Morgana DIGIFOLD Operating Manual

ISSUE 9 JULY

2006

120-101

DOCUMENT

CREASING/FOLDINGMACHINE

MorganaSystemsLimited UnitedKingdom

Website:www.morgana.co.uk

Telephone: [phone] Facsimile:[phone]

OPERATORS MANUAL

Page2

INDEX

INTRODUCTION&SPECIFICATION

PAGE4

THEDIGIFOLD

5

THECONTROLPANEL

6
7

QUICKSTARTGUIDE8

17

17

17
18
18
18
18
19
20
21
21
22
22
22
23

THEDELIVERYUNIT

24

THEBLADEASSEMBLY

25
25

TheMorganaDigifold

LabeledPhotograph

Detaileddiagramanddescription
Featuresonthecontrolpanel

AdjustingthePapergate
SettingtheSuctionSlot
SettingtheAdjustableSideLay
SettingtheBack-Stop
SettingtheAirDistribution
SettingtheAirSeparationPressure
SettingthePositionsofDriveWheelsandHubs
SettingtheExtensionTable
SettingtheDeliveryConveyorSystem
AdjustingtheBatchCount
AdjustingtheRollerGap
StoringPrograms
ReadingStoredPrograms
ClearingStoredProgram
FeedingSheetsManually

SettingtheDeliveryConveyorSystem

Adjustingthebladepressure
Adjustingthebladealignment

OPERATINGTHEDIGIFOLD

10
12
14
16

AccessingMenus.

SetbyFold

SetbyPosition
ExampleofSetbyPosition

CREASING/FOLDING

Page3SYSTEM

INDEX

Digifold

REPLACINGCREASINGBLADESETS

PAGE27

28

‘Crunch’32

32

DISPATCHKIT(120-95-01)34
ACCESSORIESANDOPTIONS35
RECOMMENDEDSPARES36-38

Installingnewbladesets
SpareBlades

Displayreads
FoldBladerelocation.

TROUBLESHOOTING

29
29
29
29
30
30
30
31
31

‘h’31

‘ClipP’32
‘Clip1’32
‘Clip2’32

33

MACHINECALIBRATIONHISTORYSHEET39

Papercreaseoutofsquare
Paperfoldoutofsquare
PaperJamming
Machinewillnotstart
Papernotfeeding
Machinenotcounting
Crackingoftheprintedmaterialalongthecrease
Papermarkingorscratching
Nosuction
Displayreads

Displayreads
Displayreads
Displayreads
Recommendedweeklyoperatormaintenance

INTRODUCTION

INTRODUCTIONANDSPECIFICATION

must

DigiFold

DigiFold

IMPORTANT

isaregisteredtrademarkofMorganaSystemsLtd.Theuniquepatented
creasingandfoldingsystem,makesitpossibletofoldmostdelicatestocksfrom90gsm,
uptoandoftenabove300gsm.Thereducesthepossibilityofscratching,marking
orcrackingappearingonthesubstrate,asisoftenassociatedwithconventionalfolding
machinemethods.Amaximumpaperweightcannotbespecified,asthiscanbegoverned
bythehardnessofthesubstrateorthetypeoffoldrequiredtobeproduced.

Itistonotethattopreventcracking,whenusingdryinkortonerbasedprint
engines,thematerialbefullyacclimatisedforatleast48hoursbeforeputtingan
imageontothepaper.

FeedingSystem................................................Bottomsuctionfeed

Max.SheetSize................................................630mmx330mm

Min.SheetSize.................................................140mmx160mm(dependantonstiffness

ofpaperandtypeoffold).

Max.PaperWeight...........................................300gsm(variesaccordingtohardness,

typeoffold,andsubstrate).

Min.PaperWeight............................................120gsm

Max.No.CreasesperSheet............................9

Max.No.FoldsperSheet..................................2

Max.No.StoredProgrammes...........................6

Min.RepeatCreaseDistance...........................4mm(dependingonpaperweight)

Min.RepeatFoldDistance................................70

Min.CreaseDistancefromLeadingEdge........25mm

Min.FoldDistancefromLeadingEdge.............70mm(dependingonpaperweight)

SpeedperHour(A4Material)OneCreaseorOneFold..........1800sheets

SpeedperHour(A4Material)TwoCreasesorTwoFolds......1400sheets

IMPORTANT

Note:

theoperatingenvironmentshouldbecontrolledtoatemperaturebetween

16°Cand27°CMaximum.

mm(dependingonpaperweight)

Min.CreaseDistancefromTailEdge...............25mm

Min.FoldDistancefromTailEdge....................70mm(dependingonpaperweight)

Max.FoldLength..............................................560mm

Min.FoldLength...............................................70mm

SpeedperHour(A4Material)OneCrease&OneFold..........1800sheets

SpeedperHour(A4Material)TwoCreases&TwoFolds.......1400sheets

SpeedperHour(A3Material)OneCreaseorOneFold.........1440sheets

SpeedperHour(A3Material)OneCrease&OneFold..........1440sheets

SpeedperHour(A3Material)TwoCreasesorTwoFolds......1200sheets

SpeedperHour(A3Material)TwoCreases&TwoFolds......1200sheets

Dimensions.......................................................L:1830mmH:1185mmW:555mm

Weight...............................................................180Kgs(+50Kgspacking)

PowerRequirement..........................................1phase220/240v

+

Specification

Theproductionspeedvariesaccordingtothematerialsizeand

thenumberofcreasesorfoldsonthesheet.

Page4

CREASING/FOLDING

DOCUMENTCREASING/FOLDINGMACHINE

Keytophotographbelow

6Airdistributionknob11PaperGate
2Deliveryassembly7Adjustablesidelay12ExitGuard
3Suctionslotknob8Backstop13HighLevelDisplay
4Controlpanel9Fixedsidelay14Extensiontablefixing
5Airseparationknobscrews

Page5SYSTEM

14

6

7

11 13

5

4

3

2

12

9

8

Digifold

TheControlPanel

TheControlPanelontheDigifoldallowstheoperatortoread,edit,create
andinitiatenumerouscreasing/foldingprogramswithinthememory.

Thetopfaceofthecontrolpanelhousesfourpushbuttonsasshowninthe
diagrambelow.Forthepurposesoftheinstructionsthesebuttonswillbe
describedas.

ThefrontfaceofthecontrolpanelhousestheCompressorswitch,
Systemswitch,Feedswitch,Suctionswitch,SettingdialandSet-upswitch.
UnderthecontrolpanelisanindustrystandardEmergencyStopswitch
whichwillstopallpowergoingtothemachinewhenactivated.

PushButtons1,2,3,4

Page6

CREASING/FOLDING

FeaturesontheControlPanel

PushButton1

PushButton2

PushButton3

PushButton4

Set-upswitch

Settingdial

Suctionswitch

Feedswitch

Systemswitch

Compressorswitch

Usedforadjustingacrease/foldpositioninincrementsof10mmwhenusedwith
thesettingdial.
Alsousedforinchingfeedforwardwheninhandleorcrunch/Clip1orClip2
situation.

Usedforadjustingacrease/foldpositioninincrementsof0.1mmwhenusedwith
thesettingdial.

Usedforlocatingthebottombladeoranviltoits‘TopDeadCenter’positioninorder
tosetthebladepressure(whilstthesystemswitchison).
Alsousedtoreturnthecreaserbladetothe‘Home’positionaftera‘Crunch’if
required.

Allowstheoperatortosaveacreatedprogram.Whenalsousedwiththesetting
dialtheoperatorcanscrollthroughthestoredmemoryaddresses.
Alsousedforcyclingthefolderblade/feedforward.

Allowstheoperatortoenterandsubsequentlyeditorreadastoredprogram.Also
resetsthebatchquantity.

Allowstheoperatortoscrollthroughstoredmemoryaddressesandprograms,
increaseordecreasethebatchquantityandsetacrease/foldposition.

Allowstheoperatortovarythelengthofsuctiononthesheetofpaperbeingfed.
PositionIForveryshortsheets.

PositionIIForshortnon-standardsheets.
PositionIIIForallstandardsizesheets,generalpurpose.

Allowstheoperatortostartandstopfeedingsheets.

Whenactivatedthesystemswitchwilloperatethemotorsinordertobeginthe
creasing/foldingsequence.

Allowstheoperatortoswitchoffthecompressorunitinordertoutilizethemachine
tomanuallyfeedsheets.

Alsousedforinchingfeedinreversewheninhandleorcrunch/Clip1orClip2
situation.

TheControlPanel

Page7SYSTEM

Digifold

QuickStartGuide

Settingthemachinetooperateinautomaticmode.

(i.e.,SetbyFold’)

Tomanuallyfeedsheetsseeinstructionsonpage23.
T

1.Setthegapbetweenthepapergateandthevacuumrollerto

approximatelytwicethethicknessofthestocktobecreased.
(Seepage17)

2.Placethestocktobecreasedontotheloadingtableagainstthe

fixedsidelay.(Seepage17)

3.Releasetheclampsontheadjustablesidelayandslideuptothe

paperstackallowingagapofapproximately0.5mm(1/64inch)
betweenthepaperandthesidelay.(Seepage17)

4.Placethebackstopontotheadjustablesidelayandslideupto

thepaperstack,alsoallowingagap(asstatedintheabovestep)
beforeclamping.(Seepage19)

5.Nowfollowthestepbystepinstructionsshownonpage9.

o‘SetbyPosition’seeinstructionsonpage14.

Page8

CREASING/FOLDING

Step1

Step4

SETFOLD&CREASE

(’on’or‘off’)

Mid-Posn.

Step3

SETMACHINETO‘SETBYFOLD’

(’SEtFoLd’or‘SEtPos’)

SETPAPERLENGTH

Step8

Step9

Step10

Step6

Step5

SETFOLDTYPE

Step7

QuickStartGuide

TurntheEmergencyStopbuttonclockwise
toswitchthepoweron.

SettheSetUpswitchtoitsMid-position.

TurntheSettingDialclockwiseuntilthe
displayreads‘SEtFoLd’or‘SEtPos’,flick
theSetUpswitchupwardstochangefrom
onetotheother.

TurntheSettingDialanti-clockwiseuntilthe
displayreads‘CrEES’or‘FoLd’,flicktheSet
Upswitchupwardstoselect‘on’or‘oF’for
eachasrequired.

TurntheSettingDialanti-clockwiseto
selecttheMaindisplay,flicktheSetUp
switchdown,pressthepushbuttonandturn
theSettingDial.

FlicktheSetUpswitchuptoitsMid­position

SwitchtheSystemswitchon.

SwitchtheCompressorswitchon.

SwitchtheFeedswitchontobeginfeeding
sheets

Step2

OPERATION

INSTRUCTIONS

SelectTypIcal

MainDisplay

LcF10 tYPEL

Typical
Display

ToChangeFoldType

LEn100.0

Typical
Display

ToChangePaperLength

TurntheSettingDialclockwisetoselect
‘LEn’,pressthepushbuttonandturnthe
SettingDialtosetthepaperlengthin10mm
or0.1mmincrements.

Page9SYSTEM

Digifold

AccessingMenus.

MainMenu.

1.Themainsswitchonthemachinemustbeoff.

2.Setthetoitsmidpositionandthenturnthemainsswitchon.

3.Thefunctionscanthenbeaccessedbyturningthe
clockwiseoranti-clockwiseasshown.

Set-upSwitch

MainMenuSettingDial

CrEESon/oF=creaseonoroff

FoLdon/oF=foldonoroff
dELrYon/oF=deliveryonoroff

SEtPoS/FoLd=setbypositionorsetbyfold

bAt=batch

rG.00.00=rollergap

Sub-menus.

Set-upswitch

SettingDial

Toaccessthesub-menusflickthetothedownpositionandturnthe

clockwiseoranti-clockwise.

1Cr=creaseposition1

9Cr=creaseposition9

F1=fold1position

F2=fold2position

rPoS=deliveryrollerposition

Shin=shingle(amountdeliverywheelturns)

rESEt=reset

Sub-MenuinSetbymode(setbyposition).PoS

tYPEL=typeoffoldi.e.L=letterfold

Len100=paperlength
PAPEr3=typeofpaper(0=light3=heavy)

Cr10.0=crease1position

rPoS150=deliveryrollerposition
Shin41=shingle(amountdeliverywheelturns)

Cr20.0=crease2position

Sub-MenuinSetbymode(setbyfold)FoLd

F10.0=fold1position

F20.0=fold2position

Clockwise

Anti-clockwise

Clockwise

Anti-clockwise

Clockwise Anti-clockwise

OperatingtheDigifold

Page10

CREASING/FOLDING

F_cLron/oF=foldbladeclearofpapertoreducethepossibilityofmarkingor

scratchingsensitivepaper,onoroff

Page11SYSTEM

OperatingtheDigifold

Digifold

SETBYFOLD

1.TurntheEmergencyStopbuttonclockwisetoswitchthepoweron,andselectthe
maindisplayscreen.

2.SettheSetUpswitchtoitsMid-position.

3.TurntheSettingDialclockwiseuntildisplayreads‘SEtFoLd’or‘SEtPos’,flickthe
SetUpswitchupwardstochangefromonetotheother.(select

4.TurntheSettingDialanti-clockwiseuntilthedisplayreads‘CrEES’or‘FoLd’,flickthe
SetUpswitchupwardstoselect‘on’or‘oF’foreachasrequired.

5.TurntheSettingDialanti-clockwisetoselectthemaindisplay,flicktheSetUp
switchdown,pressandholddownthepushbuttonPB1andturn theSettingDialto
selectfoldtypei.e.hCGetc.ReleasepushbuttonPb1.

6.TurntheSettingDialclockwisetoselectpaperlength‘LEn’.

7.HolddownPB1orPB2,andturntheSettingDialclockwisetoadjustthepaper
lengthin10.0mmor0.1mmincrements.ReleasePB1orPB2.

8.TurntheSettingDialclockwisetoselectpapertype‘PAPEr’,i.e.stiffnessofpaper,
notnecessarilythepaperthickness.

9.HolddownPB1andturntheSettingDialtoadjustthepapertype.ReleasePB1.
i.e.PAPEr0isforlighteststock

PAPEr1isforlightstockof120gsmupwards
PAPEr2isforheavystockof180gsmupwards
PAPEr3isforheavieststockof200gsmupwards

‘SEtFoLd’)

10.SettheDeliveryConveyorSystemasdescribedonpage20.

11.AdjusttheBatchCountasdescribedonpage21,ifrequired.

12.Theprogramsettingscannowbestored,ifrequired,asdescribedonpage22.

NOTE: Thesepapertypesareaguideonly,allfoursettingsshouldbetried

beforeadjustingthecreaseorfoldpositions.

LcF0

foldtype

L=letter

creaseon

foldon

count

OperatingtheDigifold

TypicalmaindisplayscreenSetbyFold

Page12

CREASING/FOLDING

13.RunthejobbyswitchingtheSystemandCompressorswitcheson,then
switchtheFeedswitchon.

14.Viewtheresults,the‘microadjust’functioncanbeusedtoadjustpositions.

15.To‘microadjust’thecreaseposition,turntheSettingDialclockwiseuntilCr1is
displayed.Thiswillbethecalculatedlengthofthecreaseposition.

PressandholdPB1andthedisplayshows0.0
To‘microadjust’,holddownPB1andturntheSettingDialtoadjustineitherdirection

ie+3.1mmto-3.1mmMax.
ReleasePB1.

16.To‘microadjust’thefoldposition,turntheSettingDialclockwiseuntilF1isdisplayed.
Thiswillbethecalculatedlengthofthefoldposition.

PressandholdPB1andthedisplayshows0.0
ToadjustholddownPB1andturntheSettingDialtoadjustineitherdirection

ie+3.1mmto-3.1mmMax.
ReleasePB1.

NOTES:­Ifacreasepositionis‘microadjusted’,thefoldwillmovewithit.

Ifafoldpositionis‘microadjusted’,thenonlythefoldwillmove.
‘Microadjust’afoldonlyifthefoldappearstobegivinganoutofsquareresult

orcrackingappears.
Thefoldisprobablytooclosetothecenterofthecreaseandwillbetryingto
foldfromonesideofthecreasetotheoppositesideofthecrease(seepage14
forexplanation).

OperatingtheDigifold

Page13SYSTEM

Digifold

OperatingtheDigifold

SETBYPOSITION

IMPORTANTNOTES.

1.Ifthefoldistoonear,oronthecenterlineofthecrease;thefoldwilltrytofold
diagonallyacrossthecreaseprofileandpullthefoldoutofsquaretothepaper.

Thebestfoldsquarenessisachievedwhenthefoldisonthecenterlineofthe
crease,itshouldbetoonesideofthecreasecenterlineasshownbelow.

ThusforacreasesettingofCr1=100forexample,thefoldshouldbesettoafigure
slightlysmallerorgreaterthan100.

2.Whenusingalldimensionsarefromtheleadingedgeofthepaper
asshownintheexampleonpage16.

not

SetByPosition,

centerlineofcrease

idealfoldline

idealfoldline

TypicalmaindisplayscreenSetbyPosition

2cF0

creases

creaseon

foldon

countnumberof

1.TurntheEmergencyStopbuttonclockwisetoswitchthepoweron,andselectthe
maindisplayscreen.

2.SettheSetUpswitchtoitsMid-position.

3.TurntheSettingDialclockwiseuntildisplayreads‘SEtFoLd’or‘SEtPos’,flickthe
SetUpswitchupwardstochangefromonetotheother.(select‘SEtPos’)

4.TurntheSettingDialanti-clockwiseuntilthedisplayreads‘CrEES’or‘FoLd’,flickthe
SetUpswitchupwardstoselect‘on’or‘oF’foreachasrequired.

5.TurntheSettingDialanti-clockwiseuntilthemaindisplayscreenisdisplayedand
switchdowntheSet-upswitch

Page14

CREASING/FOLDING

OperatingtheDigifold

6.TurntheSettingDialclockwisetoselect

7.HolddownPB1orPB2andturntheSettingDialtoadjustthecreasepositionin

10.0mmor0.1mmincrements.ReleasePB1orPB2.
(thiscanbedoneonallfurthercreasepositions)

11.SettheDeliveryConveyorSystemasdescribedonpage20.

12.AdjusttheBatchCountasdescribedonpage21,ifrequired.

13.Theprogramsettingscannowbestored,ifrequired,asdescribedonpage22.

14.RunthejobbyswitchingtheSystemandCompressorswitcheson,then
switchtheFeedswitchon.

to0.5forPAPEr

type1,1.0forPAPErtype2and1.5forPAPErtype3.

‘1cr’

IfthefoldoptionF2isnotrequiredforthejobbeingsetup,itmustbesetto‘0’

F1

8.TurntheSettingDialclockwisetoetc.(thereare9creasepositionsintotal)
Note:-thecreasepositionsincreaseupwards.(i.e.mustbelessthan

,mustbelessthanetc)

9.ContinueturningtheSettingDialclockwiseto.

10.HolddownPB1orPB2andturntheSettingDialtoadjustthefoldpositionin10.0mm
or0.1mmincrements.ReleasePB1orPB2andturntheSettingDialclockwise.

isthelastfoldposition.

Note:-thefoldpositionsmaybeinanyorder.(i.e.canbelargerthan)

Oncethehasbeenselected,ifreturnedtothedefault
lengthof100willbefoundandanyprevioussettingswillbe lostunlessstored.

If“foldoff”isselectedthenbothkniveswillgotothedoubledeflectsettingswhich
aredeterminedbythepapertypesetting.
Ifin“setbyfold”anddoingaHalffoldthenthe1stknifewillbesettothedeflect
positionwhichisdeterminedbythepapertypesetting.

Whenusingifonlyonefoldisrequired,setthisonand
setat0.0.Iftheleadingedgeofthesheetbucklesup,adjust

‘2cr’

‘1cr’

‘2cr’‘2cr’‘3cr’
Ifanyofthenineavailablecreaseoptions(’1cr’to‘9cr’)arenotrequiredfor

thejobbeingsetup,theymustbesetto‘0’

‘F1’

‘F2’

‘F1’‘F2’

SetbyPositionSetbyFold

SetbyPositionalwaysF2

F1

must

NOTES:-

Deflectknifeposition.

Page15SYSTEM

Digifold

PaperLength=350mm

FeedDirection

LeadingEdge

Cr1 Cr2 Cr3

F1

F2

Cr1=97.0mm
Cr2=179.0mm
Cr3=260.0mm
F1=179.0mm
F2=260mm

Alldimensionsarefromtheleadingedgeofthepaper

ExampleofSetbyPosition.

Cr2
F1

9mm

FirstFold

SecondFold

LeadingEdge

Cr3
F2

=179.0

=260.0

FinishedDocument

9mm

LeadingEdge

9mm

LeadingEdge

SETTINGS

OperatingtheDigifold

Page16

CREASING/FOLDING

OperatingtheDigifold

AdjustingthePaperGate

Thestandardsettingforhorizontaladjustmentofthepapergateis6.5mm(1/4")away
fromthemountingblock.TurndiscJtomakethisadjustment.Thissettingisonlyintended
asaguide,forinstance,sheetswithanupwardcurlwillrequirethissettingtobe
increased.SettheheightofthePaperGatetoapproximatelytwothicknessesofpaper,by
turningknobK.Anexcessivegapisamostlikelycauseofdoublesheetfeeding.

J

K

6.5mm(1/4" )

T WO T HICKNESS E S

OF PAPER

WAR NIN G.
DO NOT AD JUS T T HE
PA P E R GAT E WHILE THE
MA CHINE IS RUNNING OR
T HE SUCT I ON DRUM MAY
BECOME DA MAGE D.

Setingthesuctionslot

.

t

SettingtheAdjustableSideLay

Thesuctionslotislocatedinsidethevacuumrollerandcanbeadjustedbyreleasingand
movingthesuctionknobhorizontallyineitherdirectiontotherequiredposition.
Forlightstockssettheknobtotheleftandforheavierstockssettheknobtotheright

Placethepaperstackontotheloadingtableandslideuptothefixedsidelayandpaper
gate.Releasetheclampslocatedateachendofthesidelayandslideuptowardsthe
paperstackasshowninFIG16.1.Allowagapofapproximately0.5mm(1/64inch)between
thepaperandthesidelay.

Adjustable
SideLay

Page17SYSTEM

Digifold

OperatingtheDigifold

SettingtheBack-Stop

SettingtheAirDistribution

SettingtheAirSeparationPressure

Settingthepositionsofdrivewheelsandhubs

Placetheback-stopontotheadjustablesidelayandslideuptowardsthepaperstack
allowingagap(asspecifiedintheabovestep)beforeclamping.Whentheextensiontable
isusedforfeedinglongersheets,removeclamptypebackstopandusethemagnetic
typebackstopasshowninfig.18.2.

Dependingonthelengthofthesheettobecreased,theairdistributionknobcanbe
rotatedtovariouspositionsinordertosupplyairtodifferentports.Position1is
recommendedformostsheetsizes.However,abetterresultmaybeobtainedbyusing
thebelowsettingsorbyexperimentation.

1-ForA5sheetsor8incheslong,port1open.
2-ForA4sheetsor11incheslong,frontportandport2open.
3-ForA3sheetsor17incheslong,frontportandport3open.
0-Forlongersheetsinordertosupplyairtothecentreofthestack,port

2open

Tocontroltheamountofairsuppliedtotheports,theairseparationknobcanberotated
clockwisetodecreasethepressureoranti-clockwisetoincreasethepressure..

Itisimportantthatthedrivewheelsanddrivehubsontherollershaftsarearrangedevenly
acrossthewidthofthemediabeingcreased.Thisisdonetoensurethatthemediais
accuratelydrivenandsupportedthroughtherollers.
Thedrivewheelsandhubsarefixedtotherollersbymeansofagrubscrew.Tolocatethis
grubscrewtherollerscanberotatedbyoperatingthemotormanually.

Position

DONOTROTATETHEDRIVEROLLERSBYHAND.

Page18

CREASING/FOLDING

OperatingtheDigifold

Tooperatethemotorsmanually,switchthemachine‘on’attheEmergencyStopswitch.
WhilstholdingdownPushButton1,flicktheSet-upswitchto‘setup’.
ThedisplaywillnowreadPresstheSystemswitchto‘on’andusePushButton
1(forward)andPushButton2(reverse)tomanuallyrotatetherollersinshortpulses.
Rotatetherollersuntilthegrubscrewislocated.Lifttheexitguardandthemachinewill
switch‘off’automatically.Loosenthedrivewheelsandhubsbyusinga2mmallenkey.
ArrangethedrivewheelsandhubsasshowninFIG18.1.Inordertoavoidmarkingon
sometypesofmediaensureagapbetweenthedrivewheelsanddrivehubs.

‘hAndLE’.

Settingtheextensiontable

Theextensiontablecanbefixedtothemachineinordertofeedthroughlongersheets.
Thetablecanbesupportedbythetwofixingscrewsasshownonpage4.
ThebackstopcanbeusedtosupportthepaperstackasshowninFIG18.2below.
Theotherbackstopsuppliedwiththemachinecanbeusedasatoolholderasshownin
FIG18.3below.

Page19SYSTEM

Digifold

OperatingtheDigifold

SettingtheDeliveryConveyorSystem.

WARNING:-

TheDigifoldwillstartifthedeliveryunitisnotfittedontothemachine.not

Turningthedeliverysystem‘on’or‘off’

AdjustingtheRollerPositionandShingleLength.(SeeFIG19.1)

1.SettheSetUpswitchtoitsmid-position.

2.TurntheSettingDialuntilthedisplayreads‘dELrY’onoroff.

3.FlicktheSetUpswitchupwardstotogglebetween‘on’and‘off’.

Ifthedeliveryisturnedofftherollerwillfeedtothefarendofthebeltconveyorandpark
thereuntilturnedonagain.

Ifthedeliveryisturnedonwhenusingthe‘SetbyFold’modeofoperation;theRoller
Position(rPoS)andShingleLength(Shin)areautomaticallyset,relativetothepaper
lengthandtypeoffoldselected.

1.FlicktheSetUpswitchdown.

2.TurntheSettingDialanti-clockwiseto‘rPoS’(rollerposition),or
‘Shin’(shinglelength)asrequired.

3.PressandholdpushbuttonPB1andturntheSettingDial,thenumbers
displayedarepreselectedlengthsinmillimeters(toreducesettingtimes).

4.Whentheoptimumsettingsfor‘rPoS’and‘Shin’areachievedtheycanbe
storedwiththejob(seeStoringProgramsonpage22).

Whenusingthe‘SetbyPosition’modeofoperation;theRollerPosition(rPoS)andShingle
Length(Shin)mustbeadjustedmanuallytosuitthejob,asdescribedbelow.

‘Shin’

(ShingleLength)

‘rPoS’

(RollerPosition)

FIG19.1

Page20

CREASING/FOLDING

OperatingtheDigifold

AdjustingtheBatchCount

TheBatchCountercontrolsthefeedofthemachine.
IfforexampletheBatchCountissetto10;themachinewillfeed10sheetsofpaper,pause

forapproximately5seconds,theconveyorbeltwillfeedthe10sheetsforward(toallowthe
removalofthesheetsfromtheconveyor)andthenfeedthenext10sheetsofpaper.

Thebatchcountissetasfollows:-

1.SettheSetUpswitchtoitsmid-position.

2.TurntheSettingDialuntilthedisplayreads‘bAt’.

3.PressandholdpushbuttonPB1,andturntheSettingDialtosetthebatch
quantityrequired.(thebatchquantitychangesinmultiplesof10)

Beware, ifpushbuttonPB1isnothelddown,thedisplaywillregisterthe

adjustmenttothebatchquantitybutwillnotchangewithintheprogram.

4.TheBatchCountcanbestoredwiththejobifrequired(seeStoringPrograms
onpage22)

TheRollerGapadjuststhegapbetweenthelargefoldrollers,(seeFIG20.1).
TheRollerGapmayrequireadjustmentifthickpaperisbeingfolded,orifcrackingofthe

printisnoticeable.
TheRollerGapisadjustedasfollows:-

1.SettheSetUpswitchtoitsmid-position.

2.TurntheSettingDialuntilthedisplayreads‘rG0000’.

3.TheRollerGapsareadjustedbyturningthe‘FoldGap1’or‘FoldGap2’knobs
ontopofthefolderunit.(theRollerGapchangesinincrementsof0.05mm)

NOTE.

AdjustingtheRollerGap

RollerGap2

RollerGap1

INFEED

FIG20.1

Page21SYSTEM

Digifold

OperatingtheDigifold

StoringPrograms

ReadingStoredPrograms

ClearingStoredPrograms

Amaximumof6programs,ofcrease/foldsettings,canbestoredinthemachine.
Whenthecrease/foldsettingshavebeencorrectlyentered,theprogramcanbe

storedasfollows:-

1.FlicktheSetUpswitchdownandthenbackuptoitsmid-position,thedisplay
reads

2.TurntheSettingDialineitherdirectiontocyclethroughthe6memoryaddresses
available.

3.Tostoreaprogramtothedisplayedaddress,pressthepushbuttonPB4.
Thedisplayreads

‘StorE1’

‘StorEd’

HolddownpushbuttonPB4andturntheSettingdialineitherdirectiontocyclethrough
thememoryaddresses.Whenanyoneofthe6addressesaredisplayedreleasePB4to
viewthestoredprogramatthatmemoryaddress.

Atypicalprogramwillshowseepage14forexplanation.

Tovieworeditanyofthecreasesorfoldswithintheprogram,refertosteps4.to9.on
the‘SetByPosition’instructionsonpages14and15.

Whilstviewinganyofthestoredprograms,settheSetUpswitchdownandturnthe
SettingDialclockwiseuntilthedisplayreads

PresspushbuttonPB4toclearthestoredprogram.

‘rESEt’.

3cF100

Page22

CREASING/FOLDING

OperatingtheDigifold

Inordertofeedheavystock,verysmallorverylargesheets,embossedoreven
irregularshapedsheets,itmayberequiredtooperatethemachinemanually.

Themachinecanbeprogrammedandsetupinexactlythesamewayasexplained

whenoperatingthemachineautomatically.However,whensettingupthemachinethe
papergatemustberaisedtoitshighestpositionforthesheetstobefedfreely.
Operatingthemachinemanuallywillalsorequirethesuctionlengthtobecontinuousin
ordertoaccommodatevarioustypesofstock.Therefore,thesuctionlengthswitch
mustbepositionedat‘III’.

ThemachinecannowbestartedbyactivatingtheSystemswitchto‘on’.

FlicktheFeedswitchto‘on’andbegintoslidethe
sheetsindividuallythroughthepapergateuntiltheyaredrivenbythedrivebelts.
Tostopfeedingthesheets,flicktheFeedswitchto‘off’andthentheSystemswitchto
‘Off’.

FeedingSheetsManually

Donot

activatetheCompressorswitch.

Page23SYSTEM

Digifold

ThedeliveryunitontheDigifoldisusedtocatchthesheetsoncetheyhavebeen
creased,orfolded.

1.Hookthedeliveryunitontotheshaftinthepositionsshownbelow,beingcarefulto
alignthematingconnectors.

2.LocatetheSupportHoopintothechannelontheundersideofthedeliveryunit.

WARNING:-

TheDigifoldwillstartifthedeliveryunitisnotfittedontothemachine.not

AssemblethedeliveryunitasshowninFIG23.1.

TheDeliveryUnit

FIG23.1

DeliveryUnit

LocationHooks

HookstobeLocatedontoshaft

inthesepositions

SupportHoop

Connector

Page24

CREASING/FOLDING

Adjustingthebladepressure(nopaperrequired)

1.TurntheEmergencyStopbuttonclockwisetoswitchthemachine‘on’.

2.Activatethesystemswitchandthemotorswillbegintooperate.

3.Flickthe‘Feed’switchto‘on’andthenbackto‘off’toensurethatthelowerblade/
anvilisatitsbottomposition.

4.PressPushButton3,themachinewillautomaticallyswitchoffandthelowerblade/
anvilissettoitstoppositionwherethepressurecanbeadjusted.Raisetheexitguard.

5.Usinga6mmallenkey,unlocktheshoulderbolts(labelledwithscaletransfer)

positionedateachendofthecreasingblade.

6.Turntheadjustmentcamtoadjustthebladepressure.Increasingthegradientonthe

scalewillincreasethebladepressure.

7.Ensurethattheshoulderboltsarelockedaftersetting.

Thediagrambelowdemonstratestheadjustmentofbladepressure

Adjustingthebladealignment

Itisextremelyimportantthatthebladeandanvilassemblywithinthecreasingunitis
correctlyaligned.Misalignmentofthebladeoranvilcanleadtodamagedprofilesand
subsequentlypoorqualitycreasingsoitmust,therefore,becorrectedimmediately.

TheBladeAssembly

Page25SYSTEM

Digifold

TheBladeAssembly

Ifthebladesetismisaligned,themediabeingdrivenwillbesubjecttoscoringoreven
tearingatanypointalongthecreaseline.

Thesketchbelow
demonstrateshowthebladealignmentcanbecarriedout.
Adjustmentcanbemadeateitherofthebladeoranvil.Thetwoclearanceholes
positionedabovetherollertiltmechanismarethefrontalignment(oneforblade,onefor
anvil).Thetwoholesarerepeatedonthebackofthemachineforthebackalignment.

1.RemovethestackerunitfromtheDigifold.

2.Usinga3mmallenkey,loosenthecapheadtypelockingscrewslocatedonthe

frontfaceatboth endsoftheblade/anvilasshownbelow.

3.Usinga4mmallenkey,locatethetwofrontorbackalignmentscrewsintheside

frameinordertoadjusttheblade/anvil.

4.Theupperscrewofthetwo,willadjusttheupperblade/anvilwhereasthe

lowerscrewwilladjustthelowerblade/anvilbothinverysmallincrements.

5.Inordertoobtaintherequiredposition,adjusteitherthebladeortheanvilbya

smallamountandthenoperatethemachinetotesttheformofthecrease.

Repeattheexerciseuntilcentralisationislocated.

6.Usinga3mmallenkey,lockthecapheadtypescrews(asperstep3)onboththe

upperandlowerblade/anvil.

Pleasenotethattoavoiddamagetothe

bladeset,adjustmentshouldonlybemadeinsmallincrements.

Page26

CREASING/FOLDING

FIG26.1

1.Beforeremovingthebladeassembly,ensurethatthelowerblade/anvilis
at‘topdeadcentre’,ie.PushButton3hasnotbeenpressed.Switchthemachineoff.

2.Removethedeliveryunitandliftthetopguard.

NOT

3.Usinga6mmallenkey,loosenthesocket
headscrewslocatedinsidetheblade
adjustmentcams.Removethescrewsand
thebladeadjustmentcams.

4.Insertthebladeextractortools(70-055-01&
70-055-02)

5.Slidethebladeassemblyoutofthecreasing
unitandlayitonaflatsurface.

6.Slidetheadjustmentlinksawayfromthe
dowelslocatedintheendsoftheblades/
anvilsasshowninthephotograph(left).

7.Placethenewbladesetintoposition.
Checkthattheeccentricshoulderboltson
thelinkplateshavebeenpositionedas
showninfig26.1.

8.(Upperblade/anvilonly)
Slidetheadjustmentlinksontothedowels.

intotheholesintheadjustment
links,asshown.Pushdownwardsonthe
handlesofthebladeextractortoolsto
releasethebladeassemblyfromthepower
links.

9.Slidethenewbladesetintotheslotsofthe
creasingunitasshowninfig.27.1.

Locatethebladeextractortoolsintotheholesin
theadjustmentlinksasshown.Pullthehandles
ofthebladeextractortoolsupwardstoengage
thebladeassemblybackintothepowerlinks.

10.Setthecamgraphicsforbothendsoftheblade/
anviltotheirlowestpointonthescale(ie.When
themarkonthescalereachesthemarkoncam
holder)Fastenthesocketheadscrewsonthe
adjustmentcamsuntiltheyaretight.

ReplacingBladeSets

BladeExtractorTools

Page27SYSTEM

Digifold

ReplacingBladeSets

11.Pushtheexitguarddownandreplacethedeliveryassemblybeforeoperatingthe
machine.

12.Switchthemachineonandtestthecreaseforform.

Intheeventofanydamagedorlostcomponentswithinthebladeassembly,spareskits
areavailableonrequest.However,componentswithinthebladesetcannotbeordered
separatelyi.e.singlebladeoranvil.

Consistingofastandardbladeandanvil,bladebrushes,bladelinksandalignmentbolts.

Ifthepressureandthealignmentofthecreaseisnottoasatisfactorylevel,
seepages25and26toadjustthecreasingline.

StandardBladeset(fittedtoDigifoldasstandard)Partnumber76-213-01

‘Spares’kits

ExtraNarrowBladeset(optional)Partnumber76-213-03

Consistingofaspecialextranarrowanvil,astandardblade,bladebrushes,bladelinks
andalignmentbolts.

Page28

CREASING/FOLDING

Papercreaseoutofsquare

Paperjamming

!

!

!

!

!

Checkthatthesheetsareallsquareandexactlythesamesizebeforeloadingthe

stackontothetable.

Checkthattheadjustablesidelayhasbeencorrectlypositionedie.Nofurtherthan

0.5mmfromthepaperstack.

Checkthatthebladeisaslidefitinthesideplateslots,adjustifnecessary,see

adjustingbladealignment.

Checkthattheleadingedgeofthepaperisnotbeingdamagedbythepapergate.If

thisisoccurring,checkthatthesuctionslotandthepapergatehavebeencorrectly
set.

Checkthatthefirstcrease/foldpositionisnottooclosetotheleadingedgeofthe

paper.Aminimumdistanceof40mmisrecommended.

Paperfoldoutofsquare

Machinewillnotstart

Note:-thebestfoldsquarenessisachievedwhenthefoldisnotonthecenterofthe

crease,buttoonesideortheother.
Checkthatthefoldistoonesideofthecreasecenterline.
Checkthattherollergapisnottootightandsquashingthecrease.
Checkthattherollergapisnottoolargeandallowingthepapertoslide(especially

soonglossypaper).

Checkthattherollersarenotwornononeend.

Ifjammingisoccurringintheoutfeedrollers,openuptherollergap.(Seepage21)

Checkthepowersupplytothemachine.
Checkthattheemergencystopbuttonhasbeenreleased.
Checkthatthetwotopguardsaredown.
Checkthatthedeliveryunitisfitted,andlocatedcorrectly,(themachinewillnotstart

ifthedeliveryunitisnotfitted).

Checkthatthelowerblade/anvilisconnectingtothehomeswitch(mountedbelow

thelowerblade/anvil).

!
!
!

!

!

!
!
!
!

!

TroubleShooting

Page29SYSTEM

Digifold

TroubleShooting

Papernotfeeding

!

!

!

!

Checkthatthepaperstackisnottoohighortooheavyforthefeeder.Theheightof

thepaperstackshouldbedefinedbytheweightandthesizeofthestockbeing
creased.

Ensurethattheadjustablesidelayisnotpressedagainstthepaperstack.However,

iftheclearancebetweentheadjustablesidelayandthepaperstackistoogreat,the
airsupplywillescapeinsteadofblowingthroughthepaperthusmakingitdifficultto
feed.

Checkthattheclearancebetweenthepapergateandthesuctionrollerisnotsettoo

low.

Ondigitalmedia,thefeedingperformancemaybeimprovediftheleadingedgeof

thestackistrimmedbeforeloadingontotheDigifold.

!
!
!

Checkthattheairdistributionhasbeencorrectlyset.
Checkthattheairseparationhasbeensethighenoughtofeedthesheets.

Forheavystocks,verysmallorverylargesheets,embossedorevenirregularstock,

itmaybenecessarytofeedthesheetsmanually-seepage23

Machinenotcounting

! Openthetopandremovethebladeset

(seepages27-28)toaccessthedual
sensorpostlocatedinbetweenthedrive
rollers.Usingasoftbrush,cleanthe
visiblesensorontheendofthepost.
Usethebrushtocleanthesensors
betweenthepostandthebottompaper

guidewhicharenotvisible.
Photograph(left)showsthedualsensor
postcontainingthesensors.

CrackingofthePrintedMaterialalongtheCrease.

Crackingofthematerialalongthecreasemaybecausedbythefollowing:­Pressuretooheavyonthetopblade-reducepressure.
Creasetoonarrowforheavystock-changethebladetothestandardbladeset(part

number).
Crackingononeedgecausedbymisalignmentoftheanvilandblade-realignblades

usingcamsatsides(seeFIG26.1onpage27).

!
!

!

76-213-01

Page30

CREASING/FOLDING

TroubleShooting

CrackingofthePrintedMaterialalongtheCrease.(continued)

Papermarkingorscratching.

Setting‘F_cLr’tothe‘on’position.

Nosuction

DisplayWindowReads

!

!

!

!

Whenusingdryinkortonerbasedprintengines,thematerialbefully
acclimatisedforatleast48hoursbeforeputtinganimageontothepaper.

s

must

IMPORTANTNOTE.

Ifthepaperismarkingorscratchingset‘F_cLr’to‘on’,asdescribedbelow.
Thisfunctionisusedtowithdrawthetopfoldbladefromthenipposition,whenpaper
isinthefoldroller.Thisreducesthepossibilityofmarkingorscratchingsensitive
paper.Oncertainfolds,gatetypesforinstance,‘F_cLr’shouldbesetto‘off’because
thetrailingedgeofthepaperwillcatchonthewithdrawnblade.

IfF_cLr’hasbeensetto‘on’,anysubsequentchangetotheprogrammesettingswill
automaticallyreturn‘F_cLr’backtoitsdefaultsettingof‘off’;anditmustthereforebe

etbackto‘on’again.

1.Selectthemaindisplayscreen(seepages11and13toidentifymaindisplay).

2.SettheSetUpswitchtoitsMid-position.

3.TurntheSettingDialclockwiseuntilthedisplayreads‘F_cLr’.

4.FlicktheSetUpswitchupwardstoselect‘on’.
Iftherollersaremarkingthemedia,opentherollergap(seepage21).

Ifthesuctiondrumisnotrotating,checkallofthedrivebeltsforcleanlinessandsplits

(includingthebottomin-feedrollerdrivebelt).

! ‘h’

Ifatanytimeduringthecreasing/foldingprocessthedisplaywindowreads,itis
indicatingthatthelowerblade/anvilhasnotmadecontactwiththeHOMEswitch.
i.e.Bladestillintopposition.Switchthemachineoffandremovethebladeset,
ensurethattheareaisfreefromobstructions.Returnthebladesettothecreasing
unitandswitchthemachineon.Operatethemachineinthenormalsequence,ifthe
lettercontinuestoappearitisadvisedtocontactaServiceEngineerimmediately.

‘h’

’h’

Page31SYSTEM

Digifold

TroubleShooting

!

!

!

!

’Crunch’(PaperJamming)

Intheeventofapaperjamoccurringwhilstthemachineisoperatingthedisplay
windowwillread

Inordertoremovethepapercausingthejam:­PushButton1andPushButton2canbeusedtomanuallyoperatethemotor.
PushButton1willdrivepaperforward,inshortpulses.
PushButton2willdrivepaperinreverse,inshortpulses.
PushButton4willcyclethefoldknivesanddrivetherollerforward.
Whenpressed,thepushbuttonwillactivatetherollersforashortmovement.For
continuousmovement,pressandreleasethepushbuttonrepeatedly.
Ifthesheetremainsjammed,checkthatthelower blade/anvilisnotclampingthe
sheet.Ifso,pressPushButton3tolowertheblade/anviltoreleasethejammed
sheet.Whenthepaperjamhasbeenremoved,makesurethefeedswitchisoffand
thenpresstheSetUpswitchuptoclearfromthedisplaywindow.

Whenthepaperjamhasbeen
removed,makesurethattheFeedswitchisoffandthenpresstheSetUpswitchup
toclearfromthedisplaywindow.

Whenthepaperjamhasbeenremoved

makesurethattheFeedswitchisoffandthenpresstheSetUpswitchuptoclear

fromthedisplaywindow.

Whenthepaper
jamhasbeenremoved,makesurethattheFeedswitchisoffandthenpresstheSet
Upswitchuptoclearfromthedisplaywindow.

‘crunch”.

‘crunch’

‘cLiPP’

‘cLiP1’

‘cLiP2’

Note.-Asasafetydevicetooverloading,thefoldkniveswillbeejectedfromtheirdrive/

locationlugs.

usingtworedhandledallenkeys(2.5mmassupplied)
aligntheholesinthebladedrivegears(blackluggedgears)withthebrackets
attachedtothemechanismsideplates,eachside.Thegearsmaybeturnedby
hand.Inserttheallenkeythroughtheslotsinthetopcovertolockthemechanism
andalignthebladedrivepinsbothsideswiththelugsonthegears,withasmall
amountofpressureontherearfaceofthebladeitwillclipintoposition.

IftheFeedswitchisturnedoffwhileapieceofpaperisstillfeeding(buthasnot
reachedthefirstfoldroller),themachinewillstopandthedisplaywindowwillread

.UsePushButtons1,2,and4toremovethepapercausingthejam;as

describedaboveundertheheading.

Ifthemachinestopsandthedisplaywindowreadsthisindicatesthatpaper
hasjammedintherollers.UsePushButtons1,2,and4toremovethepaper
causingthejam;asdescribedaboveundertheheading.Ifthejammed

papercanonlyberemovedbyinchingthepaperforward,thejammedpaperwillbe
foundontheundersideofthedeliveryunit.

Ifthemachinestopsandthedisplaywindowreadsthisindicatesthatpaper
hasjammedintherollers.UsePushButtons1,2,and4toremovethepaper
causingthejam;asdescribedaboveundertheheading.

Toreplacefoldknives.-

‘cLiPP’

‘crunch’

‘cLiP1’

‘crunch’

‘cLiP2’

‘crunch’

‘cLiPP’

’cLiP1’

’cLiP2

Page32

CREASING/FOLDING

Recommendedweeklyoperatormaintenance

TechnicianMaintenance

!
!

!
!

Cleanallsensors
CleaninfeedrollersandoutputdrivehubsusingtheMorganacleaningkit

(Morganacleaningkitpartnumber90-018)
Removeandcleanthebladeassembly
Withthebladeassemblyremoved,cleantheslotsandsurroundingareawithinthe

creasingunit;addasmallamountofgreasetotheslideways.

ItisrecommendedthatyourMorganaDigifoldisfullyservicedatleastonceeverysix
monthsbyafactorytrainedServiceEngineer.

TroubleShooting

Page33SYSTEM

Digifold

DISPATCHKIT

120-95-01

ITEM PART NUMBER QTY DESCRIPTION

1

120-101 1 OPERATORSMANUAL-DIGIFOLD

2 90-018 1 ROLLER CLEANING KIT

3 121-006 1 TILTLEVER

4 613-316 1 POWER CORD CE UK 3Pin

5 617-004 4 GLASSBALL-Ø20

8

9

10 620-004 1 ALLENKEY4mm

11
12 620-028 1 BONDUS L WRENCH 3mm

13 620-033 1 BONDUS L WRENCH 6mm

14 624-018 1 DISPATCH BOX

6

620-007 1 HEXAGONBALLDRIVER2mm

620-026 1 BONDUS L WRENCH 4mm

620-020 HEXAGONBALLDRIVER2.5mm

7

403-01-030-006
409-01-040-004

12 SCREW-SOCKETCAPHEAD-M3x6LG
1 SCREW-SKT.SETFLATPT.-M4x4LG

2

15 70-055-01 1 BLADEEXTRACTIONTOOL-OPSIDE

16 70-055-02 1 BLADEEXTRACTIONTOOL-LAYSIDE

Page34

CREASING/FOLDING

ACCESSORIES....

your dealer and fitted to your
machine using the instructions
supplied, or by reading your
operators manual.

OPTIONS....

....Mayalsobeobtainedand

fittedbyyourdealer.Youshould
not attempttofitoptionsas
specialist tools and knowledge are
required.

....Maybeobtainedfrom

ITEM PART NUMBER DESCRIPTION

1 76-213-03 BLADESET-320Wide-ExtraNarrow

ACCESSORIESANDOPTIONS

Page35SYSTEM

Digifold

RECOMMENDEDSPARES

PARTNO.QUANTITY DESCRIPTION

607-1461TimingBelt-132XL037

607-0401TorqueDisk-White

607-0421TimingBelt160XL

607-0381TwinGripTimingBelt-200DXL

607-0412TimingBelt-110XL037

607-046 2TimingBelt-540XL037

607-047 2TimingBelt-564XL037

606-0281Foot-Black

607-0451MultiBeamCouplerSize13

608-0191ShoulderBolt-AdjustmentCams

609-0111‘O’RingØ20

609-0141‘O’RingØ15

609-0131‘O’RingØ25

613-1371PlungerandSpring

613-2551SolenoidCoil

613-2371Cap-Ø15

613-3651EmergencyStopSwitch

613-3851KnobØ15

609-0221‘O’RingØ32

606-0351Knob-RollerTilt

613-3511MicroSwitch-GuardCircuit

613-1911MicroSwitch-HomeCircuit

652-0111SystemSwitch

681-0071Fuse-3.15A-Time-Delay-(20x5mm)

75-1001SwitchAssembly-Set-up

75-0981SwitchAssembly-Feed
75-1011SwitchAssembly-RotarySettingDial

75-0771ControlPCBAssembly-Digifold

76-0581Anti-StaticBrush-Autocreaser

76-1091PowerLinkBearing

75-0821DisplayPCBAssembly

75-0401StackerSwitchAssembly

76-0421DriveBelt-FeedBed-Ø4Polycord

76-0821Perforator-DriveHubAssembly
76-0831Perforator-DriveWheel

Page36

CREASING/FOLDING

PARTNO.QUANTITY DESCRIPTION

RECOMMENDEDSPARES

124-01-271RollerPotLead

76-203-011InputRollerAssy-Upper
76-203-021InputRollerAssy-Lower
76-2041OutputShaftAssembly

76-2301PaperGuideAssembly-BottomSensor

76-2291PaperJamSensorAssembly

76-2281UpperSensorAssembly

76-213-011BladeSet-320Wide-Standard

93-0211FeedBelt
93-0221DriveBelt-VacuumRoller
94-0281LockPinAssembly-SideLay

95-0171Hose-Vacuum
95-0181Hose-SeperationAir

95-0311Hose-Evacuation
95-0321Hose-Exhaust

95-0201Lens-Display

124-01-011Pot&LeadAssy-GapSet1

124-01-081Pot&LeadAssy-GapSet2

124-01-021KnifePositionSensor

124-01-161ToroidalTransformerAssembly
124-01-171ToroidalTransformerAssembly

125-01-081BlackBox-StepperDriver+DaughterBoard
125-05-011RuntimePCBAssembly
125-12-021StepperDriver+DaughterBoard

126-06-011AccessUnit-1stFold

126-02-011FoldInputRoller
126-03-013FoldRoller-Standard

126-06-031AccessUnit-3rdFold
126-06-041AccessUnit-2ndFold
126-07-011SupportUnit-1stFold

126-07-021SupportUnit-2ndFold
126-07-031SupportUnit-3rdFold
126-12-0111stBladeAssembly
126-12-0212ndBladeAssembly
126-17-011InputRoller-Upper

126-17-041InputRoller-Lower

Page37SYSTEM

Digifold

RECOMMENDEDSPARES

PARTNO.QUANTITY DESCRIPTION

NOTE.....

The items listed above represent parts which are subject to wear, loss, or accidental
damage, and is included for your guidance only.
Section and item numbers refer to the illustrations and tables in this manual.
Replacement of parts fitted to your machine require specialist knowledge and should
therefore be entrusted to your dealer.

128-026-021Belt-PaperTransport

126-0594Link-PaperGuide

126-0532BladeGuide

126-053-022BladeGuide-Long

126-060-011PaperSensor-EdgeDetectRX
126-060-021PaperSensor-EdgeDetectTX
126-060-031PaperSensor-Sync2RX
126-060-041PaperSensor-Sync1RX
126-063-011SensorBar-Sync2TX

126-063-021SensorBar-Sync1TX

Page38

CREASING/FOLDING

MACHINECALIBRATIONHISTORY

Etch
dEtr

FECh

dEtF

gAPF

cEn

Date:-

TotalCount:-

SerialNumber:-

Date:-

TotalCount:-

Date:-

TotalCount:-

Etch
dEtr

FECh

dEtF

gAPF

cEn

Etch
dEtr

FECh

dEtF

gAPF

cEn

Page39SYSTEM

Digifold

Page40

CREASING/FOLDING