Mosebach BK17 Operation And Service Manual

BK17 Heater
Read all instructions before using the heater
Contents
1) Components ............................................................................................................................. 3
Total Assembly ......................................................................................................................... 3
2) Specifications ........................................................................................................................... 4
a)
Power Specifications ............................................................................................................ 4
3) Receiving .................................................................................................................................. 4
4) Safety ....................................................................................................................................... 5
a) Power connections ............................................................................................................... 6
b) Control power ....................................................................................................................... 6
c) Air intakes and exhaust ports ............................................................................................... 6
d) Exhaust temperature ............................................................................................................ 7
e) Connecting and disconnecting ............................................................................................. 7
5) Operation .................................................................................................................................. 8
a) Pre-startup ............................................................................................................................ 8
b) Startup and operation ........................................................................................................... 8
c) Shutdown ............................................................................................................................ 10
6) Bug Killing Conditions ............................................................................................................ 10
7) Troubleshooting ...................................................................................................................... 11
8) Replacing Fuses ..................................................................................................................... 12
9) Replacing Resistors................................................................................................................ 12
10) Preventative Maintenance of the Heater ................................................................................ 13
11) FAQ ........................................................................................................................................ 14
12) Treatment Suggestions .......................................................................................................... 17
13) Service Parts .......................................................................................................................... 18
Figure List:
1) Total Assembly of BK17 Heater
2) Plug Panel
3) Powering the Controls
4) Thermostat
5) Thermal Switch and Fuses
6) Replacing Fuses
BK17 Heater
Lifting
Handles
120VAC
240VAC
Main Power
Digital
Resistor
Ready
Switch
IMPORTANT INSTRUCTIONS
Panel
Air Intake
1) Components
Hot Air Exhaust
Receptacles
Receptacles
Figure 1b Figure 1a
Figure 1c
Switch
Power Switch
Total Assembly
BK17
Thermostat
Light
BK17 Heater
Circuit Number
1 2 3 4
Figure
2 Table
1
2) Specifications
Blower 120VAC, single phase, 60Hz powered internally
Control power 120VAC, single phase, 60 Hz
Rating Continuous duty
Power factor 1.0
Load elements The current at each step is subject to a manufacturing tolerance of ±5%.
Electro-statically powder coat, Red: PPG PCT69118
Enclosure
Environmental 120V, 850CFM fan to bring outside air into the heater.
Unit Weight 26 lbs.
Air inlet and outlet are covered by metal screens.
Heat is discharged horizontally.
Dimensions BK17: 17.5” x 22.6” x 12.1”
a) Power Specifications
3) Receiving
WARNING! ELECTRIC SHOCK HAZARD. Electric shock can lead to severe injury
or death. If the heater has been damaged in transit, do not operate until a competent technician inspects the unit and determines that it can be operated safely.
1) Check the equipment for obvious damage.
Total
Voltage (VAC) 120 120 240 240
Current (Amps) 14 14 24 32 84
Power (kW) 1.68 1.68 5.76 7.68 17
2) Document and report any exterior damage to the carrier immediately.
4) Safety
This heater is designed for a variety of loads. Because of this, it is possible that voltages higher that those applied can be present inside the heater and at external connections of the heater. Work on the heater’s internal systems should only be attempted by highly trained technicians and only when power has been disconnected and cannot be reconnected to the unit.
When using electrical appliances, basic precautions should always be followed to reduce the risk of fire, electrical shock, and injury to persons, including the following:
1) Read all instructions before using this heater.
2) This heater is hot when in use. To avoid burns, do not let bare skin touch hot surfaces. Use handles when moving this heater. Keep combustible materials, such as furniture, pillows, bedding, papers, clothes, and curtains at least 6 feet (1.8 meters) from the exhaust of the heater and keep them away from the sides and rear.
BK17 Heater
IMPORTANT INSTRUCTIONS
3) Extreme caution is necessary when any heater is used by or near children or invalids and whenever the heater is left operating and unattended.
4) Remove all animals and plants from area to be heated
5) Always unplug heater when not in use.
6) Do not operate any heater with a damaged cord or plug or after the heater malfunctions or has been dropped or damaged in any manner. Discard heater or return to authorized service facility for examination and/or repair.
7) Do not use outdoors.
8) Do not use in wet or moist locations
9) This heater is not intended for use in wet indoor environments.
10) Do not run cords under carpeting. Do not cover cords with throw rugs, runners, or similar coverings. Do not route cords under furniture or appliances. Arrange cords away from traffic areas and where it will not be tripped over.
11) To disconnect heater, turn controls off, then remove plugs from outlets.
12) Do not insert or allow foreign objects to enter any ventilation or exhaust opening as this may cause an electric shock or fire, or damage the heater.
13) To prevent a possible fire, do not block air intakes or exhaust in any manner. Do not use on soft surfaces, like a bed, where openings may become blocked.
14) A heater has hot and arcing or sparking parts inside. Do not use it in areas where gasoline, paint, or flammable liquids are used or stored.
15) Use this heater only as described in this manual. Any other use not recommended by the manufacturer may cause fire, electric shock, or injury to persons.
16) Always plug heater directly into a wall outlet/receptacle. Never use with a re-locatable power tap (outlet/power strip).
17) This heater includes a visual alarm to warn that parts of the heater are getting excessively hot. If the alarm light goes on, immediately turn the heater off and inspect for any objects on or adjacent to the heater that may cause high temperatures. DO NOT OPERATE THE HEATER WITH THE ALARM LIGHT ON.
18) SAVE THESE INSTRUCTIONS
.
a) Power connections
WARNING! ELECTRIC SHOCK HAZARD. All power connections must be
connected or guarded. Failure to do so will expose operators to possible shock and the possibility of grounding-out or shorting-out of the test power source.
BK17 Heater
b) Control power
Use 120V type S or type SJ jacketed cord to a wall connection. Cord and service rated to 15 AMP minimum.
c) Air intakes and exhaust ports
Caution! All air intakes and exhaust ports must be clear and fully open. This
heater has one air intake designed for proper air flow. Reducing or blocking air flow will lead to overheating and heater failure.
High volumes of cooling air are needed to prevent load elements from overheating. By their very nature, resistors under load convert electrical energy to heat. This heat must be removed from the unit. The blower, intake, and exhaust ports are sized to provide the proper amount of cooling air. Preventing or limiting air flow will allow the heater to overheat.
To increase the life of the load elements, allow the fans to run at least three minutes after the load is removed or until exhaust air is cool.
No ductwork is permitted on intake or exhaust of this heater as this will cause a backpressure and ruin the resistors.
Caution! Material can be moved by intake air or exhaust air. Failure to secure
material could cause injury to bystanders or damage to the heater.
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