Morbark 20 Operator's Manual

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Operator’s Manual

Morbark Integrated Control System Model 20 Chipper

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Contents

Introduction iv

Parts Identification 6

Display Module Display Pages 9

Main Page 11

Engine Information Page 12

Feed Control Page 13

Control Devices Page 14

Performance Adjustment Pages 15

AutoFeed Settings Page 17

Control Select Page 18

Menu System 19

Accessing the Menu 21

Sub-Menus 23

Adjust Menu 25

Measure 26

Preferences 27

Info 28

Troubleshooting 31

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Introduction

This manual was designed to provide a better understanding of the Control Panel that comes installed on your Machine. Each page of the Display Module, as well as any adjustable values, will be described in detail.

Contained within:

Part Identification of:1.

Control Panel•

Display Module•

Display Pages 2.

Display Module Menu System3.

Parameter Adjustments4.

Troubleshooting5.

Each “Display Page” is shown exactly as it is on the Machine. This should make it easier to follow along when troubleshooting issues in the field. Also, every page has a section describing what each button on the Display Module does and the corresponding page number for that specific function.

Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper

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Cautions and Warnings

Warning: Before welding on the Machine, ensure that all connectors are disconnected from the control panel. Failure to do so could result in damage to the panel itself or its components.

Warning: Disconnect all power before making any wiring connections to the control panel.

Caution: Improper operation of these controls could cause damage to equipment. Do not allow anyone to operate this equipment before completely reading the manual.

Caution: Electronic controls are intended as general purpose switches. They are not safety devices. Malfunctions may occur.

Caution: Electronic products are used to initiate an operation where false operation could be dangerous. Point-of-operation guarding devices must be installed and maintained to meet OSHA and ANSI Machine safety standards. The manufacturer shall not accept responsibility for installation, application, or safety of systems

Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper

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Parts Identiﬁcation

Parts Identification

This section describes all connectors and switches located on the exterior of the control panel, valve driver and the Display Module.

Control Panel Front View

Control Panel Right ViewControl Panel Left View

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Panel / Valve Driver Parts Identication

No. Description

Master Display Module

Manual Controls / Keypad

Feed Forward — Engage the Feed System• Feed Reverse — Reverse the Feed System• Yoke Up — Raise the Yoke• Yoke Down — Lower the Yoke• Spout Left — Rotate the Spout Left• Spout Right — Rotate the Spout Right• Throttle Increase — Increase the speed of the Engine• Throttle Decrease —Decrease the speed of the Engine•

Diagnostics Connector

Tether — Connection Point for the Tether control

Cat Data Link

John Deere or Cummins Data Link

Key Switch

Modem Option Connector

Battery connector — To “Main Disconnect” and Negative (-) post on Starter

Engine Connector — Connects to the Engine on the Machine

Input Harness Connector

Hood Switch• Feed Stop• Feed Bar Proximity Switch• Fuel Gauge•

Output Harness connector

Feed Forward• Feed Reverse• Yoke Up• Yoke Down• Right Track Forward• Right Track Reverse• Left Track Forward• Left Track Reverse• Spout Left• Spout Right• Winch In• Winch Out• Track Drive High• Track Drive Enable• Fan Reverse•

Parts Identiﬁcation

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Parts Identiﬁcation

Display Module Parts Identication

No. Description

1 “Up” button — This button is used to navigate through the following:

Display Pages• Menus• Lists (i.e. selecting “Grinding Mode” or other adjustable parameters)•

2 “OK” button — This button is used as follows:

To navigate to the “Main Page” from any “Display Page”• To conﬁrm a selection within an adjustable screen (i.e. to set the “Grinding Mode”)•

3 “Down” button — This button is used to navigate through the following:

Display Pages• Menus• Lists (i.e. selecting “Grinding Mode” or other adjustable parameters)•

4 “Menu” button — This button is used to access the “System Menu”. It can be used at any time.

5 “Escape button — This button can be used as follows:

To cancel a selection• Navigate to the “Main Page” from within any “Display Page” • Escape from the “System Menu” to the “Display Page” that was being viewed prior to enter-•

ing the “System Menu”

6 “Function” buttons — These buttons can be used from within any page in the system. Their

functionality is dependant on the page that is currently displayed. A more in-depth description will be given on a per-page basis.

7 Display Screen

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Display Module Display Pages

Main Page 11

Engine Information Page 12

Feed Control Page 13

Control Devices Page 14

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Display Module Display Pages

Each “Disp lay Page” will have the option to change the “Control Device” for the Machine. To change between different options perform the following steps:

Press the “F4” button, this will open th e “Control Selec t” page.

Press the “F1” button to change the contro l device

Use the “Up/Down” buttons to select t he desired contr ol device

When the green light is o n next to the desired control device press the “OK” button

Press the “F4” bu tton to return to the previous page

Introduction

This section covers the main “Display Pages”. A listing of every parameter displayed on each page as well as the “unit of measure” for those items will be provided.

Contained within this section:

Main Page — The first page to be displayed when the system is powered up. Shows

•

some key Engine Parameters.

Engine Information Page — Displays information related to the Machine’s Engine•

Feed Control Page — Displays parameters of the Machine’s Feed Control System.•

Control Devices Page — Displays Part Numbers, Serial Numbers and, if applicable,

•

Channel of the Machine’s Control Devices (Panel, Radio Transmitter and Tether)

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Display Module Display Pages

Main Page

This is the first page to be displayed when the panel is powered up. While in the main “Display Pages” of the system, this page can be reached by pressing the “OK” button, the “Escape” button or scrolling through the pages using the “UP/Down” arrows.

Contained within this page:

Parameter Unit of Measure

Engine speed RPM

Oil pressure PSI

Water temp ° Fahrenheit

Engine hours Hours

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Display Module Navigation

Number Description Page

1 Up Arrow — Press to navigate to the “Engine Info” Page 12

2 OK Button — Not used on the current screen --

3 Down Arrow — Press to navigate to the “Control Devices” Page 14

4 Menu Button — Press to navigate to the “System Menu” 21

5 Escape Button — Not used on the current screen --

6 F4 Button — Press to navigate to the “Control Select” Page* 18

7 F3 Button — Not used on the current screen --

8 F2 Button — Not used on the current screen --

9 F1 Button — Not used on the current screen --

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Display Module Display Pages

Engine Information Page

This page displays information related to the Machine’s Engine. This information is broadcast by the ECM.

Contained within this page:

Parameter Unit of Measure

Engine speed RPM

Actual load Percent

Desired Engine speed RPM

Engine coolant temp ° Fahrenheit

Engine fuel temp ° Fahrenheit

Engine oil pressure PSI

Fuel delivery pressure PSI

Fuel rate Gallons per Hour

Boost pressure PSI

Intake manifold temp ° Fahrenheit

System voltage VDC

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Display Module Navigation

Number Description Page

1 Up Arrow — Press to navigate to the “Feed Control” Page 13

2 OK Button — Press to return to the “Main Page” 11

3 Down Arrow — Press to return to the “Main Page” 11

4 Menu Button — Press to navigate to the “System Menu” 21

5 Escape Button — Press to return to the “Main Page” 11

6 F4 Button — Press to navigate to the “Control Select” Page 18

7 F3 Button — Not used on the current screen --

8 F2 Button — Not used on the current screen --

9 F1 Button — Not used on the current screen --

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Display Module Display Pages

Feed Control Page

This page displays the parameters used to control the Machine’s feed system.

Contained within this page:

Parameter Unit of Measure

AutoFeed high setting RPM

AutoFeed low setting RPM

Backup time Seconds

Engine Speed RPM

Desired Engine Speed RPM

Actual Load Percent

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Display Module Navigation

Number Description Page

1 Up Arrow — Press to navigate to the “Control Information” Page 14

2 OK Button — Press to return to the “Main Page” 11

3 Down Arrow — Press to return to the “Engine Information” Page 12

4 Menu Button — Press to navigate to the “System Menu” 21

5 Escape Button — Press to return to the “Main Page” 11

6 F4 Button — Press to navigate to the “Control Select” Page 18

7 F3 Button — Not used on the current screen --

8 F2 Button — Press to navigate to the “Autofeed Setup“ option 17

9 F1 Button — Not used on the current screen --

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Display Module Display Pages

Control Devices Page

This page displays the Part Number, Serial Number and, if applicable, the Channel of the various Control Devices for the Machine (Control Panel, Radio Transmitter, Tether Remote.

Contained within this page:

Parameter Information Displayed

Panel Part Number Part Number of the Machine Control Panel

Panel Serial Number Serial number of the Machine Control Panel

Transmitter Part Number Part Number of the Radio Transmitter

Tx Serial Number Serial Number of the Radio Transmitter

Tether Part Number Part Number of the Tether Remote

Tether Serial Number Serial Number of the Tether Remote

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Display Module Navigation

Number Description Page

1 Up Arrow — Press to navigate to the “Main” Page 11

2 OK Button — Press to return to the “Main” Page 11

3 Down Arrow — Press to return to the “Feed Control” Page 13

4 Menu Button — Press to navigate to the “System Menu” 21

5 Escape Button — Press to return to the “Main Page” 11

6 F4 Button — Press to navigate to the “Control Select” Page 18

7 F3 Button — Not used on the current screen --

8 F2 Button — Not used on the current screen --

9 F1 Button — Not used on the current screen --

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Performance Adjustment Pages

AutoFeed Settings Page 17

Control Select Page 18

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Performance Adjustment Pages

Note: The “Performance Adjustment Pages are protected by a PIN N umber to pre vent unauthorize d access. In orde r to access these settings:

Navigate to the “Adjust” SubMenu as desc ribed on page 25.

Use the “Up/Down” buttons to navigate to the desired option (only the “AutoFeed Set tings and “Control Select” options are available to be modifi ed. All oth ers are Pre-Set by the OEM).

Press the “OK” button. This will bring up a dia log box for entry of the PIN cod e

Use the “Up/Down” and OK buttons to enter the PIN code 0747. The “OK” button must be p ressed between each digit.

Afte r the last di git is ente red press the “O K” button t wo(2) times , this will open the desired adjustment option.

Note: All modifications discussed

in this section can be reset to “Factory Defaults” by pressing the “F2” button from within the option’s adjustment page.

Introduction

This section covers the different adjustment pages for the Machine. The parameters contained within those pages will be provided along with a description and the values each parameter accepts.

Contained within this section:

AutoFeed Settings — Used to modify the performance of the Machine’s feed

•

system

Control Select — Used to select the “Control Device” for the Machine•

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Performance Adjustment Pages

AutoFeed Settings Page

The settings on this page allow performance modification of the Machine’s feed system.

Contained within this page:

Parameter Description Unit of Measure

AutoFeed Low Setting The value that will cause the Machine to stop/

reverse feeding material into the mill.

Backup Time The length of time that the feed will reverse, allow-

ing the Engine to recover to performance level and maintain consistent material output.

AutoFeed High Setting The value that will allow the Machine to start feed-

ing material into the mill.

AutoFeed Disable Setting at which the Machine AutoFeed will inhibit

the Feed System from reversing until the Engine reaches the AutoFeed High Setting. This setting is set below the AutoFeed Low Setting.

AutoFeed On/Oﬀ Toggle the AutoFeed option on and oﬀ On / Oﬀ

RPMs

Seconds (0-20)

RPMs

Note: Setting the “AutoFeed Low Setting” to a value above the “AutoFeed High Setting” will cause the Machine to not function properly.

Caution: Turning the AutoFeed off could result in plugging the mill and stalling the Engine. DO SO AT YOUR OWN RISK.

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Display Module Navigation

Number Description Page

1 Up Arrow — Press to navigate through the list of options --

2 OK Button — Press to select the desired option --

3 Down Arrow — Press to navigate through the list of options --

4 Menu Button — Press to navigate to the previous “Display Page” --

5 Escape Button — Press to return to the “Main” menu screen 21

6 F4 Button — Not used on the current screen --

7 F3 Button — Not used on the current screen --

8 F2 Button — Press to reset all values to “Factory Default” --

9 F1 Button — Press to return to the “Main” menu screen 21

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Performance Adjustment Pages

Control Select Page

This page provides the ability to select the desired Control Device for the Machine.

Contained within this page:

Parameter Description

Control Selected This value speciﬁes whether the system will run from the Control Panel,

Radio Remote or Tether Remote.

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Display Module Navigation

Number Description Page

1 Up Arrow — Press to navigate through the list of options --

2 OK Button — Press to select the desired option --

3 Down Arrow — Press to navigate through the list of options --

4 Menu Button — Press to navigate to the previous “Display Page” --

5 Escape Button — Press to return to the “Main” menu screen 21

6 F4 Button — Not used on the current screen --

7 F3 Button — Not used on the current screen --

8 F2 Button — Press to reset all values to “Factory Default” --

9 F1 Button — Press to return to the “Main” menu screen 21

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Performance Adjustment Pages

Menu System

Accessing the Menu 21

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Performance Adjustment Pages

Introduction

This section will discuss how to access and use the Display Module’s menu system to obtain useful troubleshooting information and/or make performance adjustments to the Machine.

Contained within this section:

Accessing the Menu System — Access the Menu System to make performance

•

adjustments to the Machine or adjust settings specific to the Display Module

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Performance Adjustment Pages

Accessing the Menu

The menu system can be accessed at any time by simply pressing the “Menu” button located in the lower right corner of the module. Once in the “Main” menu page the “Function” buttons can be used to access the different sub-menus. These sub-menus will be discussed in detail later in this section.

Contained within this page:

Menu Description

Adjust This menu provides access to the adjustable parameters for the Machine.

Measure This menu provides access the Machine’s “Measure Groups”. These allow measure-

ments of performance for certain aspects of the Machine.

Preferences This menu allows adjustment of the settings for the Display Module itself

Info This menu provides information related directly to the Machine

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Display Module Navigation

Number Description Page

1 Up Arrow — Not used on the current screen --

2 OK Button —Not used on the current screen --

3 Down Arrow — Not used on the current screen --

4 Menu Button — Press to return to previous “Display Page” --

5 Escape Button — Press to return to previous “Display Page” --

6 F4 Button — Press to navigate to the “Info” sub-menu 28

7 F3 Button — Press to navigate to the “Preferences” sub-menu 27

8 F2 Button — Press to navigate to the “Measure” sub-menu 26

9 F1 Button — Press to navigate to the “Adjust” sub-menu 25

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Performance Adjustment Pages

Sub-Menus

Adjust Menu 25

Measure 26

Preferences 27

Info 28

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Note: To return to the “Main” menu screen from within a submenu press the “F1” button.

Note: The “AutoFeed Settings” Page requires a pin number to access the settings. This number is set to 0747. All other settings on this page are Pre-Set at the factory and adjustable by the OEM onl y.

Performance Adjustment Pages

Introduction

The sub-menus provide access to a variety of information about the Machine. This section will explain each of them in detail.

Contained in this section:

Adjust Menu — Provides access to the various adjustable settings on the Machine •

Measure Menu — Provides the ability to measure the performance of various

•

parameters on the Machine.

Preferences Menu — Allows modification of settings specific to the Display

•

Module

Info Menu — Provides quick access to information about the Machine•

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Performance Adjustment Pages

Adjust Menu

This page provides access to the various adjustable settings on the Machine. To access the “Adjust” menu:

Press the “F1” button while on the “Main” menu page. 1.

Contained within this page:

Option Description Page No.

OEM Adjustable Settings These settings are pre-set from the factory.

AutoFeed Settings Settings related to the AutoFeed functionality of the Machine Page 17

Feed Forward These settings are pre-set from the factory.

Feed Reverse

Yoke Up

Yoke Down

Left Track Forward

Left Track Reverse

Right Track Forward

Right Track Reverse

Tx Joystick Deadband

Th Joystick Deadband

Control Select Settings Related to the Control Device(s) for the Machine Page 18

These settings are pre-set from the factory.

2 3

Display Module Navigation

Number Description Page

1 Up Arrow — Press to navigate parameters / increase parameter value --

2 OK Button — Press to select desired parameter / set new parameter value --

3 Down Arrow — Press to navigate parameters / decrease parameter value --

4 Menu Button — Press to return to previous “Display Page” --

5 Escape Button — Press to return to the “Main” menu page 21

6 F4 Button — Not used on the current screen --

7 F3 Button — Not used on the current screen --

8 F2 Button — Not used on the current screen --

9 F1 Button — Press to return to the “Main” menu page 21

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Performance Adjustment Pages

Measure

This page provides the ability to measure the performance of various parameters on the Machine. To access the “Measure” menu:

Press the “F2” button while on the “Main” menu page.1.

Contained within this page:

Measure Group Description

Start Panel Inputs Provides information about the inputs coming from the Start Panel to the

Machine

Start Panel Outputs Provides information on the status of the various outputs coming from the

panel to the Machine

Engine Parameters Provides information about the status of the diﬀerent Engine parameters

Radio Control Inputs Provides information about the various inputs coming from the Radio

Control to the Machine

Tether Remote Inputs Provides information about the various inputs coming from the Tether

Remote to the Machine

Feed Control Provides information on the status of the various aspects of the Machine’s

Feed System

Valve Driver Status Provides information on the status of the Valve Driver

Track Control Provides information on the status of the various Machine Track Control

Functions

2 3

Display Module Navigation

Number Description Page

1 Up Arrow — Press to navigate through the list of measure groups --

2 OK Button — Press to select the desired measure group --

3 Down Arrow — Press to navigate through the list of measure groups --

4 Menu Button — Press to return to previous “Display Page” --

5 Escape Button — Press to return to the “Main” menu page 21

6 F4 Button — Not used on the current screen --

7 F3 Button — Not used on the current screen --

8 F2 Button — Not used on the current screen --

9 F1 Button — Press to navigate to the “Main” menu page 21

Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper

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Performance Adjustment Pages

Preferences

The “Preferences” menu allows modification of settings specific to the Display Module.

Contained within this page:

Option Description

Display Modify the intensity of the Backlight and toggle the Screensaver on or oﬀ

Date/Time Modify the Date and Time of the system

Language Change the Language option for the display

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Display Module Navigation

Number Description Page

1 Up Arrow — Not used on the current screen --

2 OK Button — Not used on the current screen --

3 Down Arrow — Not used on the current screen --

4 Menu Button — Press to return to previous “Display Page” --

5 Escape Button — Press to return to the “Main” menu page 21

6 F4 Button — Not used on the current screen --

7 F3 Button — Press to set the “Language” for the Display Module system --

8 F2 Button — Press to set the “Date/Time” for the Display Module system --

9 F1 Button — Press to adjust the “Display” settings for the Display Module

system

Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper

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Performance Adjustment Pages

Info

The “Info” menu provides quick access to information about the Machine. It also provides access to the status of all modules connected to the Machine.

Contained within this page:

Parameter

Machine ID

Machine Serial Number

Engine Serial Number

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Display Module Navigation

Number Description Page

1 Up Arrow — Not used on the current screen --

2 OK Button — Not used on the current screen --

3 Down Arrow — Not used on the current screen --

4 Menu Button — Press to return to previous “Display Page” --

5 Escape Button — Press to return to the “Main” menu page 21

6 F4 Button — Not used on the current screen --

7 F3 Button — Press to view the “Logs” for the Machine 29

8 F2 Button — Not used on the current screen --

9 F1 Button — Press to display the “Module Info” page 29

Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper

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Performance Adjustment Pages

Pressing the “F1” button will display the “Modules” information page. This page displays the status of the various modules connected to the Machine.

Contained within this page:

Module

MD3 (Start Panel)

Engine ECM

LOR Receiver

J1939 Keypad

LOR Tether

Pressing the “F3” button will display the various logs or error events that are stored on the system.

Press the “Up / Down” buttons to navigate through the logs. 1.

Press the “OK” button to view the log. 2.

While viewing a log:

Press the “F2” button to change the “Sort order” of the logs1.

Press the “F3” button to toggle the display of the date and time2.

Press the “F4” button to toggle between showing individual lines or pages. 3.

Contained within this page:

Log File

System Log

Engine Log

Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper

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Performance Adjustment Pages

Troubleshooting

This control system was designed to help interactively troubleshoot any issues that may arise. To that end, anytime an issue occurs a detailed message will be displayed on the Display Module’s screen. WRITE THESE MESSAGES AND THE SYSTEM

PART NUMBER(S)/SERIAL NUMBER(S) DOWN BEFORE CONTACTING A SERVICE R EPRESENTATIVE. This information will be vital in helping diagnose

issues on the Machine.

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For service for your Machine contact your Morbark Representative. Information in this manual is subject to change without notice

Publication — LMIP_MAN_M20C_100303_US Version 1.0 March 2010 Ph: 800.233.6065 www.morbark.com