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Re-energizing the World!
Installation and User Manual
Moser Baer Photo Voltaic Modules
Crystalline Silicon Modules
Max/Value - Series
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Doc. No. PV/CN/ENG/WI/012
Rev no. 01, Rev. Date: 25/05/2010
PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING OR
USING THE MODULES
Introduction
This manual contains critical safety instructions for the PV module that must be
followed during the installation and maintenance of PV modules. Failure to follow
these instructions may result in bodily injury or damage to property. Working on a
photovoltaic system requires specialized knowledge and should only be attempted
by qualified professionals.
Moser Baer is a world leader in development and high-volume- manufacturing of
technology products. Our prime commitment is to produce quality products that last
for many years. Moser Baer PV modules are designed for versatility in application and
suited for residential, commercial and industrial applications.
The modules use high efficiency Multi Crystalline silicon solar cells; high transmitivity,
low iron content, tempered and toughened glass; and premium quality encapsulation
materials having superior UV and thermal properties.
Laminates are framed in anodized aluminium frames and come along with a
permanently attached junction box with a 12AWG cable terminated in connectors.
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Installation and User Manual
Moser Baer Photo Voltaic Modules
Crystalline Silicon Modules
Max Series - CAAP
Value Series - "AHFP", "BAAP", "BCAP",
"BDAP", "BGFP”
" "
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Index
Installation and User manual
Moser Baer Max/value Series Photovoltaic Modules
Contents
1. Warning Notice
2 Mechanical Installation
3 Electrical Installation
4 Maintenance
5 Module Specifications
6 Product identification
7 Disclaimer of Liability
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1.1 General safety 3
1.2 Handling safety 3
1.3 Installation safety 4
5
2.1 Site Selection 5
2.2 Tilt Angle Selection 5
2.3 Mounting Installation 6
2.3.1 General Installation 6
2.3.2 Ground Mounting 8
2.3.3 Roof mounting 9
2.3.4 Pole mounting 10
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3.1 Grounding Method 11
3.2 General Installation 12
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1 WARNING NOTICE
1.1 General Safety
1.2 Handling Safety
Hazardous electricity ! Can shock burn or cause death.
1. Photovoltaic modules can generate electricity upon exposure to light. The voltage
of a single module is less than 45VDC, but the shock hazard increases as modules
are connected in parallel producing higher current. The shock hazard increases
as modules are connected in series producing higher voltages.
2. All instructions should be read and understood before attempting to install, wire,
operate, and maintain the photovoltaic module. Contact with electrically active
parts of the module such as terminals can result in burns, sparks, and lethal
shock whether the module is connected or disconnected.
3. Do not disconnect the connector of the modules while under load. To achieve
disconnect while under load, a provision of High Voltage Slow Blow DC Fuse or
High Voltage DC MCB should be provided in the Array Junction Box.
1. To avoid the hazard of electric shock and injury, cover the entire front surface of the
PV modules with a dense, opaque material such as a cardboard sheet, during
installation and handling of the modules.
2. Do not hit or put excessive loads on the glass or back sheet or twist the frame, the
glass may break, PV cells may break.
3. Do not stand or step on the PV module, the glass may be slippery and there is a
risk of injury or electric shock if glass breaks.
4. PV modules are heavy , please handle with care. Do not drop or allow objects to fall
on the PV module.
5. Do not twist the interconnect cable excessively
6. Unauthorized persons-except the qualified licensed professional--should not
open the cover of the junction box to avoid the hazard of electric shock. Provide
suitable guards to prevent yourself from direct contact with 30 VDC or greater to
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avoid the hazard of electric shock or injury.
7. When carrying a module, two or more people should carry it by its frame and wear
non-slip gloves (to avoid injury by a slipping module, to a foot, or cuts by the edge
of a frame, and so on).
8. Do not lift the modules by grasping the module junction box or electrical cables.
1. All PV modules shall be installed in accordance with applicable codes and
regulations, including but not limited in USA to National Electrical Code (NEC)
and in Canada in accordance with CSA C22.1, Safety standard for electric
installation, Canadian electrical Code (CEC).
2. Only PV modules with the same cell type and size should be connected in series
3. Follow all safety instructions of other components used in the system
4. Avoid uneven shade on the PV module surface .Shaded cells may become hot
(hot spot phenomenon) which may result in permanent damage to the module.
5. Do not drill holes in the frame, it may compromise the frame strength and cause
corrosion of the frame also void the warranty.
6. To avoid the hazard of electric shock, work only under dry conditions, with dry
modules and tools.
7. Do not puncture or damage the back-sheet of a module, to avoid the hazard of
electric shock and fire.
8. To avoid the hazard of electric shock and injury, be sure to completely ground all
modules & do not disassemble the module, or remove any part installed by the
manufacturer.
9. Since sparks may occur, do not install the module where flammable gases or
vapors are present.
10. Never leave a module unsupported or unsecured.
11. Do not use mirrors or other magnification device to artificially concentrate sunlight
onto the modules.
1.3 Installation Safety:
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12. Do not change the connection of bypass diodes to avoid the hazard of electric
shock and injury.
13. Max/Value - Series of modules qualified for Application class A
1. PV modules are intended for outdoor use only and should be installed in a location
where they will receive maximum sunlight throughout the year.
2. In Northern latitudes, the modules would normally face true south & in the
Southern Latitudes, the modules should face north for optimum power output
3. Avoid trees, buildings or obstructions which could cast shadows on the solar
modules especially during the winter months when the arc of the sun is lowest over
the horizon.
4. Solar modules produce maximum power when they are pointed directly at the sun.
5. For installations where the solar modules are mounted to a permanent structure,
the solar modules should be tilted for optimum winter performance.
More sunlight per square foot falls on a perpendicular surface (90 deg to the sun’s ray is
optimal).Less sunlight falls on a vertical surface & horizontal surface.
The module tilt angle is measured between the solar modules and
the ground
2 MECHANICAL INSTALLATION
2.1 Site Selection:
2.2 Tilt Angle Selection :
Site Latitutde in
Degrees 0° to 15° 15° to 25° 25° to 30° 30° to 35° 35° to 40° 40°
Fixed tilt angle 15° same as latitude +5° latitude +5° latitude +5° latitude +5°
latitude
Tilt angle Table:
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Latitude 10°
Summer 12.71° 13.02° 13.34° 13.7° 14.08° 14.54° 15.02° 16.62°
Winter 11.54° 11.24° 10.92° 10.58° 10.21° 9.80° 9.33° 8.76°
15° 20° 25° 30° 35° 40° 45°
Sun Arc Table:
2.3 Mounting Installation:
General Installation
1. Place the modules on top of the structure & mount it by using the pre-drilled
elliptical mounting holes as shown below & fix it firmly on the structure using the
mounting hardware`s (M4 nuts & Bolts).
2. Always select the length of mounting screw after considering a clearance of 5-10
mm between the module back face & screw face to avoid any breakage of
module while tightening (as shown below).
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3. The support module mounting structure must be made of durable , corrosion
resistant and UV resistant material.
4. Modules should be firmly fixed in place in a manner suitable to withstand all
expected loads, including wind & snow loads. Determine wind loads for the
installation site & consult it from safety departments for the specific requirements.
5. All hardware like bolts, nuts & washers should be of stainless steel so as to
eliminate the possibility of rust.
6. The Open circuit Voltage exceeds the rated voltage. Take care that the open
circuit voltage multiplied by the number of modules in series is not higher than the
Max. system voltage (IEC-1000V/ UL 600V)
7. Module mounting must use the pre-drilled mounting holes in the frame.
8. Do not drill additional mounting holes on the frame & glass surface of the module.
Doing so will void the warranty
1. Select the lowest height of the structure to prevent the lowest height of the module
from being covered by snow for a long time in winter.
Ground Mount
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2. In addition ensure that the lowest portion of the module is placed high enough so
that it is not shaded by trees or plants and not damaged by sand or stone driven
by wind.
3. The supporting frame/structure is used to mount modules at correct tilt angles.
4. Clearance between the modules frame & the mounting surface is required to
prevent the junction box from touching the surface & to allow cooling air to
circulate around the back of the module. This also allows any condensation or
moisture to dissipate.
1. Roof mounted PV modules should be mounted on a fire resistant roof.
2. Installation should be carried out in calm winds to prevent accident due to fall.
3. Special construction or structures may be required to help provide proper
installation.
4. Both roof construction and module installation design have an effect on the fire
resistance of a building. Improper installation may contribute to fire hazards.
Roof Mount(Tilt Roof/Wall Installation)
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Additional devices such as ground fault, fuses, and disconnects may be required.
5. Make sure that roof structure can support the installation load and might require
service of professional installers.
6. The modules should never be sealed to the mounting surface with sealant that
prevents the junction box from touching the surface & air from circulating under
the module. Leave atleast 4 inches of clearance between the roof & the module
frame.
7. Module need to be securely mounted on fire resistant roof & slope less than 5 in/ft.
(127mm/305mm) required to maintain a fire class C.
Choose a pole and module mounting structure that will withstand the expected snow
and wind Loads
Several modules are connected in series and then in parallel to form a PV array,
especially for application with a high operating voltage.
Pole Mount
3 ELECTRICAL INSTALLATION
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Grounding Systems for MBPV Modules
The DC electrical energy from a PV module may be also be converted to AC and
connected to a utility grid system. As local policies on connecting renewable energy
systems to a grid may vary from region to region, please consult a qualified system
designer or integrator to design such a system. Permits are normally required to install
such a system and the utility must formally inspect and approve such a system before it
is connected to the grid.
The module frame must be properly grounded to avoid the hazards of electric shock or
fire.
3.1 Grounding
MBPV array frame is ground in accordance with NEC Article 250 (USA) or CEC (Canada)
Each framed module has two grounding holes in the longer side frame rail, to connect a
grounding conductor to the module metal frame
830.5 mm
Ground
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HEX, Head Bolt
Earthing Cable
Flat Washer
Star Tooth washer
Module Frame
Star Tooth washer
Flat Washer
HEX, Head Bolt
Option 1 Option 2
Cable
Use uncoated, stranded copper in the 10, 12 and 14 AWG wire sizes
Option 2
Attach all module to an earth ground using
the 'Solklip' ground clip (manufactured by
TYCO). Attach the 'Solklip' ground clip to
one of the grounding holes on the module
frame with a screw and bonding or external
tooth washer"
If functional grounding is used (i.e.
grounding plus of minus), such grounding
means should be isolated from live parts by
reinforced insulation
Option 1
The grounding will be provided by fixing
earthing cable with Hex Nut, Star Tooth
Washer, Flat Washer and Hex Head Bolt as
shown in the below picture. All the above
mentioned grounding hardware should be
of stainless steel to prevent the corrosion
3.3 General Installation
1. The facility electrical ground system must efficiently dissipates lightning surge
energy that may arrive via down conductors of the lightning protection system and
be electrically and mechanically robust to assure performance over the "life" off the
facility.
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2. All wiring should be done in accordance with applicable electrical codes.
3.
2.
1.
3.
2.
1.
2
(Type USE-2, rated 90°Cwet or dry, 1000V 12AWG 4mm double insulated, halogen
free UV resistant solar cables Resistance to UV, water, ozone, fluids, salt and against
general weathering, Resistance to abrasion.
No./Dia 56x0.30mm Dia. of conductor: ø 2.56mm
Electron beam cross-linked polyolefin, colour: Natural
Electron beam cross-linked polyolefin, halogen: free,
Outer Dia ø 6.2±0.3 mm color: Black
-40°C to +125°C
2. Insulatation:
3. Sheath:
4. Temperature Rating:
5. Following Sunlight resistant connectors should be used for field wiring.
1. Conductor: Standard tin plated copper
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3. Wiring methods should be in accordance with the electrical standards & norms of
the country in which the modules are being installed.
4. Wiring should be done only by a qualified & certified professional.
5. Do not cut the connectors or crimp any other thimble on module wiring (Doing so
will void the warranty).
6. The junction box, present on the back side of the module is designed to be used
with standard wiring or conduit connections.
7. The junction box has a breather port and the breather port must not be exposed to
direct rain/water. Hence the Junction box should be mounted on the higher side of
the module when mounted with the cable outlet pointing downward, preferably.
8. The maximum electrical rating of an acceptable series fuse is 7.5 A (modules with
5" cell) & 10 A (for module with 6" cell).
9. Keep in mind to follow the applicable codes for outdoor installation of wires in
conduits. Verify that all fittings are properly installed to protect wire against
damage & prevent moisture intrusion.
10. Number of module in series connection should not increase such that voltage
generated is beyond system voltage.
11. Blocking Diodes ;Blocking diodes can prevent night time battery discharging and
also prevent modules from loss of array output and damage by reverse current
flow. Moser Baer PV modules do not contain blocking diodes when shipped from
the factory however most battery charge regulators do have this feature.
12. By Pass Diodes ; In systems with modules in series strings, high reverse current
can flow through cells that are shaded partially or when part of a module is
shaded and rest is exposed to the sun. These currents can cause affected cells to
heat up (hot spot phenomenon) and even damage the module.To protect
modules from high reverse currents bypass diodes are provided in the junction
box (factory fitted). Diode rating -12A,200V
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4 MAINTENANCE
Moser Baer Photovoltaic modules require very little maintenance, following is
recommended to ensure optimum performance.
1. In view of the tilt angle of the PV modules , normal rainfall is sufficient to keep the
module glass surface clean in most weather conditions. However, if dirt build up
becomes excessive, clean the glass surface only with a soft cloth or sponge
using water.
2. A mild non abrasive cleaning agent can be used for stubborn dirt. Do not use high
pressure water spray or chemicals to clean the module.
3. In order to ensure proper operation, please check all wiring connections,
condition of the insulation and mechanical connections every six months.
4. Observe the maintenance instructions of all components used in the systems
such as support frames, inverters, battery and charge controller etc
(Typical Electrical Parameters) Unit AHFP BAAP BCAP BDAP BGFP
Nominal Power at STC, Pmax [W] 75 100 120 130 170
Power tolerance at STC (min / max) % ±3%
Voltage at Pmax, Vmp [V] 17.2 22.93 17.4 28.5 36.5
Current at Pmax, Imp [A] 4.51 4.51 7.12 4.64 4.7
Open circuit voltage, Voc [V] 21.78 29.04 21.5 36.05 43.26
Short Circuit Current, Isc [A] 4.8 4.8 7.6 5.05 5.1
NOCT (±2)°C 47 47 47 47 47
Maximum System Voltage (IEC/UL) V DC 1000/600
Temperature Coefficient of Pmax %/K -0.43
Temperature Coefficient of Voc %/K -0.344
Temperature Coefficient of Isc %/K 0.11
IP Protection Level IP 65
Absolute Maximum Rating
Operating Temperature °C -40 to +85
Mechanical Parameters
Cell Type mm Multi Crystalline Cells
Cell Size Inch 5 5 6 5 5
No. of Cells (Matrix) nos 36 48 36 60 72
Module Overall Dimensions (A) mm 839 1095 1027 1353 1606
Module Overall Dimensions (B) mm 810 813 999 813 806
Module Overall Dimensions (C) mm 40 40 40 40 40
Weight ( Approx ) kg 7.5 10 11.5 13.3 15
2
Maximum Wind Load (Static load front & back {e.g. wind}) Pa 2400 (50 lbs/ft )
Resistance against Hail ( Hailstone Impact ) 25 mm ice ball at 23 m/s at 11 impact location
Max series Fuse Amp 7.5 7.5 10 7.5 7.5
2
Note: STC : Irradiance 1000 W/m , cell Temperature at 25°C & AM 1.5 spectrum
- Module available in each category are within ± 10% power range.
- Refer product data sheet of particular category of module on Moser Baer web site for detailed information.
5 MODULE SPECIFICATIONS
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Under normal conditions, a photovoltaic module may produce current and/or
voltage that are different than those listed in the datasheet.at Standard Test
Conditions. Accordingly, during system design the values of ISC and VOC marked
on modules should be multiplied by a factor of 1.25 when determining component
180 185 190 195 200 205 210 215 220 225 230 235 240
26.95 27.53 27.94 28.47 28.81 28.90 29.12 29.21 29.42 29.80 30.12 30.59 30.80
6.68 6.72 6.8 6.85 6.97 7.11 7.21 7.36 7.47 7.55 7.62 7.68 7.80
36.1 36.15 36.18 36.2 35.99 35.92 36.02 36.21 36.46 36.85 37.11 37.34 37.69
7.55 7.62 7.65 7.68 7.65 7.71 7.85 7.93 8.00 8.09 8.18 8.24 8.34
Unit
[W]
%
[V]
[A]
[V]
[A]
°C
V DC
%/K
%/K
%/K
°C
mm
mm
nos
mm
kg
Pa
Pa
Amp
±3%
MBPV CAAP
25 mm ice ball at 23 m/s at 11 impact locations
10
156 x 156
60 (10 X 6)
1661 X 991 X 40
19.5
2400(50 lbs/ft²)
5400(113 lbs/ft²)
Multi Crystalline Cells
47±2
1000/600
-0.43
-0.344
0.11
IP 65
-40 to +85
Typical Electrical Parameters
Nominal Power at STC, Pmax
Power tolerance at STC (min / max)
Voltage at Pmax , Vmp
Current at Pmax, Imp
Open circuit voltage, Voc
Short Circuit Current, Isc
NOCT
Maximum System Voltage (IEC/UL)
Temperature Coefficient of Pmax
Temperature Coefficient of Voc
Temperature Coefficient of Isc
IP Protection Level
Operating Temperature
Cell Type
Cell Size
No. of Cells (Matrix)
Module Overall Dimensions (AxBxC)
Weight (Approx.)
Maximum Wind Load(Static load front &
back)(e.g. wind)
Snow Load (Front loading (e.g. snow))
Resistance against Hail (Hailstone Impact)
Max Series Fuse
Note : STC : Irradiance 1000 W/m², Cell Temperature at 25°C and AM 1.5 spectrum
Absolute Maximum Ratings
Mechanical Parameters
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voltage ratings, conductor ampacity, fuse sizes and size of controls connected to
the module output.
Refer to Section 690-8 of the National Electric Code for an additional multiplying
factor of 125% (80% derating)which may be applicable.
The electrical characteristics are within ± 10 percent of the individual values of Isc,
Voc & Pmax under standard test conditions (irradiance of 100 mW/cm², AM 1.5
spectrum & a cell temperature of 25°C (77°F))".
1. Each module has a name plate/label on its rear side detailing product type, rated
power,rated voltage, open circuit voltage, short circuit current all as measured
under Standard test condition (STC), weight , maximum fuse rating etc.
2. Each individual module has a unique identification vide a 15 digit alpha numeric
code which is bar coded and the label is permanently affixed on the interior of the
module before lamination, visible on the front side of the module.
3. The code is typically "MB XX X XXX XX XX XXX". The date of manufacture of the
product can be deciphered from the 6th , 7th and 8th digit - day of the year and the
9th and 10th digit - the year code.
The information in this manual is based on Moser Baer's knowledge and experience
and is believed to be reliable, but does not constitute a warranty expressed or implied .
Moser Baer Photo Voltaic does not assume responsibility & expressly disclaims liability
for loss, damage, or expense arising out of, or in any way connected with installation,
operation, use, or maintenance of PV modules as per this manual. No responsibility is
assumed by Moser Baer Photo voltaic for any infringement of patents or other rights of
third parties that may result from use of PV modules. No license is granted by
implication or under any patent or patent rights.
Moser Baer Photo Voltaic reserves the right to change the manual , the specifications or
product information sheets without prior notice.
6 PRODUCT IDENTIFICATION
7 DISCLAIMER OF LIABILITY
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Re-energizing the World!
Doc. No. PV/CN/ENG/WI/012 / Rev no. 01, Rev. Date: 25/05/2010
Manufactured by:
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