Morsø 551 Installation Instructions Manual

Manufactured by Morsø JernstøberiManufactured by Morsø Jernstøberi
Manufactured by Morsø JernstøberiManufactured by Morsø Jernstøberi
Manufactured by Morsø Jernstøberi
A/S . DK-7900 Nykøbing MorsA/S . DK-7900 Nykøbing Mors
A/S . DK-7900 Nykøbing MorsA/S . DK-7900 Nykøbing Mors
A/S . DK-7900 Nykøbing Mors
E-Mail: stoves@morsoe.com · WE-Mail: stoves@morsoe.com · W
E-Mail: stoves@morsoe.com · WE-Mail: stoves@morsoe.com · W
ebsite: wwwebsite: www
ebsite: wwwebsite: www
ebsite: www
.morsoe.com.morsoe.com
.morsoe.com.morsoe.com
.morsoe.com
Badger - Gas StoveBadger - Gas Stove
Badger - Gas StoveBadger - Gas Stove
Badger - Gas Stove
Model No. 551 - With Open Flue
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TION INSTRUCTIONSTION INSTRUCTIONS
TION INSTRUCTIONSTION INSTRUCTIONS
TION INSTRUCTIONS
Distributed by Distributed by
Distributed by Distributed by
Distributed by
Morsø UK, Unit 5, io CenterMorsø UK, Unit 5, io Center
Morsø UK, Unit 5, io CenterMorsø UK, Unit 5, io Center
Morsø UK, Unit 5, io Center
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alley Drive, Swift Walley Drive, Swift W
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alley Drive, Swift W
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THIS APPLIANCE IS FOR USE WITH NATHIS APPLIANCE IS FOR USE WITH NA
THIS APPLIANCE IS FOR USE WITH NATHIS APPLIANCE IS FOR USE WITH NA
THIS APPLIANCE IS FOR USE WITH NA
TURAL GAS (G20)TURAL GAS (G20)
TURAL GAS (G20)TURAL GAS (G20)
TURAL GAS (G20)
WHEN CONVERTED USING CONVERSION KIT NO. 555111 THISWHEN CONVERTED USING CONVERSION KIT NO. 555111 THIS
WHEN CONVERTED USING CONVERSION KIT NO. 555111 THISWHEN CONVERTED USING CONVERSION KIT NO. 555111 THIS
WHEN CONVERTED USING CONVERSION KIT NO. 555111 THIS
APPLIANCE IS FOR USE WITH PROPAPPLIANCE IS FOR USE WITH PROP
APPLIANCE IS FOR USE WITH PROPAPPLIANCE IS FOR USE WITH PROP
APPLIANCE IS FOR USE WITH PROP
ANE GAS (G31)ANE GAS (G31)
ANE GAS (G31)ANE GAS (G31)
ANE GAS (G31)
THIS APPLIANCE IS SUITTHIS APPLIANCE IS SUIT
THIS APPLIANCE IS SUITTHIS APPLIANCE IS SUIT
THIS APPLIANCE IS SUIT
ABEL ONLABEL ONL
ABEL ONLABEL ONL
ABEL ONL
Y FOR USE IN THE UNITEDY FOR USE IN THE UNITED
Y FOR USE IN THE UNITEDY FOR USE IN THE UNITED
Y FOR USE IN THE UNITED
KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE) ONLKINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE) ONL
KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE) ONLKINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE) ONL
KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE) ONL
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ALLERALLER
ALLERALLER
ALLER
: Please leave this guide with the owner: Please leave this guide with the owner
: Please leave this guide with the owner: Please leave this guide with the owner
: Please leave this guide with the owner
By appointment to the Royal Danish Court
We trust that these instructions give suf ficient details to enable this
appliance to be installed and maintained satisfactorily . However, if further
information is required, our Technical Helpline will be pleased to help.
T elephone 01788554410 (National call rates apply in the United Kingdom).
2
LIST OF CONTENTSLIST OF CONTENTS
LIST OF CONTENTSLIST OF CONTENTS
LIST OF CONTENTS
Section Heading Page
1. SAFETY 3
2. APPLIANCE DATA 3
3. GENERAL INSTALLATION REQUIREMENTS 4
4. STOVE LOCATION 6
5. GAS SUPPLY CONNECTION 6
6. PACK CONTENTS 7
7. IGNITION CHECK 7
8. FITTING THE CERAMIC FUEL EFFECT AND BURNER COMPARTMENT WALLS 8
9. FINAL CHECKS 10
9.1 Checking the full operating sequence. 10
9.2 Checking the reference pressure. 11
9.3 Check for spillage 12
10. FINAL REVIEW & SERVICING 13
3
1. SAFETY1. SAFETY
1. SAFETY1. SAFETY
1. SAFETY
InstallerInstaller
InstallerInstaller
Installer Before continuing any further with the installation of this stove read the following guide to manual handling.
• The lifting weight of this stove is 53.5 kg.
• This stove is heavy . W e ther efor e recommend that two people should be sufficient to lift the stove. If fitting or moving the appliance alone we recommend the use of suitable lifting apparatus.
• When lifting always keep your back straight. Bend your legs and not your back.
• Avoid twisting at the waist. It is better to reposition your feet.
• Avoid upper body/top heavy bending. Do not lean forward or sideways whilst handling the stove.
• Always grip with the palm of the hand. Do not use the tips of fingers for support.
• Always keep the stove as close to the body as possible. This will minimise the cantilever action.
• Use gloves to provide additional grip.
• Always use assistance if required.
2. APPLIANCE DA2. APPLIANCE DA
2. APPLIANCE DA2. APPLIANCE DA
2. APPLIANCE DA
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TT
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A
This product uses fuel effect pieces, burner compartment walls andThis product uses fuel effect pieces, burner compartment walls and
This product uses fuel effect pieces, burner compartment walls andThis product uses fuel effect pieces, burner compartment walls and
This product uses fuel effect pieces, burner compartment walls and gaskets containing Refractory Ceramic Fibres (RCF), which are man-madegaskets containing Refractory Ceramic Fibres (RCF), which are man-made
gaskets containing Refractory Ceramic Fibres (RCF), which are man-madegaskets containing Refractory Ceramic Fibres (RCF), which are man-made
gaskets containing Refractory Ceramic Fibres (RCF), which are man-made vitreous silicate fibres. Excessive exposure to these materials may causevitreous silicate fibres. Excessive exposure to these materials may cause
vitreous silicate fibres. Excessive exposure to these materials may causevitreous silicate fibres. Excessive exposure to these materials may cause
vitreous silicate fibres. Excessive exposure to these materials may cause temporary irritation to eyes, skin and rtemporary irritation to eyes, skin and r
temporary irritation to eyes, skin and rtemporary irritation to eyes, skin and r
temporary irritation to eyes, skin and r
espiratory tract. Consequentlyespiratory tract. Consequently
espiratory tract. Consequentlyespiratory tract. Consequently
espiratory tract. Consequently
, it, it
, it, it
, it
makes sense to take care when handling these articles to ensure that themakes sense to take care when handling these articles to ensure that the
makes sense to take care when handling these articles to ensure that themakes sense to take care when handling these articles to ensure that the
makes sense to take care when handling these articles to ensure that the rr
rr
r
elease of dust is kept to a minimum. Telease of dust is kept to a minimum. T
elease of dust is kept to a minimum. Telease of dust is kept to a minimum. T
elease of dust is kept to a minimum. T
o ensuro ensur
o ensuro ensur
o ensur
e that the re that the r
e that the re that the r
e that the r
elease of fibrelease of fibr
elease of fibrelease of fibr
elease of fibr
eses
eses
es
from these RCF articles is kept to a minimum, during installation andfrom these RCF articles is kept to a minimum, during installation and
from these RCF articles is kept to a minimum, during installation andfrom these RCF articles is kept to a minimum, during installation and
from these RCF articles is kept to a minimum, during installation and servicing we rservicing we r
servicing we rservicing we r
servicing we r
ecommend that you use a HEPecommend that you use a HEP
ecommend that you use a HEPecommend that you use a HEP
ecommend that you use a HEP
A filterA filter
A filterA filter
A filter
ed vacuum to red vacuum to r
ed vacuum to red vacuum to r
ed vacuum to r
emoveemove
emoveemove
emove
any dust and soot accumulated in and around the any dust and soot accumulated in and around the
any dust and soot accumulated in and around the any dust and soot accumulated in and around the
any dust and soot accumulated in and around the
stovestove
stovestove
stove
before and after before and after
before and after before and after
before and after
working on the working on the
working on the working on the
working on the
stovestove
stovestove
stove
. When replacing these articles we recommend that. When replacing these articles we recommend that
. When replacing these articles we recommend that. When replacing these articles we recommend that
. When replacing these articles we recommend that
the replaced items are not broken up, but are sealed within a heavy dutythe replaced items are not broken up, but are sealed within a heavy duty
the replaced items are not broken up, but are sealed within a heavy dutythe replaced items are not broken up, but are sealed within a heavy duty
the replaced items are not broken up, but are sealed within a heavy duty polythene bag, clearly labelled as RCF waste. This is not classified aspolythene bag, clearly labelled as RCF waste. This is not classified as
polythene bag, clearly labelled as RCF waste. This is not classified aspolythene bag, clearly labelled as RCF waste. This is not classified as
polythene bag, clearly labelled as RCF waste. This is not classified as “hazardous waste” and may be disposed of at a tipping site licensed for“hazardous waste” and may be disposed of at a tipping site licensed for
“hazardous waste” and may be disposed of at a tipping site licensed for“hazardous waste” and may be disposed of at a tipping site licensed for
“hazardous waste” and may be disposed of at a tipping site licensed for the disposal of industrial waste. Protective clothing is not required whenthe disposal of industrial waste. Protective clothing is not required when
the disposal of industrial waste. Protective clothing is not required whenthe disposal of industrial waste. Protective clothing is not required when
the disposal of industrial waste. Protective clothing is not required when handling these articles, but we recommend you follow the normal hygienehandling these articles, but we recommend you follow the normal hygiene
handling these articles, but we recommend you follow the normal hygienehandling these articles, but we recommend you follow the normal hygiene
handling these articles, but we recommend you follow the normal hygiene rules of not smoking, eating or drinking in the work area and always washrules of not smoking, eating or drinking in the work area and always wash
rules of not smoking, eating or drinking in the work area and always washrules of not smoking, eating or drinking in the work area and always wash
rules of not smoking, eating or drinking in the work area and always wash your hands before eating or drinking.your hands before eating or drinking.
your hands before eating or drinking.your hands before eating or drinking.
your hands before eating or drinking. This appliance does not contain any component manufactured fromThis appliance does not contain any component manufactured from
This appliance does not contain any component manufactured fromThis appliance does not contain any component manufactured from
This appliance does not contain any component manufactured from asbestos or asbestos related products.asbestos or asbestos related products.
asbestos or asbestos related products.asbestos or asbestos related products.
asbestos or asbestos related products.
4
The stove dimensions The stove dimensions
The stove dimensions The stove dimensions
The stove dimensions are shown in figure 1
3. GENERAL INST3. GENERAL INST
3. GENERAL INST3. GENERAL INST
3. GENERAL INST
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TION REQUIREMENTSTION REQUIREMENTS
TION REQUIREMENTSTION REQUIREMENTS
TION REQUIREMENTS
The installation must be in accordance with these instructions. For the user’s protection, in the United Kingdom it is the law that all gas appliances are installed by competent persons in accordance with the current edition of the Gas Safety (Installation and Use) Regulations. Failure to install the appliance correctly could lead to prosecution. The Council for the Registration of Gas Installers (CORGI) requires its members to work to recognised standards. In the United Kingdom the installation must also be in accordance with:
All the relevant parts of local regulations.
All relevant codes of practice.
The relevant parts of the current editions of the following British Standards:-
BS 1251 BS 5440 Part 1 BS 5440 Part 2 BS 5871 Part 1 BS 6891
BS 8303 In England and Wales, the current edition of the Building Regulations issued by the Department of the Environment and the W elsh Office. In Scotland, the current edition of the Building Standards (Scotland) Regulations issued by the Scottish Executive. In Northern Ireland, the current edition of the Building regulations (Northern
Gas Gas
Gas Gas
Gas
Natural (G20) Natural (G20)
Natural (G20) Natural (G20)
Natural (G20)
Propane (G31)* Propane (G31)*
Propane (G31)* Propane (G31)*
Propane (G31)* Inlet Pressure 20mbar 37mbar Input Max. (Gross) 5.7 kW (19,450 Btu/h) 5.1 kW (17,400 Btu/h)
Min. (Gross) 1.7 kW (5,800 Btu/h) 1.9 kW (6,485 Btu/h)
Output Max. (Gross) 3.8 kW (12,970 Btu/h) 3.6 kW (12,285 Btu/h)
Min. (Gross) 1.1 kW (3,755 Btu/h) 1.2 kW (4,095 Btu/h)
Burner Test Pressure (Cold) 19.6 +0.75mbar 35.9+0.75 mbar
(7.86 ± 0.3 in w.g.) (14.41 ± 0.3 in w.g.) Gas Connection 8 mm pipe 8 mm pipe Burner Injector Cat. 82 Size 360 Cat. 92 size 160 Ignition Piezo Electric. Piezo Electric.
Intergral with Gas Tap Intergral with Gas Tap Gas rate 0.539m3/h 0.190m3/h Efficiency class 2 2
* When converted using Kit no. 555211.
5
Ireland) issued by the Department of the Environment for Northern Ireland. In the republic of Ireland the installation must be carried out by a competent person and installed in accordance with: a) The current edition of IS 813 “Domestic gas installations” b) All relevant national and local rules in force. c) The current building regulations.
Where no specific instructions are given, reference should be made to the relevant British Standard Code of Practice.
The hearth The hearth
The hearth The hearth
The hearth must be made from a non-combustible material and be at least 400mm wide x 420mm deep x 12mm thick.
Clearances Clearances
Clearances Clearances
Clearances from combustible and non-combustible materials must be at least those shown in figure 1.
Figure 1 Figure 1
Figure 1 Figure 1
Figure 1 The flue The flue
The flue The flue
The flue details are shown in figure 1.
The minimum flue diameter is 125mm.
The minimum flue height is 3m.
The maximum horizontal flue length is 300mm.
No restrictor plate or flue damper is permitted. Where a variable damper is fitted it must be removed or be permanently fixed in the open position.
The flue must be swept before the appliance is installed.
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