torque adjustment is required when the wrench is parallel to the handle of the torque wrench.
A
L
TURN OVER
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TORQUE ADAPTER EXTENSION FORMULA
To recalculate a torque specication when using the
Adjustable Torque Wrench Adapter, use the following formula:
Corrected Torque Reading = Torque Required x Wrench Length
Wrench Length + Extension Length
T = Actual torque reading as listed in the service manual. R = T x L L + A L = Torque wrench length. This is the length of your torque wrench--center of grip to center of drive (see Fig. 2 on page 1). Refer to the instructions that came with your torque wrench to determine how to measure this length. A = Extension length (see Fig. 2 on page 1). R = Corrected torque reading. Torque value to set on torque wrench.
NOTE: Always use the same units (in, ft, mm, cm, etc) for L and A. Do not use the torque adapter extension formula if the wrench is at an angle and not parallel to the handle of the torque wrench because distance “A” will be decreased. When the wrench is at a 90-degree angle to the handle of the torque wrench, distance “A” will be equal to zero (0) and no adjustment is required (see Fig. 1).
Example: To tighten an engine’s cylinder base nuts to 20 ft.-lb. with a 3 inch extension length (combination wrench parallel to torque wrench handle), and a torque wrench with a wrench length of 12 inches, compute the extension formula as follows:
1. List all of the known formula variables: T = 20 ft.-lb. (actual torque specication)
L = 12 in. (torque wrench lever length) A = 3 in. (torque adapter extension length)
2. Plug-in each of the formula variables into the extension formula: R = T x L = 20 x 12 L + A 12 + 3
3. Thus, you can solve the formula as follows: R = 20 x 12 = 240 = 16 ft.-lb. 12 + 3 15 Solution: In this example, your torque wrench would be set at 16 ft.-lb., but the cylinder base nuts would be tightened to 20 ft.-lb.
After recalculating the torque specification, write it down here for future reference.
Model Ft.-lb. N-m
To make conversions from one form to another, use the following torque conversion table:
Multiply By To Obtain
foot-pounds (ft-lb.) 1.356 Newton-meters
foot-pounds 0.1383 kilogram-meters foot-pounds 12.0 inch-pounds
inch-pounds (in.-lb.) 0.01152 kilogram-meters
inch-pounds 0.1130 Newton-meters inch-pounds 0.08333 foot-pounds
kilogram-meters (kg-m) 7.233 foot-pounds
kilogram-meters 86.79 inch-pounds kilogram-meters 9.806 Newton-meters
Newton-meters (N-m) 0.7375 foot-pounds
Newton-meters 8.851 inch-pounds Newton-meters 0.1020 kilogram-meters
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