SERVICE
MANUAL
Applicable
Specifications
Programmable
Tailstock
Applicable
Model
TL-40,
40MC,
40Y
CL-15,
20,
25
ZL-150,
150MC
ZL-200,
200MC
ZL-250,
250MC
SL-150,
150MC,
150Y
SL-200,
200MC
SL-250,
250MC
SL-300,
300MC
SL-400,
400MC
Applicable
NC
Unit
MSC-500
MSC-501
MSD-501
MSD-501II
MSC-518
MSD-518
MSD-518II
MSC-521
Before
starting
operation,
maintenance,
or
programming,
carefully
read
the
manuals
supplied
by
Mori
Seiki,
the
NC
unit
manufacturer,
and
equipment
manufacturers
so
that
you
fully
understand
the
information
they
contain.
Keep
the
manuals
carefully
so
that
they
will
not
be
lost.
MOM
SEIKI
SM-PTSMSC51
8-AOE
•
The
contents
of
this
manual
are
subject
to
change
without
notice
due
to
im¬
provements
to
the
machine
or
in
order
to
improve
the
manual.
Consequent¬
ly,
please
bear
in
mind
that
there
may
be
slight
discrepancies
between
the
contents
of
the
manual
and
the
actual
machine.
Changes
to
the
instruction
manual
are
made
in
revised
editions
which
are
distinguished
from
each
oth¬
er
by
updating
the
instruction
manual
number.
•
Should
you
discover
any
discrepancies
between
the
contents
of
the
manual
and
the
actual
machine,
or
if
any
part
of
the
manual
is
unclear,
please
contact
Mori
Seiki
and
clarify
these
points
before
using
the
machine.
Mori
Seiki
will
not
be
liable
for
any
damages
occurring
as
a
direct
or
indirect
consequence
of
using
the
machine
without
clarifying
these
points.
•
All
rights
reserved:
reproduction
of
this
instruction
manual
in
any
form,
in
whole
or
in
part,
is
not
permitted
without
the
written
consent
of
Mori
Seiki.
The
product
shipped
to
you
(the
machine
and
accessory
equipment)
has
been
manufactured
in
accordance
with
the
laws
and
standards
that
prevail
in
the
relevant
country
or
region.
Consequently
it
cannot
be
exported,
sold,
or
relocated,
to
a
destination
in
a
country
with
differ¬
ent
laws
or
standards.
The
exportation
of
this
product
may
be
subject
to
an
authorization
from
the
government
of
the
exporting
country.
Check
with
the
government
agency
for
authorization.
960722
CONTENTS
1.
GENERAL
P-1
2.
PROCEDURE
FOR
SETTING
AND
CHANGING
THE
DATA
P-2
3.
CLAMP
POSITION
DATA
FOR
THE
PROGRAMMABLE
TAILSTOCK
Resetting
the
Clamp
Position
Data
P-6
P-6
3.1
4.
PC
PARAMETERS
RELATED
WITH
PROGRAMMABLE
TAILSTOCK
P-9
w
w
P-1
GENERAL
1.
This
manual
deals
with
the
procedure
for
setting
and
changing
the
data
in
the
data
table,
PC
parameters,
and
timers
related
with
the
programmable
tailstock.
WARNING
The
parameters
are
set
on
shipment
in
accordance
with
the
machine
specifications;
do
not
change
them
without
first
consulting
Mori
Seiki.
If
the
parameters
are
changed
without
consultation,
the
machine
may
operate
in
an
unexpected
manner,
causing
accidents
involving
serious
injuries
or
damage
to
the
machine.
A
CAUTION]
DO
not
change
the
data
carelessly.
Improper
data
will
cause
damage
to
the
machine.
©
The
configuration
of
the
NC
operation
panel
may
vary
depending
on
the
specifications
of
the
NC.
For
the
purpose
of
explanation,
NC
operation
panel
used
on
MSC-500
is
used.
P-2
2.
PROCEDURE
FOR
SETTING
AND
CHANGING
THE
DATA
To
set
or
change
the
data
for
programmable
tailstock,
follow
the
steps
indicated
below.
1)
Place
the
PANEL
key-switch
in
the
[ÿ]
(ON)
or
(PANEL/EDIT)
position.
4
PANEL
ON
a
>8>
OFF
PANEL
/EDIT
2)
Press
the
MODE
selection
switch
|ÿ[
(MDI).
MODE
°
T>>
D1
MEM
KOI
TAPE
EDIT
EZD
“
m
D
OAJ
CZI
H
JOG
RPD
ZRN
3)
Press
the
function
selection
key
[j§[]
(OFS/SET).
B
B
OFS/SET
POS
PROG
CUSTOM
0
0
(B
SYSTEM
GRAPH
MESSAGE
4)
Press
the
[
SETING
]
soft-key.
ABS
REL
ALL
SETING
OFFSET
WORK
(OPRT)
iBmcoczicncnciiMCDczicz]
ET|
5)
Press
the
page
selection
keys
[e]
(return)
and
[is]
(advance)
to
display
the
SETTING
(HANDY)
screen.
6)
Move
the
cursor
to
“PARAMETER
WRITE”
using
the
cursor
control
keys
Q~]
and
[T]
.
SETTING
(HANDY)
PARAMETER
WRITE
=
TV
CHECK
PUNCH
CODE
INPUT
UNIT
I/O
CHANNEL
SEQUENCE
NO.
TAPE
FORMAT
SEQUENCE
STOP
SEQUENCE
STOP
0
(0
:
DISABLE
1
:
ENABLE)
1
:
ON)
1
:
ISO)
1
:
INCH)
-
0
(0
:
OFF
=
1
(0:
EIA
=
0
(0
:
MM
=
0
(0-3
:
CHANNEL
NO.)
=
0
(0
:
OFF
=
0
(0
:
NO
CNV
1
:ON)
1
:
F
15)
0
(PROGRAM
NO.)
0
(SEQUENCE
NO.
)
[CONTRAST]
(+
«
[ON:
1)
-
*
[OFF:
0])
P-3
7)
Press
the
Q'J
key.
8)
Press
the
[j>]
(INPUT)
key.
0
0000
000
0
0000
000
@
H
0000
000
S
0000
000
0
0000
000
6
SnEbi
SEES
0
0U0U
MMM
0
The
data
setting
is
enable
when
the
following
message
is
displayed:
“100
PARAMETER
WRITE
ENABLE”
ALARM
MESSAGE
1
00
PARAMETER
WRITE
ENABLE
ALM
9)
Press
the
function
selection
key
Sj
(SYSTEM).
E
(33
B
POS
PROG
OFS/SET
CUSTOM
ts
m
(hZl
SYSTEM
GRAPH
MESSAGE
1
0)
Press
the
[
PMC
]
soft-key.
ABS
REL
ALL
DGNOS
PMC
PARAM
SYSTEM
(OPRT)
IBC3C3IIIIC3C3II3CZI
MPD
ts]
The
PMG
CONTROL
SYSTEM
MENU
screen
is
displayed.
PMC
CONTROL
SYSTEM
MENU
MON
IT
RUN
SELECT
ONE
OF
FOLLOWING
SOFT
KEYS
11
)
Press
the
[
PMCPRM
]
soft-key.
The
setting
screen
for
the
timers,
counters,
keep
relays,
or
the
data
table
is
displayed.
PMCLAD
PMCDGN
PMCPRM
RUN/STOP
DYNAMIC
LADDER
DISPLAY
DIAGNOSIS
FUNCTION
PARAMETER
(T/C/K/D)
RUN/STOP
SEQUENCE
PROGRAM
I/O
I/O
SEQUENCE
PROGRAM
P-4
1
2)
Press
the
soft-key
corresponding
to
the
data
to
be
set.
t
TIMER
],
[
COUNTR
],
[
KEEPRL
],
[
DATA
]
The
setting
screen
for
the
timers,
counters,
keep
relays,
or
the
data
table
is
displayed
in
response
to
the
pressed
soft-key.
1
3)
Move
the
cursor
to
the
data
number
for
which
the
data
should
be
set
or
changed.
1
4)
Input
the
data
using
the
data
entry
keys.
15)
Press
the
g]
(INPUT)
key.
1
6)
Set
or
change
the
data
by
repeating
steps
1
2)
to
1
5)
above.
TiMEfi
COUNT*
KEEPRL
DATA
*
11
*1,
7*-
9'
O
Po
CD
xA
zB
Y,
111
11
8-*
JL
1'
i!
II
u,
V
TH
<
-v
w
S.
L
t
n
H
K
/
Si
—
Hi
—
i
MMM\
IJILI
0ÿ
MMM
1
7)
After
finishing
the
settingorchanging
of
the
data,
press
the
function
selection
key
|jj[|
(OFS/SET).
EE)
B
I2)
CS
OFS/SET.
POS
PROG
CUSTOM
C3
S
(E)
SYSTEM
MESSAGE
GRAPH
1
8)
Press
the
[
SETING
]
soft-key.
The
SETTING
screen
is
displayed.
ABS
REL
ALL
SETING
OFFSET
WORK
(OPRT)
w
[ÿ
r=i
GET]
!яяяяяя
19)
Press
the
page
selection
keys
[a]
(return)
and
[e]
(advance)
to
display
the
SETTING
(HANDY)
screen.
20)
Move
the
cursor
to
“PARAMETER
WRITE”
using
the
cursor
control
keys
[T]
and
[7J
.
SETTING
(HANDY)
PARAMETER
WRITE
-
0
=
0
DISABLE
1
:
ENABLE)
1
:
ON)
1
:
ISO)
:
INCH)
NO.)
TV
CHECK
PUNCH
CODE
INPUT
UNIT
I/O
CHANNEL
SEQUENCE
NO.
TAPE
FORMAT
SEQUENCE
STOP
SEQUENCE
STOP
:
OFF
:
EIA
1
MM
=
0
=
0
(CHS
:
CHANNEL
-
0
(0
:
OFF
1:ON)
-
0
(0
:
NO
CNV
1
1
:
F
15)
0
(PROGRAM
NO.)
0
(SEQUENCE
NO.
)
[CONTRAST]
(+
=
[ON:
1]
-
-
[OFF:
0])
P-5
21)
Press
the
[T]
key.
22)
Press
the
g]
(INPUT)
key.
CAUTION
I
Always
return
the
setting
for
A
“PARAMETER
WRITE”
to
“0”
to
disable
-~~J
parameter
change
after
finishing
the
setting
and
changing
of
the
parameter
data.
23)
Press
the
g]
(RESET)
key
to
clear
the
alarm
state.
[2
a?
7'
8»
9"
O
Po
(
1
2
Co
Y,
X»
5
6*
4*
El
I*
2«
3'
V
u
T*
S.
L
0
s
7?
FSP
K
/
SrnHrri
EH®
@
SHlH
a®®
P-6
CLAMP
POSITION
DATA
FOR
THE
PROGRAMMABLE
TAILSTOCK
3.
The
clamp
position
of
the
programmable
tailstock
body
is
writtentothe
data
table
(retained
if
power
is
turned
off)
and
is
updated
automatically
as
the
tailstockismoved.
If
the
memory
area
is
cleared,
it
is
necessary
to
set
the
clamp
position
data
correctly.
The
clamp
position
data
must
be
set
correctly.
If
the
setting
is
incorrect,
the
tailstock
cannot
be
connected
with
the
saddle
correctly.
Resetting
the
Clamp
Position
Data
The
procedure
to
set
the
clamp
position
data,
for
the
tailstock,
is
indicated
below.
<Example>
©
3.1
1ÿ0
Tailstock
<1
Clamp
position
(coordinate
values
in
the
machine
coordinate
system)
1
)
Place
the
DOOR
INTERLOCK
key-switch
in
the
NORMAL
position.
2)
Close
the
front
door.
DOOR
INTERLOCK
NORMAL
RELEASE
w
3)
Make
the
on-site
adjustment
mode
valid.
0
Make
sure
that
the
STATUS
indicator
[
MRDY
]
is
lit.
STATUS
O
ERR
•
MRDY
O
M00/M01
O
TRCL
O
M02/M30
OX-!
4-
O
CHCL
O
Z
-J
P-7
(2)
Press
and
hold
down
the
[ÿ]
(SP)
switch,
place
the
PANEL
key-switch
as
follows.
[iÿl
(PANEL/EDIT)
position.
*
PANEL
ON
Q
SP
1
OFF
PANEL
/EDIT
[cf]
(ON)
position.
The
indicator
above
the
j®|
(SP)
switch
blinks
and
on-site
adjustment
mode
is
made
valid.
CYCLE
ST
SP
4)
Set
“4”
for
“D1
49”
of
the
PC
parameter.
For
the
procedure
used
for
setting,
refer
to
page
P
-
2
(2.)
MODE
5)
Press
any
of
the
shaded
MODE
selection
switches
showntothe
left.
||F5>
MEM
MD!
TAPE
EDIT
CD
W0ÿ
JOG
H
RPO
ZRN
AXIS
DIRECTION
6)
Move
the
saddle
to
the
position
where
the
tailstock
can
be
connected
with
the
saddle
by
moving
the
Z-axis
with
rapid
traverse,
jog
feed,
or
handle
feed
operation.
HANDLE
pTifqfq
2
z
x
P-8
7)
Press
the
[
TSUCLP
]
switch.
The
tailstock
is
unclamped
and
the
joint
pin
extends
from
the
tailstocksothat
it
is
connectedtothe
saddle.
The
indicator
in
the
[
TSUCLP
]
switch
is
lit.
If
the
indicator
in
the
[
TSUCLP
]
switch
is
not
lit
when
the
[
TSUCLP
]
switch
is
pressed,
follow
the
procedure
below.
0
Press
the
[
TSCLP
]
switch
to
clamp
the
tailstock
once.
@
Move
the
Z-axis
to
the
required
position
and
press
the
[
TSUCLP
]
switch
again.
8)
After
making
sure
that
the
indicator
in
the
[
TSUCLP
]
switch
has
been
lit,
move
the
tailstocktothe
required
position
in
the
selected
operation
mode
(rapid
feed,
jog
feed,
handle
feed).
TSCLP
TSUCLP
CD
TSTMOD
CD
AXIS
DIRECTION
HANDLE
X
F1F1FI
il
1
x
9)
Press
the
[
TSCLP
]
switch.
The
tailstock
is
clamped;
it
is
disconnected
from
the
saddle.
The
indicatorinthe
[
TSUCLP
]
switch
goes
off
and
the
indicator
in
the
[
TSCLP
]
switch
is
TSCLP
TSUCLP
w
lit.
TSTMOD
When
the
tailstock
is
clamped,
the
connective
position
data
for
storing
is
automatically
updated.
10)
Press
the
emergency
stop
button.
The
on-site
adjustment
mode
is
cleared.
P-9
PC
PARAMETERS
RELATED
WITH
PROGRAMMABLE
TAILSTOCK
4.
This
section
deals
with
the
PC
parameters
related
with
the
programmable
tailstock.
WARNING
The
parameters
are
set
on
shipment
in
accordance
with
the
machine
specifications;
do
not
change
them
without
first
consulting
Mori
Seiki.
If
the
parameters
are
changed
without
consultation,
the
machine
may
operate
in
an
unexpected
manner,
causing
accidents
involving
serious
injuries
or
damage
to
the
machine.
A
jT~y3
For
the
setting
of
the
parameter,
refer
to
page
P
-
2
(2.)
Address
Description
PCLPOK.
P
(D125.6)
1
:
Clamp
is
enabled
after
Z-axis
movement
in
the
positive
direction
(manual
mode)
0:
Clamp
is
disabled
after
Z-axis
movement
in
the
positive
direction
(manual
mode)
Standard
setting
is
“0”.
3
TSRPD.
P
(K4.3)
1
:
Rapid
override
is
25%
or
lower
while
programmable
tailstock
is
unclamped.
0:
Rapid
override
is
50%
or
lower
while
programmable
tailstock
is
unclamped.
Standard
setting
is
“0”.
<3
1
:
Manual
rapid
traverse
rate
is
fixed
at
[m]
(fine
feed)
while
programmable
tailstock
is
unclamped.
0:
Manual
rapid
traverse
rate
is
according
to
the
rapid
override
while
tailstock
is
unclamped
while
programmable
tailstock
is
unclamped.
Standard
setting
is
“0”.
TSJOG.
P
(K4.1)
<3
TSOCOK.
P
(D149.2)
1
:
Unclamp
is
enabled
even
when
the
programmable
tailstock
is
not
at
the
tailstock
connective
position.
0:
Unclamp
is
disabled
only
when
the
programmable
tailstock
is
at
the
tailstock
connective
position.
Standard
setting
is
“0”.
3
This
parameter
is
the
on-site
adjustment
parameter.
P-10
Address
Description
NTSDEC.
P
(D279.7)
(ZL
series)
1
:
Tailstock
feed
deceleration
switch
is
not
used.
0:
Tailstock
feed
deceleration
switchisused.
Standard
setting
is
“0”.
TSCLSIFT.
P
(D281.6)
(ZL
series)
1
:
Clamp
with
Z-axis
1
shifted
after
clamp
command
is
executed.
0:
Unclamp
without
Z-axis
1
shifted
after
clamp
command
is
executed.
Standard
setting
is
“0”.
w
w
Comment
Form
Date:
19
To
improve
this
manual,
we
invite
you
to
make
comments
on
any
insufficient
description
or
errors
in
this
manual.
We
want
to
know
how
you
think
we
can
make
this
manual
better.
Please
restrict
your
comments
to
those
concerning
this
manual
only.
Name
of
manual
PROGRAMMABLE
TAILSTOCK
OPERATION
MANUAL
Number
of
revisions
SM-PTSMSC51
8-AOE
(1997.12)
Name
Company
Telephone
Department
Address
Page
Comments
/
Requests
Chapter
Line
For
Mori
Seiki’s
use
-
Do
not
write
below
this
line.
Description
Reception
No.
Received
by
I
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