Morgana Digifold Pro Parts List

Morgana DigiFold Pro

High Speed Automatic

Creaser and Folder

Parts List

DigiFoldPro

DOCUMENT

CREASING/FOLDINGMACHINE

ILLUSTRATEDPARTSMANUAL

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ISSUE 7

NOVEMBER 2011

174-026

INTRODUCTION

ILLUSTRATEDPARTSMANUAL

TheIllustratedPartsManualhasbeendesignedtoassistwhenselectingapartor
assemblywhichmayberequiredtoserviceorrepairyourmachine.

Theindexonpagefourlistsallofthemajorassembliesintheorderinwhichthe
machineisconstructed.

DigiFoldPro

Thefollowingpagedemonstrateshowtorecogniseapartfromasub-assemblyand
showsthequantitycontainedwithinthemajorassembly.

Themajorassemblynumberanddescriptionislistedatthetopofthepageand
shouldalwaysbequotedwhenorderingpartsorwhenseekingtechnicaladvice.

Beforeorderingpartsconfirmthatthemodelnumberofthemachine(listedatthetop
ofpagefour)isidenticaltothenumberstampedonthespecificationplate.
Whilstcheckingthis,makeanoteoftheserialnumberalsostampedontheplate.

Somecomponentswillnotbemadeavailableindividuallyastheyformpartofa
sub-assemblywhichmayrequirespecialisttoolsandknowledgetodismantle.The
machinemaynotperformcorrectlyifattemptsaremadetorepairsub-assembliesof
thistype.

Page2

NOTE....

ALWAYSREADTHEOPERATORSMANUALBEFOREMAKINGANY
ADJUSTMENTSTOYOURMACHINEANDALWAYSDISCONNECTTHEPOWER
SUPPLYBEFOREREMOVINGANYCOVERS.

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5500 NE Moore Court
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Toll Free: 1-800-944-4573
Local: 503-640-5920

CREASING/FOLDING

DigiFoldPro

MyBinding.com
5500 NE Moore Court
Hillsboro, OR 97124
Toll Free: 1-800-944-4573
Local: 503-640-5920

Page3SYSTEM

INDEX

1708203T

SECTION ASSEMBLY DESCRIPTION PAGE

1 171-01-04 MAINASSEMBLY

2 175-01-05

3

4

188-01-01 DELIVERYSYSTEM

1708203T FINALASSEMBLY

MECHANISM

6

14

34

42

Page4 CREASING/FOLDING

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Toll Free: 1-800-944-4573
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BLANK

DigiFoldPro

PAGE

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5500 NE Moore Court
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Toll Free: 1-800-944-4573
Local: 503-640-5920

Page5SYSTEM

MAINFRAMEASSEMBLY

171-01-04

14

13 90

74

90

20

94

47

2off

90

16

76

42
44

90

60

59

62

57

793191

87

8381

45

43

69

66

65

7

18

40

39

75

22

71

88

73

90

49

55

17

65 39

40

46

43 69
41

34 80

74

3

50

9

70

90

Page6 CREASING/FOLDING

30

90

3585

64

37

9086

38

63

72

89

68

15

76

90

10

90

76

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171-01-04

MAINFRAMEASSEMBLY

DigiFoldPro

PARTNo.ITEMNo.

3 141-003-01 7 TieBar-MK5Female
7 141-007-01 1 DoorRamp

9 171-001-03 1
10 171-001-04 1
13 171-005-01 2 PIVOTBLOCK-DYNACREASE
14 171-006-02 1 STEPPERPLATE-Dynacrease

15 171-007-01 1 SupportBlock-LoadingTable
16 171-010-01 1 BEARINGHOUSINGASSY.-Op.Side-DigiFoldMk2.
17 171-010-02 1 BEARINGHOUSINGASSEMBLY-LaySide-DigiFoldMk2.
18 171-011-01 2 CoverBracket-EntryGuard
20 171-019-01 1 MOTORRETENSIONPLATE-DigiFold5000P.
22 173-49-01 1 DYNACREASEDRIVEMOTOR&LEADASSY.

30 175-022-01 1 HEXPILLAR-M8
31 175-023-01 2 TIMINGPULLEY-16XL-Flanged.
34 175-026-01 1 40XLTimingPulley-DigiFoldMk2.

35 175-040-01 1 SPACER.
37 175-044-01 1 ECCENTRICIDLERASSY.
38 175-045-01 1 HEXPILLAR-M8
39 175-053-06 2 BLADEGUIDE-Top-DigiFoldMk2.
40 175-054-01 2 BLADEGUIDE-Lower

43 175-104-01 2 DeliveryRetensionPlate_Strut
44 175-134-01 3 HEXPILLAR-M8

45 175-193-01 1 CRANKDISCASSY.-Op.Side
46 175-193-02 1 CRANKDISCASSY.-LaySide

47 175-203-01 1 TIMINGPULLEY-18XL-WideFlanged.
49

50 601-015 2 SnapBushingØ33.3xØ38
55 605-052 7 SUPPORTWASHER-Ø12

57 607-175 1 140XL062PulleyBelt
59

60

62 401-02-040-006 15 Screw-PanPoziTaptite-M4x6Lg.
63 401-02-040-008 6 Screw-PanPoziTaptite-M4x8Lg.
64 401-02-040-010 1 Screw-PanPoziTaptite-M4x10Lg.
65 401-02-040-016 13 Screw-PanPoziTaptite-M4x16Lg.

66 401-02-040-020 4 Screw-PanPoziTaptite-M4x20Lg.
68 401-02-050-012 2 Screw-PanPoziTaptite-M5x12Lg.

69 401-02-050-020 4 Screw-PanPoziTaptite-M5x20Lg.
70 402-02-040-008 1 Screw-CskHd.Taptite-M4x8Lg.

71 403-01-050-020 4 SCREW-SocketCapHead-M5x20Lg.
72 403-01-060-020 4 SCREW-SocketCapHead-M6x20Lg.
73 403-01-080-016 5 SCREW-SocketCapHead-M8x16Lg.
74 403-01-080-020 7 SCREW-SocketCapHead-M8x20Lg.
75 405-01-080-016 1 SCREW-SocketButtonHead-M8x16Lg.

76 405-01-080-020 16 SCREW-SocketButtonHead-M8x20Lg.
79 409-01-050-005 4 Screw-SktSetScrew-FlatPt.-M5x5Lg.
80 409-01-050-006 4 Screw-SktSetScrew-FlatPt.-M5x6Lg.

81 409-01-060-010 3 Screw-SktSetScrew-FlatPt.-M6x10Lg.
83 411-01-060-010 1 SCREW-SKTSETDOGPT.-M6x10Lg.

85 41501060035 1 H HdSet M6 35L- - - ex screw- x g..
86 46101080 1 NUT Full M8- - - ­87 46101120 2 NUT Full M12- - - -

88 481050 4 WASHER Pli M5an- - ­89 481060 4 WASHER Pli M6an- - ­90 481080 34 WASHER Pli M8an- - ­91 481120 2 WASHER Pli M12an- - ­94 407-01-050-006 2 SCREW-SktSet-KnurledPt-M5x6Lg.

51-077 2 HEXPILLAR-M8x30Lg.

613-027 1 TIEWRAP-Small.
613-339 3 CABLETIEMOUNTING

QTY. DESCRIPTION

MainPlate-LaySide
MainPlate-OpSide

JamDetector&CableAssy-Emmiter1175-072-0141
JamDetector&CableAssy-Receiver1175-072-0242

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DESCRIPTION

Page7SYSTEM

MAINFRAMEASSEMBLY

171-01-04

Page8 CREASING/FOLDING

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171-01-04

MAINFRAMEASSEMBLY

DigiFoldPro

PARTNo.ITEMNo.

1 71-01-02 2 ADAPTORASSY-Ø24/Ø12.5-Sv190(UK)

71-01-01 1

2 75-229-01 1 FanGuardAssy.(UK)

75-229-02 1 FanGuardAssy.(USA)

3 141-003-01 7 TieBar-MK5Female

4 141-003-06 1 TieBar-PerforatorStop

5 141-003-07 1

6 141-006-01 4

8 141-016-01 2 CowlDefender
11 171-02-01 1 COMPRESSORASSEMBLY-50Hz(UK)

171-02-02 1 COMPRESSORASSEMBLY-60Hz(USA)

12 171-004-01 1 BAFFLEPLATE(UK)

171-004-02 1 BAFFLEPLATE(USA)

19 171-012-01 1 ChokeSupportBush
21 171-034-01 1 HEXPILLAR-M8x30Lg.
23 175-03-02 1 INFEEDDRIVESHAFTASSY.
24 175-04-01 1 InfeedIdlerShaftAssy.
25 175-16-01 1 InfeedTransferShaftAssy.
26 175-18-02 1 TRANSFERSHAFTASSY.
27 175-22-01 1 VACUUMROLLERDRIVEASSY.
28 175-005-01 1 INPUTDRIVEGEAR20T-Steel
29 175-019-02 1 SHAFT-KnifeDrive
32 175-024-01 1 INPUTDRIVEGEAR-20T
33 175-025-03 1 INPUTBELTDRIVEGEAR-26T
36 175-042-01 1 FeedBelt
48 178-052-02 1 ActionShaft-GasStrut

53 602-003 3 BEARING-DeepGrooveBall-6001ZZ
54 604-071 2 WAVEDWASHER-Ø21xØ27.5x3

55 605-052 7 SUPPORTWASHER-Ø12
56 605-058 4 NYLONSPACER-Ø7.94xØ4.34x6.35(UK)

75-254-02 4 HEXPILLARM4M/M4FX30LONG(USA)
58 609-029 2 ‘O’RingØ8xØ3
60 613-339 3 CABLETIEMOUNTING
61 62-006 4 NYLONWHEEL

62 401-02-040-006 15 Screw-PanPoziTaptite-M4x6Lg.
65 401-02-040-016 13 Screw-PanPoziTaptite-M4x16Lg.
67 401-02-040-025 1 Screw-PanPoziTaptite-M4x25Lg.
77 409-01-040-006 4 Screw-SktSetScrew-FlatPt.-M4x6Lg.
80 409-01-050-006 4 Screw-SktSetScrew-FlatPt.-M5x6Lg.
82 411-01-050-008 3 SCREW-SKTSETDOGPT.-M5x8

84 411-01-060-006 1 SCREW-SKTSETDOGPT.-M6x6
92 481160 8 WASHER Pli M16an- - ­93 601-076 1 SNAPBUSHINGØ19HOLE-Ø17BORE

QTY. DESCRIPTION

ADAPTORASSY-Ø22/Ø10-Sv130(USA)

TieBar-EntryGuard
COLLAR-WheelSpacer

SnapBushingØ46xØ57.21601-15351
SNAPBUSHING4601-16452

Lg.
Lg.

SYSTEM Page9

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171-01-04

Page10 CREASING/FOLDING

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171-01-04

MAINFRAMEASSEMBLY

DigiFoldPro

ITEMNo. PARTNo. QTY. DESCRIPTION

1 73-05-04 1 CHOKEBLEEDASSEMBLY-DigfoldMk2
2
3 141-003-02 2 TieBar-VacuumAssy-DigifoldMk2
4 141-003-03 1 TieBar-VacuumStepper-DigifoldMk2

5
6
7 175-100-01 1 VacuumSupportPlate
8 175-101-01 1 VacuumStepperPlate

9 175-105-01 1 SENSORMOUNT-VacuumRoller
10 175-106-01 1 VacuumRollerDrivePulley-15T
11
12
13

14
15
16
17

18

19

20

21

22

23

126-107-01 4 LockNut-StepperMotor

173-62-01 1
173-57-01 1 BLADEPOSITIONSENSOR

175-21-01 1 VacuumRollerAssy

604-062 1 WavedWasher
607-005 1 100XL037TimingBelt

650-028 1 CABLETIEMTG.-PushFit.
401-02-030-008 2 Screw-PanPoziTaptite-M3x8Lg.
401-02-040-010 2 Screw-PanPoziTaptite-M4x10Lg.
403-01-050-020 4 SCREW-SocketCapHead-M5x20Lg.
403-01-080-020 3 SCREW-SocketCapHead-M8x20Lg.
408-01-050-030 1 ScrewSktConePt-M5x30Lg.

409-01-040-008 2 Screw-SktSetScrew-FlatPt.-M4x8Lg.

409-01-050-006 2 Screw-SktSetScrew-FlatPt.-M5x6Lg.

481-050 4 WASHER-Plain-M5

481-080 3 WASHER-Plain-M8

VacuumDrumMotorAssy

SYSTEM Page11

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171-01-04

3

3

6

2Posns.

9

7

5

4

3

2

(COMPRESSORASSEMBLY-50HZ)

Page12 CREASING/FOLDING

810

3Posns.

171-02-01

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1

ITEMNo.PARTNo. QTY. Description

1 171-003-01 1 PLINTH-DigiFold5000P.
2 91-025-04 1 BUNG-Compressor-Ø25Pipe.
3 91-025-05 3 BUNG-Compressor-Ø40Pipe.
4 91-104-01 1 FANHUB-SV190.
5 621-025 1 FAN-PLASTIC5BLADE6"CCW
6 621-032 1 BlowerSV190
7 403-01-050-025 2 SCREW-SocketCapHead-M5x25Lg.
8 403-01-060-012 3 SCREW-SocketCapHead-M6x12Lg.
9 481-050 2 WASHER-Plain-M5

10 481-060 3 WASHER-Plain-M6

171-01-04

MAINFRAMEASSEMBLY

DigiFoldPro

2Posns.

12

9

8

5

4

4

2

5

7

11136

3Posns.

101311

3Posns.

ITEMNo.PARTNo. QTY. Description

1 171-003-01 1 PLINTH-DigiFold5000P.
2 91-024-03 1 FANADAPTER-Compressor-SV130.
3 171-020-01 1 COMPRESSORSUPPORT-SV130-DigiFold5000P.
4 91-025-06 2 BUNG-CompressorPorts-AC33
5 91-025 2 BUNG-CompressorPorts.
6 601-161 3 VIBRATIONMOUNT-Stud.

037

7 621­8 621-025 1 FAN-PLASTIC5BLADE6"CCW

9 403-01-050-020 2 SCREW-SocketCapHead-M5x20Lg.
10 403-01-060-016 3 SCREW-SocketCapHead-M6x16Lg.
11 461-01-060 6 NUT-Full-M6
12 481-050 2 WASHER-Plain-M5
13 481-060 9 WASHER-Plain-M6

1 BLOWER-SV130(UL).

3

1

(COMPRESSORASSEMBLY-60HZ-USA)

SYSTEM Page13

171-02-02

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