INSTALLATION AND USERS’ MANUAL
F-11E
SUPER COMPACT ROOM SEALED WATER HEATER
10.005.856 02
CONTENTS/SOMMAIRE/INHOUDSOPGAVE
ENGLISH:
USERS INSTRUCTIONS
1.- CONTROL PANEL ........................................................................................... 4
2.- STARTING UP THE APPLIANCE......................................................................... 4
3.- OPERATION................................................................................................... 4
4.- MAINTENANCE ............................................................................................. 6
5.- FROST PROTECTION....................................................................................... 7
TECHNICAL INSTRUCTIONS
6.- DESCRIPTION OF THE APPLIANCE ................................................................... 8
7.- TECHNICAL CHARACTERISTICS ....................................................................... 10
8.- FUNCTIONAL DIAGRAM................................................................................. 11
9.- ELECTRICAL DIAGRAM .................................................................................... 12
10.- APPLIANCE DIMENSIONS ............................................................................... 13
11.- GENERAL INSTALLATION REQUIREMENTS ........................................................ 14
12.- INSTALLATION INSTRUCTIONS ........................................................................ 16
13.- COMMISSIONING INSTRUCTIONS ................................................................. 19
FRANÇAIS:
INSTRUCTIONS D’UTILISATION
1.- PANNEAU DE COMMANDE............................................................................ 20
2.- MISE EN SERVICE DE L’APPAREIL...................................................................... 20
3.- FONCTIONNEMENT ...................................................................................... 20
4.- MAINTENANCE ............................................................................................. 22
5.- PROTECTION ANTI-GEL................................................................................... 23
INSTRUCTIONS TECHNIQUES
6.- DESCRIPTION DE L’APPAREIL............................................................................ 24
7.- CARACTÉRISTIQUES TECHNIQUES .................................................................. 26
8.- SCHÉMA FONCTIONNEL................................................................................ 27
9.- SCHÉMA ÉLECTRIQUE..................................................................................... 28
10.- COTES D’ENCOMBREMENT............................................................................ 29
11.- CRITÈRES GÉNÉRAUX D’INSTALLATION ............................................................ 30
12.- INSTRUCTIONS D’INSTALLATION..................................................................... 32
13.- INSTRUCTIONS DE MISE EN SERVICE .............................................................. 35
NEDERLANS:
GEBRUIKERS-INSTRUCTIES
1.- BEDIENINGSPANEEL....................................................................................... 36
2.- TOESTEL IN GEBRUIK NEMEN......................................................................... 36
3.- BEDIENING.................................................................................................... 36
4.- ONDERHOUD ................................................................................................ 38
5.- VORSTPREVENTIE ........................................................................................... 39
TECHNISCHE INSTRUCTIES
6.- BESCHRIJVING VAN HET TOESTEL ................................................................... 40
7.- TECHNISCHE EIGENSCHAPPEN ...................................................................... 42
8.- FUNCTIE SCHEMA.......................................................................................... 43
9.- ELEKTRISCH SCHEMA ..................................................................................... 44
10.- AFMETINGEN VAN HET TOESTEL .................................................................... 45
11.- ALGEMENE INSTALLATIEVOORWAARDEN........................................................ 46
12.- INSTALLATIE-INSTRUCTIES ................................................................................ 48
13.- INSTRUCTIES INBEDRIJFSTELLING..................................................................... 51
3
USER
1.- CONTROL PANEL
1 2 53
1.- Variable power selector
2.- Water temperature selector
3.- ON-OFF button
4.- Red ‘LOCKOUT’ indicator LED
5.- Orange burner ON indicator LED
4
2.- STARTING UP THE APPLIANCE
IMPORTANT:
The installer must explain to the user how the water heater functions,
including its safety devices and the instructions for use.
To start up the water heater, it must firstly be connected to the mains using the
plug for this purpose.
• Ensure gas and water supplies are connected.
• Ensure the electricity supply is switched on.
3.- OPERATION
Obtaining hot water
To start up the heater depress the ON-OFF button (3). The heater will then be
ready to function automatically when any of the hot water taps are turned on.
The orange LED (5) will come on while the heater is working.
4
USER
Selecting the required power
Turn the power selector (1) to obtain the desired power.
MAX position indicates 100% power.
MIN position indicates 50% power.
Selecting the hot water temperature
Turn the water temperature dial (2) to obtain the desired
temperature.
MAX position indicates the maximum temperature (minimum flow).
MIN position indicates the minimum temperature (maximum flow).
IMPORTANT: This heater is not thermostatic.
Note: It is advisable to adjust both the power and the water temperature to the
minimum value necessary to cover your requirements. This will save energy and
prolong the life of the appliance, reducing scale deposits on the heat exchanger.
Switching off the water heater
When the hot water tap is turned off, the heater will stop automatically.
To switch off the heater completely, press the ON-OFF button (3).
IMPORTANT: When the heater is switched on for the first time, or if it has
not been used for a certain time, or when a new gas bottle is installed, the
appliance may fail to ignite due to the presence of air in the gas pipes. If
this happens, the heater will ‘LOCK OUT’ and the red LED (4) will be
displayed.
Occasionally, the heater may fail to ignite due to excessively windy
conditions or other adverse atmospheric conditions, causing ‘LOCKOUT’.
Insufficient gas pressure (faulty regulator) or fluctuations in voltage may
also cause ‘LOCKOUT’.
To RESET the heater press the ON-OFF button to switch off then depress the
ON-OFF button to restart. The red LED should now be off and the heater
should ignite when the hot tap is opened.
If the heater locks out persistently, call your installer or MORCO on 01482
325456 for details of your nearest service agent.
Combustion product removal control device (Air pressure switch)
IMPORTANT: The user must not interfere in any way with this device. Under no cir-
cumstances may it be disconnected, modified or replaced by a different part.
If the flue becomes blocked for any reason, or it is contaminated the heater
will ‘LOCKOUT’. It will be impossible to re-start the heater without fixing the
problem. You should call your installer or phone MORCO on 01482 325456.
5
USER
4.- MAINTENANCE
Note: before carrying out any maintenance or repair operations, the heater MUST
be disconnected from the mains electric, and the gas and water supply.
MORCO recommends yearly inspection of the heater by a qualified and
competent service engineer.
The following inspections should be carried out:
• Check that the electrical installation is in good condition
• Check for soundness of the gas and water installations.
• Check for blockages and contamination of the flue assembly, especially
spiders webs and egg-sacks which can find their way along the flue and into
the venturii causing ‘LOCKOUT’.
• Check for correct gas pressure.
• Check that the burner and heat exchanger are free of soot and other
contamination.
Cleaning the burner
Remove the burner and clean the bars with a soft brush or compressed air. Do
not use chemical products.
Remove the ignition and ionisation spark electrodes and clean the ends.
The electrode unit should be replaced every three years.
Cleaning the heat exchanger
Clean the heat exchanger with hot water. If it is particularly dirty, leave it to soak
in hot soapy water.
Replace the heat exchanger seals when it is refitted.
Cleaning the cover
Clean the cover with a damp cloth. Do not use aggressive detergents.
Scale prevention
If the appliance is installed in a hard water area and if the following appear over time:
• a reduction in the hot water temperature, or
• a reduction in the hot water flow
this means that scale deposits have formed in the heat exchanger.
To reduce this effect, we recommend obtaining the desired working temperature
by using the gas power control and the temperature selector, rather than by
mixing cold water at the tap.
6
USER
5.- FROST PROTECTION
During freezing cold weather, the appliance must be drained down, leaving the
appliance undrained during freezing conditions, will result in the appliance being
frost damaged.
It must be drained down in the following way:
• Turn off the gas and electrical supply.
• Turn off the mains water inlet stopcock.
• Turn temperature control knob fully anticlockwise to minimum setting.
• Turn on all hot and cold water taps.
• Open all hot and cold drain cocks on the installation. Please refer to your
caravan owner’s handbook for the location of all drain cocks.
• Disconnect the mains water inlet stopcock from the caravan pipework, this will
stop water refilling the pipework, if the stopcock fails due to frost damage.
• Protect drain cocks and any open ended pipe from insects or debris.
To turn the water on again, close all drain cocks, reconnect and open the mains
water inlet stopcock and turn off each hot and cold water taps as the water runs
clear.
We strongly recommend a qualified & competent service engineer is employed
to do the drain down service.
7
INSTALLER
6.- DESCRIPTION OF THE APPLIANCE
This is a room-sealed fan flued water heater with electronic direct ignition with
ionisation safety. It is mains powered and has a mechanically modulating gas
valve responding to water flow rate. Its room sealed combustion chamber,
equipped with a fan for the intake of air from the outside and the removal of
combustion products to the outside, enables it to function totally independently of
the room in which it is installed. For this reason it is ideally suited for use in leisure
accommodation vehicles such as caravan holiday homes, motor homes, and
specialised vehicles. It is also suitable for boats.
13
12
4
3
5
6
11
8
10
14 8
7
2
15
1
9
INSTALLER
MAIN COMPONENTS:
1. FRAME including water heater hanging bar.
2. SEALED CHAMBER BASE, forming the combustion chamber together with the
cover.
3. FLUE EXTRACTOR UNIT equipped with an extractor body, fan, air pressure
switch and Ø 60-100 coaxial output.
4. FAN for removing combustion gases via the Ø 60 pipe and allowing air from
outside to enter the chamber.
5. HEAT EXCHANGER made of copper.
6. BURNER made of stainless steel with distribution manifold equipped with
injectors in accordance with gas type.
7. ELECTRODES for ignition and ionisation flame sensor.
8. GAS VALVE equipped with two safety valves, manual power selection,
automatic power modulation depending on water flow and progressive
burner ignition.
9. WATER VALVE equipped with automatic water flow regulator and manual
temperature selector.
10.POWER SUPPLY AND CONTROL: Supplies heater with 1.5 V from a 220-230
V
mains voltage. Supplies fan and controls removal of combustion products
AC
via the air pressure switch.
11.ELECTRONIC CIRCUIT for ignition and ionisation flame control.
12.AIR PRESSURE SWITCH which cuts off gas flow to burner in case of fan
malfunction
13.Ø 60-100 COAXIALFLUE SPIGOT
14.SUPPLY CABLE
15.WATER FLOW SWITCH: a safety device to prevent the gas water heater ope-
rating if there is no water flowing.
9
INSTALLER
7.- TECHNICAL CHARACTERISTICS
Certification, Category and Type Modelo F-11E
EC type test certificate 99BO814
Category I
Country of destination
Type C
Degree of electrical protection IP-44
2E+
BE,FR ES,GB,IE,IT,PT BE,ES,FR,GB,IE,IT,PT NL
Symbol Units Model F-11E
Power and energy consumption
Nominal output power
Mínimum output power
Power modulation range
Nominal energy consumption
Minimum energy consumption
P
n
P
min
.
P
- P
min.
Q
n
Q
min.
Gas data
2 H Natural G20 20
2 E+ Natural G20/G25 20-25
Connection pressure
3+
Butane G30 mbar 28-30
Propane G31 37
3 B/P Butane G30 30
2 H/2 E+
Consumo de gas
Burner pressure at Natural G25 16
nominal power
3+/(3B/P)
2 H/2 E+
3+/(3B/P)
Natural G20 Hi=9,45 kWh/m
Natural G25 Hi=8,13 h/m
Butane G30 Hi=12,68 kWh/kg
Propane G31 Hi=12,87 kWh/kg
Natural G20 12,7
Butane G30
Propane G31 33,5
Water data
Water flow Δ 50°C l/min 2,3-5,5
Δ 25°C l/min 3,7-11
Max. operating pressure bar 13
Min. operating pressure
Max. tp. selector bar 0,12
Max. tp. selector bar 0,18
Combustion products
Flow g/s 16
Temperature °C 170
Electrical data
Electrical supply V/Hz 220-230V~50Hz
Maximum absorbed power W 35
Connector dimensions and pipe diameters
Gas inlet Natural 3/4”
Connections / inner Ø (mm)
Flue outlet (mm)
Cold Water Inlet 3/4”
Hot Water Outlet 1/2”
10
I
2H
12
n
kW 6,7-19,2
3
m3/h
3
kg/h
mbar
Butane-Propane 3/4”
I
3+
19,2
22,1
2,34
2,32
1,74
1,72
Ø 60-100
6,7
8,7
27
I
3B/P
8 .- FUNCTION DIAGRAM
INSTALLER
1.-Gas inlet
2.-Water inlet
3.-Gas filter
4.-Lower body
5.-Upper body
6.-Water regulator
7.-Pressure test point
8.-Water filter
9.-Power selector
10.- Servovalve
11.- Injector
12.- Distributor
13.- Main body
14.- Electrode unit
15.- Supply and fan control circuit
16.- Burner
17.- Heat exchanger
18.- Fan unit
19.- Air pressure switch
20.- Ignition box and ionisation safety
device
21.- Micro switch
22.- Distributor connector
23.- Venturi
24.- Sealed chamber
25.- Ø 60-100 coaxial output
26.- Supply cable
27.- Water flow switch
11
INSTALLER
9 .- ELECTRICAL DIAGRAM
1.-ON/OFF button
2.-Power supply connector
3.-Servovalve
4.-Micro switch
5.- Power supply and fanl control circuit
6.-Air pressure switch
7.-Fan
12
8.-Ionisation electrode
9.-Confirmation electrode
10.- Spark electrode
11.- Red LOCKOUT indicator LED
12.- Orange burner ON indicator LED
13.- Water flow switch
10.- APPLIANCE DIMENSIONS
INSTALLER
MODEL
11 Litre 15,5 330 595 230 247
Wei gh t
(kg) A B C D E F G H I J L M N O P Q R W X
Dimensions (mm)
60-100
25 122 230 8 50 513 50 61,5 592 75 14,5 143 125 143
13
INSTALLER
11.- GENERAL INSTALLATION REQUIREMENTS
11.1- RECOMMENDATIONS
For the user
This appliance must be installed, adjusted or adapted for use with another type
of gas only by a qualified and competent person.
Its quality and a correct installation will ensure that your heater works properly.
For the installation engineer
Gas Safety Installation and Use Regulations
It is the law that all gas appliances must be installed by a registered person in
accordance with the above regulations.
Failure to install appliances correctly may lead to prosecution.
It is in your own interest, and that of safety, to ensure that the law is complied
with.
In addition to the above regulations, this appliance must be installed in
accordance with the current IEE Wiring Regulations and Health and Safety
document Nº 635 The Electricity at Work Regulations.
It should also be in accordance with the relevant recommendations in the current
editions of all relevant National Standards. Your particular attention is drawn to
the following relevant standards:
BS 5482 Part 2 Installations in Caravans and Non-Permanent Dwellings
PD 5482 Part 3 Installations in Boats
BSEN 1949 Installation of LPG System for Habitational Purposes in Leisure
Accomodation Vehicles
BSEN 721 Leisure Accomodation Vehicles-Ventilation Requirements
BS EN ISO 10239 2008 Small Craft, LPG Systems
IMPORTANT: Manufacturers instructions must NOT be taken in any way as overriding statutory regulations.
11.2- LOCATION
In positioning the heater, the following limitations MUST be observed:
The position must allow for a suitable flue termination to be made.
The heater must be installed on a flat vertical wall capable of supporting its weight.
If the heater is in a room containing a bath or shower, the heater controls and
power supply must be so situated that they can not be touched by the person
using the bath or shower. Attention is drawn to the current IEE Wiring
Regulations, and in Scotland the electrical provisions of the Building Regulations
applicable in Scotland.
14
INSTALLER
11.3- FLUE TERMINAL POSITION
The heater must be installed so that the terminal is exposed to the external air.
It is important that the position of the terminal allows free passage of air across
it at all times.
It is essential to ensure that the products of combustion discharging from the
terminal cannot re-enter the building or vehicle, through ventilators, windows, or
other sources of natural air infiltration, such as other flues etc, with the exception
of doors, but not the opening windows thereof.
The minimum acceptable dimensions from the terminal to obstructions and
ventilation openings is as follows:
Directly below an opening fixed vent or window etc ............ 300mm
Ajacent to an opening fixed vent or window etc .................. 300mm
Below gutters ................................................................... 75mm
From a vertical drain pipe ................................................. 75mm
From an internal or external corner .................................... 300mm
Where the terminal is fitted in a position to which children, the elderly, or
disabled people have access (less than 1.5m above steps, decking or ground), a
suitable terminal guard should be fitted.
In certain weather conditions the terminal may emit a plume of steam.
11.4- MINIMUM CLEARANCES
Minimum clearances of 5mm to the front and sides of the heater must be
observed. However full access from the front in the form of an opening door, must
be given to allow access to the controls and for servicing.
200mm above the top of the heater case is required for the flue assembly.
150mm is required below the heater to allow easy access to the gas isolation
cock.
11.5- VENTILATION REQUIREMENTS
The Morco F-11E is a room sealed appliance and needs no purpose provided
combustion air ventilation.
11.6- ELECTRICITY SUPPLY
A 3 amp fused three pin plug and unswitched shuttered socket outlet (both
complying with BS 1363) or a 3 amp fused double pole isolator with a contact
separation of 3mm in all poles supplying only the heater should be used.
THIS APPLIANCE MUST BE EARTHED
11.7- GAS SUPPLY
Ensure the heater is set for the gas supply intended.
Ensure the regulator is of sufficient capacity to carry the maximum heater input
plus the demand for any other appliance in the system.
15
INSTALLER
Ensure that the pipe sizing and connections between the supply/bottle regulator
and the caravan/vehicle is designed so that no more than a maximum pressure
drop of 2.5mbar occurs.
The complete installation must be tested for gas soundness.
11.8- WATER SUPPLY
A cold water supply with a working pressure of a minimum of 0.18 bar,
measured at the cold water inlet to the heater is required.
Wherever possible the cold supply to the heater should be the first connection off
the main supply, in order to minimise hot water flow reduction when cold water
services are called for.
12.- INSTALLATION INSTRUCTIONS
12.1- PACKAGING
The water heater is supplied in separate packaging:
– Water heater and hanging bracket
– Flue kit supplied separately
– Gas and water connections supplied separately
12.2- SELECTING THE POSITION
Decide where the heater is to be fixed taking into account the installation
requirements in section 11 and the dimensions given in section10.
12.3- REMOVING THE COVER
Remove the gas knobs and the water temperature dial knob.
Remove the screw holding the cover in place. This is on the front of the cover,
behind the gas knob.
Take the cover off by removing the over-centre hinge clips at the top.
12.4- WALL MOUNTING
Screw the bracket to the wall and hang the heater. A further screw fixing should
be made through the chassis rail at the bottom to the wall to secure the heater
during transport or road use.
12.5- WIRING
Observe all the usual precautions to ensure that the electricity supply is isolated
before beginning any installation work. The heater should be wired as described
in section 11.6 Important: this appliance must be earthed.
16
INSTALLER
12.6- WATER AND GAS CONNECTIONS
The water and gas pipes must be copper. Do not connect plastic pipes directly to
the heater. It is recommended that the copper is extended to below the floor of
the caravan/vehicle before connecting to plastic.
Ensure the gas pipe complies with the requirements in section 11.7.
Remove any swarf or other residues in the pipes.
Connect the heater using the corresponding joints and connectors supplied in the
bag of accessories.
Mount the cover and fix it to the appliance.
Mount the gas and temperature dial knobs.
12.7- FLUE SYSTEM
The standard horizontal flue kit for the F-11E is part number RSF003. There are
various other options available, including a vertical flue kit and other variations
on the horizontal kit. Please ask for details. Never use a flue kit not specifically
approved for use with this appliance.
The horizontal pipe may be cut down to size to a minimum of 100 mm, to suit
the installation or extended to a maximum of a straight run of 4 meters. Elbows
are available but each will reduce the available length by 0.8 m.
Installation in a caravan/vehicle will generally require only the use of part no
RSF003.
An external aluminium collar, part no RSF063 can be supplied to make the seal
between the flue pipe and the external wall.
IMPORTANT:
The flue assembly must be installed with a slight downwards incline to prevent the
ingress of rain water, which may damage the heater.
17
INSTALLER
If the length of the pipe is 1 metre or less, the diaphragm (inner Ø 85 mm) sup-
plied in the accessories bag should be fitted.
18
INSTALLER
13.- COMMISSIONING INSTRUCTIONS
Before commissioning, ensure that the whole gas installation is purged and tested
for soundness.
IMPORTANT: To prevent damage to the gas valve soundness testing of the system
must only be done with the isolation cock on the heater in the closed position. Any
over pressure such as is allowable to carry out a pipe soundness test could
possibly damage the heater.
13.1- SETTINGS
Before leaving the factory the heater is pre-set in accordance with the information
on the data plate. No adjustment is necessary and under no circumstances should
any of the seals be broken.
13.2- GAS CIRCUIT
Turn on the gas supply and check for leaks downstream of the isolation cock using
leak detector spray.
13.3- WATER CIRCUIT
Turn on the water supply and check for leaks.
13.4- INITIAL OPERATION
Operate the heater as per the instructions in section 2 and 3 of this manual.
13.5- FINAL CHECKS
Re-light and test for gas soundness
Carry out an operating gas pressure test to ensure maximum potential
performance.
13.6- USERS INSTRUCTIONS
Upon completion of testing the system the installer should:
– Give the instructions to the user and explain how the heater works.
– Demonstrate the operation of the heater.
– Explain the LOCKOUT and how to re-set.
– Stress the importance of an annual service by a qualified and competent ser-
vice engineer.
– Explain to the user how to proceed in case of freezing cold weather (drain
down the water circuit, turn off the gas and electrical supply).
Explain the precautions to be taken to avoid frost damage
19
For more detailed servicing information, workshop manuals, technical advice,
spare parts, product training, please ring MORCO on 00 44 1482 325456 or
contact us at the address below. Our qualified registered advisors are ready
to help you.
Pour plus d’informations sur les notices, les prescriptions techniques, les pièces détachées, la formation sur le produit, etc., veuillez appeler MORCO au
00 44 1482 325456 ou nous contacter à l’adresse suivante. Nos techniciens
certifiés sont à votre disposition.
Voor gedetaillerdere informatie omtrent onderhoud, reparatiehandleidingen,
technische adviezen en product-training wordt u verzocht MORCO te bellen.
Nr: 00 44 1482 325456 of met ons contact op te nemene op onderstaand
adres. Onze gekwalificeerde bij de aangesloten adviseurs staan klaar om u
te helpen.
MORCO PRODUCTS LTD
Morco House
Riverview Road
Beverley
East Yorkshire
HU17 0LD
ENGLAND
Telephone Number: 01482 325456
Fax Number: 01482 212869
Web Address: www.morcoproducts.co.uk
Loading...