Morgana DIGIFOLD Operating Manual

ISSUE 9 JULY

2006

120-101

DOCUMENT

CREASING/FOLDINGMACHINE

MorganaSystemsLimited UnitedKingdom

Website:www.morgana.co.uk

Telephone: [phone] Facsimile:[phone]

OPERATORS MANUAL

Page2

INDEX

INTRODUCTION&SPECIFICATION

PAGE4

THEDIGIFOLD

5

THECONTROLPANEL

6
7

QUICKSTARTGUIDE8

17

17

17
18
18
18
18
19
20
21
21
22
22
22
23

THEDELIVERYUNIT

24

THEBLADEASSEMBLY

25
25

TheMorganaDigifold

LabeledPhotograph

Detaileddiagramanddescription
Featuresonthecontrolpanel

AdjustingthePapergate
SettingtheSuctionSlot
SettingtheAdjustableSideLay
SettingtheBack-Stop
SettingtheAirDistribution
SettingtheAirSeparationPressure
SettingthePositionsofDriveWheelsandHubs
SettingtheExtensionTable
SettingtheDeliveryConveyorSystem
AdjustingtheBatchCount
AdjustingtheRollerGap
StoringPrograms
ReadingStoredPrograms
ClearingStoredProgram
FeedingSheetsManually

SettingtheDeliveryConveyorSystem

Adjustingthebladepressure
Adjustingthebladealignment

OPERATINGTHEDIGIFOLD

10
12
14
16

AccessingMenus.

SetbyFold

SetbyPosition
ExampleofSetbyPosition

CREASING/FOLDING

Page3SYSTEM

INDEX

Digifold

REPLACINGCREASINGBLADESETS

PAGE27

28

‘Crunch’32

32

DISPATCHKIT(120-95-01)34
ACCESSORIESANDOPTIONS35
RECOMMENDEDSPARES36-38

Installingnewbladesets
SpareBlades

Displayreads
FoldBladerelocation.

TROUBLESHOOTING

29
29
29
29
30
30
30
31
31

‘h’31

‘ClipP’32
‘Clip1’32
‘Clip2’32

33

MACHINECALIBRATIONHISTORYSHEET39

Papercreaseoutofsquare
Paperfoldoutofsquare
PaperJamming
Machinewillnotstart
Papernotfeeding
Machinenotcounting
Crackingoftheprintedmaterialalongthecrease
Papermarkingorscratching
Nosuction
Displayreads

Displayreads
Displayreads
Displayreads
Recommendedweeklyoperatormaintenance

INTRODUCTION

INTRODUCTIONANDSPECIFICATION

must

DigiFold

DigiFold

IMPORTANT

isaregisteredtrademarkofMorganaSystemsLtd.Theuniquepatented
creasingandfoldingsystem,makesitpossibletofoldmostdelicatestocksfrom90gsm,
uptoandoftenabove300gsm.Thereducesthepossibilityofscratching,marking
orcrackingappearingonthesubstrate,asisoftenassociatedwithconventionalfolding
machinemethods.Amaximumpaperweightcannotbespecified,asthiscanbegoverned
bythehardnessofthesubstrateorthetypeoffoldrequiredtobeproduced.

Itistonotethattopreventcracking,whenusingdryinkortonerbasedprint
engines,thematerialbefullyacclimatisedforatleast48hoursbeforeputtingan
imageontothepaper.

FeedingSystem................................................Bottomsuctionfeed

Max.SheetSize................................................630mmx330mm

Min.SheetSize.................................................140mmx160mm(dependantonstiffness

ofpaperandtypeoffold).

Max.PaperWeight...........................................300gsm(variesaccordingtohardness,

typeoffold,andsubstrate).

Min.PaperWeight............................................120gsm

Max.No.CreasesperSheet............................9

Max.No.FoldsperSheet..................................2

Max.No.StoredProgrammes...........................6

Min.RepeatCreaseDistance...........................4mm(dependingonpaperweight)

Min.RepeatFoldDistance................................70

Min.CreaseDistancefromLeadingEdge........25mm

Min.FoldDistancefromLeadingEdge.............70mm(dependingonpaperweight)

SpeedperHour(A4Material)OneCreaseorOneFold..........1800sheets

SpeedperHour(A4Material)TwoCreasesorTwoFolds......1400sheets

IMPORTANT

Note:

theoperatingenvironmentshouldbecontrolledtoatemperaturebetween

16°Cand27°CMaximum.

mm(dependingonpaperweight)

Min.CreaseDistancefromTailEdge...............25mm

Min.FoldDistancefromTailEdge....................70mm(dependingonpaperweight)

Max.FoldLength..............................................560mm

Min.FoldLength...............................................70mm

SpeedperHour(A4Material)OneCrease&OneFold..........1800sheets

SpeedperHour(A4Material)TwoCreases&TwoFolds.......1400sheets

SpeedperHour(A3Material)OneCreaseorOneFold.........1440sheets

SpeedperHour(A3Material)OneCrease&OneFold..........1440sheets

SpeedperHour(A3Material)TwoCreasesorTwoFolds......1200sheets

SpeedperHour(A3Material)TwoCreases&TwoFolds......1200sheets

Dimensions.......................................................L:1830mmH:1185mmW:555mm

Weight...............................................................180Kgs(+50Kgspacking)

PowerRequirement..........................................1phase220/240v

+

Specification

Theproductionspeedvariesaccordingtothematerialsizeand

thenumberofcreasesorfoldsonthesheet.

Page4

CREASING/FOLDING

DOCUMENTCREASING/FOLDINGMACHINE

Keytophotographbelow

6Airdistributionknob11PaperGate
2Deliveryassembly7Adjustablesidelay12ExitGuard
3Suctionslotknob8Backstop13HighLevelDisplay
4Controlpanel9Fixedsidelay14Extensiontablefixing
5Airseparationknobscrews

Page5SYSTEM

14

6

7

11 13

5

4

3

2

12

9

8

Digifold

TheControlPanel

TheControlPanelontheDigifoldallowstheoperatortoread,edit,create
andinitiatenumerouscreasing/foldingprogramswithinthememory.

Thetopfaceofthecontrolpanelhousesfourpushbuttonsasshowninthe
diagrambelow.Forthepurposesoftheinstructionsthesebuttonswillbe
describedas.

ThefrontfaceofthecontrolpanelhousestheCompressorswitch,
Systemswitch,Feedswitch,Suctionswitch,SettingdialandSet-upswitch.
UnderthecontrolpanelisanindustrystandardEmergencyStopswitch
whichwillstopallpowergoingtothemachinewhenactivated.

PushButtons1,2,3,4

Page6

CREASING/FOLDING

FeaturesontheControlPanel

PushButton1

PushButton2

PushButton3

PushButton4

Set-upswitch

Settingdial

Suctionswitch

Feedswitch

Systemswitch

Compressorswitch

Usedforadjustingacrease/foldpositioninincrementsof10mmwhenusedwith
thesettingdial.
Alsousedforinchingfeedforwardwheninhandleorcrunch/Clip1orClip2
situation.

Usedforadjustingacrease/foldpositioninincrementsof0.1mmwhenusedwith
thesettingdial.

Usedforlocatingthebottombladeoranviltoits‘TopDeadCenter’positioninorder
tosetthebladepressure(whilstthesystemswitchison).
Alsousedtoreturnthecreaserbladetothe‘Home’positionaftera‘Crunch’if
required.

Allowstheoperatortosaveacreatedprogram.Whenalsousedwiththesetting
dialtheoperatorcanscrollthroughthestoredmemoryaddresses.
Alsousedforcyclingthefolderblade/feedforward.

Allowstheoperatortoenterandsubsequentlyeditorreadastoredprogram.Also
resetsthebatchquantity.

Allowstheoperatortoscrollthroughstoredmemoryaddressesandprograms,
increaseordecreasethebatchquantityandsetacrease/foldposition.

Allowstheoperatortovarythelengthofsuctiononthesheetofpaperbeingfed.
PositionIForveryshortsheets.

PositionIIForshortnon-standardsheets.
PositionIIIForallstandardsizesheets,generalpurpose.

Allowstheoperatortostartandstopfeedingsheets.

Whenactivatedthesystemswitchwilloperatethemotorsinordertobeginthe
creasing/foldingsequence.

Allowstheoperatortoswitchoffthecompressorunitinordertoutilizethemachine
tomanuallyfeedsheets.

Alsousedforinchingfeedinreversewheninhandleorcrunch/Clip1orClip2
situation.

TheControlPanel

Page7SYSTEM

Digifold

QuickStartGuide

Settingthemachinetooperateinautomaticmode.

(i.e.,SetbyFold’)

Tomanuallyfeedsheetsseeinstructionsonpage23.
T

1.Setthegapbetweenthepapergateandthevacuumrollerto

approximatelytwicethethicknessofthestocktobecreased.
(Seepage17)

2.Placethestocktobecreasedontotheloadingtableagainstthe

fixedsidelay.(Seepage17)

3.Releasetheclampsontheadjustablesidelayandslideuptothe

paperstackallowingagapofapproximately0.5mm(1/64inch)
betweenthepaperandthesidelay.(Seepage17)

4.Placethebackstopontotheadjustablesidelayandslideupto

thepaperstack,alsoallowingagap(asstatedintheabovestep)
beforeclamping.(Seepage19)

5.Nowfollowthestepbystepinstructionsshownonpage9.

o‘SetbyPosition’seeinstructionsonpage14.

Page8

CREASING/FOLDING

Step1

Step4

SETFOLD&CREASE

(’on’or‘off’)

Mid-Posn.

Step3

SETMACHINETO‘SETBYFOLD’

(’SEtFoLd’or‘SEtPos’)

SETPAPERLENGTH

Step8

Step9

Step10

Step6

Step5

SETFOLDTYPE

Step7

QuickStartGuide

TurntheEmergencyStopbuttonclockwise
toswitchthepoweron.

SettheSetUpswitchtoitsMid-position.

TurntheSettingDialclockwiseuntilthe
displayreads‘SEtFoLd’or‘SEtPos’,flick
theSetUpswitchupwardstochangefrom
onetotheother.

TurntheSettingDialanti-clockwiseuntilthe
displayreads‘CrEES’or‘FoLd’,flicktheSet
Upswitchupwardstoselect‘on’or‘oF’for
eachasrequired.

TurntheSettingDialanti-clockwiseto
selecttheMaindisplay,flicktheSetUp
switchdown,pressthepushbuttonandturn
theSettingDial.

FlicktheSetUpswitchuptoitsMid­position

SwitchtheSystemswitchon.

SwitchtheCompressorswitchon.

SwitchtheFeedswitchontobeginfeeding
sheets

Step2

OPERATION

INSTRUCTIONS

SelectTypIcal

MainDisplay

LcF10 tYPEL

Typical
Display

ToChangeFoldType

LEn100.0

Typical
Display

ToChangePaperLength

TurntheSettingDialclockwisetoselect
‘LEn’,pressthepushbuttonandturnthe
SettingDialtosetthepaperlengthin10mm
or0.1mmincrements.

Page9SYSTEM

Digifold

AccessingMenus.

MainMenu.

1.Themainsswitchonthemachinemustbeoff.

2.Setthetoitsmidpositionandthenturnthemainsswitchon.

3.Thefunctionscanthenbeaccessedbyturningthe
clockwiseoranti-clockwiseasshown.

Set-upSwitch

MainMenuSettingDial

CrEESon/oF=creaseonoroff

FoLdon/oF=foldonoroff
dELrYon/oF=deliveryonoroff

SEtPoS/FoLd=setbypositionorsetbyfold

bAt=batch

rG.00.00=rollergap

Sub-menus.

Set-upswitch

SettingDial

Toaccessthesub-menusflickthetothedownpositionandturnthe

clockwiseoranti-clockwise.

1Cr=creaseposition1

9Cr=creaseposition9

F1=fold1position

F2=fold2position

rPoS=deliveryrollerposition

Shin=shingle(amountdeliverywheelturns)

rESEt=reset

Sub-MenuinSetbymode(setbyposition).PoS

tYPEL=typeoffoldi.e.L=letterfold

Len100=paperlength
PAPEr3=typeofpaper(0=light3=heavy)

Cr10.0=crease1position

rPoS150=deliveryrollerposition
Shin41=shingle(amountdeliverywheelturns)

Cr20.0=crease2position

Sub-MenuinSetbymode(setbyfold)FoLd

F10.0=fold1position

F20.0=fold2position

Clockwise

Anti-clockwise

Clockwise

Anti-clockwise

Clockwise Anti-clockwise

OperatingtheDigifold

Page10

CREASING/FOLDING

F_cLron/oF=foldbladeclearofpapertoreducethepossibilityofmarkingor

scratchingsensitivepaper,onoroff

Page11SYSTEM

OperatingtheDigifold

Digifold

SETBYFOLD

1.TurntheEmergencyStopbuttonclockwisetoswitchthepoweron,andselectthe
maindisplayscreen.

2.SettheSetUpswitchtoitsMid-position.

3.TurntheSettingDialclockwiseuntildisplayreads‘SEtFoLd’or‘SEtPos’,flickthe
SetUpswitchupwardstochangefromonetotheother.(select

4.TurntheSettingDialanti-clockwiseuntilthedisplayreads‘CrEES’or‘FoLd’,flickthe
SetUpswitchupwardstoselect‘on’or‘oF’foreachasrequired.

5.TurntheSettingDialanti-clockwisetoselectthemaindisplay,flicktheSetUp
switchdown,pressandholddownthepushbuttonPB1andturn theSettingDialto
selectfoldtypei.e.hCGetc.ReleasepushbuttonPb1.

6.TurntheSettingDialclockwisetoselectpaperlength‘LEn’.

7.HolddownPB1orPB2,andturntheSettingDialclockwisetoadjustthepaper
lengthin10.0mmor0.1mmincrements.ReleasePB1orPB2.

8.TurntheSettingDialclockwisetoselectpapertype‘PAPEr’,i.e.stiffnessofpaper,
notnecessarilythepaperthickness.

9.HolddownPB1andturntheSettingDialtoadjustthepapertype.ReleasePB1.
i.e.PAPEr0isforlighteststock

PAPEr1isforlightstockof120gsmupwards
PAPEr2isforheavystockof180gsmupwards
PAPEr3isforheavieststockof200gsmupwards

‘SEtFoLd’)

10.SettheDeliveryConveyorSystemasdescribedonpage20.

11.AdjusttheBatchCountasdescribedonpage21,ifrequired.

12.Theprogramsettingscannowbestored,ifrequired,asdescribedonpage22.

NOTE: Thesepapertypesareaguideonly,allfoursettingsshouldbetried

beforeadjustingthecreaseorfoldpositions.

LcF0

foldtype

L=letter

creaseon

foldon

count

OperatingtheDigifold

TypicalmaindisplayscreenSetbyFold

Page12

CREASING/FOLDING