Motion Pro 08-0135 User Manual

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White/Black MOTION PRO, INC. LOGO

Motion Pro, Inc.

867 American Street
San, Carlos, CA 94070
Tel: [phone] Fax: [phone]
www.motionpro.com

INSTRUCTIONS

Motion Pro Jumbo Chain Tool Part# 08-0135

The Motion Pro Jumbo Chain Tool is designed for breaking roller chain from 520 through 630 and will rivet chains up to 530. The tool
may be used as a hand held device using the screw in handle. It may also be clamped in a bench vice or bolted to a workbench by
using two 3/8-24 bolts [not supplied]. If the tool is bolted to a workbench an air impact driver with 9/16” impact socket may be used.

EXTRACTOR BOLT

TOOL HANDLE

TOOL BODY

BODY BOLT

RIVET ANVIL

EXTRACTOR

PIN SPRING

TOOL

PRESS PLATE

RIVET SET

HANDLE

CAP

TO BREAK CHAIN:

Assemble chain tool with Body Bolt,
Extractor Pin Guide, Spring, Extractor
Pin and Extractor Bolt in place (Fig 1).
Unscrew the Extractor Bolt from the
Body Bolt until the Extractor Pin has
withdrawn 1/8” into the Extractor Pin
Guide (Fig 2). Position the chain pin
to be removed between the hole in
the Extractor Pin Guide and the
corresponding hole in the Tool Body.
Using a 13/16” wrench, lightly tighten
the Body Bolt until the Extractor Pin
Guide rests securely against the side
plate of the chain (Fig 3). Next, while
holding the Tool Handle, tighten the
Extractor Bolt with a 9/16” wrench until
the Extractor Pin has pushed the chain
pin completely out the opposite side of
the chain (Fig 4). Unscrew the Extractor
Bolt and then the Body Bolt far enough
to remove the tool from the chain.

EXTRACTOR

EXTRACTOR

PIN GUIDE

PIN

Jumbo Chain Tool Components

08-0D35 EXTRACTOR PIN C08-135C EXTRACTOR BOLT
C08-135E EXTRACTOR PIN GUIDE C08-135F TOOL HANDLE
C08-001D EXTRACTOR PIN SPRING C08-135G RIVET ANVIL
C08-135A TOOL BODY C08-135H RIVET SET
C08-135B BODY BOLT C08-135K PRESS PLATE

Fig 1 Fig 2

Fig 3

Fig 4

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TO INSTALL SIDE PLATE
(530 chain and smaller)

Remove the Extractor Bolt, Extractor
Pin and Spring leaving the Extractor
Pin Guide in place. Insert the Press
Plate attachment into the Extractor Pin
Guide (Fig 5). Set the chain in place on
both front and rear sprockets, apply
grease to the pins of the master link
and install the link onto the chain. Apply
grease to the chain side plate and
position the chain in the tool body and
the side plate in the Press Plate
attachment (a little extra grease on the
side plate will help hold it in place on the
Press Plate attachment). Using a 13/16
wrench, lightly tighten the body bolt until
the side plate is in the proper position
(Fig 6).

CAUTION: Be careful to only press the
side plate on far enough to allow for
proper riveting of the chain. Excessive
pressing of the side plate will cause the
chain to bind and/or damage to the “O”
rings, leading to possible chain failure.
If a clip type masterlink is used, remove
the tool and install the masterlink clip.

Fig 5 Fig 6

Fig 7 Fig 8

TO RIVET MASTERLINKS WITH A
RECESSED DIMPLE IN THE END
OF THE PIN.

Unscrew the Extractor Pin Guide from
the Body Bolt and screw the Rivet Set
into the Body Bolt and place the Rivet
Anvil in the proper hole of the Tool Body
(Fig 7). Position the chain in the Tool
Body at the pin to be riveted. Flare the
end of the master link pin to the chain

manufacturer specication by lightly

tightening the Body Bolt with a 13/16”
wrench (Fig 8). Repeat procedure for
the other masterlink pin (Fig 9). The

specication of the are vary widely

depending on the grade and make of
the chain. Only the chain manufacturer
can supply this information.

CAUTION: DO NOT ATTEMPT TO
RIVET CLIP TYPE MASTERLINKS!

TO RIVET MASTERLINKS WITH
ANNEALED SOLID PINS (NO DIMPLE):
USE QUAD STAKE KIT MOTION PRO
P/N 08-0142

Fig 9

MAINTENANCE TIP:

Periodically clean the threads on the Tool Body, Body Bolt and Extractor Bolt and apply

a thin layer of grease to keep the tool working smoothly and reduce wear to the components.

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