Mortch Solana User Manual

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Page 1

Mortch International Ltd

SOLANA

User’s Manual

Page 2

Preface

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Thank you very much for purchasing our scooters. And welcome to join the driver’s line of MORTCH motorcycle.

th its extraordinary advantages of excellent quality, smart appearance and shape of legerity, our product will surely

Wi bring the utmost pleasure and convenience to your life. This manual gives you information about the general structure, function, operation and maintenance methods of SOLANA. In order to enable your beloved motorcycle to render a best performance and a longer life, please read this manual carefully, pay particular attention to the running-in part in it and follow all the operating instruction. It is of great importance to make your riding safer and more comfortable. Experienced staffs in our sale agency and the maintenance shop will also offer excellent service for you.

● Please take an initial examination of your motorcycle after the first 300km running in our designated maintenance shop, and take regular examination in every 1000km thereafter.

● All the direction, illustration and specification included in this manual are based on the latest product information. Please be noted that they may be different from the actual status of the motorcycle if there is new revision on its specification, and no further advice will be given.

● This motorcycle was designed and manufactured which complied with e-mark, the safety standard of Europe Union. The maximum speed is 25 km/h. Please do NOT change any parts without professional advice and use non-original parts in case of avoiding danger to driver and the broken of traffic laws.

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CONTENTS

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idance …………………………………………………………………………………………… 1

Position of parts …………………………………………………………………………………… 3

Controlling parts ……………………………………………………………………………………… 4

Fuel tank …………………………………………………………………………………………… 6

Fuel and engine oil …………………………………………………………………………………… 6

Starting pedal ………………………………………………………………………………………… 6

Pre-riding inspection ………………………………………………………………………………… 7

Engine starting ……………………………………………………………………………………… 8

Regular maintenance ………………………………………………………………………………… 10

Tools ………………………………………………………………………………………………… 16

Technical Parameters ………………………………………………………………………………… 17

Electrical Circuit Chart ………………………………………………………………………………… 19

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□□□□Guidance

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Please keep safety in your mind and observe the regulations of transportation while enjoying your riding. Pay attention to

he following rules:

1. Pre-riding inspection

Please read the details in the relevant chapter for your safety.

2. Helmet

Do remember to wear helmet while riding.

3. Being familiar with motorcycle operation

It is of great importance to ensure your safety getting familiar

with motorcycle operation.

4. Speed limitation

Drive at proper speed in accordance with the road condition,

the weather and your driving skill.

WARNING

It is dangerous to drive on the wet road.

Do not make an abrupt turning while

accelerating and keep proper distance

from other vehicles.

Page 5

5. Positions of the numbers

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The frame number and the engine number are for the purpose of

registering the motorcycle. When your motorcycle needs

inspection, repair or other special service, the number will enable

you to get good service from our sale agency. Please note down

your number here:

□□□□ The frame number:

□□□□ The engine number:

☆

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□□□□ Position of parts

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1. brake disc 2. disk brake assy. 3. position light 4. front shock absorber

5. front turning light

6. head light 7. rear-view mirrors 8. helmet hook 9. side stand

11. main stand 12. starting pedal 13. rear shock absorber 14. air cleaner

16. taillight & rear turning light 17. side reflector 18. drum brake 19. rear brake lever

21. meters 22. right switches assy. 23. front brake lever 24. rear reflector

10. seat

15. rear carrier

20. left switches assy.

25. muffler

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□ Controlling parts

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1. Rear brake lever

old it tightly and the rear brake works.

Turning signal switch

2. S

witches on the left

C. Switch for high/low beam lights

3. Meters and indicating lights

A. Fuel gauge

B. Indicates the speed in km/h and Mph

B A

C. Indicates total distance the motorcycle has run

D. Turning signal light indicator

A. Horn button

E. High beam indicator

Left turning light

Right turning light

km/h

Mph

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4. Front brake lever

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When the ignition switch is at ON position, hold the

Hold it tightly and the front brake works.

5. Switches on the right

ake and press the electric starting button and then the

br engine starts.

6. Ignition switch

ON: Engine can be started and all the lights can be

perated. The key cannot be taken out.

---ON

---OFF

---LOCK

A. Head light switch B. Electric starting button

A B

OFF: The whole circuit is cut. Engine and lights cannot

be operated and the key can be taken out.

LOCK: Turn the steering handlebar fully to the left, press

the key and turn it to the position lock. Then the key can be taken out.

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□□□□F

◆

Turn off

the engine when refilling the tank.

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uel tank

□□□□Fuel and engine oil

Usage of the fuel tank lock:

Open the cover, insert the key and turn the key

nter-clockwise and take out the fuel cap.

cou

2. Align the lock tongue on fuel cap with the notch on fuel tank, turn the fuel cap clockwise and tightened it.

A. Gasoline

gh quality fuel is essential to the engine.

sand in the fuel is absolutely prohibited.

Any 90# or higher quality lead-free gasoline is preferred.

B. Engine oil

SAE15w/40 SF

Warning

□□□□Starting pedal

Starting pedal is for kicking start of the engine.

20w/40-20w/50

15w/40-15w/50

10w/30

10w/40

-10

100

C °

° F

◆Turn off the cap slowly.

◆Don’t overfill the gasoline over the designated scale.

◆Do not add anything into the gasoline.

starting pedal

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□□□□Pre-riding inspection

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ease check the following parts before you drive.

No. Items Inspection content

1 Steering handlebar 1.Flexibility 2.No gap or loosing appearance

2 Brake system

3 Tires 1.Proper pressure 2.No crack or cutting

4 Fuel Sufficient fuel

5 Engine oil Sufficient engine oil

6 Lights Workable

7 Horn Workable

8 Gear oil With normal stock

9 Throttle 1. Proper gap 2.Flexible function 3.Proper control lever returning

10 All the bolts and nuts No loosing appearance.

1.Travel of the front brake and the rear brake 2.No break on the cable

3.Flexible function

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□□□□Engine starting

the rear brake lever

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1. Please check the volume of engine oil and g

asoline

Engine Starting

before starting. The main stand and the side stand should be taken back while starting the engine.

2. Turn the ignition switch to the “ON” position.

①

press

Warning

②

"ON"position

◆ Grip the rear brake lever in case that the

motorcycle rushes forwards abruptly.

ip the brake lever and press the starting button and

then the engine will be started.

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5 seconds is the maximum limit for each

startin

After the engine started, the starting

pedal

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◆

Warning

◆

Warning

and10 seconds is the minimum interval.

◆ Stop pressing the starting button immediately

after the engine starts.

◆ Do not press the starting button while the engine

◆ When using electric starting, please press the

is running, or the start motor will be damaged.

rear brake lever in advance to get through the circuit and start the motor.

should be taken back to its original position. Otherwise, it will affect the driver’s safety.

◆ Please don’t start the engine in unventilated

places, because the wasted gas with CO is harmful to human being.

◆ When using electric starting, don’t operate the

starting motor continually, or it may cause damage to the starting motor and the battery.

◆ Warm up the engine after cold starting (about 3

minutes).

Kick Starting

Grip the brake lever, tread the starting pedal heavily and then the engine will be started.

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□R

Interval

Km 300

1000

3000

6000

12000

Month

1 3 6 12

Battery

Engine oil strainer

Gasoline strainer

Carburetor

Air cleaner

core

park plug

Fuel

throttle

Drive belt

Engine oil

Brake

system

Front fork and steering

stem bearing

uspension

Tires

Fast

ening nuts and bolts

Gear oil

Rear brake cam

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□

egular maintenance

Item

New motor

I I I I I

C C R

I I I C

Clean it every 2000km and replace it when necessary

Clean it every 3000km and replace when necessary A A A A I I

R R Replace every 3000km

I I I I I I I I I I I I I I I I I I I F F F

R Replace every 5000km / 5Month

NOTE: I=Inspect and clean、adjust、replace or lubricate when necessary, C=Clean, R=Replace, F=Fastened

Service more frequently when riding in dusty conditions.

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1. Battery

Warning

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12V/5.7Ah battery

① When the voltage is less than 11.5V, please use

kick starting in stead of electric starting.

② Put the ignition switch on OFF position before

battery replacement.

◆ It has been fully adjusted to the highest

position when manufactured.

③ Electrode identification: “+”— red line, “-”—green line.

④ Change a new battery every 4 years.

Carburetor and idling speed adjustment

① Keep the engine warmed up for 2-3 minutes. ② Adjust the idling speed screw to set the engine at

speed of 1900 ± 100 rpm. The idling speed adjusting screw is following:

idling speed adjusting screw

3. Air cleaner

A: Remove 6 tightening screws of air cleaner cover. Remove air cleaner cover. B: Take out the sponge core. CLEANING:

① P

our the non-inflammable detergent into a basin

and immerse the sponge core into the detergent.

screw

1 2

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② Press the core to squeeze the detergent out of it by

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5. Fuel

palms. Never twist it in case that it is broken.

③ Immerse the core into engine oil. ④ Squeeze the excessive oil out but keep it lightly oil

immersed.

If it has been damaged, please replace a new one.

NOTE: Do not clean it with any oil or water.

4. Spark plug

◆Clean the carbon deposit on the spark plug with a

ece of hard wire or steel needle.

◆Adjust the gap to 0.6-0.7mm with a thickness gauge.

◆Use A7RC when replacement is needed.

fill the recommended 90# or higher quality

lea

d-free gasoline when the indicating needle in the

fuel gauge points to the red area.

NOTE: Lead-free gasoline will extend the life of spark plug and catalytic converter.

6. Engine oil

Replace the engine oil under the condition of the

engine is warm.

oil dipstick oil plug for displacement

oil dipstick

upper limit

lower limit

Page 16

① Remove the oil dipstick.

Warning

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② T

he rear brake (drum brake)

② Remove the oil plug for displacement to drain the

used oil.

③ Reinstall the oil plug for displacement, paying

attention to be tightened .

Turn the adjusting nut to get a proper travel.

④ Refill 0.8 L recommended fresh engine oil. ⑤ Fa

7. Brake system

Normal free travel of the brake lever is about 10-20mm.

sten all the nuts and screws.

① The front brake (disk brake)

a=10~20mm

◆ FREE TRAVEL means the distance between

the positions from free status to the

adjusting nut

a=10~20mm

beginning performance of the brake.

◆ Pay attention to the sensitivity of the brake.

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☆ Disk brake

Warning

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◆Brake oil level

◆Gr in please ask the appointed maintainer to change the brake blocks.

ip the brake lever and check the wear and tear

dicator. If the indicator nearly touched the brake disc,

③

① It has been filled with the special brake oil before the mo

torcycle leaves the factory. User should fill or replace the qualified brake oil (such as No.DOT3 or DOT4 brake oil) from the appointed maintenance station. Never replace or mix other oil, otherwise it would damage the brake system. ②If the brake oil is insufficient, it might be possible for

①

the air to come into the brake system and result in the failure of the system.

①wear and tear indicator ②b

rake disc ③brake blocks

◆Check the following items of brake system before

driving the motorcycle:

① Check if there is any leakage. ② Check if there is any leakage or crack on the oil

◆ Brake oil is corrosive material. It would damage

and corrupt the painting of the part. It should be

pressed hose.

③ Th

④ Abrasion of the brake blocks.

e brake lever should be kept with a certain free

distance of 10～20mm and kept a certain re-grip power.

cleanout if the oil splash on the part.

◆ If the oil sprayed on the skin or eyes, it should

be cleaning quickly with a lot of water.

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8. Tires

The standard tire is 3.

50-10 51J for

front and

Warning

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Insufficient tire pressure hastens wear of them and aff

ects the riding stability. Please check the tire pressure

and tread depth when applying regular maintenance. ①Tire pressure: front 225 kPa; rear 225 kPa.

9. Starting motor

heck the fastening bolts and the carbon brush, and

rep

lace them if necessary.

②Tread depth: It is suggested to replace a new tire

when the tread depth is less than l mm.

10. F

use

Fuse is linked with the outer line of the battery. When a

1mm

light or circuit fails suddenly, please check the fuse first.

◆

rear tires. Another type of tire may cause trouble.

◆ Tire inflation pressures and the general tire

condition are extremely important to the proper performance and safety of the vehicle.

◆ The fuse can not be replaced by any iron

or aluminum wire.

11. Gear oil

Please use the recommended gear oil: SAE85W/90

Total capacity: 110ml

Replacing capacity: 100ml

Warning

Page 19

How to change gear oil

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□□□□T

ools

 Stand up the main stand.

 Take off the oil plug for refill.

 Take off the oil plug for draining, let off all the dirty

A full set of tools is offered for your daily use.

gear oil.

 Tighten the oil plug for draining.

 Refill fresh gear oil and tighten the oil plug for refill.

the plug for draining the plug for refill

After refilling, please make sure you have locked the oil plugs and bolts.

Page 20

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echnical Parameters

□□□□T

Items Sp

Length

Size

Weight

Capacity Max. Speed 25km/h

Circuit system

Width Height Wheel base Unloaded weight Mass weight

Spark plug Battery Fuse Headlight Front turning lights Rear turning lights

1673mm 6 1110mm 1210mm 79kg±3kg 160kg±3kg

A7RC 1 10A 12V 35/35W 12V 10W 12V 10W

63mm

/5.7AH

ecifications

Volume of the fuel tank Volume of the engine oil tank

Brake light Position lights

12V 21/5W

12V

6.5L±0.5L 1L

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Items Specifications

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139QMA 4 s 1

39.0mm×41.4mm 49cm 10 1900±100 r/min

Engine

Model Type Cylinder Bore and stroke Cylinder volume Compression ratio Idling speed Max. Power Max. Torque Carburetor Air cleaner Ignition type Starting mode Cooling mode

Lubrication

2.2kW/7500r/min

2.9N·m/7000r/min PZ18J Sponge core C Electric/kicking start Forced air-cooled Pressure spray

troke

.5±0.1:1

Suspension

Brake system Front: disk brake Rear: drum brake

Front shock absorber

Rear shock absorber

Tires 3.50-10 51J for front and rear tires

Variable-pitch spring & hydraulic damping shock absorber Variable-pitch spring & hydraulic damping shock absorber

Page 22

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