Mortch Prince User Manual

Page 1
Thank you for your purchasing the motorcvcle, with four stoke and pedal style. Hope
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you enjoy driving it all the tine.
The motorcycle is the most fashionable pedal style and top grade and using for city
nowadays. Because it’s engine is produced by advanced technical and the parts and components are selected to assemble, with large horsepower, low consuming, low noise, electric ignition, electric starting, frame body with protecting, quick accelerating reaction, actively driving, and superexcellent performance..
The manual contains the necessary instructions and guidance with respect to the operation and maintenance of the motorcycle, keep it at an optima performance. Please you understand if the specification is changed, the parts of drawing or contents in book are different from the fact.
Please you read carefully the book before driving for your safety and making your comfortable.
The capacity of motorcycle can proper adjusted by experienced worker according to different the area, climate and conditions until the best condition, and don’t effect on the
p
formance.
er
Please you note environmentalism.
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Contents
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1.regulations of safe driving…………………1
Way of parking…………………………..…21 Way of driving…………………………….2 Loading……………………………………3
2.locations of parts…………………………..4
3.handling of parts…………………………..5 Meters…………………………………….6
5.inspecting before driving……………………22 Inspecting and supplying gasoline………….23 Inspect braking……………………………..24 Inspect braking light………………………..25
Inspect turn signal………………………….25 Indicators…………………………………6 Main switch………………………………7 Starting button switch comp head light…..8 Changing switch,head light button comp horn…..9 Switch comp turn signal………………….10
Key,helmet luggage box………………….11 Hey comp steering handle………………..12 Front luggage box………………………..13 Engine starting system…………………...14
Inspect tire………………………………….26 Inspect air cleaner…………………………..28 Replace fuel………………………………...28 Replace gear oil…………………………….29 Inspect spark plug…………………………..30 Term maintenance program and schedule…..31 Clean out the battery………………………..32 Replace the fuse…………………………….33
Cleaning way of air cleaner……...…………34 Electric starting…………………………..14 Kick starting…………………………..…15
4.natural way of driving…………………….16 Correctly driving…………………………18
Adjusting the carburetor and the choke….....35
7.specification table…………………………...36
8.electric circuit drawing……………………...37
Page 3
1.SAFE DRIVING
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C
thes:
lo
Safe driving main point is natural and relaxing
mood and wearing comfortable dress,
Pay attention to driving with obeying ruler of
traffic, don’t worry and relax the mood.
CAUTION:
·the drivers don’t wear loose or longed clothes,
avoid to happen damage.
·the skin of body don’t touch with the exhaust
pipe after flameout the motorcycle within 10
minutes, for the temperature of is very high
during the driving.
WAY OF DRIVING
WAY OF DRIVING
WAY OF DRIVING WAY OF DRIVING
Page 4
·keep your only natural posture to actively
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driving the motorcycle.
· the position effect on the rider’s safe,please seat at the center of double seat, if driver seat at the end of double seat and make front wheel reduce weight and
·please pay attention to driving on the no-smooth
road.
the handle bar will swing, in a word, this happen to damage
·when driving at the swerve, please keep the
body to inner side, if else happen to damage.
Loading
Page 5
·the handle bar can feel the change of weight
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between the loading and no-loading. So please driving caution. When the loading overtaking, the handle bar shake easily, please avoid overtaking driving.
NOTE:
·Don’t place the clothe under the seat(outer
luggage),if else, make the fuel system choked
and the engine ill.
·Don’t place the clothe between the outer cover
of frame and the engine if else happen to damage
the engine.
·Don’t replace the goods at the outer luggage
which is pointed, avoid to damage the outer of
frame body.
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2.LOCATIONS OF PARTS:
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3.INSTRUCTIONS FOR FHE
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MOTORCYCLE
■■■■Speedometer and indicator
1)Mileage recorder
(
It display the total distance covered by the vehicle(km)
(2)speed indicator
The standard of speed:km/h
(3)Pilot of headlight
Pilot of headlight is switched and indicate the pilot light.
(4)Turn signal indicator
The signal is switched and the indicator is light.
(5)fuel meter
The fuel indicator shows the fuel capacity remaining in the fuel tank(when the main switch is ON,the meter indicates correctly, when the position of OFF,the meter indicates correct) when the needle is at the red zone,it indicated the fuel is 1.5L,and please supply the fuel 90# in time.
(6)shortage distance meter
It is use for shortage distance and can indicate “0”.
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■Main switch
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·Electrical source is cut off and the engine stopped.
OFF
·The key can be taken down.
·Electrical source is on and started.
ON
·The key can not taken down when driving.
·The steering handle pipe is locked and avoid theft.
LOCK
·The key can be taken down.
NOTE:
·When parking the motorcycle, lock
the turning bar and take down the key,
avoid to theft the motorcycle.
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■Starting button:
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■Switch comp headlight
When use the electric starting, please draw the rod comp front brake stop, or step the pedal comp rear brake, until the electrical source is touched on.
■Headlight OFF:
·Headight,sidelights,speedometer
OFF
light are shut off.
· sidelights, speedometer light
· are switched on.(the engine
·
don’t start and the lights are shutoff)
·Headlight,speedometer light are switched on(the engine don’t start and the lights are shut off)
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■HEAD LIGHT, CHANGE SWITCH OVERTAKE
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HEAD LIGHT, CHANGE SWITCH OVERTAKE
HEAD LIGHT, CHANGE SWITCH OVERTAKE HEAD LIGHT, CHANGE SWITCH OVERTAKE
SIGNAL SWITCH
SIGNAL SWITCH
SIGNAL SWITCHSIGNAL SWITCH
HI
LO
PASSIN
n the pilot is switched, using the HI
whe
When driving at the city and front vehicle, using the LO, avoid to effect on the sight of front
Overtaking warning light at the position of LO, put down it and headlight is switched on, indicates front
■HORN BUTTON:
When the main switch is ON, put down the
button of horn, and the horn tweets.
■Switch comp turn signal:
When swerve or change roadway, please turn signal. When changing switch, the turn signal can spark or shut off.
vehicle.
:Using it at the turning left.
:Using it at the turning right.
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NOTE:
·Please return the turn signal after using
because it can’t relax, if else effect or other
people’s safe.
■
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■KEY OF HEMET
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■LUGGAGE BOX:
Way of using
(1) Open lock comp seat and put up the seat. (2) Make the key into hook. (3) Push down seat and the seat auto can be
locked.
Way of take down
·The way of using is the same to above.
Luggage box lies under the seat. Way of opening seat is the same as above.
NOTE:
·The max weight of loading: not exceed 10kg.
·check the seat is locked.
·Don’t place the low-heat-resistant goods, foods
and combustible goods into the luggage box,
because of the high temperature of engine.
NOTE:
·When driving, don’t make the key leave the
helmet lock and avoid damage paint parts.
· Don’t place the expensive goods into the
luggage.
·Don’t make the water into the luggage box,
when cleaning the motorcycle.
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■FRONT LUGGAGE BOX
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Way of opening Insert the key and turn it right, the front luggage can push up.
Way of closing: Insert the key and turn it right, close the cover of luggage box. And then turn left and take down.
NOTE:
· The max weight of loading if front
luggage box: not exceed 1.5kg.
·Don’t place the expensive goods into box.
·Please note the expensive goods placed,
because water will into box when cleaning
the motorcycle.
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■Way of starting for engine:
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(5) When driving in winter, turn the key of bank
(1) Check the gasoline, fuel and battery starting. (2) Stand the main stand when starting engine,
and make the rear wheel nearly room.
(3) Turn the key of bank to “ON”.
to “OFF”, kick starting about 5 times and make into gasoline, then touché with the electric road, with accelerating and warm up the engine about 2- minutes. All are OK.
NOTE:
·Please using it according to above(5),when
the gasoline don’t reach the standard of 90# or
using it long time, and starting it again.
·when using the new motorcycle first, kick
starting it and can longed the usage life.
(6)Because the motorcycle designed advanced
(4) Adopt the electric/kick starting. If adopt
electric starting, must catch hold of front brake bar or step rear brake pedal.
electric starting valve, can start it with kick/electric starting.
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NOTE:
After starting the engine the hand leave the button
and don’t touch with it when driving; catch hold of
the front brake bar or step the rear brake pedal, the
braking light is switched, but pushing time is not
exceed seconds, and the tine share is about 10
NOTE:
Return the starting arm after starting engine,
if else will effect on safe of driving .
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4.WAY OF NATURAL DRIVING
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·Ride the motorcycle from left side and seat well,
1 Spring the man stand firstly
·Push ahead and the main stand will auto spring.
the left foot touch with room and avoid to rave.
NOTE:
·Don’t freely add oil and make the engine high
speed before the engine don’t driving.
NOTE:
·Keep the front and rear brake the position of
braking before driving.
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2 Loose rod of rear brake
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3
Turns the grip of throttle slowly and the
motorcycle moves slowly.
NOTE:
·Don’t add freely gasoline to the turning
bar after loosing the rod of rear braking,
avoid to happen dangerous
NOTE:
·Don’t turn the grip of throttle quickly and
avoid the motorcycle
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4 Correctly driving
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Adjusting of speed is controlled by the grip of
Before driving the motorcycle, please open turn signal and confirm the rear safe.
throttle. The speed will become faster,
Return inner
so please accelerate slowly.
The grip shall return to accelerate
and the power become high when
Return origin
The speed become slowly.
position
begin ning to start or climbing.
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■■■■The first period of new motorcycle
D
S
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■Using the front&rear braking
■
■
■
running will effect on the usage of engine.
·please keep the speed less 60km/h in the first
riod of 1500km, details as followings;
pe
riving mileage
0-300
300-500 500-1000 1000-1500
s
topping when parking
·Parking the motorcycle after returning the grip throttle to origin position.
of
·Start to parking slowly, and then step and sraw
urgently the vehicle.
peed(km/h)
· Avoid accelerating quickly and overtaking loading.
·Replace the oil of crankcase and gear oil the warm condition the period of meshing.
·Avoid to driving long time by the full throttle and notice to freely change speed, when the distance of driving are over 1500km.
25-30
35-40 45-50 55-60
NOTE:
·Don’t stop the motorcycle by the single
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■Don’t stop and swerve peremptorily
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■Notice driving the wet day.
·Swerving and stopping peremptorily is one of
clause of accidents and very danger.
·please decelerate to drive because of longed the
distance and the difference of road between the sung and wet days.
·Return the throttle grip to “OFF”and proper
discontinuity braking when downgrade.
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■Way of parking:
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2
The vehicle complete stop
Near the parking place:
1
·Open the turn signal ahead of time and notice the rear and side of vehicle and stop it slowly.
·Return the grip of throttle to origin position and
Return the turn signal to origin position snd
switch to “OFF”
brake the vehicle, at this time the rear braking light is switched and warn the rear vehicle. NOTICE: If the vehicle inclines excessively which parking which make the idle speed instability.
NOTICE:
·when driving if cut off main switch and take
out key, the electric system don’t work, and
happen to accident easily. So please handle it
when parkin.
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3 When parking
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5.Inspection before driving
Stand the left side of motorcycle in the smooth land and support main stand of motorcycle
·Support the main stand in the little traffic and smooth land, if else happen to accident easily.
·The left hand catches hold of handle bar and the
■■■■Inspection before driving
Please have a habit of checking vehicle before driving.
Must check the vehicle before driving in order to right handle draws side rod under seat. The right feet step main stand and the right hand draw it rear
4 Lock the handle bar and take out the key
in order to avoid theft when parking.
(please reference the page 12).
avoid happening accident.
If you find the trouble of vehicle, please contact
with the seller or service place.
■■■■CHECK AND SUPPLY OIL
1.Support the frame body and take out the ruler
of oil to clean.
2.straight insert the ruler of oil.
3.take out the ruler of oil and check the rest oil. If
the level of oil reach at the under limit, please
supply the oil until the upper linmit.
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in order to assure the safe
and
natural driving.
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CHECK AND SUPPLY GASOLINE
1
·Supply the oil when the needle reach the red
zone, at this time the rest gasoline is about1.5L.
·Supply the gasoline of 90#in time.
■APPOINTED ESPECIAL OIL
Four stoke especial oil:SAE10w-30(SIGMA)
NOTICE:
1.Don’t use the counterfeit oil, if else happen
easily accident.
2.please use and supply the oil according to state,
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2 CHECK BRAKING
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<CHECKING BRAKING OIL> 《WINDAGE OF BRAKING ROD》 The braking rod must have proper windage. And it’s active is work naturally. Range of measuring windage:1-2cm
1.Place the handle bar correctly, check the
braking oil in right fuel tank, and keep it the
position between the up per and under limit.
2.check the meshing of rubber when the braking
reaches the under limit.
3.Please maintain it to the service place when the
rubber worn but not exceed the stated ruler.
4.recommend the braking oil:DOT3
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3 Inspection of braking light
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·Turn the main switch to : “ON”.
·Brake the front&rear braking and confirm the light is switched.
·Check the braking light is broken and untidy.
·Turn the main switch to “ON”.
·Handle the switch of turn signal and confirm the
front rear, left and right turn signal, turn signal
indicator are switched.
4
Inspection of turn signal
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6 Inspection of wheel
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·Check and clean out metal and crush pieces in
·Check the pressure of tire
Natural pressure
Front wheel rire……..196Kpa
Rear wheel tire………211Kpa
the tire trough
·Please change into new tire, if the crush or the
depth of trough reach the limit.
(please reference the drawing)
(metal, crush piece and other impurity)
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····Please maintain the vehicle, assure to comfortable driving.
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(please reference page31)
····please check termly the vehicle when don’t use it long time.
····The first inspection:
Please accept inspection and maintenance after purchasing a month or driving 300km.
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■■■■CHECK THE SPLINE COLLAR OF
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REAR TIRE AND FRONT&REAR
■CHANGE OIL
Replace the oil firstly 300km,after every 1000km.
HANGER SET
·When check the spline, support the vehicle by
e center stand. Push the side of rear tire and
th look if the rear collar and the ring of rear fork loosen.
·Check carefully whether the location set of rear hanger system is stability.
■CHECK AIT CLEANER
·The air cleaner is made in paper, and check and
clean it every 200km. After clean it, add equality a little oil.
· Change into termly new air cleaner 5000km.Way of changing reference the page38.
NOTICE:
·Pleas replace and clean it under ways.
·Drive it in the wet days.
·Drive it in the dust roadway
check the oil capacity every 500km and supply
the oil in time until the limit. The capacity of
oil:0.9L,and the oil capacity of normal
changing :0.75L.
NOTE:Please replace the oil ahead of time
driving the crush, short distance and cold zone
place.when get down the screw of letting oil
clean the filter and fit it.
■Change gear oil
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<term of changing>
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<way of changing>
Replace into the 10#or GY gear oil firstly 300km and after every half a year or 3000km.
CAPACITY OF GEAR OIL
1.Support the vehicle in the smooth land.
2.Get down the screw of oil.
3.If change oil the warm of engine, the rest oil
will pour out gear box.
4.Clean the screw of letting oil and lock it.
·Full capacity:0.11L
5.Pure the oil into the gear box from the hole.
6.Lock the screw and avoid leakage.
NOTICE:
·Please replace oil usually as following:
·Driving the wet days usually.
·Driving long time.(long distance)
·Driving at the loading.
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■■■■CHECK SPARK PLUG
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The untidily of spark plug electrode and exceed windage effect on it’s work.
<way of cleaning>
The best way is using cleaner of spark plug to clean. If have not cleaner, please use the needle brush.
<ADJUSTING>
·Windage of side pole:0.6-7mm
(reference drawing)
<Appointed spark plug>
G7HSA(NGK)\ U22FS-U(ND) NOTE:Don’t use the spark plug vhich isn’t appointed.
NOTICE:
·Notice not to scald body because of high
temperature of engine after stopping it.
·Twist into the spark plug with hands and
wrench
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TERMLY MAINTAIN PROJECT AND SCHEDULE:
C
heck
D
riving
Engine oil
R R R R R R R R R R R R R I
O
il filter web
C C C C C C C
G
ear oil
R R R R R R R
S
park plug
Clean and replace it every 1000km
A A A A
C
am chain
A A A A
C
arburetor
I I I I I I
A
ir cleaner
Clean every 2000km and replace every 5000
E
lectrolyte of battery
I I I I I I I I I I I I I
F
uel filter web
Clean and replace it every 1000km
B
raking system
I I I I I I I I I I I I I
D
rive belt
I I I
Parts screw
and nut T T T T T
W
aste air deepness
Frequently check, adjust avoid pollute.
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Assure to driving safely, maintain the performance,longed the usage and reduce the pollute,please check and maintain it termly. I:Checking,cleaning,lubricating,adjusting,or replacing A:adjustment C:cleaning R:replacing T:lock
ITEMS DRIVING DISIANCE(km)
300 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000
Windage of valve in 0.1.2,out:(cold system)
·The above items will change according to deferent from the kind of vehicle.
·Use it as compare with the schedule if overtake the mileages.
·Please clean and replace the air cleaner usually driving the dust area.
Ing
before
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■CHECK THE ELECTROLYIE OF BATTERY
t use the vehicle, please get down the battery
cold and good air place, because it
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2
BATTERY HEAD
1 The vehicle adopt no-supplying water or supplying electrolyte battery. Don’t need to check and supply the no-supplying water battery.
NOTICE:
·Don’t get down the seal electrolyte battery.
·when don’
and put p the
automatic discharge and reduce the power.
·Don’t use the vehicle long time, please get down the
cathode.
The line of liquid keep the level between the
Firstly get down the three screws and battery
cover when cleaning the battery head.
·Get down and clean the battery when the
battery head is rotten.
·After cleaning it, please wipe a group of
butter or Vaseline and fit it.
NOTICE:
·When getting down, shut off the electric
upper and the under limit, when use the supplying electrolyte battery. And supply proper the distilled water sometimes and keep up the good air condition.
source and get down the cathode. When fitting
on , firstly fit on the positive pole.
·Lock the screw of battery head when it
loosens.
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■Replace the fuse
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Shut off the main switch and check whether
the fuse is scaled or not
· Change the electric goods(Light,speedometer)
according to the specification good parts appointed.
Replace the fuse according to the power
appointed.
·Please find the clause of scaling and replace it.
·Get down the three screw and open cover, the fuse lie in the fuse box side of battery.
·Open the fuse box and take out the fuse, draw
the guide cable of the fuse. The specification of fuse:7A
·If use the disqualification parts, the fuse is scaled
easily and the loading of battery will lose it’s balance.
·When cleaning the vehicle, avoid using water to
clean.
NOTICE:
·When getting down, don’t expand the ring too
large.
·When fixing, please confirm whether the ring
head loosens or not. It’s loosening is the clause
of troubles, and notice this.
·Don’t use the exceed power of fuse, if else
happen to damage.
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■Way of cleaning the air cleaner
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Dust is the one of the clause of reducing the horsepower. <way of getting down>
1.Get down the five locked screws in the left rear cover and rear cover, and then get down the seven locked screws.
2.Get down the cover&air cleaner
3.Get down the two located screw of air cleaner.
4.Replace the scar of air cleaner. <way of fixing>
·Operate it according to above contrary ways.
NOTICE:
·If the air cleaner is not complete fit, the
dust will enter into cylinder and make the
horsepower down and usage of engine.
·Don’t soaked air cleaner when cleaning the
vehicle, if else make the engine ill.
NOTE:please let out the oil in red rube every drving 1000km
■ADJUST THE CARBURETOR AND CHOKE Function of stability contrary can assure to the
Page 36
performance of the engine. The carburetor is
1
8
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(b)Adjust the idle speed adjusted the best condition in the manufacture and don’t change the condition. Now you shall adjust the two projects as followings:adjusting of choke and idle speed. (a)Adjusting of choke
1.Warm the engine many minutes and start it.
2.Twist the adjusting nut of oil, and slowly drop it
about3 circle. Lock it the max place and adjust
lightly the limited screw until reach at the
requirement of idle speed.
1.Check whether the choke and throttle work well the conditions of full opening and closing for choke or not.
2.Check the free distance in the position of drawing turn bar, and the free distance:2-6mm. if adjust the distance, please loosen nut(1)and adjustor(2).
Page 37
7.THE SPECIFICATION SCHEDULE:
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Over size:length×
Wheel base: mm 1450 Braking distance m
Dead mass kg 130 Climb performance (°)
Capacity of fuel tank kg 140 Engine model YY1P57QMJ
Oil capacity of crankcase L 12 Style
Trademark of fuel L 0.9 Stroke×bore 57.4×57.8
Fuel type RQ-90 Capacity cm3
Trademark of lubricant
width×high 2070×75×1410 The min consume L/100KM
Four stoke especial oil
Compression ratio 9.2:1
SAE10W-30(SIGMA)
≤2.9
≤7(0km/h)
≥10
Single eylinder,forced
air,four stoke.
149.50
The max speed km/h ≥95 The max power kw/r/min
The max torque Nm/r/min
7.0(7500)
8.5(4000)
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Start Elecrric/kick start
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The specifi-
Front tire 110/90-12
Ignition system CDI Rear tire 130/70-12
Spark plug A7RTC
Lubricant system Force lubricant Rear tire 221
cation of tire
Pressing
Ront tire 196
of tire:
Clutch Dry-auto acentric Electric system
Change speed system Belt auto no-grade shift
Decelerate I,2.800 Ⅱ,3.076 Head light 12V35W/35W
Ratio Tail light/braking light 12V8W/20W
License indicator 12V10Wī4
Fuse 12V 5W
horn 12V 1.7Wī3
Battery 12V7Ah
7A
12V 3A 105dB(A)
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8.ELECTRIC PRINCIPAL DRAWING
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