Morse 400A-72-115 User Manual

Download

Page 1

The Specialist In Drum Handling Equipment

MODEL 400A-72-115

Hydra-Lift, 72”, DC Power Lift & Tilt

CONTENTS

Page

Receiving Procedures. . . . . . . . . . . . . . . . . 1

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2

Machine Description. . . . . . . . . . . . . . . . . . . 3 - 4

Operating Instructions. . . . . . . . . . . . . . . . . . . 4 - 5

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 5

Receiving Procedures

Every Morse drum handler is inspected prior to shipping.

However, damage may be incurred during transit.

• Check for visible damage. If you choose to accept damaged freight, always sign noting the damage on the BILL

OF LADING.

• Document the damage and have the truck driver sign. We recommend keeping a digital camera at your receiving dock for this purpose.

• Open packages expeditiously to check the condition of the

goods. There is only a 24 hour window to notify the carrier of any concealed damage.

• IMMEDIATELY REPORT ALL DAMAGE TO THE SHIPPING COMPANY! Then you may contact Morse for assis-

tance with your freight claim.

• Morse Manufacturing will not be held responsible for any

damaged freight that is not signed for as damaged.

Operator’s Manual

for Morse Hydra-Lift Drum Karrier Model 400A-72-115

Serial Number 1210 to ____ (MMYY)

Delivery to non-business addresses without a loading dock result in additional freight charges. Residential delivery fees, inside delivery fees, re-delivery charges, and lift gate servic-

es will be added by the truck line, and are non-negotiable.

Limited 2 Year Warranty

Morse drum handling equipment is guaranteed against defects in workmanship or materials for TWO YEARS when used properly within its rated capacity. Warranty does not cover wear from normal use or damage from accident or abuse. Motors and other purchased parts carry the warranties of their manufacturers.

For warranty claims, contact your Morse Dealer to obtain a return authorization number, and for return freight advice.

Return freight must be prepaid.

In all instances, liability is limited to the purchase price paid

or to repairing or replacing the product. Customer assumes

liability for any modications, unauthorized repairs or parts

substitution.

MorseDrum.com

Safety Information

While Morse Manufacturing Co. drum handling equipment

is engineered for safety and efciency, a high degree of

responsibility must be placed upon the machine operator

to follow safe practices, based primarily on common sense,

upon which true safety depends.

Failure to follow the safety precautions in this manual can result in personal injury or property damage. Observe the same precautions as with similar machinery where carelessness in operating or maintenance is hazardous to personnel. Carefully read the safety precautions below and throughout this manual.

Page 2

MODEL 400A-72-115

Hydra-Lift, 72”, DC Power Lift & Tilt

The Specialist In Drum Handling Equipment

Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-72-115 Serial Number 1210 to ____ (MMYY)

Safety Information (continued)

DANGER - Indicates a situation which, if not avoided, will result

in serious injury or death. This signal word is limited to the most

extreme situations.

WARNING - Indicates a situation which, if not avoided, could result

in serious injury or death.

CAUTION - Indicates a situation which, if not avoided, can result in

damage to the machine.

CAUTION – Do Not Transport with Drum Raised

ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. The unit can become unstable when transporting with a raised load.

DANGER - Stay Clear of Power Lines

KEEP WELL CLEAR OF POWER LINES. Never approach a power line. Current in a high voltage line

may arc some distance from the wire to the steel framed, grounded machine.

WARNING

The Hydra-Lift Karrier is designed to handle one drum of the types listed at the top of page 3, under 2. Machine Description. DO NOT attempt to handle any other type of drum or object. DO NOT exceed

the weight capacity of 800 Lb. (363 kg)

WARNING - Level Floors Only

For operation only on clean, level oors of suitable bearing capacity. Do not use on sloped surfaces, ramps, irregular or debris strewn oors.

WARNING - Do Not Modify the Unit

Under no circumstances should any modications be made to the Morse machinery without factory authorization. Any modications may void the warranty. This machine was designed to perform a specic

job and alterations may result in injury to operator or machine.

WARNING - No Loose Fitting Clothing

Wear close-tting clothing and safety equipment appropriate to the job. Loose tting clothing may become caught on the machinery and cause severe personal injury.

WARNING - Hydraulic Fluid Under Pressure Can Be Hazardous

Escaping hydraulic uid under pressure can penetrate the skin, causing serious injury. Avoid the

hazard by relieving pressure before disconnecting hydraulic lines. Keep hands and body away from

pinholes and nozzles, which eject uid under high pressure. Use a piece of cardboard to search for leaks. If an accident occurs, see a doctor immediately and inform them of the nature of the accident.

CAUTION - Wear Safety Shoes

Wear safety shoes with non-slip soles and hard toe protection.

MorseDrum.com

Page 3

MODEL 400A-72-115

Hydra-Lift, 72”, DC Power Lift & Tilt

The Specialist In Drum Handling Equipment

Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-72-115 Serial Number 1210 to ____ (MMYY)

Machine Description

The Model 400A-72-115 Hydra-Lift Karrier will pour a drum up to 72” (183

cm) high, measured from the oor to the lowest point of a horizontal drum. It is designed to lift, transport, and dispense a 55-gallon (210 liter) steel or ber drum 22” to 23.5” (56 to 59.7 cm) in diameter.

The maximum full-drum capacity is 800 Lb. (363 kg). The capacity is derated to 500 Lb. (227 kg) for a half-full drum. The half-full rating is

based on the tilt mechanism’s capacity for handling an unbalanced bottom-heavy drum.

Options

A smaller diameter drum can be handled with the correct size 55/30 • Series Diameter Adaptor installed (see Diameter Adaptor literature). The • Bracket Assembly (Part # 4556-P) is required to handle

a plastic drum without a top rim (see gure 2.1). It is also recommended to more securely handle a ber drum. You can use the Bracket Assembly with a 55-gallon (210 liter) plastic, steel or ber drum. The brace at top and bottom of the drum prevent it from

slipping lengthways through the drum holder. It adjusts for a drum 31”

to 39” (79 to 99 cm) tall. The • Top Rim Clamp (Part # 4560-P) grips the upper rim of your drum to prevent it from slipping through the drum holder (see gure

2.2). To handle a 55-gallon (210 liter) plastic drum with top rim, you must install either the Bracket Assembly or the Top Rim Clamp. You can use the Top Rim Clamp with a 55-gallon (210 liter) plastic, steel or ber drum with suitable top rim.

Plastic drum being lifted with

part number 4556-P Bracket

Assembly installed.

Figure 2.1

Figure 2.2

Plastic drum being lifted with part number 4560-P Top Rim Clamp Assembly installed.

Controls

The Morse Hydra-Lift Karrier is manually propelled and steered. The drum lift and tilt controls are powered by a 12V DC motor with a momentary switch.

There are two functions for the operator to control (Figure 2.3):

1. “LIFT” and lower function for vertical positioning of the drum

2. “TILT” function to control the degree of rotation of the drum

1. LIFT and Lower Function To raise the drum a. Turn the motor on by holding the momentary switch in the on position.

b. With the motor on, raise the LIFT handle.

To lower the drum

a. With the motor off, push in the LOWER handle.

2. TILT Function To tilt the drum forward for pouring a. Turn on the motor by holding momentary switch in the on position.

b. With the motor on, raise the tilt handle.

To return the drum to vertical position a. Turn on the motor by holding momentary switch in the on position.

Figure 2.3

MorseDrum.com

b. Push the tilt handle down.

Page 4

MODEL 400A-72-115

Hydra-Lift, 72”, DC Power Lift & Tilt

The Specialist In Drum Handling Equipment

Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-72-115 Serial Number 1210 to ____ (MMYY)

WARNING - Watch Out for Pinch Points

Stay clear of moving parts. Operator should remain behind the push handle during the lift operation.

Floor Lock

The screw-down oor lock is located on the base of the tower (gure 3.1). Turning the oor lock clockwise until it locks in the down position activates the oor lock. When the oor lock is

activated it prevents unwanted free wheeling of the unit. Floor

conditions determine the effectiveness of the oor lock. The

operator should verify its holding action before depending on it to hold.

MORCINCH Drum Holder Assembly

The drum holder assembly (or “saddle assembly”) is the

component on the Hydra-Lift Karrier that is intended to hold the drum. The MORCINCH drum holder assembly is designed to secure a standard ribbed 55-gallon steel drum around it’s middle using a cinch chain and ratchet tightening system. The MORCINCH drum holder accepts accessories for handling a

plastic drum, a ber drum, or smaller diameter drums (see Options on pg. 3).

Operating Instructions

1.) Push the Hydra-Lift Karrier to the drum.

2.) Using the “LIFT” control as described in “Machine Description

- Controls” (page 3) , position the drum holder assembly with the back band at the middle of the drum. (Figure 3.1). With

the ratchet plate swung open and the cinch chain hanging

from the chain hook, push the unit until the back band rests rmly against the drum. Some adjustment to the tilt angle of the saddle may be necessary to ensure band ts ush on the

drum.

3.) Attaching the drum:

Drape the chain across the front of the drum and engage a

link into the slot in the ratchet (Figure 3.2). Turn the ratchet clockwise to tighten chain. If ratchet turns until the pawl is beyond the last ratchet tooth, turn the ratchet back and slide the next link into the ratchet slot and try tightening again. The

chain must be held tightly against the drum with the pawl engaged securely in the ratchet teeth.

Figure 3.1

4.) Operate the lift function to lift drum clear of oor. Roll to dispensing location. NOTE: Do not allow the drum to impact on oor, pouring station, etc. or a spill or damage could occur.

MorseDrum.com

Figure 3.2

Page 5

MODEL 400A-72-115

Hydra-Lift, 72”, DC Power Lift & Tilt

The Specialist In Drum Handling Equipment

Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-72-115 Serial Number 1210 to ____ (MMYY)

CAUTION – Do Not Transport with Drum Raised

ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. The unit can become unstable when transporting with a raised load.

5.) Lift drum to desired pouring height. Operate the tilt control as described in “Machine Description - Controls” (page 3) to adjust the drum attitude. This is especially important when lifting an open drum. The oor lock should be engaged while dispensing / draining.

6.) When dispensing is complete, tilt drum back to upright position. Disengage the oor lock and lower the drum to transporting height; about 6” off the oor.

WARNING - Stay Clear of Raised Drum

NEVER allow anyone to be below any part of a raised drum handler or drum. Remain behind the push handle while handling a drum.

WARNING – Do NOT Disengage the Cinch Chain When Drum is off the Ground

When the drum is in the upright position, lower the drum to the oor before releasing the cinch

chain.

7.) Push the unit to the drum storage area and lower to the oor in an upright position. Release the cinch chain from the ratchet by applying pressure to the ratchet handle in a clockwise direction with one hand and opening the pawl to free the ratchet with the other

hand. Remove the cinch chain link from the ratchet.

Maintenance

Periodic inspection for the general condition of structural and mechanical components is imperative for safe and efcient operation.

Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening. Tighten, adjust, or replace parts

as necessary to prevent failure and maintain proper function.

Inspect the hydraulic system for oil drips, hose damage, or other signs of wear. Inspect the level and condition of the hydraulic uid. Replace

any parts that show signs of wear.

Grease wheel bearings periodically. Oil or grease all moving parts including: the three clevis pins and the surfaces of the boom which contact the inside of the mast cap, the hinge pin, the gears and sprockets in the tilt drive, and the ratchet and pawl.

Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.

Hydraulic pump is shipped lled with Noco Premium plus automatic transmission uid d/m. Material safety data sheet (msds) is available online. Change oil yearly, sooner depending on dirty conditions or outdoor use. Replace oil with Mobil dte 24 or equivalent for indoor use (Mobil dte 13 for outdoor use).

MorseDrum.com