Morso 2040 Installation And Operating Instructions Manual

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MORSØ JERNSTØBERI A/S . DK-7900 NYKØBING MORS
E-Mail: [email protected] · Website: www.morsoe.com
Distributed by: MORSO US LLC
1011 Highway 52 West - Portland TN - 37148 - USA
Installation and Operating Instructions
2040
Read this entire manual before you install and use your new room heater. If this room heater is not properly installed, a house fire may result. To reduce the risk of fire, follow the installation instructions. Failure to follow instructions may result in property damage, bodily injury, or even death.
Contact local building officials about restrictions and installation/inspection-requirements in your area.
Save these instructions
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We congratulate you on your choice of a Morsø stove. Morsø has been producing some of the world’s best stoves since 1853. If you follow this installation- and operating instruction carefully, we can assure you many years of warmth and pleasure.
Optional Accessories
A wide range of accessories (such as handling gloves, fireside tools, glass cleaner and heatproof paint) are available for use with your Morsø stove. They help with day-to-day running and maintenance. Contact your Morsø dealer for more information.
The Morsø 2040 meets the U.S. Environmental Protection Agency’s emission limits for wood heaters sold on or after July 1, 1990
The Morsø 2040 have been tested by OMNI-Test Laboratories, Inc. The test standards are ANSI/UL-1482 for the United States and ULC S627 for Canada.
The stove is listed for burning wood only. Do not burn other fuels.
Under specific test conditions this heater has been shown to deliver heat at rates ranging from
11,000 to 25,000 Btu´s.
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CON TEN TS:
1.0 Installation of your Morsø stove 4
1.1 Checking loose parts in the stove 5
1.2 The chimney / flue system 6
1.3 Flue Connection 7
1.4 Connection to existing chimney 7
1.5 Positioning the stove 9
2.0 Operation 11
2.1 Before you start firing 11
2.2 Lighting and loading intervals 12
3.0 Maintenance 13
3.1 Exterior maintenance 13
3.2 Internal maintenance 13
3.3 Cleaning the stove and the flue 15
3.4 Leaving the stove for extended periods 17
3.5 Parts diagram 18
3.6 Parts list 19
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Installation requirements vary in different districts, and the local building officials have the final authorization to approve your installation. You should discuss the installation with them before beginning. Please ask your dealer for further information.
Do not connect to any air distribution duct or system.
Important: If the installation instructions are not followed carefully, it may cause dangerous situations like chimney - and house fires. Follow the instructions carefully and do not deviate from them as it may cause injuries to people or property.
1.0 Installation of your Morsø stove
Installation of woodburning stoves must be safe and legal.
If your Morsø stove is not installed correctly, it may cause a house fire. To reduce the risk of fire, the installation instructions must be followed carefully. Contact the local building officials about restrictions and installation inspection in your area.
Before you start installing your stove, make sure that:
- The stove and chimney connection are placed far enough from combustible materials to meet all clearance requirements.
- The floor protection must be adequate and must be made correctly according to ´the requirements. All neccessary approvals are needed from the local building officials.
The data plate, which is located on the back of the stove, provides information regarding safety testing information, name of certified testing laboratory, and installation requirements.
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1.1 Checking loose parts in the stove
After unpacking, check that the fire bricks are firmly in position and have not shifted in transit. Check also that the air control works freely.
Before starting the initial fire, make sure that the baffle is placed correctly, as shown on the
images below.
Standard Accessories
A Morsø glove and ceramic flue connection gasket are standard accessories that usually can be found in the ashpan or firebox area.
During transit, the cast access door is placed inside the stove. The access door should be carefully positioned into the cut-out of the main cast baffle before lighting the fire.
Lift up the access with one hand – see pictures – and place it into the central position of the baffle.
In order that it is placed properly, the access door must be positioned exactly as shown in the picture.
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1.2 The chimney / flue system
Note that the flue system must be independently secured and must not rely on the stove for support.
The stove must not be connected to a chimney flue serving any other appliance. (Several flues may run up a single chimney stack; use one flueway per appliance).
Use a residential type masonry or listed type HT factory-built chimney.
High Temperature (H.T.) Chimney Standard UL-103-1985 (2100º F.) or a code-approved masonry chimney with flue liner for the USA, and High Temperature (650ºC) Standard ULC S-629 for Canada.
The internal dimensions of the chimney connector and chimney must not be less than 6 inches diameter (or equivalent cross section), and should not be significantly larger than this. Too large a section will tend to allow the flue gases to cool excessively, causing sluggishness or unpredictability in the stove’s performance.
We recommend the length of the chimney system should be at least 16 feet (not required) above the stove in normal domestic situations, measured from the flue collar to the top of the chimney. Local conditions like for example - roof constructions, large trees nearby and high altitude, may influence the chimney draft and height. Therefore, contact the local professional chimney sweep or your Morsø dealer.
Typical Factory-Built or Masonry Chimney Installations
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1.4 Connection to the existing chimney
A chimney connector is the double-wall or single-wall pipe that connects the stove to the chimney. The chimney itself is the masonry or prefabricated structure that encloses the flue. Chim­ney connectors are used only to connect the stove to the chimney.
Double-wall connectors must be tested and listed for use with solid-fuel burning appliances. Single-wall connectors should be made of 24 gauge or heavier gauge steel. Do not use galvanized connector; it cannot withstand the high-temperatures that smoke and exhaust gases can reach, and may release toxic fumes under high heat. The connector must be 6 inches (150mm) in diameter.
If possible, do not pass the chimney connector through a combustible wall or ceiling. If passage through a combustible wall is unavoidable, refer to the sections on Wall Pass- Throughs. Do not pass the connector through an attic, a closet or similar concealed space when installing the chimney connectors.
It is important to keep the flue gases moving smoothly in the right direction. Do not vent into a large void at this location; rather form one continuous section all the way up. Use mild bends (e.g. 45º vs. 90º) rather than sharp angles where a change of direction is required. All parts of the venting must be accessible for cleaning purposes. In horizontal runs of chimney, maintain a distance of 18 inches from the ceiling. Keep it as short and direct as possible, with no more than two 90 degree turns. Slope horizontal runs of connector upward 1/4 inch per foot (20 mm per metre) going from the stove toward the chimney. The recommended maximum length of a horizontal run is 3 feet (1 metre), and the total length should be no longer than 8 feet (2.5 metres). Information on assembling and installing connectors is provided by the manufacturer’s instructions exactly as you assemble the connector and attach it to the stove and chimney.
Be sure the installed stove and chimney connector are correct distances from near by combustible materials. See the clearance paragraph page 8.
1.3 Flue Connection
The stove is supplied from the factory with a round blanking plate blocking off the top and rear flue exit (behind the rear shield plate). A flue collar are placed in the firebox area.
Use a 24 MSG black or blue chimney connector or listed double wall chimney connector. Refer to local codes and the chimney manufacturer’s instructions for precautions required for passing a chimney through a combustible wall or ceiling. Remember to secure the chimney connector with a minimum of three screws to the product and to each adjoining section. The collar can be fitted to the rear outlet. Simply knock out the round panel on the rear heat shield plate to reveal the cast iron plate. Untwist the blanking plate and the flue collar and swap their positions. Re-secure by pushing down and tighten the enclosed screws. Position the stove and connect to the flue system.
Wear gloves and protective eyewear when drilling, cutting or joining sections of chimney connector
Where passage through a wall or partition of combustible construction is desired, the instal-
lation shall conform to CAN/CSA-B365.
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1.5 Positioning the stove
Distance to walls and lintel
When the stove is positioned near combustible materials, observe all current local and national building regulations with regards to clearances. Whatever regulations apply to your area, do not in any case install the stove within 8 inches of combustible materials around the sides or 16 inches above the top of the stove (fireplace installations require greater clearances above the stove - see below in the clearance chart). These distances may need to be increased if the materials are sensitive to heat. Note also that wall paper and other decorative materials may become detached with the effects of heat and care should be taken to ensure that they do not fall towards the stove in such an event. When the stove is positioned near non-combustible materials, a gap of 4 inches or more is recommended for cleaning purposes and to ensure that heat circulates around the stove and out into the room.
If using rear exit, the floor protection must extend beneath the chimney connector and 2-in beyond each side.
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Note:
Acid Protection
If acid-washing the masonry around the stove, protect the stove surface with an acid-proof cover
Fresh Air Inlet
Unless there is deemed to be sufficient ambient leakage of air into the room via doorways, windows and the like, a dedicated fresh air inlet will be needed. This inlet should have 2 square inches (1250 square mm) of free air space. This is particularly important where the room is well sealed, or where an extractor hood or ventilation system disturbs the natural air pressure. Such an inlet should not be on a wall that is usually subject to negative pressure from normal wind pattern. Avoid placing the inlet directly across the room from the stove, thus causing a cold air draft.
Distance to furniture
The recommended minimum distance from stove to furniture is 30 inches. Note that some furniture is more easily affected by heat and may need to be moved to a greater distance. This is your responsibility.
In addition other combustible materials, away from the stove. In general, a distance of 30 inches must be maintained between the stove and moveable combustible item such as drying clothes, newspapers, firewood etc.
CLEARANCES IN ( ) IN MM FOR CANADA FOR NON-COMBUSTIBLE FLOOR PROTECTOR
DO NOT INSTALL IN A MOBILE HOME
6“ MIN.
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2.0 Operation
2.1 Before you start firing For Use with Solid Wood Fuel Only. Do Not Overfire, If Heater or Chimney Connector
Glows You Are Overfiring. Inspect and Clean Chimney Frequently. Under Certain
Conditions of use creosote buildup may occur rapidly. Because of risk of smoke and
flame spillage, operate only with door fully closed. Caution: Hot while in operation. Keep children, clothing and furniture away. Contact may cause skin burns. Do not use chemicals or fluids to start the fire.
Do not burn garbage or flammable fluids.
Do not use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter or fluid or
similar liquids to start or freshen up a fire in this heater. Keep all such liquids away from
the heater while it is in use.
Choosing your fuel
All types of natural wood can be burned on your stove, but they must be well-seasoned and dry. Once the wood is cut to length, it should be split down middle - to suit the dimensions given below - to allow moisture to evaporate. Cut the wood to a length of max 15 inches (38 cm) and approx. 3 to 3.5 inches (7-8 cm) in section. If you can weigh your wood, aim for around 2 Lbs. The maximum moisture content of the wood should be around 20%. Store the logs under cover in a location where fresh air can move through the stack. Some soft woods may take as little as one good summer to season whereas harder woods such as oak, maple, and elm may require seasoning up to 18 months. Avoid overly dry wood that is gray in color as it can cause performance problems, such as backpuffing and sluggishness, under certain conditions. Well seasoned wood will be remarkably light to hold and will probably have radial cracking at the ends. If your wood spits or sizzles when burnt, and your stove’s door glass persistently mists up, your wood is not properly seasoned. Never use drift wood (from the sea), whose salt content may cause corrosion, nor construction wood that may have been impregnated with chemicals.
Caution: Do not place fuel within the installation clearances for the stove or within the space required for loading fuel and ash removal.
Starting the First Fire The initial fire should be small, so that the stove paint can cure and the main plates of the stove can settle into position. Some fumes will be given off by the paint. Ventilate the room during this phase. The setting of the air control, lighting techniques and loading intervals will depend on chimney draft, the fuel used, the heat required and so on. Some basic techniques are outlined below.
In principle
Your stove is fitted with Primary and Secondary air inlets. Primary Air is controlled using the lever situated over the door. Moving the control lever to right position will open the air inlet and will allow a supply of preheated air to enter the firebox via the ‘airwash’ system situated inside the stove and above the glass.
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The secondary air is injected into the flue gases above the fire resulting in a cleaner, more efficient combustion process. The supply of secondary air is fixed open and is not adjustable. For extra safety, your stove has been fitted with a removable handle.
2.2 Lighting and loading intervals
When first lighting the stove, a large volume of air is needed. When the stove is cold, you should leave the door open an inch or two for the first few minutes and open the primary air supply completely. While the door is open, do not leave the stove unattended.
To form a reasonable bed of ash on the floor of the stove, you should use 2-4 pounds of dry kindling at the initial lighting. If possible, maintain a 1-1.5 inch (2-3 cm) layer of ash on the floor of the combustion chamber for added insulation.
Step-by-step procedure
1. The air supply must be fully open.
2. Light the fire. An ember bed will quickly be formed by lighting with firelighters, morsø kindling bags or 7-10 pieces of twisted paper under the dry kindling wood (see below).
3. After lighting, partially close the door, leaving it open an inch or two to allow in plenty of combustion air.
4. When the chimney is warm after about 5-10 minutes, the door should be closed. A suitable layer of ember will be formed after a about 15-20 minutes.
5. When ready to reload, use a poker to spread the ember across the firebox floor, bringing plenty towards the front of the stove.
6. Lay three pieces of wood onto the embers. Leave half an inch (1 cm) or more between each piece. When using 10 inch (25 cm) logs, place the ends of your logs towards the opening,
but not too close to the front.
7. Close the door. Leave the primary air supply fully open.
8. After a few minutes, adjust the primary air supply to suit your heating requirements.
9. For refueling, add a layer of wood while there are still plenty of live embers, Repeat steps
5-8.
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Do not for any reason attempt to increase the firing of your heater by altering the air control adjustment range outlined in these directions.
Warning: Fireplace stoves must never be left unattended with the door open.
If the door is left partly open, gas and flame may be drawn out of the fireplace stove
opening, creating risks from both fire and smoke. We recommend that you fit a smoke detector in the room where the stove is installed.
DO NOT OVERFIRE THIS HEATER. Overfiring may cause a house fire, or can result in permanent damage to the stove. If any part of the stove glows, you are overfiring.
Draft conditions
If smoke or fumes come out of your stove when lightning up and reloading, or if the fire simply will not respond, a poor draft is almost certainly to blame. (In a very few cases, there may be insufficient fresh air getting into the room - see installation advice above). Take advice from your stove supplier on how best to upgrade your flue system to improve draft.
Rules of woodburning
If you want less heat, put fewer logs on the stove and reduce the amount of air. It is still important
to maintain a good layer of embers.
Less heat - less wood - less air Greater heat - more wood - more air Soot deposits will settle on the glass if the stove is run too slowly or if your wood is not well seasoned.
3.0 MAINTENANCE
When perfoming maintenance on your stove, always protect yourself, using safety goggles and gloves
3.1 Exterior Maintenance
The stove surface is painted with heat-resistant Senotherm paint. It is best kept clean by vacuuming with a soft brush attachment or by wiping with a lint-free cloth. Over a period of time, the painted surface may become slightly grey. A can of Morsø touch-up spray paint should be available from your stove supplier. This can be applied - in accordance with the instructions - in just a few minutes. When first firing after touching up, the stove will give off a slight smell as the paint cures. Make sure to ventilate the room well during this phase.
3.2 Internal maintenance
Glass
If the stove is generally run at the correct temperatures, there should be little or no dirt on the glass. If dirt does settle during lighting, most will burn off as temperatures increase.For heavier deposits that will not burn off, use morsø glass cleaner, applied when the glass is cold, in accordance with the instructions. Never use abrasive cleaners on the glass surface.
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Reasons for dirty glass
· Fuel too wet
· Logs too large or not split
· Combustion temperatures too low
Replace broken glass immediately. Do not operate your stove if the glass in the door is damaged.
If you need to replace the glass, it should be replaced with the high temperature ceramic class supplied by Morsø, contact your Morsø dealer.
Installing the glass
Never install the glass when the stove is in function.
1. When you open the door, you will find two small M4 unbraco screws, one in each hinge.
Unscrew the two screws, lift the door off the hinges and place it face down on a sheet of cardboard or other nonabrasive fabric.
2. Unscrew the 4 bolts that secure the glass. (In the event that a bolt sheers off when being
unscrewed, remove the remaining body of the bolt by drilling down its centre with 1/8 inch high speed steel drill bit. Smaller drill bits may be successful, but do not use a lager bit. Make sure the bit stays away from the edges of the bolt - this may damage the thread in the cast iron).
3. Remove the old ceramic gaskets and clean up the surface underneath with wire wool or
emery paper to remove loose particles.
4. Place the new gasket material in position around the perimeter of the window area, making
sure to pinch them to the length in such a way that they make a continuous seal. Leave no gaps.
5. Place the new glass in position on the strips and screw home the fresh bolts and fitting
by hand.
6. Finally, give each of the bolts an extra half turn or so. The glass should held tight enough
by that cleaning will not dislodge it. Do not over-tighten the bolts as this may put excessive pressure on the glass, resulting in cracking - important!
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NOTE: The flame-path equipment, the ceramic rope and the paint finish are not covered by guarantee.
All of these service parts can be bought from your morsø dealer, and we recommend that damaged parts are replaced as soon as possible to avoid collateral damage. Should the baffle be distorted by an overfire, the stove will still function, although its efficiency may be compromised. Replace it as soon as possible.
Reasons for fast internal wear and tear
Persistent heavy firing Soot and ashes left to accumulate
Gasket
The gasket around the perimeter of the door may harden over a period of time. It should be replaced if it becomes difficult to close the doors or if air starts to leak in around the perimeter of the doors, causing the fire to become a little less controllable. A morsø rope gasket kit is available from your stove supplier.
3.3 Cleaning the Stove and the Flue
Check for soot above the baffle plate and around the flue outlet every month or so to start with. If the stove suddenly becomes sluggish, check for a soot fall around the flue collar or in the flue/chimney.
To reduce the risk of breaking the glass, avoid striking the glass or slamming the door.
Internal service parts
The flame-path equipment - consisting of the ashpan, grate, firebricks, Cast iron fire plates, glass, baffle and flue collar - are subject to the extremes of heat produced by the fire. From time to time, one or other of these parts may need replacing as a matter of routine maintenance.
When cleaning the stove or the chimney, the access door can be easily removed by lifting it upwards with one hand; it is held in position by its own weight.
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Caution: Never empty a stove in operation. Never use your household or shop vacuum cleaner to remove ash from the stove; always remove and dispose of the ash properly.
Creosote - formation and need for removal
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result, creosote residue accumulates on the flue lining. When ignited this creosote makes an extremely hot fire. When burning wood, the chimney and chimney
connector should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred. If creosote has accumulated, it should be removed
to reduce the risk of a chimney fire.
Dispose the ash in a metal container with a tight fitting lid.
The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally disperded, they should be retained in the closed container until all cinders have thoroughly cooled.
Return the ash pan to its original position in the stove, and close the door.
The chimney and chimney connector should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred. If creosote
has accumulated, it should be removed to reduce the risk of a chimney fire.
Clean the flue/chimney - all the way from the stove to the flue terminal point above the house.
A good routine is to clean the flue after each heating season in any case, and inspect prior to the season to ensure that bird’s nests or other blockages have not occurred during the off season.
Ash disposal
Empty the ashpan on a daily basis or as needed. Ash allowed to build up towards the underside of the grate will trap heat and could cause premature failure of the grate.
Empty the ashpan according to this procedure:
Open the front door, and use a shovel or poker to stir excess ash through the ash slots in the grate down into the ash pan. Take out the ash pan, making sure to keep it level to avoid spilling ash.
After cleaning above the baffle and the access door has been done, the access door should be replaced back into its position in the main baffle – see picture.
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3.4 Leaving the stove for extended periods
Important:
If the stove is to be left unused for any period of time, clean it out thoroughly and leave the air control slightly open to allow airflow. Make sure that the flue does not allow rainwater to come anywhere near the stove; install a chimney cap, but do not block off the flue completely. These measures should ensure there is a slight movement of air through the stove, and that the body of the stove remains dry, right into the corners. Any ash left within an unfired stove can attract moisture like blotting paper. If moisture is allowed to settle within the stove, rust will form. Rust expands as it takes a grip. This can lead to undue pressure on the stove joints, and this in turn may result in damage to the stove.
NOTE: It is best to thoroughly clean the stove after the heating season has concluded. Adding a dessicant, such as kitter litter, into the ash pan helps absorb moisture during the summer months. Be sure to remove this prior to the heating season.
Thank you for buying a morsø stove.
We hope you have many years of carefree warmth in its company. Some initial experimentation with loading and running techniques will decide your normal routine. If you have any problems after this short learning phase, please refer to your stove dealer. Should they be unable to help for any reason, please contact us in writing at the address on the front of this publication.
Chimney sweeping
Inspect the system regularly during the heating season as part of a regular maintenance schedule. To inspect the chimney, let the stove cool completely. Then, using a mirror, sight up through the flue collar into the chimney flue. If you cannot inspect the flue system in this fashion, the stove must be disconnected to provide better viewing access. Clean the chimney using a brush the same size and shape as the flue liner. Run the brush up and down the liner, causing any deposits to fall to the bottom of the chimney where they can be removed through the clean-out door. Clean the chimney connector disconnecting the sections, taking them outside, and removing any deposits with a stiff wire brush. Reinstall the connector sections after cleaning, being sure to secure the joints between individual sections with sheet metal screws. If you cannot inspect or clean the chimney yourself, contact your local Morsø Dealer or a professional chimney sweep.
If you do experience a chimney fire, act promptly and:
Close the air control. Get everyone out of the house. Call the Fire Department.
Annual maintenance
Before the heating season, perform a thorough cleaning, inspection and repair: Thoroughly clean the chimney and chimney connector. Inspect the chimney for damage and deterioration. Replace weak sections of prefabricated chimney. Have a mason make repairs to a masonry chimney. Inspect the chimney connector and replace any damaged sections. Check gasketing for wear or compression, and replace if necessary. Check the glass for cracking; replace if needed. Check door and handle for tightness. Adjust if needed.
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3.5 Parts diagram for model Morsø 2040
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3.6 Parts list for model Morsø 2040
Pos.No. Parts
1 Front frame 442094xx 2 Fire Door 442084xx 3 Air conductor 34207300 4 Topplate 442086xx 5 Back Panel 44209500 6 Base 442093xx 7 Intermediate Grate Frame 44208500 8 Right Side Panel 442096xx 9 Left Side Panel 442088xx 10 Back Brick 79200300 11 Ash Can 54202100 12 Baffle 44206100 13 Vertical Baffle 34206200 14 Bypass Draught Controle 34206600 15 Access Door 34206500 16 Side Brick 79200200 17 Grate 34205900 18 Rear Angle Brace for baffle 71200561 19 Angle Brace for baffle 71200661 20 Stainless Steel Baffle 71201761 21 Rear Fittings 71201900 22 Side Fittings 54201100 23 Front Fittings 71202000 24 Convector Box 712074xx 25 Door Axis 75204000 26 Stainless Steel Handle 75262400 27 Hinge Pin 542056 28 Screw ­29 Door Glass 79200400 30 Secondary Air Controle 71208100 31 Rear Cover Plate 712075xx 32 Distance Tupe 54202500 33 Screw ­34 Handle for secondary air controle 71207761 35 Cover Plate for Primary Air ­36 Primary Air Controle ­37 Bar for Primary Air ­38 Screw ­40 Brass Bush 752621 41 Knob for Riddling Handle 752619 42 Riddling Handle 54201900 43 Fitting for Riddling Handle 54201800 44 Air Controle Bush 54202200 45 Screw ­48 Screw ­50 Screw -
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Morsø Jernstøberi A/S 10.11.2006 72201600
51 Washer ­52 Screw 731625 53 Flue Collar 443441xx 54 Lug 44256700 55 Screw ­56 Cover 442610xx 57 Flat Bar 545006 58 Distane Tube 545007 59 Screw ­60 Screw ­61 Screw ­62 Screw ­63 Screw ­65 Rear Radiation Shield 71208300 66 Distanc tube 541441 67 Bush 735006 68 Tightning tape for Glass 79074500 69 Glass Clips 790743 70 Screw ­71 Screw ­72 Hinge Pin 54501800 73 Screw ­74 Screw ­76 Screw ­79 Bottonhead 73861300 80 Washer ­81 Washer ­82 Distance Tupe 54143700 83 Washer ­84 Secondary controle Arm 71208500 85 Washer ­86 Pipe Grate 542031xx 87 Screw ­88 Spring 79048800 89 Cotter Pin 74201900 90 Screw 91 Air Reduce plate 71208600
Complete Door 542040xx Complete Convector Box 542074xx Complete Handle 54186100
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