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Mortch International Ltd
FALCON
User’s Manual
Page 2
Preface
Mortch International Ltd
http://www.mortch.com
Thank you very much for purchasing our scooters. And welcome to join the driver’s line of MORTCH motorcycle.
With its extraordinary advantages of excellent quality, smart appearance and shape of legerity, our product will surely
bring the utmost pleasure and convenience to your life.
This manual gives you information about the general structure, function, operation and maintenance methods of
FALCON. In order to enable your beloved motorcycle to render a best performance and a longer life, please read this
manual carefully, pay particular attention to the running-in part in it and follow all the operating instruction. It is of great
importance to make your riding safer and more comfortable. Experienced staffs in our sale agency and the maintenance
shop will also offer excellent service for you.
● Please take an initial examination of your motorcycle after the first 300km running in our designated maintenance
shop, and take regular examination in every 1000km thereafter.
● All the direction, illustration and specification included in t his manual are based on the latest product information.
Please be noted that they may be different from the actual status of the motorcycle if there is new revision on its
specification, and no further advice will be given.
● This motorcycle was designed and manufactured which complied with e-mark, the safety standard of Europe Union.
Please do NOT change any parts without professional advice and use non-original parts in case of avoiding danger
to driver and the broken of traffic laws.
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CONTENTS
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Guidance …………………………………………………………………………………………… 1
Names of parts ……………………………………………………………………………………… 3
Controlling parts ……………………………………………………………………………………… 4
Fuel tank …………………………………………………………………………………………… 6
Fuel and engine oil …………………………………………………………………………………… 6
Starting pedal ………………………………………………………………………………………… 6
Pre-riding inspection ………………………………………………………………………………… 7
Engine starting ……………………………………………………………………………………… 8
Running-in …………………………………………………………………………………………… 9
Regular maintenance ………………………………………………………………………………… 10
Tools ………………………………………………………………………………………………… 16
Technical Parameters ………………………………………………………………………………… 17
Electrical Circuit Chart ………………………………………………………………………………… 19
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□□□□
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Guidance
Please keep safety in your mind and observe the regulations of transportation while enjoying your riding. Pay attention to
the following rules:
1. Pre-riding inspection
Please read the details in the relevant chapter for your safety.
2. Helmet
Do remember to wear helmet while riding.
3. Being familiar with motorcycle operation
It is of great importance to ensure your safety getting familiar
with motorcycle operation.
4. Speed limitation
Drive at proper speed in accordance with the road condition,
the weather and your driving skill.
1
WARNING
It is dangerous to drive on the wet road.
Do not make an abrupt turning while
accelerating and keep proper distance
from other vehicles.
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5. Positions of the numbers
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The frame number and the engine number are for the purpose of
registering the motorcycle. When your motorcycle needs
inspection, repair or other special service, the number will enable
you to get good service from our sale agency. Please note down
your number here:
□□□□ The frame number:
□□□□ The engine number:
frame number
engine number
2
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□□□□
181920
16. right fro nt turning light
12. tailli ght & rear turning light
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Names of parts
1 2 3 4 5 6 7 8
9
1011 12 13 14 15 16 17
2
T
B
-
T
Q
9
4
B
A
O
I
T
A
N
1. brak e disc
2. front shock abs o rber
3. fron t brake assy.
4. rear brake le ver
5. helm et hook
6. side stand 11. drum brake
7. seat
8. main st and
9. startin g pe dal
10. rear shock absorber
13. hand-hold
14. head light & position li ght
15. left front turni ng light
17. rig ht rear -v iew mirror
18. meters
19. left rear -v iew mirror
20. muffler
3
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□ Controlling parts
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1. Rear brake lever
Hold it tight and the rear brake works.
2. S
witches on the left
A
C. Horn button
D. Danger signal button
3. Meters and indicating lights
A. Ind
Left tu
Right turning light
icates the speed in km/ h and Mph
rning light
A CB FD E G
B
C
D
A. Switch for high/low beam lights
B. Turning signal switch
4
B. Indicates total distance the motorcycle has run
C. Left turning light indicator
D. Right turning light indicator
E. Fuel gauge F. Indicates the rev in 1000r/min
G. High beam indicator
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4. Front brake lever
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When the ignition switch is at ON position, hold
Hold it tightly and the front brake works.
the brake and press the button and then the
engine starts.
6. Ignition switch
P
U
S
H
5. Switches on the right
A
B
ON: Engine can be started and all the lights
can be operated. The key cannot be
taken out.
OFF: The whole circuit is cut. Engine and lights
cannot be operated and the key can be
taken out.
LOCK: Turn the steering handlebar fully to the left,
---ON
---OFF
---LOCK
A. Head light switch
B. Starting button
5
slightly press the key and turn it to the
lock position. Then the key can be taken
out.
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□
◆
Turn off
the engine when refilling the tank.
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□Fuel tank
□□
□
□Fuel and engine oil
□□
Usage of the fuel tank lock:
1. Insert the key and open the seat.
2. Turn the cap counter-clockwise and take off it.
3. Align the lock tongue on cap with the notch on
the fuel tank, turn the cap clockwise and
tightened it.
A. Gasoline
High quality fuel is essential to the engine.
Any sand in the fuel is absolutely prohibited.
90# or higher quality unleaded gasoline is
preferred.
B. Engine oil
SAE15w/40 SF
open
cap
lock tongue
notch
seat lock
□
□Starting pedal
□□
20w/40-20w/50
15w/40-15w/50
10w/30
10w/40
-10
0
10
T
20
40
60
20
30
80
100
40
C °
° F
Warning
◆Turn off the cap slowly.
◆Don’t overfill the gasoline over the designated scale.
`
◆Do not add anything into the gasoline.
6
Starting pedal is for kicking start of the engine.
starting pedal
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□
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□Pre-riding inspection
□□
Please check the following parts before you drive.
No. Items Inspection content
1 Steering handlebar 1.Flexibility 2.No gap or loosing appearance
2 Brake system
3 Tires 1.Proper pressure 2.No crack or cutting
4 Fuel Sufficient fuel
5 Engine oil Sufficient engine oil
6 Lights Workable
7 Horn Workable
8 Gear oil With normal stock
9 Throttle 1. Proper gap 2.Flexible function 3.Proper control lever returning
10 All the bolts and nuts No loosing appearance.
1.Travel of front brake and rear brake 2.No break on the cable
3.Flexible function
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□
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□Engine starting
□□
1. Please check the volume of engine oil and
gasoline before starting. The main stand and
3
Engine Starting
.
Press the starting button and then the engine
the side stand should not be stood up while
will be started.
starting the engine.
2. Turn the ignition switch to the “ON” position.
H
S
U
Grip the rear brake lever
P
"ON" position
◆ Grip the rear brake lever in case that the
motorcycle rushes forwards abruptly.
Warning
8
Page 12
5 seconds is the maximum limit for each
startin
g
◆
After the engine starts, the start
ing
pedal
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◆
and10 seconds is the minimum interval.
◆ Stop pressing the starting button immediately
after the engine starts.
◆ Do not press the starting button while the engine
◆ When using electric starting, please press the
◆ When using electric starting, don’t operate the
is running, or the start motor will be damaged.
rear brake lever in advance to get through the
circuit and start the motor.
Warning
should be turned to its original position.
Otherwise, it will affect the driver’s safety.
◆ Please don’t start the engine in unventilated
places, because the wasted gas with CO is
harmful to human beings.
Warning
□
□Running in
□□
To keep your motorcycle running in a good
starting motor continually, or it may cause
damage to the starting motor and the battery.
◆ Warm up the engine after cold starting (about 3
minutes).
4.
Kic
k Starting
Grip the brake lever, tread the starting pedal
heavily and then the engine will be started.
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condition, please follow the below rules during the
running-in period.
Distance (km) Speed limitation (km/h)
0-300 25
300-1000 35
1000----- ≤45
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□
Interval
Km 300
1000
3000
6000
12000
Month
New motor
1 3 6 12
Battery
Engine oil strainer
Gasoline strainer
Carburetor
Air cleaner
core
Spark plug
Fuel
throttle
Drive belt
Engine oil
Brake
system
Front fork and steering
stem bearing
S
uspension
Tires
Fastening nuts and bolts
Gear oil
Rear brake cam
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□Regular maintenance
□□
Item
I I I I I
C C
R
NOTE: I=Inspect and clean、adjust、replace or lubricate when necessary, C=Clean, R=Replace, F=Fastened
I I I C
Clean it every 2000km
Clean every 3000km, replace when necessary
A A A A
I I
R R Replace every 3000km
I I I I I
I I I I
I I I I
I I I I I
I F F F
R Replace every 5000km / 5Month
C
Service more frequently when riding in dusty conditions.
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1
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. Battery
12V/5.7Ah battery
① When the voltage is less than 11.5V, please
use kicking start in stead of electric starting.
② Put the ignition switch on OFF position before
◆ It has been fully adjusted to the highest
position when manufactured.
Warning
battery replacement.
screw
air cleaner core
3. Air cleaner
③
Electrode identification: “+”— red line, “-”—green line.
④ Change a new battery every 4 years.
air cleaner cover
2. Carburetor and idling speed adjustment
① Keep the engine warmed up for 2-3 minutes.
② Adjust the idling speed screw to set the
engine at speed of 1900±100 rpm. The idling
speed adjusting screw is following:
A:
A B C
Air cleaner is on the left rear side of the
motorcycle. Remove 6 tightening screws of air
cleaner cover.
B: Remove air cleaner cover and take out of the
sponge core.
C: a---- Pour the non-inflammable detergent into a
dcba
idling speed adjusting screw
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basin and immerse the core into the detergent.
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b----Press the core in palm to squeeze the
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5
. Fuel
detergent out of it. Never twist it in case that
it is broken.
c----Immerse the core into engine oil.
d----Squeeze the excessive oil out but keep it
lightly oil immersed.
4. Spark plug
◆Clean the carbon deposit on the spark plug
wit
h a piece of hard wire or steel needle.
◆Adjust the gap to 0.6-0.7mm with a thickness
gauge.
◆Use A7RC when replacement is needed.
Refill the recommended unleaded gasoline
with an appointed number of 90# or higher
when the indicating needle points to the red
area in the fuel gauge.
NOTE: Unleaded gasoline will extend spark
plug and catalytic converter life.
6. Engine oil
Replace the engine oil with the engine warmed up.
oil dipstick
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oil dipstick
oil plug
for displacement
① Remove the oil dipstick.
upper
lower
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② Remove the oil plug for displacement to drain
Warning
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②T
he rear brake (drum brake)
the used oil.
③ Reinstall the oil plug for displacement, paying
attention to be tightened .
④ Refill 0.8 L recommended fresh engine oil.
⑤ Fa
7. Brake system
sten all the nuts and screws.
Normal free stroke of the brake lever is about
10-20mm.
① The front brake (disk brake)
a
rn the adjusting nut to get a proper stroke.
Tu
adjusting nut
◆ FREE STROKE means the distance between
a
a=10~20mm
13
a=10~20mm
the positions from free status to the
beginning performance of the brake.
◆ Pay attention to the sensitivity of the brake.
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☆ Disk brake
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② Check if there is any leakage or crack on the
◆Grip the brake lever and check the wear & tear
indicator . If the indicator nearly touched the brake
disc, please ask the appointed maintainer to
change the brake blocks.
③
②
①
oil pressed hose;
③ The brake lever should be kept with a certain
fre
e distance of 10～20mm and kept a certain
re-grip power;
④ Abrasion of the brake blocks.
◆Brake oil level
① It has been filled with the special brake oil
before the motorcycle leaves the factory. User
should fill or change the qualified brake oil (such
as No.DOT3 or DOT4 brake oil) from the
appointed maintenance station. Never change or
mix other oil, otherwise it would damage the brake
①w
ear & tear indicator ②brake disc ③brake blocks
◆Check the following items of brake system
before driving the motorcycle:
① Check if there is any leakage;
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system.
②If the brake oil is insufficient, it might be
possible for the air to come into the brake system
and result in the failure of the system.
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The standard tire is
110/70
-
12 47J
for
front
Warning
Warning
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◆ Brake oil is corrosive material. It would damage
and corrupt the painting of the part. It should be
cleanout if the oil splash on the part.
◆ If the oil sprayed on the skin or eyes, it should
be cleaning quickly with a lot of water.
8. Tires
◆
and rear tires. Another type of tire may cause
trouble.
◆ Tire inflation pressures and the general tire
condition are extremely important to the proper performance and safety of the vehicle.
9. Starting motor
Insufficient tire pressure hastens wear of them
Check the fastening bolts and the carbon brush,
and affects the riding stability. Please check the
tire pressure and tread depth when applying
and replace them if necessary.
regular maintenance.
①Tire pressure: front 225 KPa, rear 250 KPa.
②T
d depth: It is suggested to replace a new
rea
tire when the tread depth is less than l mm.
1mm
15
10. Fuse
Fuse (10A) is linked with the outer line of the
battery. When a light or circuit fails suddenly,
please check the fuse first.
Warning
◆ The fuse can not be replaced by any iron
or aluminum wire.
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11. Gear oil
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Please use the recommended gear oil:
SAE85W/90
Total capacity: 110ml
Replacing capacity: 100ml
How to change gear oil
Stand up the main stand.
Take off the oil plug for supplying.
Take off the oil plug for draining, let off all the
dirty gear oil.
Tighten the oil plug for draining.
Refill fresh gear oil from the sprue and
tighten the oil plug for supplying.
After refilling, please make sure you have locked
□
□Tools
□□
A full set of tools is offered for your daily use.
oil pl ug for displacement
oil pl ug for supplying
the oil plug and bolts.
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Page 20
□
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□Technical Parameters
□□
Items S
Length
Size
Weight
Capacity
Circuit system
Width
Height
Wheel base
Unloaded weight
Max. load
Max. Speed
Slope
Spark plug
Battery
Fuse
Headlight
Front turning lights
Rear turning lights
1965mm
700mm
1120mm
1420mm
98kg
188kg
45km/h
≥21°
A7RC
12V/5.7AH
10A
12V 35 / 35W
12V 10W
12V 10W
cifications
pe
Brake light
Position lights
Volume of the fuel tank
Volume of the engine oil tank
17
12V 21/5W
12V 5W
6L±0.5L
1L
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Items Specifications
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Engine
Model
Type
Cylinder
Bore and stroke
Cylinder volume
Compression ratio
Max. power
139QMA
4 stroke
1
39mm×41.4mm
49cm
10.5±0.1:1
2.61 kw/8000r/min
3
Max. torque
Carburetor
Air cleaner
Ignition type
Starting mode
Cooling mode
Lubrication
Brake system
3.56N·m/5500r/min
CVK
Sponge core
CDI
Electric/kicking start
Forced air-cooled
Pressure spray
Front: disk brake
Rear: drum brake
Suspension
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Front shock absorber
Rear shock absorber
Tires
Variable-pitch spring & hydraulic damping
shock absorber
Variable-pitch spring & hydraulic damping
shock absorber
110/70-12 47J for front and rear tires
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