Morse Manufacturing 195A-1-115, 195A-3-460, 195-A-3-230 User Manual

MODELS 195A-1-115, 195A-3-230,
and 195A-3-460
The Specialist In Drum Handling Equipment
Contents
Page
Receiving Procedures. . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . 3
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 3
Parts Lists and Diagram. . . . . . . . . . . . . . . . . 4 - 5
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However, damage may be incurred during transit.
• Check for visible damage. If you choose to accept damaged
freight, always sign noting the damage on the BILL OF LADING.
• Document the damage and have the truck driver sign. We recommend keeping a digital camera at your receiving dock for this purpose.
• Open packages expeditiously to check the condition of the goods. There is only a 24 hour window to notify the carrier of any concealed damage.
IMMEDIATELY REPORT ALL DAMAGE TO THE SHIPPING COMPANY! Then you may contact Morse for assistance with your freight claim.
• Morse Manufacturing will not be held responsible for any damaged freight that is not signed for as damaged.
Kontrol-Karriers with AC Power Tilt
Operator’s Manual
for Morse Kontrol-Karrier
with AC Power Tilt
Serial Number 223495 to ______
Delivery to non-business addresses without a loading dock result in additional freight charges. Residential delivery fees, inside delivery fees, re-delivery charges, and lift gate services will be
added by the truck line, and are non-negotiable.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in workmanship or materials for TWO YEARS when used properly within its rated capacity. Warranty does not cover wear from normal use or damage from accident or abuse. Motors and other purchased parts carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a return authorization number, and for return freight advice. Return freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to repairing or replacing the product. Customer assumes liability for any modifications, unauthorized repairs or parts substitution.
MORSE Mfg. Co., Inc. 727 West Manlius Street P.O. Box 518 East Syracuse, NY 13057-0518 Phone: (315) 437-8475 Fax: (315) 437-1029 Email: service@MORSEmfgco.com Website: www.MORSEmfgco.com
Copyright 2006 - Morse Mfg. Co., Inc. Form PL195A-AC (223495-____) (Updated 6/2008) Page 1
Safety Information
While Morse Manufacturing Co. drum handling equipment is engineered for safety and efficiency, a high degree of responsibility must be placed upon the machine operator to follow safe practices, based primarily on common sense, upon which true safety depends.
Failure to follow the safety precautions in this manual can result in personal injury or property damage. Observe the same precautions as with similar machinery where carelessness in operating or maintenance is hazardous to personnel. Carefully read the safety precautions throughout this manual.
MODELS 195A-1-115, 195A-3-230,
and 195A-3-460
The Specialist In Drum Handling Equipment
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in serious
injury or death. This signal word is limited to the most extreme situations.
WARNING - Indicates a situation which, if not avoided, could result in
serious injury or death.
CAUTION - Indicates a situation which, if not avoided, can result in damage
to the machine.
WARNING
The Kontrol-Karrier is designed to handle one drum of the types listed under Machine Description. DO NOT attempt to handle any other type of drum or object. DO NOT exceed the weight capacity of 1,500 Lb. full drum and 800 Lb. half-full drum.
WARNING - Do Not Modify the Unit
Under no circumstances should any modifications be made to the Morse machinery without factory authorization. Any modifications may void the warranty. This machine was designed to perform a specific job and alterations may result in injury to operator or machine.
Kontrol-Karriers with AC Power Tilt
WARNING - No Loose Fitting Clothing
Wear close-fitting clothing and safety equipment appropriate to the job. Loose fitting clothing may become caught on the machinery and cause severe personal injury.
WARNING - Wear Safety Shoes
Wear safety shoes with non-slip soles and hard toe protection.
WARNING - Watch Out for Pinch Points
Stay clear of moving parts.
CAUTION - DO NOT allow drum to impact on floor, ground, or dumping station, etc.
Important
1. Review the Material Safety Data Sheet(s) for the material(s) in the drum(s) and take all necessary precautions. Safety shoes, work gloves, hard hat and other personal protective devices are recommended.
2. Please read all instructions thoroughly before attempting to operate your new MORSE drum handler.
Machine Description
1. Models 195A-1-115, 195A-3-230, and 195A-3-460 have a maximum capacity rating of 1,500 Lb. full drum and 800 Lb. half-full drum and are designed to lift, move and pour a 55-gallon steel drum. DO NOT exceed these ratings. Exceeding these ratings or handling drums other than those mentioned above is unsafe and could result in equipment damage, excessive wear or awkward handling. Options and accessories are available for Kontrol-Karriers to enable handling different sizes and types of drums (see Options and Accessories).
2. The models 195A-1-115, 195A-3-230, and 195A-3-460 are “Group 1 - Structural and Mechanical” Below-the-Hook Lifting Devices which are covered by the American National Standard ANSI/ASME B30.20. The user should comply with all aspects of this standard.
3. When loading, unloading, operating, or maintaining your MORSE drum handler, always use care and good judgment. Maintain secure footing and a firm hold. Keep hands and loose clothing away from all moving parts. Never allow anyone to be below any part of a raised drum handler or drum. Read operating instructions and review the pictures in the sales brochure before operation.
Copyright 2006 - Morse Mfg. Co., Inc. Form PL195A-AC (223495-____) (Updated 6/2008) Page 2
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