Moser Baer Max CAAP, Value BCAP, Value BDAP, Value BGFP, Value AHFP User Manual

Re-energizing the World!

Installation and User Manual

Moser Baer Photo Voltaic Modules

Crystalline Silicon Modules

Max/Value - Series

Doc. No. PV/CN/ENG/WI/012
Rev no. 01, Rev. Date: 25/05/2010

PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING OR

USING THE MODULES

Introduction

This manual contains critical safety instructions for the PV module that must be

followed during the installation and maintenance of PV modules. Failure to follow

these instructions may result in bodily injury or damage to property. Working on a

photovoltaic system requires specialized knowledge and should only be attempted

by qualified professionals.

Moser Baer is a world leader in development and high-volume- manufacturing of

technology products. Our prime commitment is to produce quality products that last

for many years. Moser Baer PV modules are designed for versatility in application and

suited for residential, commercial and industrial applications.

The modules use high efficiency Multi Crystalline silicon solar cells; high transmitivity,

low iron content, tempered and toughened glass; and premium quality encapsulation

materials having superior UV and thermal properties.

Laminates are framed in anodized aluminium frames and come along with a

permanently attached junction box with a 12AWG cable terminated in connectors.

Installation and User Manual

Moser Baer Photo Voltaic Modules

Crystalline Silicon Modules

Max Series - CAAP

Value Series - "AHFP", "BAAP", "BCAP",

"BDAP", "BGFP”

" "

1

Index

Installation and User manual
Moser Baer Max/value Series Photovoltaic Modules

Contents

1. Warning Notice

2 Mechanical Installation

3 Electrical Installation

4 Maintenance

5 Module Specifications

6 Product identification

7 Disclaimer of Liability

3

1.1 General safety 3

1.2 Handling safety 3

1.3 Installation safety 4

5

2.1 Site Selection 5

2.2 Tilt Angle Selection 5

2.3 Mounting Installation 6

2.3.1 General Installation 6

2.3.2 Ground Mounting 8

2.3.3 Roof mounting 9

2.3.4 Pole mounting 10

10

3.1 Grounding Method 11

3.2 General Installation 12

15

15

17

17

2

3

1 WARNING NOTICE

1.1 General Safety

1.2 Handling Safety

Hazardous electricity ! Can shock burn or cause death.

1. Photovoltaic modules can generate electricity upon exposure to light. The voltage
of a single module is less than 45VDC, but the shock hazard increases as modules
are connected in parallel producing higher current. The shock hazard increases
as modules are connected in series producing higher voltages.

2. All instructions should be read and understood before attempting to install, wire,
operate, and maintain the photovoltaic module. Contact with electrically active
parts of the module such as terminals can result in burns, sparks, and lethal
shock whether the module is connected or disconnected.

3. Do not disconnect the connector of the modules while under load. To achieve
disconnect while under load, a provision of High Voltage Slow Blow DC Fuse or
High Voltage DC MCB should be provided in the Array Junction Box.

1. To avoid the hazard of electric shock and injury, cover the entire front surface of the
PV modules with a dense, opaque material such as a cardboard sheet, during
installation and handling of the modules.

2. Do not hit or put excessive loads on the glass or back sheet or twist the frame, the
glass may break, PV cells may break.

3. Do not stand or step on the PV module, the glass may be slippery and there is a
risk of injury or electric shock if glass breaks.

4. PV modules are heavy , please handle with care. Do not drop or allow objects to fall
on the PV module.

5. Do not twist the interconnect cable excessively

6. Unauthorized persons-except the qualified licensed professional--should not
open the cover of the junction box to avoid the hazard of electric shock. Provide
suitable guards to prevent yourself from direct contact with 30 VDC or greater to

4

avoid the hazard of electric shock or injury.

7. When carrying a module, two or more people should carry it by its frame and wear
non-slip gloves (to avoid injury by a slipping module, to a foot, or cuts by the edge
of a frame, and so on).

8. Do not lift the modules by grasping the module junction box or electrical cables.

1. All PV modules shall be installed in accordance with applicable codes and
regulations, including but not limited in USA to National Electrical Code (NEC)
and in Canada in accordance with CSA C22.1, Safety standard for electric
installation, Canadian electrical Code (CEC).

2. Only PV modules with the same cell type and size should be connected in series

3. Follow all safety instructions of other components used in the system

4. Avoid uneven shade on the PV module surface .Shaded cells may become hot
(hot spot phenomenon) which may result in permanent damage to the module.

5. Do not drill holes in the frame, it may compromise the frame strength and cause
corrosion of the frame also void the warranty.

6. To avoid the hazard of electric shock, work only under dry conditions, with dry
modules and tools.

7. Do not puncture or damage the back-sheet of a module, to avoid the hazard of
electric shock and fire.

8. To avoid the hazard of electric shock and injury, be sure to completely ground all
modules & do not disassemble the module, or remove any part installed by the
manufacturer.

9. Since sparks may occur, do not install the module where flammable gases or
vapors are present.

10. Never leave a module unsupported or unsecured.

11. Do not use mirrors or other magnification device to artificially concentrate sunlight
onto the modules.

1.3 Installation Safety: