Moore Industries Trunkguard FPS200 Instructions Manual

April 2016
920086B

FPS200

TRUNKGUARD™ Fieldbus Power Conditioner

Fieldbus Power Conditioner

TRUNKGUARD™

FPS200

Table of Contents

Introduction....................................................................................................3

Installation ......................................................................................................3

Wiring Connections ........................................................................................................ 3

Dimensions ....................................................................................................4

Wiring Layout ................................................................................................. 4

Terminator ......................................................................................................5

Testing and Troubleshooting .......................................................................5

Recommended Ground Wiring Practices........................................................................ 6

CE Conformity................................................................................................................. 6

Operation........................................................................................................6

Maintenance ................................................................................................................... 6

Customer Support.........................................................................................6

TRUNKGUARD™

FPS200

Fieldbus Power Conditioner

Introduction

The TRUNKGUARD FPS200 Fieldbus Power Condi­tioner enables fast and easy implementation of
fieldbus systems by providing properly conditioned
power for Foundation fieldbus™ (H1) networks. The
FPS200 is fully compliant with FF831-1 (the technical
specification for fieldbus power supplies) and is
FOUNDATION fieldbus™ registered.

The FPS200 is composed of a multi-position DIN Car­rier populated with individual Power Conditioner Mod­ules. To accommodate segment changes or additions,
Power Conditioner Modules can be added, or removed,
from the carrier without affecting power or fieldbus
communications on any other segment. Built in con­nectors accept one or two DC (18-32V) power supply
inputs.

The FPS200 provides fieldbus conditioning via
FPS202 Segment Power Conditioner modules, incorpo­rating DC/DC isolation and signal filtering. The Seg­ment Power Conditioners are fitted onto a FPS201
Carrier which provides connection facilities for DC
power (one or two, as required) for both system- and
field-side segment wiring. The Carrier also includes a
switchable terminator per segment.

Redundant configurations use two FPS202 Segment
Power Conditioners per segment.

Installation

FPS201 Carrier Units

Each unit is designed to fit onto a 32mm (EN50035)
G-type and 35mm (EN50022) Top Hat DIN-rail and
should be mounted in such a way as to allow easy ac­cess to terminal receptacles and to keep LEDs visible.
Horizontal DIN-rails are preferred so that air can flow
vertically between the Conditioners to assist in module
cooling.

An outdoor location will require an external enclosure.
Any enclosure meeting the requirements of the loca­tion in relation to electrical and mechanical safety can
be used (a minimum of IP54 recommended). Contact
MooreHawke for specific advice regarding installation
of FPS200 Series in any hazardous area.

FPS202 Segment Power Conditioner

Segment Power Conditioners fit onto the sockets on
the Carrier face. They only mount in one orientation.
A screw (accessible through the top of the Segment
Conditioner) is used to secure the module to the Car­rier. For duplex (redundant) operation, two Segment
Power Conditioners are required.

Refer to the latest product Data Sheet for full technical
information. Visit our website at
http://www.miinet.com/moorehawke.

Wiring Connections

For wire terminations, cables should be stripped to ex­pose no more than 8mm (0.31 in) of conductor and in­serted fully into the terminal opening. Bootlace
ferrules are recommended for use with stranded cable.

Field-side segment wiring is made via screw clamp
terminals marked FIELD. DCS connections are made
either through the terminals marked SYSTEM or via
multi-way cables plugged directly to socket(s) A and
B on board the FPS201-4 and FPS201-4-S Carriers.
These sockets accept Yokogawa AKB336 cables di­rectly.

Nominal 24Vdc (18–32V) power is required for termi­nals marked DC Power. Provisions are made for two
independent DC feeds to the Carrier.

3

FPS200

(

)

TRUNKGUARD™

Fieldbus Power Conditioner

Figure 1.

FPS201 Dimensions

FPS201-4 (-S)

FPS201-8

239mm
(9.41 in)

12

ALARMDC POWER

MOORE INDUSTRIES-INT'L., INC. U.S.A.

DCS CONNECTION A

SURGE GROUND
CONNECTION

1

T

S

DCS CONNECTION B

FIELD

1

S S S S

2

TTT

S

FIELD

2

FIELD

S

3

3

S

FIELD

4

FRONT VIEW

Figure 2.

Hook-Up Diagrams for Simplex and Duplex Configurations

Note:

If only one DC power feed is to be used, a pair of
jumper wires is required to the second set of DC
feed terminals to ensure that the alarm monitoring
circuit operates correctly.

DCS Segment

FPS201-2

125mm

(4.92 in)

FIELD

T

1

1

S

S S

4

MOORE INDUSTRIES-INT'L., INC. U.S.A.

ALARMDC POWER

12

SURGE GROUND
CONNECTION

FIELD

2

T

S

125mm
(4.92 in)

2

115mm
(4.53 in)

SIDE VIEW

FRONT VIEW

DCS multi-core cable
(where applicable)

DC Power

DCS Segment

DC Power

Alarm

Contacts

(Volt-free)

Duplex
Example

Field Segment

Simplex
Example

Alarm

Contacts

Volt-free

Surge

Ground

Connection

Field Segment

4

TRUNKGUARD™

FPS200

Fieldbus Power Conditioner

The FPS201-4-S has surge protection components on
board, per segment, and to be effective, this Carrier
type must be connected to a low-impedance ground
with a direct cable equivalent to 4mm

Once all wiring connections have been correctly made,
all retaining screws on each module should be se­curely fastened and any external enclosure closed
(where applicable).

2

or 10 AWG.

Terminator

Set the switch to position “T” for a local terminator in
that segment, if required. Termination is usually re­quired at the Carrier, with the other terminator on the
segment provided by the Device Coupler. In this con­figuration, there should not be a terminator in the cir­cuit at the DCS. Contact MooreHawke if the DCS link
cable is in excess of 100m (328ft).

Testing and Troubleshooting

Refer to Table 1 regarding LED indications of fault con­ditions.

Table 1.

Module LED Alarm LED Diagnosis
ON OFF Normal condition; Modules available for use

LED Indications

OFF OFF Fault condition; No DC power – check DC supply
ON ON Fault condition; One DC feed <18V – check DC supply.

Link both DC input terminals when using one DC feed
OFF ON Fault condition; Segment short circuit – check field wiring.

Individual module failure – replace module

5

FPS200

TRUNKGUARD™ Fieldbus Power Conditioner

Recommended Ground Wiring Practices

Moore Industries recommends the following ground
wiring practices:

• Any MooreHawke product in a metal case
or housing should be grounded.

• The protective earth conductor must be
connected to a system safety earth ground
before making any other connections.

• All input signals to, and output signals from
MooreHawke’s products should be wired
using a shielded, twisted pair technique.
Shields are to be connected to an earth or
safety ground at the unit itself.

• The maximum length of unshielded input
and output signal wiring should be 2 inches.

Fieldbus cable shields are “carried through” the
Carrier’s input/output terminals and require a suitable,
noise-free ground connection point.

Operation

During normal operation, the GREEN LED should be lit
on all working Segment Power Conditioners.

If RED LED is ON, or GREEN LED is OFF, refer to the

Testing andTroubleshooting

Maintenance

FPS200 Series modules contain no user-serviceable
parts. Non-functioning units under warranty should be
returned to MooreHawke for replacement or repair.

The FPS200 is manufactured using painted

steel (Conditioners), and polyamide and

polycarbonate plastics (Carriers). The user

and installer should take the performance of

these materials into account with regard to

possible attack by aggressive substances in

any specific installation.

section of this document.

Note:

CE Conformity

Installation of any MooreHawke products that carry CE
certification (Commission Electrotechnique)
here to the guidelines in

Practices

set forth in applicable EMC (Electromagnetic Compat­ibility) directives 89/336/EEC, EN 61326. Consult the
factory for the most current information on products
that have been CE certified.

(above) in order to meet the requirements

Recommended Ground Wiring

must

ad-

Customer Support

If service assistance is ever required for an instrument
in your application, refer to the back cover of this
manual for the telephone numbers to MooreHawke’s
customer service department.

If possible, make a note of the model number of the
offending unit before calling. For fastest assistance,
have the following available: serial number and the job
and purchase order number under which it was
shipped.

6

RETURN PROCEDURES

To return equipment to Moore Industries for repair, follow these four steps:

1. Call Moore Industries and request a Returned Material Authorization (RMA) number .
Warranty Repair –

If you are unsure if your unit is still under warranty, we can use the unit’s serial number
to verify the warranty status for you over the phone. Be sure to include the RMA
number on all documentation.

Non-Warranty Repair –
If your unit is out of warranty , be prepared to give us a Purchase Order n umber when
you call. In most cases, we will be able to quote you the repair costs at that time.
The repair price you are quoted will be a “Not To Exceed” price, which means that the
actual repair costs may be less than the quote. Be sure to include the RMA number on
all documentation.

2. Provide us with the following documentation:

a ) A note listing the symptoms that indicate the unit needs repair
b ) Complete shipping information for return of the equipment after repair
c) The name and phone number of the person to contact if questions arise at the factory

3. Use sufficient packing material and carefully pack the equipment in a sturdy shipping

container.

4. Ship the equipment to the Moore Industries location nearest you.

The returned equipment will be inspected and tested at the factory. A Moore Industries
representative will contact the person designated on your documentation if more information is
needed. The repaired equipment, or its replacement, will be returned to you in accordance with
the shipping instructions furnished in your documentation.

WARRANTY DISCLAIMER

THE COMPANY MAKES NO EXPRESS, IMPLIED OR STATUTORY WARRAN­TIES (INCLUDING ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS
FOR A PARTICULAR PURPOSE) WITH RESPECT TO ANY GOODS OR SER­VICES SOLD BY THE COMPANY. THE COMPANY DISCLAIMS ALL WARRAN­TIES ARISING FROM ANY COURSE OF DEALING OR TRADE USAGE, AND
ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY ACKNOWL­EDGES THAT THERE ARE NO WARRANTIES IMPLIED BY CUSTOM OR
USAGE IN THE TRADE OF THE BUYER AND OF THE COMPANY, AND THAT
ANY PRIOR DEALINGS OF THE BUYER WITH THE COMPANY DO NOT IM­PLY THAT THE COMPANY WARRANTS THE GOODS OR SERVICES IN ANY
WAY.

ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY AGREES
WITH THE COMPANY THAT THE SOLE AND EXCLUSIVE REMEDIES FOR
BREACH OF ANY WARRANTY CONCERNING THE GOODS OR SERVICES
SHALL BE FOR THE COMPANY, AT ITS OPTION, TO REPAIR OR REPLACE
THE GOODS OR SERVICES OR REFUND THE PURCHASE PRICE. THE
COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY CONSEQUENTIAL OR
INCIDENTAL DAMAGES EVEN IF THE COMPANY FAILS IN ANY ATTEMPT
TO REMEDY DEFECTS IN THE GOODS OR SERVICES , BUT IN SUCH CASE
THE BUYER SHALL BE ENTITLED TO NO MORE THAN A REFUND OF ALL
MONIES PAID TO THE COMPANY BY THE BUYER FOR PURCHASE OF THE
GOODS OR SERVICES.

ANY CAUSE OF ACTION FOR BREACH OF ANY WARRANTY BY THE
COMPANY SHALL BE BARRED UNLESS THE COMPANY RECEIVES
FROM THE BUYER A WRITTEN NOTICE OF THE ALLEGED DEFECT OR
BREACH WITHIN TEN DAYS FROM THE EARLIEST DATE ON WHICH THE
BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DE­FECT OR BREACH, AND NO ACTION FOR THE BREACH OF ANY WAR­RANTY SHALL BE COMMENCED BY THE BUYER ANY LATER THAN
TWELVE MONTHS FROM THE EARLIEST DATE ON WHICH THE BUYER
COULD REASONABLY HAVE DISCOVERED THE ALLEGED DEFECT OR
BREACH.

RETURN POLICY

For a period of thirty-six (36) months from the date of shipment, and under
normal conditions of use and service, Moore Industries ("The Company") will
at its option replace, repair or refund the purchase price for any of its manu­factured products found, upon return to the Company (transportation charges
prepaid and otherwise in accordance with the return procedures established
by The Company), to be defective in material or workmanship. This policy
extends to the original Buyer only and not to Buyer's customers or the users
of Buyer's products, unless Buyer is an engineering contractor in which case
the policy shall extend to Buyer's immediate customer only. This policy shall
not apply if the product has been subject to alteration, misuse, accident, ne­glect or improper application, installation, or operation. THE COMPANY
SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSE­QUENTIAL DAMAGES.

United States • [e-mail]

Tel: [phone] • FAX: [phone]

Australia • [e-mail]

Tel: [phone] • FAX: [phone]

© 2006 Moore Industries-International, Inc.

• www.miinet.com

Belgium • [e-mail]

Tel: [phone] • FAX: [phone]

The Netherlands • [e-mail]

Tel: [phone] • FAX: [phone]

Specifications and Information subject to change without notice.

China • [e-mail]

Tel: [phone] • FAX: [phone]

United Kingdom • [e-mail]

Tel: [phone] • FAX: [phone]