Moore Industries SPA2, SPA2 HLPRG, SPA2 TPRG User Manual

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Demand Moore Reliability

No. 224-790-00K

May 2018

Programmable Limit Alarm Trips

SPA

SYI

User’s Manual

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SPA

Programmable Limit Alarm Trips

User’s Manual

224-790-00K

May 2018

Demand Moore Reliability

Customer Support

Moore Industries is recognized as the industry leader in delivering top quality to its customers in products and services. We perform a sequence of stringent quality assurance checks on every unit we ship. If any

Moore Industries product fails to perform up to rated specications, call us for help. Our highly skilled sta󰀨 of trained technicians and engineers pride themselves on their ability to provide timely, accurate, and practical answers to your process instrumentation questions. Our headquarters and other facilities phone numbers

are listed below.

Customer Support

There are several pieces of information that can be gathered before you call the factory that will help our

sta󰀨 get the answers you need in the shortest time possible. For fastest service, gather the complete model

and serial number(s) of the problem unit(s) and the job number of the original sale.

Locations

World Headquarters Europe Australia

16650 Schoenborn Street North Hills, California 91343-6196, U.S.A. Tel: (818) 894-7111 Fax: (818) 891-2816 E-mail: info@miinet.com TOLL FREE: 1-800-999-2900

www.miinet.com

China

Room 102, No. 101, Lane 1058, Xinzhen Street, Xinqiao Town, Songjiang District, Shanghai, 201612, P. R. China Tel: 86-21 62491499 Fax: 86-21 62490635 E-mail: sales@mooreind.sh.cn

www.miinet.com/cn

1 Lloyds Court, Manor Royal, Crawley W. Sussex RH10-9QU

United Kingdom

Tel: 01293 514488 Fax: 01293 536852 FREE PHONE: 0800 525107 sales@mooreind.com

www.miinet.com/uk

Guido Gezellestraat 106 BE-2630 Aartselaar

Belgium

Tel: 03/448.10.18 Fax: 03/440.17.97 info@mooreind.be

Dutch: www.miinet.com/dbe French: www.miinet.com/fbe

Burg Meslaan 98 4003 CD Tiel

The Netherlands

Tel: (0)344-617971 Fax: (0)344-615920 sales@mooreind.nl

www.miinet.com/nl

Sydney, NSW 3/1 Resolution Drive Caringbah, New South Wales 2229

Australia

Tel: (02) 8536-7200 Fax: (02) 9525-7296 sales@mooreind.com.au

www.miinet.com/au

Perth, WA 6/46 Angove Street North Perth, Western Australia 6006

Australia

Tel: (08) 9228-4435 Fax: (08) 9228-4436 sales@mooreind.com.au

www.miinet.com/au

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User’s Manual 224-790-00K May 2018

Programmable Limit Alarm Trips

Safety Messages

Please read this manual in its entirety. It should answer most of your questions. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this

product. Should you still have questions please visit our web site at www.miinet.com or contact any of our sales/support o󰀩ces

nearest you.

Your safety and the safety of others is very important. We have provided many important safety messages in this manual. Please read these messages carefully. These safety messages alert you to potential hazards that could hurt you or others or render damage to units.

All Moore Industries instrumentation should only be used for the purpose and in the manner described in this manual. If you use this product in a manner other than that for which it was intended, unpredictable behavior could ensue with possible hazardous consequences.

Each safety message is associated with a safety alert symbol. These symbols are found in the throughout the manual. The

denition of these symbols is described below:

Pay particular attention wherever you see the following symbols:

SPA

About this Manual

Note – Information that is helpful for a procedure, condition or operation of the unit.

Caution – Hazardous procedure or condition that could damage or destroy the unit.

Warning – Hazardous procedure or condition that could injure the operator.

Qualied Personnel

The Moore Industries’ product/systems described in this manual may be operated only by personnel qualied for the specic task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualied

personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these Moore Industries’ products/systems.

Proper use of Moore Industries products

Moore Industries’ products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Moore Industries’ . Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

We have reviewed the contents of this publication to ensure consistency with the hardware and/or software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is

reviewed regularly and any necessary corrections are included in subsequent editions. Specications and information are

subject to change without notice.

All product and company names are trademarks™ or registered

not imply any a󰀩liation with or endorsement by them unless otherwise specied.

trademarks of their respective holders. Use of them does

- 3 -

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SPA

Programmable Limit Alarm Trips

User’s Manual

224-790-00K

May 2018

Table of Contents

Section 1 - Introduction 8

Overview ......................................................................................................................................8

Model Numbers and Options Inputs

...........................................................................................................................................8

Outputs

CONTENTS

Power Options Housing Internal Settings Alarm Terminology

........................................................................................................................................9

..........................................................................................................................................9

........................................................................................................................................9

.......................................................................................................................................9

Section 2 - Calibration and Bench Check 14

Calibration ................................................................................................................................. 14

Bench Check Procedure Units with the Analog Output Option (-AO)

Section 3 - Installation and Wiring 18

Mounting ...................................................................................................................................18

CE Certication-related Guidelines

Contact/Load Suppression

....................................................................................................... 8

........................................................................................................................... 9

..................................................................................................................... 10

............................................................................................................ 15

................................................................................ 17

........................................................................................... 23

........................................................................................................ 23

Installation in Hazardous Locations Special Conditions of Use

......................................................................................................... 23

........................................................................................... 23

Section 4: Conguration Front Panel Pushbuttons 24

Main Menu/View Settings ..........................................................................................................25

Conguring the HLPRG Input

Conguring the TPRG Sensor

Conguring the Options

Scaling the Input Applying Input (Bench Scaling) Input Trimming

Conguring the Analog Output (-AO Option)

Scaling the Analog Output (-AO Option) Trimming the Analog Output (-AO Option)

Conguring the Alarm(s)

Password Conguration

........................................................................................................................ 35

........................................................................................................................... 38

.................................................................................................... 29

................................................................................................... 30

............................................................................................................. 32

................................................................................................. 37

............................................................................. 40

.................................................................................... 41

................................................................................. 42

............................................................................................................ 45

............................................................................................................ 57

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User’s Manual 224-790-00K May 2018

System Information Menu .......................................................................................................... 58

Programmable Limit Alarm Trips

SPA

Section 5: SPA2 PC Conguration Software 59

Installing the Conguration Software ......................................................................................... 59

Connecting the SPA

to the PC ................................................................................................. 59

CONTENTS

Selecting Model Type

PC Conguration Software Summary

Status and Tool Bar Legend

Conguration Screens

Input

...........................................................................................................................................64

Alarms Analog Output Scaling Custom Curve

.......................................................................................................................................67

............................................................................................................................71

.......................................................................................................................................75

............................................................................................................................ 76

................................................................................................................ 60

........................................................................................ 62

...................................................................................................... 63

............................................................................................................... 64

Section 6: Operation and Maintenance 78

Operation ..................................................................................................................................78

Maintenance

............................................................................................................................. 78

Section 7: Specications 80

SPA2 HLPRG Specications ...................................................................................................... 80

SPA

TPRG Specications ........................................................................................................82

Section 8: Ordering Information 85

Ordering Information .................................................................................................................. 85

Warranty Disclaimer 86

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ENTER

PASS

Enter the password code to enable settings changes. (Default = 55)

Scale Input "Smart Scaling":

Set the values to be displayed

at zero and full scale without

calibration equipment.

Trim Analog Output: Connect the SPA

into a calibration set-up as shown in the manual and trim the analog output. (Requires -AO Option)

Configure Input:

Select volt or current input.

Defaults to mA.

Password: View or change password.

Apply Input (Bench Scaling): Using calibration equipment, capture the zero and full scale values.

System Information:

View information such as

serial number, Firmware Version,

Hardware Version, Input Model,

and Output Model

Configure Options: Set engineering units, decimal places, 50/60Hz filter, broken wire detection and scaling.

Security Jumper installed in OFF position.

Security Jumper installed in ON position.

Front Panel

Pushbuttons

Use the UP and DOWN pushbuttons to scroll through menus and sub-menus. Use the SELECT pushbutton to access menus and/or make a choice.

CONFG

INPUT

CONFG OPTNS

SCALE INPUT

APPLY INPUT

TRIM

AOUT

SYS

INFO

CONFG

ALARM

Configure Alarm:

Configure alarm types & settings.

CONFG PASWD

TRIM

INPUT

Trim Input:

Match the actual reading of your

SPA

to a calibrated or known

value.

CONFG

AOUT

Scale Analog Output:

Connect the SPA

into a calibration

set-up as shown in the manual

and scale the analog output.

(Requires -AO Option)

SCALE

AOUT

SELECT

DOWN

Exit Configuration Menu: Return to process display.

CONFG

EXIT

Configure Analog Output: Choose damping value and fail mode. (Requires -AO Option)

SPA

Programmable Limit Alarm Trips

User’s Manual

224-790-00K

May 2018

SPA2 HLPRG Quickstart Guide

Use the front push-buttons to quickly and easily setup the SPA2 for your application. After programming your alarm using the diagram below, install the unit into your application using the connection diagram and terminal designation table located in this manual.

SECTION 1

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Default/Factory Conﬁguration

The following are the default factory settings for your unit.

Input mA, 4-20mA Display Normal Mode, PV 60Hz Filter Broken wire enabled, level set to 0.1 Running Average Filter set to 4 All alarms set to Trip High at 12mA with Deadband set to 0 All alarms range set to 4-20mA All alarms have OOR & Input Failure disabled All alarms are conﬁgured as Fail Safe, latching disabled, 0 delay AO (if ﬁtted) : Current 4-20mA, fail high, hold duration of 1 second

User’s Manual 224-790-00K May 2018

SPA

Programmable Limit Alarm Trips

SPA2 TPRG Quickstart Guide

Use the front pushbuttons to quickly and easily set-up the SPA2 for your application. After programming your alarm using the diagram below, install the unit into your application using the connection diagrams and terminal designation table located in this manual.

Front Panel

Pushbuttons

DOWN

Scale Input:

Trim Input:

value.

SELECT

CONFG SENSR

CONFG OPTNS

SCALE INPUT

APPLY INPUT

TRIM

INPUT

CONFG

AOUT

SCALE

AOUT

TRIM AOUT

CONFG ALARM

CONFG

PASS

SYS

INFO

CONFG

EXIT

Configure Input:

Select Sensor Type

Select Input Zero/Full

Set the values to be displayed

at zero and full scale without

calibration equipment.

Match the actual reading of your

SPA

to a calibrated or known

Scale Analog Output:

Set the values for output at

zero and full input

(Requires -AO Option)

Configure alarm types & settings.

serial number, Firmware Version,

Hardware Version, Input Model,

Configure Alarm:

System Information:

View information such as

and Output Model

Default/Factory Conﬁguration

The following are the default factory settings for your unit.

Input 4W RTD, 0-100°C Display Normal Mode, PV, PT 3850 60Hz Filter Broken wire enabled Running Average Filter set to 4 All alarms set to Trip High at 50°C with Deadband set to 0 All alarms range set to 0-100 All alarms have OOR & Sensor Failure disabled All alarms are conﬁgured as Fail Safe, latching disabled, 0 delay AO (if ﬁtted) : Current 4-20mA, fail high, hold duration of 1 second

Use the UP and DOWN pushbuttons to scroll through menus and sub-menus. Use the SELECT pushbutton to access menus and/or make a choice.

Security Jumper installed in Full Acess position.

Configure Options: Display mode, decimal places, 50/60Hz filter, start delay, display test and factory reset.

Apply Input: Using calibration equipment,capture the zero and full scalev alues.

Configure Analog Output: Choose damping value and fail mode. (Requires -AO Option)

Trim Analog Output: Connect the SPA set-up as shown in the manual and trim the analog output. (Requires -AO Option)

Password: View or change password.

Exit Configuration Menu: Return to process display.

Security Jumper installed in Password Required position.

Enter the password

ENTER

code to enable

PASS

settings changes. (Default = 55)

If the incorrect password is entered,

(

access to the configuration menus is denied.)

into a calibration

SECTION 1

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SPA

Programmable Limit Alarm Trips

Section 1 - Introduction

The SPA² Programmable Limit Alarm Trips provides on/off control, warns of unwanted process conditions, alarm on rate-of-change and provides emergency shutdown. Very versatile, they accept a signal input from transmitters, temperature sensors and a wide array of other monitoring and control instruments.

This manual contains information needed to install, operate and maintain this product.

SECTION 1

Overview

This is the user’s manual for Moore Industries’ SPA HLPRG (high level) - Programmable Current/Voltage Limit Alarm Trips.

TPRG (low level)- Programmable RTD, T/C, Ohms, mV and Potentiometer Limit Alarm Trips.

includes the two model types:

User’s Manual

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May 2018

These instruments can be configured using front panel push buttons and/or a dedicated PC Configuration Program. The SPA configurable contact closure outputs that can be individually programmed to trip whenever the input falls outside a user-set high or low trip point. The SPA2 is typically used to activate a warning light, bell or buzzer; or to initiate a system shutdown. Thus, the instrument acts as a simple, but highly

reliable and effective means of monitoring and safe-guarding a process. Detailed information is

highlighted within each section on the two models’ features, functions, and configuration.

monitors a process variable and provides up to four, fully user

Model Numbers and Options

The following section provides details of the Moore Industries model number and the available options for the SPA2.

Moore Industries model numbers for the SPA

are structured as follows

SPA2 / HLPRG / 4PRG / U / -AO [DIN]

Unit / Input / Output / Power / -Options [Housing]

Inputs

HLPRG - High Level Programmable. Programmable by the end-user to accept Current (at any range

between 0-50mA) or Voltage (at any range between 0-10Vdc).

TPRG - Temperature Programmable. Programmable by the end-user to accept inputs from 23 RTD

types, 9 Thermocouple types, Resistance and Potentiometer devices, and direct Millivolt sources. The SPA2 (TPRG) also has the capability of dual and triple sensor inputs. This is beneficial when you choose to use and view either a differential or averaging RTD input and process variable.

Outputs

Alarms

The SPA be individually programmed.

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can be ordered with two (-2PRG) or four (-4PRG) contact closure alarms. Each alarm can

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User’s Manual 224-790-00K May 2018

SPA

Programmable Limit Alarm Trips

2PRG

This is a two relay output with 5A@250Vac or 24Vdc, 50/60Hz non-inductive contact

rating. The contact arrangement is SPDT. All relay contacts (NO, NC and COM) are

available for use.

4PRG

This is a four relay output with 5A@250Vac or 24Vdc, 50/60Hz non-inductive contact

rating. The contact arrangement is SPDT. All relay contacts (NO, NC and COM) are

available for use.

Power

Universal power. Accepts any power input range of 21.6–125Vdc or 90-260Vac.

24DC* - This option instrument requires power is 24Vdc, ±25%. UAC* - Accepts any power input range between 90-260Vac.

*Power supply option no longer available for purchase.

Options

Analog Output (-AO)

Analog Output. Scaleable for any range between 0-20mA into 1000 ohms or 0-10V output.

SECTION 1

Double Pole Double Throw (-DPDT)

Replaces SPDT relays with 2 form C double-pole/double-throw (DPDT) relays, rated 5A@250Vac, 50/60Hz or 24Vdc, non-inductive (2PRG output model only).

FMEDA

Unit comes with Failure Modes, Effects and Diagnostic Analysis (FMEDA) data for

evaluating the instrument for suitability for use in a safety-related application.

Housing [DIN]

DIN-style housing mounts on 35mm (EN50022) Top Hat DIN rails.

[FLB]

Flange mount bracket for wall mounting.

Internal Settings

The password security function of the SPA2 is controlled by a single jumper inside the unit housing. You will need to remove the left side panel in order to access the jumper (see Figure 4.0 in Section 4).

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SPA

Programmable Limit Alarm Trips

Alarm Terminology

Before setting up the SPA2, or incorporating the unit in your application, Moore Industries suggests that all users take a few moments to become familiar with some of the terms associated with the use of process instrumentation alarms and relays.

Failsafe Alarms - are de-energized when tripped, energized when the process input is at a non-alarm level. Non-failsafe Alarms are energized whenever tripped, de-energized when the process input is at a non-alarm level. The relays in the SPA2 can be switched from failsafe to

SECTION 1

non-failsafe at any time by the user. Normal - is the term used to describe the “shelf-state” of relay contacts. The contacts of a Normally

Open relay are open (innite resistance) when the relay is not energized. The contacts of a Normally

Closed relay are open when the relay is energized (closed when not energized).

Note: Sometimes a non-alarm input level is referred to as being in a “normal” condition. This practice is intentionally avoided in this manual. Do not confuse the term “normal”, as in Normally Open or Normally Closed, with a non-alarm input condition. In this manual, “normal” is an exclusive reference to the shelf state or quiescent state of an alarm’s relay contacts, whether open or closed.

User’s Manual

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Latching and Non-latching Alarms - once tripped, a latching alarm remains in alarm until the input

returns to a non-alarm level AND is manually reset (using the MR terminals). Non-latching alarms return to a non-alarm state whenever the process input returns to the Reset Point. The SPA

can be set by the user to function as either latching or non-latching. Delay - A delay can be set to avoid false trips. The unit must be in an alarm condition for the delay

time before a relay trips. The following terms relate to Trip Alarms: The Trip Point is the process input level at which the user wants an alarm relay to change state,

typically going into an alarm condition, or “tripping.” In the SPA2, the user sets the trip point for each installed relay.

High/Low Alarms - High Alarms trip when the process input goes above the trip point. Low Alarms trip when the process input drops below the trip point. Each of the SPA2 outputs can be set by the user to function independently as either high or low alarms.

The Reset Point is the process input level at which the user wants an alarm relay to change state, typically going from alarm to non-alarm. The reset point is not necessarily the same as the trip point,

because most applications call for a bu󰀨er zone or “Deadband” around the trip point to allow for

minute uctuations in the process input. In the SPA

setting. Latching SPA2 alarms will not “clear” unless the reset point has been reached or passed

AND the manual reset contacts have been shorted. The Deadband is the range in which an alarm

remains tripped even after the process input has returned to or passed the trip point. Deadband is

not required. When it is not incorporated into an alarm application, the trip point and reset point are the same.

, the reset point is determined by the deadband

relays

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- 10 -

User’s Manual

Change in Input Signal

High Trip Point

Lower Trip Point

Deviation

Midpoint

Reset

Change in Input Signal

Change over Time

224-790-00K May 2018

Figure 1.1. Trip Alarms with Reset point and Deadband setting

Low Trip Alarm High Trip Alarm

Process Input Signal

Reset

SPA

Programmable Limit Alarm Trips

SECTION 1

Reset

Process Input Signal

Change over Time

Band Alarm - The Band Alarm is a high and low trip alarm combined. It can be set using low and high trip points or by setting a midpoint and a maximum deviation from that midpoint that is allowed

before the alarm trips. Dead Band can also be set for this alarm type.

Note: The Band Alarm is not available in ﬁrmware 3.3 or earlier.

Figure 1.2. Band Alarms example

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Change in Input Signal

Change over Time

Change in Input Signal

SPA

Programmable Limit Alarm Trips

Rate-of-Change and Stuck Input Alarms - are used to detect changes or lack of changes in the measured value in units per second.

A Rate-of-Change Alarm monitors an input for a change in value with respect to time (see Figure

1.3). The alarm is set to trip when the input rate-of-change exceeds a user-selected amount (Delta) over a user-selected time period (Delta Time). This can be set to detect:

- positive rate of change to alarm if the input is rising too fast

SECTION 1

- negative rate of change to alarm if the input is falling too fast

- absolute rate of change to alarm if the input rises or falls too fast

Figure 1.3. Rate-of-Change Alarm Trip.

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May 2018

> limit

A Stuck Input Alarm also monitors an input for a change in value with respect to time (see Figure

1.4). The alarm is set to trip when the input does not change by a user-selected amount (Delta) over

a user-selected time period (Delta Time). To set the correct value for delta and delta time, you need

to understand the expected process variations to avoid false trips and the input signal noise and

averaging lter settings to prevent missing stuck inputs.

Note: The Stuck Input Alarm is not available in ﬁrmware 3.3 or earlier.

Figure 1.4. Stuck Input Alarm Trip.

> limit

Trip Point

Change over Time

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User’s Manual 224-790-00K May 2018

SPA

Programmable Limit Alarm Trips

Fault Alarms – There are various types of fault which can be selected to trip a unique alarm or in combination with a trip or rate of change alarm.

Input Saturation is set when the input signal exceeds 110% of calibrated input range. SPA2 Failure is set when there is self diagnosed failure of the unit. Input/Sensor Failure is set when there is a broken wire on a sensor or an input falls below a set

threshold.

Out of Range can be set to detect when the input signal goes outside a user specied range (same

as band alarm) threshold. When setting the Out of Range Alarm, the values in Lower Point must be greater than those of the Sensor Lower Limit, and less than those set in Lower Range. When setting

the Upper Point, the value must be less than the Sensor Upper Limit, and greater than those set in

Upper Range.

SECTION 1

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SPA

Programmable Limit Alarm Trips

Section 2 - Calibration and Bench Check

It is recommended that you perform a bench check on your instruments prior to installing them in your application.

Calibration

A true calibration of the SPA2 can only be performed at Moore Industries using specialized

SECTION 2

equipment. We recommend that you check the calibration every year and re-calibrate only when necessary.

User’s Manual

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May 2018

However, input trimming increases the measurement accuracy of your instrument by matching the reading of its actual input to its scaling. The SPA

feature (‘FCTRY TRIM”) or user-set, one-point or two-point (“USER 1 PNT” or “USER 2 PNT”)

trimming. Please refer to Section 4 of this manual for instructions to perform Input Trimming via the push button

panel or Section 5 using the PC Conguration Software. Likewise, output trimming increases the

measurement accuracy of the SPA output. This ensures that the instrument’s input is being correctly interpreted.

Please refer to Section 4 of this manual for instructions to perform Output Trimming via the push

button panel or Section 5 using the PC Conguration Software.

Table 2.1. Necessary Equipment for Bench Checking the SPA2 (HLPRG)

Device Specifications

Current and/or Voltage

Power Supply

Multimeter

by calibrating its analog output to the device that is receiving the

Variable; Accurate to ±0.05% of unit span

21.6 - 175 Vdc or 90-260Vac

Accurate to ±0.009% of span; e.g., HP Model 3478A

o󰀨ers the use of a factory-congured trimming

Table 2.2. Necessary Equipment for Bench Checking the SPA2 (TPRG)

Device Specifications

Variable Input Simulator for

Thermocouple, RTD, Millivolt,

Potentiometer, or Decade

Resistance Box

Power Supply

Multimeter

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Variable; Accurate to ±0.05% of unit span

21.6 - 175 Vdc or 90-260Vac

Accurate to ±0.009% of span; e.g., HP Model 3478A

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User’s Manual 224-790-00K May 2018

SPA

Programmable Limit Alarm Trips

Bench Check

We highly recommend that you perform a bench check of your SPA2 prior to installing it in the

eld. This will ensure that the SPA

bench check is a quick way to determine that your SPA2 is functioning as expected. As a prelude

to performing the bench check you should congure your SPA2 as it is to be used in your nal

application.

Refer to Section 4 for the SPA2 Front Panel Conguration instructions.These instructions are used if you are conguring your SPA instructions for conguring your SPA

necessary to perform a bench check can be found in Table 2.1 or Table 2.2.

is operating within your expectations or requirements. The

by using the front panel push buttons. Section 5 contains the

using the SPA

PC Conguration software. The equipment

Bench Check Procedure

Current or Voltage Input (HLPRG):

1. In order to provide an input to your SPA source. By example – if you plan to use your SPA2 with a current (mA) input you will need to use a milliamp source to provide the appropriate input during your bench check. The same goes for a voltage source. Use whichever input source is correct for your intended application. Please see Figure 2.1 for the correct input connections.

2. Power Input:

Connect the appropriate power source as shown in Figure 2.1.

HLPRG you will need to use an appropriate input

SECTION 2

Figure 2.1. SPA2 (HLPRG) Bench Check

_ VOLTAGE SOURCE

AC/DC AC/DC GND

CURRENT

SOURCE

2-WIRE

TRANSMITTER

Universal

Power

Supply

Universal

AC/DC AC/DC GND

Power Supply

- 15 -

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Thermocouple

2-Wire RTD

3-Wire RTD

4-Wire RTD

Potentiometer

14 3 2

SPA

Programmable Limit Alarm Trips

3. Set your input source to the low end of your configured input span. By example – if your input is configured for a current (mA) and your input range is set for 4-20mA then use a current source and set it to 4mA. Verify that the SPA2 is reading 4mA on its display window.

4. Set your input source to the high end of your configured input span and verify that the SPA2 display window correctly reflects the input.

5. Temporarily remove one of your input connections to verify that the Broken Wire feature is working.

6. Alarm Relays:

SECTION 2

By adjusting your input up and down you can confirm the operation of the Alarm Relays. Use

your multimeter (set to ohms) to verify the state of the relay contacts.

Bench Check Procedure

Sensor Input (TPRG):

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1. In order to provide an input to your SPA simulator. By example – if you plan to use your SPA2 with a thermocouple input you will need to use a thermocouple simulator to provide the appropriate input during your bench

check. The same goes for an RTD simulator, a millivolt source, a potentiometer, or a decade

resistance box. Use whichever input source is correct for your intended application. Please see Figure 2.2 for the correct sensor input connections.

Figure 2.2. SPA2 (TPRG) Input Hook up guide

–

or Decade

Resistance Box

One 2-Wire Sensor and One 3-Wire Sensor

Measurement 2

Dual 2-Wire Sensor

Measurement 2

14 3 2

and Millivolt

Input

143

Measurement 1

TPRG you will need to use an appropriate input

or Decade

Resistance Box

14 3 2

or Decade

Resistance Box

143 2 143 2 143 2

Measurement 1

Input

143 2

Three 2-Wire Sensors

Measurement 3

Measurement 1

Measurement 2

2. Power Input: Connect the appropriate power source as shown in Figure 2.3.

3. Set your input simulator to the low end of your configured input span. By example – if your input is configured for a Type T thermocouple and your input range is set for 0-100° C then use a Type T thermocouple simulator and set it to simulate 0° C. Verify that the SPA2 is reading 0° C on its display window.

4. Set your input simulator to the high end of your configured input span and verify that the SPA2 display window correctly reflects the input.

5. Temporarily remove one of your input connections to verify that the Broken Wire feature is working.

6. Alarm Relays: By adjusting your input up and down you can confirm the operation of the Alarm Relays. Use your multimeter (set to ohms) to verify the state of the relay contacts.

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- 16 -

Moore industries-International, Inc.

User’s Manual 224-790-00K May 2018

SPA

Programmable Limit Alarm Trips

Figure 2.3. SPA2 (TPRG) Bench Check

MILLIVOLT

SOURCE

SIMULATOR

Universal Power

Supply

AC/DCGND

OR T/C

OHMS

OR RTD

AC/DC

SECTION 2

Units with the Analog Output Option (-AO)

Note: Even though 0-20mA is the range of the analog output it can be scaled by the user for a narrower range (such as 4-20mA).

1. Connect the analog output.

2. When testing the milliamp output it is best to use a 250 ohm precision resistor across the output terminals. Then you can use your multimeter (set to voltage) to read the voltage drop across the resistor. Hence a reading of 1V means that the analog output is putting out 4mA, and a reading of 5V equates to a 20mA output.

3. Set your input simulator to the low end of your configured input span. Verify that the analog output is correct. By example – a 1V reading across your 250 ohm resistor equates to a 4mA output.

4. Set your input simulator to the high end of your configured input span. Verify that the analog output is correct. By example – a 5V reading across your 250 ohm resistor equates to a 20mA output.

You have now conrmed that your SPA2 is operating correctly and can now be condently installed

into your application.

- 17 -

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SPA

Programmable Limit Alarm Trips

Section 3 - Installation and Wiring

Instructions in this section and others may require special precautions to ensure the safety of the personnel performing the operations. Notes, Cautions and Warnings that may cause potential safety issues are indicated throughout this manual by symbols, please refer to Page 3 of this manual to view and familiarize yourself with these safety message symbols.

User’s Manual

224-790-00K

May 2018

SECTION 3

Mounting

The SPA mount the SPA of the rail and pivot downward until the housing locks into place. When mounting multiple units, like a rack or cabinet, make sure to allow adequate vertical spacing for pivoting the units.

is housed in a DIN case that can be mounted on 35mm Top-Hat (EN50022) DIN-rail. To

Removal

To remove the SPA2 from DIN rail you will need a simple tool such as a straight blade screwdriver.

Insert the blade of the screwdriver into cavity at the bottom of the locking mechanism and rotate it.

This will release the locking mechanism from DIN rail and allow you to remove the SPA

Making the Electrical Connections

When installing any Moore Industries product, always follow all local regulations and standards for grounding, shielding, and safety.

WARNING: Terminals on this unit may be connected to hazardous voltages. Before making ANY connections to this unit, always remove power from the loop or instrument power terminals.

Installation Category

All terminals are rated CAT I.

WARNING: If this unit is used in a manner not specified by Moore Industries, the protection provided by the equipment may be impaired.

on a Top-Hat DIN-rail, seat the upper extrusion on the unit back panel over the top lip

Switches and Circuit Breakers

For SPA2 AC powered units, a switch or circuit breaker must be wired in series with the AC power conductors. The switch or circuit breaker used must be located within three meters of the unit. The circuit breaker or switch will only remove power to the unit, hazardous voltages may still be connected to other terminals on the unit.

Power Supply Wiring

All power connections should be made with 14 or 16 AWG (2mm

The end of each conductor should be stripped no more than 0.25in (7mm). The end of the stripped wire should be tinned with solder, or inserted into a ferrule and crimped before being placed into a terminal block.

Tighten the screws on the terminal block to 4.4 - 5.3 lbf/in2 (0.5 - 0.6 N/m2).

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- 18 -

or 1.3mm2) wire.

User’s Manual 224-790-00K May 2018

SPA

Programmable Limit Alarm Trips

Table 3.1. SPA2 (HLPRG) Terminal Designations

INPUT

+ I

+ V

1234

N/A

NO1

CM1

RELAY 1 RELAY 2

COM

N/A

ACC/DCC

AC/DC

NOT

NC1

USED

NO2

NC2

CM2

2PRG

WITH -AO

OPTION

INPUT

+ I

COM

1234

+ V

OUTPUT OUTPUT OUTPUT

+Vo

Source

+Io

-Io Source

+Io Sink

GND

-Vo

-Io Sink

INPUT

+ I

+ V

COM

NC1

RELAY 2

NO2

CM2

NC2

ACC/DCC

AC/DC

NOT

USED

NO2

NC2

CM2

GND

1234

NO1

CM1

NO1

NC1

CM1

RELAY 1

2PRG -DPDT4PRG

INPUT

+ I

+ V

COM

1234

+Vo

-Vo

-Io Sink

Source

+Io

-Io Source

+Io Sink

INPUT

+ I

COM

1234

NO3

CM3

NC3

RELAY 3 RELAY 4

NO1

NC1

NO2

CM1

RELAY 1 RELAY 2

INPUT

+ I

COM

1234

+ V

SECTION 3

NO4

CM4

NC4

ACC/DCC

AC/DC

NOT

USED

NC2

CM2

GND

+Vo

-Vo

-Io Sink

Source

+Io

-Io Source

+Io Sink

N/A

NO1

NC1

CM1

RELAY 1 RELAY 2

N/A

ACC/DCC

AC/DC

NOT

USED

NO2

NC2

CM2

2PRG -AO

-AO OPTION OUTPUTS

A OUT

+Io Source

DCS

PLC

-Io Source

+Io Sink

-Io Sink

+Vo

INPUT

COM

4-20mA Output Loop

Voltage sourced by DCS

NOTES:

1. Terminal blocks can accommodate 14-22 AWG solid wiring.

2. ±Io/±Vo labeling is present only when the unit is equipped with the Analog Output (-AO) option.

3. Your input power requirement (AC or DC / ACC or DCC) will depend upon your unit’s power need.

NO2

NO1

CM1

NC1

RELAY 2

NO2

NO1

GND

NC1

CM1

RELAY 1

2PRG DPDT -AO4PRG -AO

INPUT

-Vo

COM

4-20mA Output Loop

Voltage sourced by SPA

KEY: AC/DC = Power Input ACC/DCC = Power Input CM = Relay Common COM = Analog Common DPDT = Double-Pole/Double-Throw GND = Ground

CM2

DCS

PLC

CM2

NC2

ACC/DCC

AC/DC

NOT

USED

NC2

+Io Source

+Io Sink

A OUT

-Io Source

GND

-Io Sink

+Vo

-Vo

NO3

CM3

NC3

NO4

CM4

RELAY 3 RELAY 4

NO1

NC1

NO2

CM1

CM2

RELAY 1 RELAY 2

INPUT

COM

Voltage Signal

Output from SPA

I = Current Input Io = Current Output MR = Manual Reset NO = Normally Open NC = Normally Closed Sink = Current Sink

NC4

ACC/DCC

AC/DC

NOT

USED

NC2

+Io Source

+Io Sink

A OUT

-Io Source +Vo

DCS

PLC

GND

-Io Sink

-Vo

Source = Current Source SPDT = Single-Pole/Double-Throw TX = Power for 2-wire transmitter V = Voltage Input Vo = Voltage Output

- 19 -

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SPA

Programmable Limit Alarm Trips

Table 3.2. SPA2 (TPRG) Terminal Designations

User’s Manual

224-790-00K

May 2018

SECTION 3

WITH -AO

OPTION

INPUT

1234

N/A

NO1

NC1

CM1

RELAY 1 RELAY 2

N/A

ACC/DCC

AC/DC

NOT

USED

NO2

NC2

CM2

GND

INPUT

1234

NO1

CM1

NO1

NC1

CM1

RELAY 1

NC1

RELAY 2

NO2

CM2

NC2

ACC/DCC

AC/DC

NOT

USED

NC2

CM2

GND

2PRG 2PRG -DPDT4PRG

INPUT

1234

N/A

OUTPUT OUTPUT OUTPUT

N/A

+Vo

-Vo

-Io Sink

Source

+Io

-Io Source

+Io Sink

N/A

INPUT

1234

NO1

CM1

NC1

RELAY 2

+Vo

-Vo

-Io Sink

Source

+Io

-Io Source

+Io Sink

NC2

NO2

CM2

INPUT

1234

NO3

CM3

NC3

RELAY 3 RELAY 4

NO1

NC1

NO2

CM1

RELAY 1 RELAY 2

INPUT

1234

NO3

CM3

NC3

RELAY 3 RELAY 4

NO4

CM4

NC4

ACC/DCC

AC/DC

NOT

USED

NC2

CM2

NO4

CM4

GND

+Vo

-Vo

-Io Sink

Source

+Io

-Io Source

+Io Sink

NC4

NO1

NC1

NO2

CM1

RELAY 1 RELAY 2

NC2

CM2

2PRG -AO

-AO OPTION OUTPUTS

INPUT

324

+Io Source

DCS

PLC

4-20mA Output Loop

Voltage sourced by DCS

NOTES:

1. Terminal blocks can accommodate 14-22 AWG solid wiring.

2. ±Io/±Vo labeling is present only when the unit is equipped with the Analog Output (-AO) option.

3. Your input power requirement (AC or DC / ACC or DCC) will depend upon your unit’s power need.

ACC/DCC

AC/DC

NOT

USED

GND

NO1

NC1

CM1

RELAY 1

2PRG -DPDT -AO4PRG -AO

A OUT

-Io Source

+Io Sink

-Io Sink

+Vo

-Vo

GROUND

INPUT

324

4-20mA Output Loop

Voltage sourced by SPA

KEY: AC or DC = Power Input ACC or DCC = Power Input CM = Relay Common DPDT = Double-Pole/Double-Throw GND = Ground

CM2

DCS

PLC

NC2

A OUT

+Io Source

-Io Source

+Io Sink

+Vo

Io = Current Output MR = Manual Reset NO = Normally Open NC = Normally Closed

GND

-Io Sink

-Vo

NO1

NC1

NO2

CM1

RELAY 1 RELAY 2

INPUT

324

Voltage Signal

Output from SPA

CM2

ACC/DCC

AC/DC

NOT

USED

NO2

ACC/DCC

AC/DC

NOT

USED

NC2

+Io Source

+Io Sink

A OUT

-Io Source +Vo

DCS

PLC

GND

-Io Sink

-Vo

Sink = Current Sink Source = Current Source SPDT = Single-Pole/Double-Throw Vo = Voltage Output

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- 20 -

User’s Manual

Thermocouple

2-Wire RTD

3-Wire RTD

4-Wire RTD

Potentiometer

14 3 2

224-790-00K May 2018

SPA

Programmable Limit Alarm Trips

Table 3.3. SPA

Measurement 2

(TPRG) Input Hook Connections

–

or Decade

Resistance Box

One 2-Wire Sensor and One 3-Wire Sensor

and Millivolt

Input

143

Dual 2-Wire Sensor

Measurement 1

14 3 2

Resistance Box

Measurement 2

or Decade

14 3 2

or Decade

Resistance Box

143 2 143 2 143 2

Measurement 1

Input

143 2

Three 2-Wire Sensors

Measurement 3

SECTION 3

Measurement 1

Measurement 2

Figure 3.4. SPA2 Dimensions

56mm

(2.2 in)

102mm

(4.0 in)

144mm

(5.7 in)

- 21 -

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SPA

Programmable Limit Alarm Trips

Equipment Ratings

Contact Relays

The SPA2 does not generate hazardous voltages but can switch outputs up to 5A at up to

250Vac or 30Vdc on its relay contacts. Products connected to the SPA2 relay terminals should be designed to receive this type of input.

Analog Output

The SPA2 does not generate hazardous voltages, it provides a low current 0-20mA output.

SECTION 3

Protective Earth Conductor

The Protective Earth Conductor shall be of equal or larger size wire than the other two power conductors. The Protective Earth Conductor shall be the first conductor connected to the unit when the unit is being wired. It shall be the last conductor removed when the unit is being un-wired.

Products connected to the SPA2 Analog Output terminals should be designed to receive this type of input.

Warning: If this unit is used in a manner not speciﬁed by Moore Industries, the protection provided by the equipment may be impaired.

User’s Manual

224-790-00K

May 2018

Input/Output Wiring

The Input/Output connections can be made with 14 to 24 AWG (2.5mm

each conductor should be stripped no more than 0.25in (7mm). Tighten the screws on the terminal block to 4.4 - 5.3 lbf/in2 (0.5 - 0.6 N/m2).

Recommended Ground Wiring Practices

Moore Industries recommends the following ground wiring practices:

• Any Moore Industries product in a metal case or housing should be grounded.

• The protective earth conductor must be connected to a system safety earth ground before making other connections.

• All input signals to, and output signals from, Moore Industries’ products should be wired using a shielded, twisted pair wiring technique. Shields should be connected to an earth or safety ground.

• For the best shielding, the shield should be run all the way from the signal source to the receiving device. (see Note below)

• The maximum length of un-shielded input and output signal wiring should be 2 inches.

Note: Some of Moore Industries’ instruments can be classiﬁed as receivers (IPT2, IPX2, etc.) and some can be classiﬁed as transmitters (TRX, TRY, etc.) while some are both a receiver and a transmitter (SPA2, HIM, etc). Hence, your shield ground connections should be appropriate for the type of signal line being shielded. The shield should be grounded at the receiver and not at the signal source.

to 0.2mm2) wire. The end of

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- 22 -

User’s Manual 224-790-00K May 2018

SPA

Programmable Limit Alarm Trips

CE Certification-related Guidelines

Installation of any Moore Industries’ products that carry the CE marking must adhere to the

guidelines in the Recommended Ground Wiring Practices section in order to meet the EN 61326

requirements set forth in the applicable EMC directive.

The Low Voltage Directive also applies to the AC powered units and/or when connecting any of

its output relay contacts to voltages greater than 50 vac. In order to comply with EN61010-1 (Low

Voltage Directive) all guidelines in this section must be followed.

Contact/Load Suppression

When the instrument relays are used to switch an inductive load such as an external relay coil, contactor, solenoid, large voltage spikes may be created in nearby cable harnesses. When excessive, these voltage spikes can disrupt the operation of all nearby electronics including this product. Inductive loads should have suppression devices installed at the load (for external relays this would be right across the relay coil itself). Usually this is a simple diode for dc circuits. AC

circuits routinely use an R-C snubber. Please follow the external load manufacturer instructions for

their recommended suppression kits.

Installation in Hazardous Locations

This section contains important information regarding installation of SPA2 in Hazardous Area Locations.

WARNING: Explosion Hazard. Do not disconnect equipment when a ﬂammable or combustible atmosphere is present.

SECTION 3

AVERTISSEMENT:

Risque d’explosion. Ne pas débrancher tant que le circuit est sous tension, a moins qu’il ne s’ agisse d’un emplacement non dangereux.

WARNING: Explosion Hazard. Substitution of components may impair suitability for Class I, Division 2.

AVERTISSEMENT:

Risque d’explosion. La substitution de composants peut rende ce materiel inacceptable pour les emplacements de Classe I, Division 2.

Specific Conditions of Use

The following instructions must be adhered to when the SPA2 is used in hazardous locations and potentially explosive atmospheres.

cFMus Installations

Non-Incendive Applications Class 1 Division 2 Groups A-D

The SPA2 shall be installed in compliance with the enclosure, mounting and spacing and segregation requirements of the ultimate application.

Non Hazardous or Ordinary Locations

The equipment is suitable for use in ordinary or non-hazardous locations.

- 23 -

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IS OFF. NO PASSWORD

SPA

Programmable Limit Alarm Trips

Section 4: Conguration Front Panel Pushbuttons

The SPA2 operating parameters may be set using front panel pushbuttons and/or Moore Industries’ PC Conﬁguration Software. This section describes conﬁguration via the front panel pushbuttons.

There are three pushbuttons on the unit’s front panel; UP, DOWN and SELECT. Together with the prompting messages displayed on the LCD, these are used to access menus, and to view and change the settings.

User’s Manual

224-790-00K

May 2018

SECTION 4

Use SELECT as your “Enter” button, to make your selections. Use the UP and DOWN buttons to navigate within the menus.

Note: Refer to the QuickStart Guide to see the default factory settings for your unit. All parameters, except the Custom Curve Table feature, can be conﬁgured using the front panel pushbuttons. The Custom Curve table can only be conﬁgured using the PC Conﬁguration Software Program.

Figure 4.0. SPA2 Internal Jumper for Password Security

REMOVE PANEL

BY UNSCREWING

TOP FOUR SCREWS

SPA TOPSIDE

INPUT

+I COM +V

+lo Source

-lo Source +lo Sink

+Vo

-Vo

-lo Sink

A OUT

FRONT

Note: The password security function of the SPA2 is controlled by a single jumper inside the unit housing. The default (factory) setting is ‘Password required ‘ as shown above. ‘Full Access’ means that no password is required.

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- 24 -

SET PASSWORD SECURITY

PASSWORD SECURITY REQUIRED.

BACK

PASSWORD SECURITY IS ON. PASSWORD REQUIRED.

User’s Manual 224-790-00K May 2018

Programmable Limit Alarm Trips

Main Menu/View Settings

Figure 4.2 gives an overview of the Main menu; the View menu is shown in Figure 4.3. Upon powerup, the SPA2 defaults to a display of the measured value. Pressing the DOWN button accesses a series of displays that show, in succession, some of the settings currently stored in unit memory.

Depending upon whether or not the Security Jumper has been installed (Figure 4.0), pressing

SELECT will access either the first screen in the main configuration menu, “CONFG INPUT”

(or “CONFG SENSR”), or the password code query screen, “ENTER PASS”.

Once the Main Menu has been accessed, the DOWN button is used to move through all of the submenus in a loop. Pressing the SELECT button accesses the first screen of the sub-menu shown on

the LCD.

Security Settings

The SPA² password security feature limits access to the front panel configuration. The password security feature is intended only to prevent the casual user from upsetting the function of the SPA2 by inadvertently pressing the front panel push buttons. It is controlled by a single jumper inside the top of the unit housing. You will need to remove the top cover in order to access the jumper. The pass-

word jumper setting will default to Password Required (Pins 1 and 2).

SPA

SECTION 4

The default security password is 55. This is valid until the password is changed to another value.

Password

This menu is bypassed if the Password Security Jumper is not installed. If the jumper is installed,

the menu comes up when SELECT is pressed from the display of the process variable input. To access the security jumpers, you must remove the top cover. The menu is shown as part of Figure

4.2. Refer to the Password Configuration section of this manual for a more detailed description of the password feature.

1. If the jumper is installed, pressing SELECT from the display of the process variable input will

bring up the “ENTER PASS” screen.

2. Press SELECT again to enter the “PASS” screen. Use the UP and DOWN buttons to enter “55”, the default screen for this point in the menu.

3. If a password has been set (four characters, maximum), use the UP or DOWN buttons to display the correct password.

When the correct password number is displayed, press SELECT.

Note: If the correct password is not known, the unit settings can be viewed, but not changed.

4. If you have entered the correct password, the input configuration menu, “CONFG SENSR” (or “CONFG SENSR”), will be accessed. If not, the display will show a “VIEW ONLY” message.

5. From “VIEW ONLY”, press SELECT to go back to the process variable input. Use the UP and DOWN buttons to view the settings in the various menus. The “VIEW ONLY” mode locks out

any attempt to make changes to the settings.

Note: The menu to set or change the password stored in SPA2 memory is presented in the

Password Conﬁguration section of the manual.

- 25 -

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VOLTAGE SOURCE

Universal

Power Supply

GND

AC/DC

2-WIRE

TRANSMITTER

CURRENT

SOURCE

HLPRG

MILLIVOLT

SOURCE

OR T/C

SIMULATOR

OHMS

OR RTD

SIMULATOR

Universal

Power Supply

GND

AC/DC

TPRG

TPRG INPUT HOOK-UP CONNECTIONSHLPRG INPUT HOOK-UP CONNECTIONS

Potentiometer

–

143 2 143 2 143 2

Thermocouple

and Millivolt

Input

2-Wire RTD

or Decade

Resistance Box

143

3-Wire RTD

or Decade

Resistance Box

4-Wire RTD

or Decade

Resistance Box

143 2

Potentiometer

Input

SPA

Programmable Limit Alarm Trips

Figure 4.1. SPA2 Hook-Up Diagram For Front Panel Conﬁguration

SECTION 4

User’s Manual

224-790-00K

May 2018

Voltage

–

COM

V I

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Current With TX

COM

–

2-Wire Transmitter

–

2-Wire RTD

or Decade

Resistance Box

One 2-Wire Sensor and One 3-Wire Sensor

Thermocouple

and Millivolt

Input

COM

–

143

Dual 2-Wire Sensor

Measurement 2

14 3 2

Measurement 1

Measurement 2

3-Wire RTD

or Decade

Resistance Box

Measurement 1

14 3 2

4-Wire RTD

or Decade

Resistance Box

143 2 143 2 143 2

Three 2-Wire Sensors

Measurement 3

Input

3 2

Measurement

Measurement 2

14 3 2

- 26 -

User’s Manual

PROCESS VALUE

DISPLAY

U/D

VIEW MENU

If no PW jumper

SEL

If PW jumper fitted

ENTER

PASS

U/D

SEL

PASS

U = Inc. count

D = Dec. count

VIEW ONLY

U/D

SEL (if correct PW)

SEL (if incorrect PW)

SEL

CONFG

INPUT/SENSR

CONFG OPTNS

SCALE

INPUT

APPLY INPUT

SEL

SENSOR TYPE

CONFG OPTNS

SCALE INPUT

APPLY INPUT

TRIM

INPUT

SEL

TRIM INPUT

CONFG

AOUT

SCALE

AOUT

TRIM

AOUT

SEL

CONFG AOUT

SCALE AOUT

TRIM AOUT

CONFG

ALARM

CONFG PASWD

SYS

INFO

SEL

CONFG ALARM

PASSWORD

SYS INFO

If no

-AO option

If no

-AO option

SEL

U = UP Key D = DOWN Key SEL = SELECT Key

U = No action D = No action

PW = Password

CONFG

EXIT

SEL

CONFG EXIT

224-790-00K May 2018

SPA

Programmable Limit Alarm Trips

Figure 4.2. Main Menu and Password Menu

SECTION 4

- 27 -

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SPA

Programmable Limit Alarm Trips

Figure 4.3. View Menu

SECTION 4

User’s Manual

224-790-00K

May 2018

*If set as a:

• TRIP alarm, trip point value is displayed along with an "H" (high alarm) or an "L" (low alarm), depending upon configuration

• FAULT alarm, "FAULT" is displayed

• ROC (Rate of Change) alarm, "ROC" is displayed with a "d" (Delta) and a "dT" (Delta Time)

• BAND alarm, "BND" is displayed along with an "H" (high alarm) and an "L" (low alarm),

• STUCK INPUT alarm, "STK" is displayed along with a "d" (Delta) and a "dT" (Delta Time)

• If no button is pressed for 10 seconds, the display returns to the Process Value reading

PROCESS VALUE

DISPLAY

U/D

If no AOUT

If 2 alarms

XXXXX

ZERO

(IF AOUT)

XXXXX

FULL

(IF AOUT)

*XXXXX

AL1

*XXXXX

AL2

If no AOUT

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*XXXXX

AL3

*XXXXX

AL4

- 28 -

User’s Manual

SEL

TOGGLE

CURRENT/

VOLT

CONFG

INPUT

TYPE

EXIT

INPUT

Volt List:

10V

2.5V

1.25V

Current List:

50mA 25mA

12.5mA

6.25mA

CONFG OPTNS menu

SEL

Use the UP and

Down buttons

to cycle through

the lists

224-790-00K May 2018

SPA

Programmable Limit Alarm Trips

Configuring the HLPRG Input

Figure 4.4. gives an overview of the Input Configuration menu.

If the Password Jumper is not installed, the password sub-menu is bypassed, and the “CONFG

INPUT” menu is accessed by pressing SELECT from the process variable display.

1. From the “CONFG INPUT” display, press SELECT.

2. At “INPUT TYPE” press SELECT. The display shows, “CURNT” or “VOLT” (current or voltage parameter). Use the UP or DOWN arrow buttons to scroll through the two options for input type. The default display for this menu is always the last setting.

3. When the display shows the type of input, current or voltage, that you choose to use, press SELECT.

4. Next, the available input values are displayed. Use the UP or DOWN buttons to scroll through the selections, choose a value that is greater than or equal to the maximum value for the input you will be monitoring and press SELECT when the value has been displayed.

5. “EXIT INPUT” appears. If all values in this parameter have been set, press SELECT. If not, return to the menu and set your values.

6. The next display is the menu for the selection of functional options, ”CONFG OPTNS”. To skip

the rest of the configuration menus and return to the process variable display, press the UP button twice (to “CONFG EXIT”), and press SELECT.

Figure 4.4. CONFG INPUT Menu

SECTION 4

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SPA

Programmable Limit Alarm Trips

Configuring the TPRG Sensor

Figure 4.5. gives an overview of the Input Configuration menu.

If the Password Jumper is not installed, the password sub-menu is bypassed, and the “CONFG

INPUT” menu is accessed by pressing SELECT from the process variable display.

1. From the “CONFG SENSR” display, press SELECT.

2. At “SENSR TYPE” press SELECT. Use the UP or DOWN arrow buttons to scroll through the

SECTION 4

options in the “Sensor Selection List” box shown in Figure 4.5, for input type. The default display for this menu is always the last setting.

3. When the display shows the type of input that you choose to use, press SELECT.

4. Depending on the type of input sensor you choose you may then be presented with a sub-

menu where you can further refine your choice of sensor type. For example: if you choose

“T/C+RJC” you will then be presented with sub-menu where you can choose the type of

thermocouple you will be using.

5. If a Resistance range was selected as your input, and you are using dual sensors, you will need to choose whether you want to view your process variable in an average (PV AVG) or

differential (PV DIFF) display; press SELECT.

6. “EXIT SENSR” appears. If all values in this parameter have been set, press SELECT. If not,

return to the menu and set your values.

7. The next display is the menu for the selection of functional options, ”CONFG OPTNS”. To skip

the rest of the configuration menus and return to the process variable display, press the UP

button twice (to “CONFG EXIT”), and press SELECT.

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)

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SPA

Programmable Limit Alarm Trips

Figure 4.5. CONFG SENSOR Menu

Use the UP and

Down buttons

to cycle through

the lists

CONFG

SENSR

SEL

SENSR

TYPE

SEL

U/D

Sensor Selection List

"RTD 2WIRE" "RTD 3WIRE" "RTD 4WIRE"

"MV" "OHMS 2WIRE" "OHMS 3WIRE" "OHMS 4WIRE"

"T/C"

"T/C+RJC"

"POT" "RTD 2X2W" "RTD 2X3W"

"OHMS 2X2W"

"OHMS 2X3W"

"RTD 3X2W"

"OHMS 3X2W"

SEL

RTD Type List:

"P3850 R100, R200, R300,

R400, R500, R1000" "P3902 R100, R200, R400, R500, R1000"

"P3916 R100"

"NI672 R120"

"CU427 R9035"

MV Range List:

"1000, 500, 250,

125, 62.5, 31.25"

T/C Type List:

"J, K, E, T, R,

S, B, N, C"

SECTION 4

EXIT

SENSR

SEL

CONFG OPTNS menu

SEL

TOGGLE

PV AVG/ PV DIFF

SEL (if Dual Sensor)

Resistance Range List:

"4000, 2000, 1000,

500, 250, 125"

Potentiometer Range List:

"4000, 2000, 1000,

500, 250, 125"

Temperature Selection List:

"DEG C", "DEG F",

"KELVN", "DEG R"

if Dual Sensor

SEL

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SPA

Programmable Limit Alarm Trips

Configuring the Options

Figure 4.6. gives an overview of the Options Configuration menu.

You may configure the process variable display, decimal places, 50/60Hz filter selection, broken wire detection and the scaling mode from this menu.

To configure the options of the the SPA

SECTION 4

1. At the “CONFG OPTNS” screen, press SELECT.

2. “DSPLY MODE” appears. Press SELECT to enter the menu. Choose between “NORM MODE” and “TOGLE MODE” by using the UP and DOWN buttons. Press SELECT.

NORM MODE– (Normal Mode) Displays only your PV or AOUT (or RJC for TPRG units) value,

whichever you select.

TOGLE MODE– (Toggle Mode) Every four seconds your display will toggle between two

displays that you choose.

3. Next, “DSPLY SRC 1” appears. Press SELECT and choose between “AOUT” (if your unit is equipped with the -AO option) or “PV” (or RJC for TPRG units) by using the UP and DOWN

buttons. Press SELECT.

If you selected “TOGLE MODE”, you will next be asked to enter your “DSPLY SRC 2” value.

4. The “DSPLY EGU 1” (Display Engineering Units) prompt is brought up. Press SELECT and choose the desired appearance of your display. Press SELECT.

If you selected “TOGLE MODE”, you will next be asked to enter your “DSPLY EGU 2” value.

5. Next, the “SET DPS” (Set Decimal Places) display appears. Press SELECT. Scroll through

the available choices by using the UP and DOWN buttons and press SELECT once you have made your selection.

6. “SET FILTR” (Set Filter) appears; press SELECT. Here, you must select the proper AC line frequency of your area–50Hz or 60Hz or you can choose the FAST option; press SELECT.

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Note: A faster response time can be achieved when selecting the Fast option, but this will also produce a reduced accuracy and increase the possibility of mains-induced noise.

7. When “SET BWIRE” appears, press SELECT to enter the menu. You must choose whether or not to enable Broken Wire Detection. Press SELECT.

HLPRG - Broken Wire Detection– The SPA

Enabling broken wire detection allows user to set value wherein the SPA and declare a broken wire condition. If the monitored value falls equal to or below a set value, then a state of Broken Wire is declared.

TPRG - Broken Wire Detection– The SPA

hardware circuit detects a broken wire condition, then broken wire is declared. On TPRG unit

this feature can only be turned on or off.

Caution: Moore Industries does not recommend use of broken wire detection if using a voltage input on the SPA2 HLPRG version. Various factors may hinder the unit’s performance and greatly slow the broken wire response time. If broken wire detection is used on a voltage input, testing

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HLPRG monitors your process variable.

TPRG monitors your process variable. If the

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SPA

Programmable Limit Alarm Trips

must be done on a regularly scheduled basis, both with near-end and far-end open circuits on each of the wires.

Leakage current into a broken wire can prevent the voltage from dropping to the broken wire threshold. For example, on a 1-5V input, with a broken wire threshold of 0.6V, a leakage current of 1microamp into the broken wire will hold the input voltage at approximately 1.1V indeﬁnitely. No alarm results under these conditions.

If the external wiring is long and has signiﬁcant capacitance, broken wire response time is slowed by the RC time constant of the SPA2 input resistance and the external wire capacitance. For example, 1 km of wire with 100pf/m capacitance and a far-end break, has a capacitance of

0.1microfarad. The time constant will be 0.11 seconds. Using a starting voltage of 3V and a broken wire threshold of 0.6V, the threshold is reached in approximately 0.18 seconds. The instrument response time must be added to this time.

If both leakage and capacitance exist, the time to threshold can extend greatly. Using a 5V starting voltage, 0.6V threshold voltage, 1 km of wire and 0.5 microamps leakage current, the threshold is reached in 0.42 seconds. The instrument response time must then be added to this time.

8. “SCALE MODE” appears; press SELECT. Choose whether or not to enable scaling. This will be configured in the next menu. Select “SCALE OFF” or “SCALE ON” and press SELECT.

Caution: Turning on scaling will disable custom-curve and turning off scaling will not restore custom-curve. The custom-curve can only be restored using the PC conﬁguration Software. The custom data points will remain unchanged.

SECTION 4

Scale Mode– This allows you to customize your display for your application. By example: if

your process is sending a 4-20mA signal to the SPA2 and you wish to view the input as 0-100% then this can be accomplished with the Scale Mode feature.

9. “EXIT OPTNS” (Exit Options) appears. Press SELECT. Proceed to the “SCALE INPUT” menu.

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CONFG

OPTNS

DSPLY MODE

DSPLY

SRC1

*DSPLY

SRC2

DSPLY

EGU1

*DSPLY

EGU2

SET

DPS

SEL

SET

FILTR

SET

BWIRE

SCALE MODE

EXIT

OPTNS

*DSPLY SRC2 and DSPLY EGU2

are skipped if display is in Normal Mode.

SCALE INPUT menu

TOGGLE

*NORM/

TOGLE

AOUT

SEL

AOUT

SEL

SEE EGU

SELECTION

LIST

SEL

SEE EGU

SELECTION

LIST

SEL

AUTO

XXXXX XXXX.X XXX.XX XX.XXX

U D

SEL

TOGGLE

BWIRE

ON/OFF

*BWIRE

LEVEL

U/D

SEL if

BWIRE

X.X

EGU

SEL

TOGGLE

SCALE

ON/OFF

SEL

SEL if BWIRE OFF

SEL

EGU SELECTION LIST

AUTO MODE

**FROM PC

DEG C

DEG F KELVN DEG R

MA MV

OHMS

PCT

PSI

PSIG

VOLTS

**When FROM PC is selected, the actual text is input from the

PC Configuration Program.

The display shows the PC default

("*****") until the proper EGU is

downloaded from the PC program.

U D

SEL

60 HZ 50 HZ

FAST*

*HLPRG units only

SPA

Programmable Limit Alarm Trips

Figure 4.6. CONFG OPTNS Menu

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SECTION 4

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SPA

Programmable Limit Alarm Trips

Scaling the Input

Figure 4.7. gives an overview of the Input Scaling menu. Scaling allows you to take your PV (Process Variable) reading and manipulate it to a more

customized display range. PV is the unit read after selecting your input type. For example, choosing a Current input would then produce a PV displayed in mA.

Also known as “Smart Ranging”, scaling of the SPA

values of the input from the intended application, without having to connect the unit to any calibration equipment.

Continue with the “SCALE INPUT” if you enabled scaling in the previous menu. To proceed, follow the steps below.

1. At the “SCALE INPUT” display, press SELECT.

2. Press SELECT at the “INPUT ZERO” parameter and enter the value you want displayed when your input is at zero. Press SELECT.

3. Press SELECT at the “INPUT FULL” screen. Enter the value you wish displayed when your input is at full scale. Press SELECT.

If you selected “SCALE OFF” in the “CONFG OPTNS” menu, the menu skips to Step 6. If you

selected “SCALE ON”, proceed to Step 4.

4. Next, “SCALE ZERO” is displayed. Use the UP and DOWN buttons to adjust your scaled zero value. This is the value that will be displayed when you are at the zero end of your display range. Press SELECT.

5. “SCALE FULL” appears. Press SELECT to enter the menu. Enter the value you wish as your full scaled range– the value displayed when you are at the full end of your range. Press

SELECT.

6. “EXIT SCALE” appears. If all scaling parameters have been set, press SELECT. The next

menu selection to appear is “TRIM INPUT”.

allows the user to set the zero and full scale

SECTION 4

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INPUT

ZERO

INPUT

FULL

SCALE

ZERO

SCALE

FULL

EXIT

SCALE

INPUT

SEL

TRIM INPUT menu

If Scale Mode OFF

XXXXX

EGU

XXXXX

EGU

XXXXX

EGU

XXXXX

EGU

SEL

If Scale

Mode OFF

SEL

If Scale

Mode ON

SEL

1. When scaling the input, the value displayed represents the actual input.

2. When the SCALE INPUT menu is accessed, the APPLY INPUT menu is skipped and the TRIM INPUT menu appears.

NOTES:

SPA

Programmable Limit Alarm Trips

Figure 4.7. SCALE INPUT Menu

SECTION 4

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User’s Manual

APPLY

ZERO

APPLY

FULL

EXIT

APPLY

INPUT

SEL

TRIM INPUT menu

SEL

XXXXX

EGU

U D

XXXXX

EGU

U D

SEL

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Programmable Limit Alarm Trips

Applying Input (Bench Scaling)

Figure 4.8. gives an overview of the Apply Input menu.

With Bench Scaling, also called “Standard Ranging”, inputs are “captured” at their zero and full scale

levels using external, calibrated equipment.

1. At the “APPLY INPUT” screen, press SELECT.

2. “APPLY ZERO” appears. Apply the input you wish as your zero and press SELECT. Wait until it is flashed on the display and press SELECT to capture.

3. Next, “APPLY FULL” is displayed. Apply the value of your full range and press SELECT. When this is flashed, press SELECT to capture.

4. Press SELECT at “EXIT APPLY” and exit the menu.

Figure 4.8. APPLY INPUT Menu

SECTION 4

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SPA

Programmable Limit Alarm Trips

Input Trimming

Figure 4.9. gives an overview of the Input Trimming menu. Input trimming increases the measurement accuracy of the parameter you are trimming by matching

the reading of its actual input to its scaling. The SPA2 offers the use of a factory-configured trimming

feature (“FCTRY TRIM“) or user-set, one-point or two-point (“USER 1PNT” OR “USER 2PNT”)

trimming.

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SECTION 4

Unit default is “FCTRY TRIM”. If another trimming selection had been made and you wish to return to the “FCTRY TRIM” feature, follow the instructions below.

1. Press SELECT at the “TRIM INPUT” SCREEN. Once the “TRIM MODE” appears, press SELECT.

2. “FCTRY TRIM” is displayed, press SELECT. This takes you to the “EXIT TRIM” screen.

3. To exit, press SELECT.

To input user-specific trim values, perform the following steps:

1. At the “TRIM INPUT” display, press SELECT. When “TRIM MODE” appears, press SELECT

again. Use the UP and DOWN buttons to reach the user-set trimming menus. Press SELECT

once the desired parameter is displayed– “USER 1PNT” or “USER 2PNT”.

2. “TRIM ZERO” appears. To program, press SELECT. Your present zero scaling value is

shown and prompts you to “APPLY” your value. Press SELECT, once your value is present and flashing at the appropriate input terminals, press SELECT again. If you selected “USER

1PNT” trimming, “EXIT TRIM” appears. Press SELECT to reach the “CONFG AOUT” menu

(or “CONFG ALARM” menu if the -AO option is not enabled). Proceed to Step 3 for “USER

2PNT” trimming.

3. If you selected “USER 2PNT” trimming, repeat the instructions in Step 2 for the “TRIM FULL”

setting. Press SELECT when “EXIT TRIM” is displayed to reach the “CONFG AOUT” menu

(or “CONFG ALARM” menu if the -AO option is not enabled).

Note: Trim only the zero and full values entered in the “SCALE INPUT” menu through the front panel pushbuttons. To trim values other than those speciﬁed in the “SCALE INPUT” menu, you must use the PC Conﬁguration Software program.

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User’s Manual

TRIM

MODE

EXIT

TRIM

INPUT

SEL

FCTRY TRIM USER 1 PNT USER 2 PNT

U/D

TRIM

ZERO

XXXXX

APPLY

(ZERO)

XXXXX

EGU

TRIM FULL

XXXXX

APPLY

FULL

XXXXX

EGU

U/D

If USER 1

or 2 PNT

If Factory Trim

CONFG AOUT menu CONFG ALARM menu

(

If no AOUT

)

SEL

U/D

If USER 2PNT

If USER 1PNT

U/D

SEL

If USER 2PNT

SEL

If USER 1PNT

SEL

224-790-00K May 2018

SPA

Programmable Limit Alarm Trips

Figure 4.9. TRIM INPUT Menu

SECTION 4

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www.miinet.comMoore Industries-International, Inc.

CONFG

AOUT

SEL

AOUT

SET

DAMP

FAIL

MODE

EXIT

AOUT

SEL

VOLT/

CURRENT

SEL

SCALE AOUT menu

SEL

SEC

(XX = 0-30)

SEL

FAIL LOW

FAIL HIGH

HOLD LAST*

HOLD GO-HI*

HOLD GO-LO*

*TPRG UNITS ONLY

SEL

U/D

SEL

TOGGLE

SPA

Programmable Limit Alarm Trips

Configuring the Analog Output (-AO Option)

Figure 4.10. gives an overview of the Analog Output Configuration menu. If your unit is equipped with the -AO option, use this menu for configuration.

1. Press SELECT at the “CONFG AOUT” display. This sends you to the “SEL AOUT” section, now press SELECT.

2. Once you reach the “SET DAMP” field, you may skip the damping parameter, by using the

SECTION 4

HIGH/LOW– Choosing either of these options will send the output to a High (23.6mA for current;

11.0V for voltage) or Low (3.6mA forcurrent; -0.5V for voltage), respectively. This can also be translated as 90% of the output’s zero value.

HOLD LAST (TPRG) – This will display the last value present before the failure.

Down button to reach the next field. To set damping, proceed to Step 3.

Damping– Output Damping allows you to introduce a delay (0-30sec) into the response of

your unit in order to stop momentary input variations from setting off alarms.

3. To set damping, press SELECT at the “SET DAMP” display. Use the UP and DOWN buttons to enter a value between 0 and 30 seconds; press SELECT.

4. Press SELECT at “FAIL MODE” to program the setting. Choose “FAIL HIGH” or FAIL LOW”

if using HLPRG unit. Choose “FAIL HIGH”, “FAIL LOW”, “HOLD LAST”, “HOLD GO-HI”, or “HOLD GO-LO” if using TPRG unit. This sends you to “EXIT AOUT”.

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HOLD GO-HI/HOLD GO-LO (TPRG) – This will hold the last value before failure, for a set time, and then return to the High or Low value, depending on configuration.

Figure 4.10. CONFG AOUT Menu

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User’s Manual

SCALE

AOUT

ZERO

AOUT

FULL

EXIT

SCALE

SEL

TRIM AOUT menu

XXXXX

MA/VOLT

SEL

XXXXX

MA/VOLT

SEL

1. When setting zero and full values, the values displayed are the analog output.

2. Update your analog output during -AO scaling.

3. Rearranging values nulls your trim value.

4. Implement "auto increment" when incrementing and decrementing zero and full counts.

NOTES:

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Programmable Limit Alarm Trips

Scaling the Analog Output (-AO Option)

Figure 4.11. gives an overview of the Analog Output Scaling menu. Follow these instructions to scale the analog output after you have performed the configuration.

Note: When using the front panel pushbuttons to enter your scaling values, you may enter only values to one decimal place (tenths). To adjust your value past one decimal place, you must use the PC Conﬁguration Program.

1. At the “SCALE AOUT” display, press SELECT.

2. Press SELECT at the “AOUT ZERO” parameter and enter the value you want to output when your input is at zero. Press SELECT.

3. Press SELECT at the “AOUT FULL” screen. Enter the value you want to output when your input is at full scale. Press SELECT.

4. “EXIT SCALE” appears. If all scaling parameters have been set, press SELECT.

Figure 4.11. SCALE AOUT Menu

SECTION 4

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SPA

Programmable Limit Alarm Trips

Trimming the Analog Output (-AO Option)

Figure 4.12. gives an overview of the Analog Output Trimming menu. Output trimming increases the measurement accuracy of the SPA2 by calibrating its analog output to

the device that is receiving the output. This ensures that the instrument is being correctly interpreted. Connect the unit as shown in Figure 4.13 and allow five minutes for warm up and stabilization.

SECTION 4

1. At the “TRIM AOUT” display, press SELECT.

2. “TRIM ZERO” appears. Press SELECT. The value 0.000 (mA or V depending on the set up)

is shown. While monitoring your reading on the meter, use the UP and DOWN buttons to adjust the output to the desired level. Use the meter in the set up to monitor the output as it is adjusted. When the output is set as desired, press SELECT.

Note:

The value on the LCD is the value that must be trimmed in order to adjust to the desired level.

3. Press SELECT at “TRIM FULL” and repeat Step 2. Press SELECT. “FCTRY TRIM” is shown on the display.

4. If you wish to disable the user-configured trimming values and use factory trimming, press SELECT at the “FCTRY TRIM” screen. Use the UP and DOWN buttons to choose “YES”; press SELECT. “TEST AOUT” is brought up on the display.

By selecting “NO” at the “FCTRY TRIM” screen, the user-configured trim values will be used.

5. In order to check output performance and accuracy, you may want to perform an output test. If you choose to enable this test, follow the instructions in Step 6. To bypass this feature, use the DOWN button and scroll to “EXIT TRIM”.

6. To enable the analog output test, press SELECT at the “TEST AOUT” display. Use the UP and DOWN buttons to set your output test value (this figure must fall within your sensor configuration range value) and press SELECT. “EXIT TRIM” appears; press SELECT.

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User’s Manual

TRIM

AOUT

TRIM

ZERO

TRIM FULL

FCTRY

TRIM

TEST

AOUT

EXIT

TRIM

SEL

CONFG ALARM menu

XXXXX

MA/VOLT

SEL

XXXXX

MA/VOLT

SEL

TOGGLE

NO/

YES

SEL

XXXXX

MA/VOLT

SEL

U D

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SPA

Programmable Limit Alarm Trips

Figure 4.12. TRIM AOUT Menu

SECTION 4

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SPA

VOLTAGE

SOURCE

Universal

Power

Supply

GND

AC/DC

2-WIRE

TRANSMITTER

CURRENT

SOURCE

HLPRG

MILLIVOLT

SOURCE

OR T/C

SIMULATOR

OHMS

OR RTD

SIMULATOR

Universal

Power Supply

GND

AC/DC

TPRG

- MULTIMETER OR

DCS

- MULTIMETER OR

DCS

CURRENT OUTPUT SOURCE

–

EXTERNAL

POWER

SUPPLY

–

CURRENT OUTPUT SINK

HOOK-UPS FOR OUTPUT TRIMMING

MULTIMETER

DCS

MULTIMETER

DCS

–

MULTIMETER

DCS

VOLTAGE OUTPUT

Programmable Limit Alarm Trips

Figure 4.13. SPA2 Trimming Hook-Up Diagram For Front Panel Conﬁguration

SECTION 4

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SPA

Programmable Limit Alarm Trips

Configuring the Alarm(s)

The SPA2 offers you up to four alarms which may be configured independently as the following alarm types:

- Trip - Fault

- Rate of Change - Stuck Input

- Band - Copy (Duplicate)

The instructions will explain the steps to follow in order to set each type of alarm. Depending upon

the type of alarm you are setting, you may refer to the section specific to your need at the time. For more information on the alarm types please refer to the Alarm Terminology section in the Introduction.

Trip Alarm Configuration

Figure 4.14. overview of the Trip Alarm Configuration menu. Trip alarms are used if the user desires an alarm condition if a process value goes above or below a

set trip point.

1. At the “CONFG ALARM” menu, press SELECT. Use the UP and DOWN buttons to toggle between the alarms. When the desired alarm appears, press SELECT.

2. At the “ALARM TYPE” menu press SELECT. From here you will choose your alarm type. Use the UP and DOWN buttons to scroll through the selections. Press SELECT once “ALARM

TRIP” is displayed.

3. At “ENTER TRIP (Smart Ranging)”, press SELECT and enter your alarm trip value. Use the

UP and DOWN buttons to select your Enter Trip value; press SELECT. You also choose to use the DOWN button to select “INPUT TRIP (Standard Ranging)” then use the UP and DOWN buttons to select your Input Trip value.

4. Press SELECT at “ENTER DBAND” and enter your dead band value if using dead band. Press SELECT once your desired setting appears.

Dead Band– The Dead Band is the range within which an alarm relay remains in an alarm

condition even after the monitored process variable input has returned to a safe level, at or below/above the trip point setting.

5. Press SELECT at “ENTER DELAY” and input your desired delay time by using the UP and DOWN buttons.

Delay– When your unit is in an alarm condition, the delay is the amount of time you set

(0-120sec) to elapse before a relay trip.

6. Pressing SELECT at the “SET HI/LO” menu directs you to configure the alarm as an “ALARM

HI” or “ALARM LO”. Use the UP and DOWN buttons to reach your selection and press SELECT.

ALARM LO– You are notified if your process input drops below your trip point setting. ALARM HI– You are notified if your process input exceeds your trip point setting.

7. At the “SET LATCH” display, press SELECT and choose “LATCH ON” or “LATCH OFF” using the UP and DOWN buttons; press SELECT.

SECTION 4

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SPA

Programmable Limit Alarm Trips

Latching Alarm– When a SPA2 is configured with latching alarms, an alarm condition will not

“clear” (the relay will not change state) until the input returns to a non-alarm state AND manual reset terminals are shorted.

Note: The alarm latching function is effectively disabled if the manual reset terminals remain shorted.

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These manual reset terminals, labeled “MR” are located on the bottom row of the SPA

SECTION 4

8. Press SELECT at “SET FSAFE” to enter the menu. Then use the UP and DOWN buttons to switch from “ALARM FSAFE” to “ALARM NONFS”. Make your selection and press SELECT.

Fail Safe (ALARM FSAFE)– Will remain in an alarm condition even if power to the unit is

removed. Its alarm trip relays are energized whenever the process input is in a non-alarm condition (including any dead band setting). These relays de-energize when the process input trips the alarm.

Non Fail Safe (ALARM NONFS)– With this type of alarm relays are energized whenever

the process input is in an alarm condition. These relays de-energize when the process input returns to the reset point (including any dead band).

9. “INPUT FAULT” (HLPRG) or “SENSR FAULT” (TPRG) appears. Select whether or not to

enable the input failure alarm by using the UP and DOWN buttons; press SELECT.

Input Fault Alarm (INPUT FAULT)– If enabled, this alarm will notify the user upon a

breakdown of input .

10. “RANGE ALARM” appears. Select whether or not to enable the range alarm by using the UP and DOWN buttons; press SELECT. If enabled “LOWER POINT” appears, then use the UP and DOWN buttons to set your lower point value, press SELECT. “UPPER POINT” appears, then use the UP and DOWN buttons to set your upper point value, press SELECT. “EXIT

RANGE” appears. Press SELECT. “EXIT ALRM*” appears. If range alarm not enabled “EXIT

ALRM*” appears.

Note: When setting the Range Alarm, the values in Lower Point must be greater than those of the Sensor Lower Limit, and less than those set in Lower Range. When setting the Upper Point, the value must be less than the Sensor Upper Limit, and greater than those set in Upper Range.

11. If you are to program other alarms, use the UP and DOWN buttons to reach your next alarm and follow the steps described in the appropriate alarm configuration section.

If you have completed your alarm configurations, use the UP and DOWN buttons to bypass

the alarm menu. To exit, press SELECT at the “ALARM EXIT” display.

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User’s Manual

CONFG ALARM

CONFG

ALARM1

CONFG

ALARM2

CONFG

ALARM3

CONFG ALARM4

ALARM

EXIT

SEL

PASSWORD menu

If more alarms are to be programmed

AL2

AL3

AL4

SEL

ALARM

TYPE

ENTER

TRIP

(Smart Ranging)

INPUT

TRIP

(Standard Ranging)

ENTER

DBAND

ENTER

DELAY

SET

HI/LO

SET

LATCH

SET

FSAFE

RANGE

ALARM

Proceed to ALARM EXIT if

no more alarms are to be programmed

SEL

ALARM

TRIP

BAND

ROC

STUCK INPUT

FAULT

ALARM DUPLI

U/D

SEL

XXXXX

EGU

SEL

*The alarm channel being programmed

XXXXX

EGU

SEL

XXXXX

EGU

SEL

XXX SEC

SEL

TOGGLE

ALARM

HI/LO

SEL

U/D

TOGGLE

LATCH

ON/OFF

SEL

U/D

TOGGLE

FSAFE/ NONFS

SEL

INPUT/SENSR

FAULT

EXIT

ALRM X*

U/D

TOGGLE

ON/OFF

U/D

TOGGLE

ON/OFF

SEL

1. Smart Ranging skips standard ranging and goes to dead band.

2. Input flashing during standard ranging.

NOTES:

If TRIP

LOWER

POINT

UPPER

POINT

EXIT

RANGE

SEL

IF ON SEL

IF OFF SEL

U D

XXXX

SEL

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Programmable Limit Alarm Trips

Figure 4.14. CONFG ALARM MENU (Trip Alarm)

SECTION 4

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SPA

Programmable Limit Alarm Trips

Fault Alarm Configuration

Figure 4.15 gives an overview of the Fault Alarm Configuration menu. Fault alarms are set in order to notify you of any fault conditions during your process. If you wish an

alarm condition when a malfunction occurs, use the Fault Alarm

1. At the “CONFG ALARM” menu, press SELECT. Use the UP and DOWN buttons to toggle between the alarms. When the desired alarm appears, press SELECT.

SECTION 4

2. At the “ALARM TYPE” menu press SELECT. From here you will choose your alarm type. Use the UP and DOWN buttons to scroll through the selections. Press SELECT once “ALARM FAULT” is displayed.

Below are the configuration options you are given in setting up the fault alarm. You may

choose any combination of alarms including all three.

SENSR (HLPRG) / INPUT (TPRG) FAULT– You are notified upon breakdown of your input. INPUT SAT– Should the input become overloaded or saturated, your alarm would activate. SPA FAULT– Choosing this parameter activates the alarm at any failure that occurs in the

SPA2 itself.

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Note: Enabling all fault alarm conﬁgurations will activate the alarm at any failure that occurs (refer to Table 6.1 in Section 6: Operation and Maintenance of this manual).

3. “INPUT/SENSR FAULT” appears. Press SELECT at “INPUT/SENSR FAULT”. Dependent

upon whether you wish the alarm activated due to an input fault, use the UP and DOWN

buttons to scroll through the “ALARM ON” and “ALARM OFF” options. Once you have made a

selection, press SELECT.

4. Press SELECT at the “INPUT SAT” display. You are given the choice of “ALARM ON” or “ALARM OFF” by using the UP and DOWN buttons. Choose your setting and press SELECT.

5. Next, the “SPA FAULT” menu is displayed. Press SELECT. Toggle between “ALARM ON” and “ALARM OFF” by using the UP and DOWN buttons and press SELECT when the setting you desire is displayed.

6. Press SELECT at “ENTER DELAY” and enter your desired delay time by using the UP and DOWN buttons.

7. At the “SET LATCH” display, press SELECT and choose “LATCH ON” or “LATCH OFF” using the UP and DOWN buttons; press SELECT.

Refer to the “Trip Alarm Configuration” section for a description of delay and latching alarms.

8. Press SELECT at “SET FSAFE” to enter the menu. Then use the UP and DOWN buttons to

switch from “ALARM FSAFE” to “ALARM NONFS”. Make your selection and press SELECT.

Refer to the “Trip Alarm Configuration” section for a description of fail safe and non fail safe

alarms.

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User’s Manual

ALARM

TYPE

SENSR/INPUT

FAULT

INPUT

SAT

SPA

FAULT

ENTER DELAY

SET

LATCH

SET

FSAFE

RANGE ALARM

EXIT

ALRM X*

*The alarm channel being programmed

*ALARM X denotes the alarm (1, 2, 3 or 4) that you are currently configuring.

ALARM

TRIP

FAULT

ROC

BAND

STUCK

DUPLI

U/D

SEL

TOGGLE

ON/OFF

SEL

U/D

TOGGLE

ON/OFF

SEL

U/D

TOGGLE

ON/OFF

SEL

XXX SEC

SEL

U/D

TOGGLE

LATCH OFF/

LATCH ON

SEL

U/D

TOGGLE

ALARM FSAFE/ ALARM NONFS

SEL

If FAULT

IF OFF SEL

U/D

TOGGLE

ON/OFF

SEL

LOWER

POINT

UPPER

POINT

EXIT

RANGE

SEL

IF ON SEL

U D

XXXX

SEL

CONFG ALARM

CONFG ALARM1

CONFG

ALARM2

CONFG

ALARM3

CONFG

ALARM4

ALARM

EXIT

SEL

PASSWORD menu

If more alarms are to be programmed

AL2

AL3

AL4

SEL

Proceed to ALARM EXIT if

no more alarms are to be programmed

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Programmable Limit Alarm Trips

9. “RANGE ALARM” appears. Select whether or not to enable the range alarm by using the UP and DOWN buttons; press SELECT. If enabled “LOWER POINT” appears, then use the UP and DOWN buttons to set your lower point value, press SELECT. “UPPER POINT” appears, then use the UP and DOWN buttons to set your upper point value, press SELECT. “EXIT

RANGE” appears. Press SELECT. “EXIT ALRM*” appears. If range alarm not enabled “EXIT

ALRM*” appears.

10. If you are to program other alarms use the UP and DOWN buttons to reach your next alarm and follow the steps described in the appropriate alarm configuration section.

If you have completed your alarm configurations, use the UP and DOWN buttons to bypass

the alarm menu. To exit, press SELECT at the “ALARM EXIT” display.

Figure 4.15. CONFG ALARM Menu (Fault Alarm)

SECTION 4

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Programmable Limit Alarm Trips

Rate of Change Alarm Configuration

Figure 4.16. gives an overview of the Rate of Change Alarm configuration menu.

If you wish to be notified when deviations outside of ranges you have set occur, use the Rate of

Change Alarm. The alarm will be set according to the rate of change of the process variable over a set time period.

1. At the “CONFG ALARM” menu, press SELECT. Use the UP and DOWN buttons to toggle

SECTION 4

between the alarms. When the desired alarm appears, press SELECT.

2. At the “ALARM TYPE” menu, press SELECT. From here you will choose your alarm type. Use the UP and DOWN buttons to scroll through the selections. Press SELECT once

“ALARM ROC” is displayed.

3. At “TRIGR TYPE” press SELECT and use the UP and DOWN buttons to set your trigger type either Fall, Rise, or Both. Press SELECT.

Rise – This setting triggers alarm when value rises at a rate that exceeds the set limits.

Fall – This setting triggers alarm when value falls at a rate that exceeds the set limits. Both – This setting triggers alarm when value either rises or falls at a rate that exceeds the set limits.

4. At “ENTER DELTA” press SELECT and use the UP and DOWN buttons to set your delta value. Press SELECT.

DELTA– This is the amount by which the process variable must change.

5. At the “ENTER TIME” menu, press SELECT. Using the UP and DOWN buttons, set the time and press SELECT.

TIME– The span (1-60sec) in which the delta must change before the alarm is set.

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Note: To set the correct value for DELTA and TIME, you need to understand the input signal noise and input averaging ﬁlter settings to prevent false trips.

Note: When conﬁguring a Rate of Change alarm, “LATCH ON” must be selected in the “SET LATCH’” menu.

6. At the “SET LATCH” display, press SELECT and choose “LATCH ON” using the UP and DOWN buttons; press SELECT.

Refer to the “Trip Alarm Configuration” section for a description of latching alarms.

7. Press SELECT at “SET FSAFE” to enter the menu. Then use the UP and DOWN buttons to

switch from “ALARM FSAFE” to “ALARM NONFS”. Make your selection and press SELECT.

Refer to the “Trip Alarm Configuration” section for a description of fail safe and non fail safe

alarms.

8. “INPUT FAULT” appears. Select whether or not to enable the input failure alarm by using the UP and DOWN buttons; press SELECT.

INPUT FAUL T Alarm– If enabled, this alarm will notify the user upon a breakdown of input.

RANGE” appears. Press SELECT. “EXIT ALRM*” appears. If range alarm not enabled “EXIT

ALRM*” appears.

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User’s Manual

CONFG ALARM

CONFG

ALARM1

CONFG

ALARM2

CONFG

ALARM3

CONFG

ALARM4

ALARM

EXIT

SEL

If more alarms are to be programmed

AL2

AL3

AL4

SEL

ALARM

TYPE

ENTER

DELTA

ENTER

TIME

SET

LATCH

SET

FSAFE

RANGE

ALARM

SEL

PASSWORD menu

Proceed to ALARM EXIT if

no more alarms are to be programmed

*The alarm channel being programmed

ALARM

TRIP

FAULT

ROC

BAND

STUCK

DUP

U/D

TRIGR

TYPE

SEL

U/D

TOGGLE

LATCH OFF/

LATCH ON

SEL

TOGGLE

ALARM FSAFE/ ALARM NONFS

SEL

XXXXX

EGU

SEL

FALL RISE

BOTH

SEL

XXX SEC

SEL

U/D

SEL

If ROC

INPUT/SENSR

FAULT

EXIT

ALRM X*

U/D

TOGGLE

ON/FF

SEL

U/D

TOGGLE

ON/OFF

IF OFF SEL

LOWER

POINT

UPPER

POINT

EXIT

RANGE

SEL

IF ON SEL

U D

XXXX

SEL

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Programmable Limit Alarm Trips

10. If you are to program other alarms, use the UP and DOWN buttons to reach your next alarm and follow the steps described in the appropriate alarm configuration section.

If you have completed your alarm configurations, use the UP and DOWN buttons to bypass

the alarm menu. To exit, press SELECT at the “ALARM EXIT” display.

Figure 4.16. CONFG ALARM Menu (Rate of Change Alarm)

SECTION 4

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Programmable Limit Alarm Trips

Band Alarm Configuration

Figure 4.17 gives an overview of the Band Alarm configuration menu. Band Alarms are used if the user desires an alarm condition if a process value outside of a defined

range (lower and upper trip point).

1. At the “CONFG ALARM” menu, press SELECT. Use the UP and DOWN buttons to toggle between the four alarms. When the desired alarm appears, press SELECT.

SECTION 4

2. At the “ALARM TYPE” menu, press SELECT. From here you will choose your alarm type. Use the UP and DOWN buttons to scroll through the selections. Press SELECT once

“ALARM BAND” is displayed.

3. At “ENTER TRIP 1 (TPRG)” or “ENTER LOWER (HLPRG) (Smart Ranging)” press SELECT

and use the UP and DOWN buttons to set your ENTER TRIP 1 or ENTER LOWER value, then press SELECT. You also choose to use the DOWN button instead to select “INPUT TRIP 1

(TPRG) or INPUT LOWER (Standard Ranging)” then use the UP and DOWN buttons to select

your INPUT TRIP 1 or INPUT LOWER value.

4. At “ENTER TRIP 2 (TPRG)” or “ENTER UPPER (HLPRG) (Smart Ranging)” press SELECT

and use the UP and DOWN buttons to set your ENTER TRIP 2 or ENTER UPPER value, then press SELECT. You also choose to use the DOWN button instead to select “INPUT TRIP 2

(TPRG) or INPUT UPPER (Standard Ranging)” then use the UP and DOWN buttons to select

your INPUT TRIP 2 or INPUT UPPER value.

5. Press SELECT at “ENTER DBAND” and enter your dead band value if using dead band. Press SELECT once your desired setting appears.

Dead Band– The Dead Band is the range within which an alarm relay remains in an alarm

condition even after the monitored process variable input has returned to a safe level, at or below/above the trip point setting.

6. Press SELECT at “ENTER DELAY” and input your desired delay time by using the UP and DOWN buttons.

Delay– When your unit is in an alarm condition, the delay is the amount of time you set

(0-120sec) to elapse before a relay trip.

7. At the “SET LATCH” display, press SELECT and choose “LATCH ON” using the UP and DOWN buttons; press SELECT.

Refer to the “Trip Alarm Configuration” section for a description of latching alarms.

8. Press SELECT at “SET FSAFE” to enter the menu. Then use the UP and DOWN buttons to

switch from “ALARM FSAFE” to “ALARM NONFS”. Make your selection and press SELECT.

Refer to the “Trip Alarm Configuration” section for a description of fail safe and non fail safe

alarms.

9. “SENSOR/INPUT FAULT” appears. Select whether or not to enable the sensor or input failure

alarm by using the UP and DOWN buttons; press SELECT.

Refer to the “Trip Alarm Configuration” section for a description of fail safe and non fail safe

alarms.

10. If you are to program other alarms, use the UP and DOWN buttons to reach your next alarm and follow the steps described in the appropriate alarm configuration section.

If you have completed your alarm configurations, use the UP and DOWN buttons to bypass

the alarm menu. To exit, press SELECT at the “ALARM EXIT” display.

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User’s Manual

ALARM

TYPE

ENTER

LOWER

ENTER TRIP 1

(SMART RANGING)

*ALARM X denotes the alarm (1, 2, 3 or 4) that you are currently configuring.

ALARM

TRIP

FAULT

ROC

BAND

STUCK

DUPLI

U/D

SEL

U/D

XXX EGU

SEL

U/D

XXX EGU

SEL

U/D

XXX EGU

SEL

U/D

XXX EGU

U/D

SEL

If BAND

CONFG ALARM

CONFG

ALARM1

CONFG

ALARM2

CONFG

ALARM3

CONFG

ALARM4

ALARM

EXIT

SEL

PASSWORD menu

If more alarms are to be programmed

AL2

AL3

AL4

SEL

Proceed to ALARM EXIT if

no more alarms are to be programmed

ENTER DBAND

ENTER

DELAY

SET

LATCH

SET

FSAFE

XXXXX

EGU

SEL

XXX SEC

SEL

U/D

TOGGLE

LATCH

ON/OFF

SEL

U/D

TOGGLE

FSAFE/ NONFS

SEL

INPUT/SENSR

FAULT

EXIT

ALRM X*

U/D

TOGGLE

ON/OFF

SEL

INPUT

LOWER

INPUT

TRIP 1

(STANDARD RANGING)

ENTER UPPER

ENTER TRIP 2

(SMART RANGING)

INPUT

UPPER

INPUT

TRIP 2

(STANDARD RANGING)

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Programmable Limit Alarm Trips

Figure 4.17. CONFG ALARM Menu (BAND Alarm)

SECTION 4

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SPA

Programmable Limit Alarm Trips

Stuck Input Alarm Configuration

Figure 4.18. gives an overview of the Stuck Input Alarm configuration menu. If you wish to be notified when an input appears to be ‘stuck’ use the Stuck Input Alarm. The alarm

will be set if the input does not change by the defined amount over a set time period.

1. At the “CONFG ALARM” menu, press SELECT. Use the UP and DOWN buttons to toggle between the alarms. When the desired alarm appears, press SELECT.

SECTION 4

2. At the “ALARM TYPE” menu, press SELECT. From here you will choose your alarm type. Use the UP and DOWN buttons to scroll through the selections. Press SELECT once

“ALARM STUCK” is displayed.

3. At “ENTER DELTA” press SELECT and use the UP and DOWN buttons to set your delta

value. Press SELECT.

DELTA– This is the amount by which the process variable must change.

4. At the “ENTER TIME” menu, press SELECT. Using the UP and DOWN buttons, set the time and press SELECT.

TIME– The span (1-300sec) in which the delta must change before the alarm is set.

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Note: To set the correct value for DELTA and TIME, you need to understand the expected process variations to avoid false trips and the input signal noise and averaging ﬁlter settings to prevent missing stuck inputs.

Note: When conﬁguring a Stuck Input alarm, “LATCH ON” must be selected in the “SET LATCH’” menu.

6. At the “SET LATCH” display, press SELECT and choose “LATCH ON” using the UP and DOWN buttons; press SELECT.

Refer to the “Trip Alarm Configuration” section for a description of latching alarms.

7. Press SELECT at “SET FSAFE” to enter the menu. Then use the UP and DOWN buttons to

switch from “ALARM FSAFE” to “ALARM NONFS”. Make your selection and press SELECT.

Refer to the “Trip Alarm Configuration” section for a description of fail safe and non fail safe

alarms.

8. “SENSR/INPUT FAULT” appears. Select whether or not to enable the input failure alarm by

using the UP and DOWN buttons; press SELECT.

RANGE” appears. Press SELECT. “EXIT ALRM*” appears. If range alarm not enabled “EXIT

ALRM*” appears.

10. If you are to program other alarms, use the UP and DOWN buttons to reach your next alarm and follow the steps described in the appropriate alarm configuration section.

If you have completed your alarm configurations, use the UP and DOWN buttons to bypass

the alarm menu. To exit, press SELECT at the “ALARM EXIT” display.

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User’s Manual

CONFG ALARM

CONFG

ALARM1

CONFG

ALARM2

CONFG

ALARM3

CONFG

ALARM4

ALARM

EXIT

SEL

If more alarms are to be programmed

AL2

AL3

AL4

SEL

ALARM

TYPE

ENTER DELTA

ENTER

TIME

SET

LATCH

SET

FSAFE

RANGE ALARM

SEL

PASSWORD menu

Proceed to ALARM EXIT if

no more alarms are to be programmed

*The alarm channel being programmed

ALARM

TRIP

FAULT

ROC

BAND

STUCK

DUPLI

U/D

SEL

U/D

TOGGLE

LATCH OFF/

LATCH ON

SEL

TOGGLE

ALARM FSAFE/ ALARM NONFS

SEL

XXXXX

EGU

SEL

XXX SEC

SEL

U/D

SEL

If STUCK

INPUT/SENSR

FAULT

EXIT

ALRM X*

U/D

TOGGLE

ON/FF

SEL

U/D

TOGGLE

ON/OFF

IF OFF SEL

LOWER

POINT

UPPER

POINT

EXIT

RANGE

SEL

IF ON SEL

U D

XXXX

SEL

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Programmable Limit Alarm Trips

Figure 4.18. CONFG ALARM Menu (STUCK INPUT Alarm)

SECTION 4

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CONFG ALARM

CONFG

ALARM1

CONFG

ALARM2

CONFG

ALARM3

CONFG

ALARM4

ALARM

EXIT

SEL

If more alarms are to be programmed

AL2

AL3

AL4

SEL

ALARM

TYPE

COPY

ALARM X*

CANCEL

DEPENDING on ALARM X*

SELECTED

MENU WILL

LEAD TO FIRST

PARAMETER OF

COPIED ALARM

SEL

PASSWORD menu

Proceed to ALARM EXIT if

no more alarms are to be programmed

*The alarm channel being programmed

ALARM

TRIP

FAULT

ROC

BAND

STUCK

DUPLI

U/D

SEL

IF COPY ALARM X*

IF CANCEL

SEL

If DUPLI

U/D

SPA

Programmable Limit Alarm Trips

Duplicate (Copy) Alarm Configuration

Figure 4.19 Gives an overview of the Duplicate (Copy) Alarm configuration menu.

This option is not a new type of alarm. It just provides the facility to make a one time copy of an alarm configuration.

1. At the “CONFG ALARM” menu, press SELECT. Use the UP and DOWN buttons to toggle between the alarms. When the desired alarm appears, press SELECT.

SECTION 4

2. At the “ALARM TYPE” menu, press SELECT. From here you will choose your alarm type. Use the UP and DOWN buttons to scroll through the selections. Press SELECT once

“ALARM DULPI” is displayed.

3. At “COPY ALRMX” press SELECT and use the UP and DOWN buttons to set which alarm to

duplicate. Press SELECT. You may also SELECT “COPY CANCL” to cancel the duplication process.

4. Once you press SELECT on any particular alarm the menu will jump top the first parameter for that duplicated alarm and allow you to modify the duplicated parameters.

Note: When using Copy alarm make sure to check that you have updated the settings to the most

current . Also be aware that if changes are made to the original alarm from which a duplicate was created, all changes will not be updated to the duplicate alarm if changes are made after the duplication.

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Figure 4.19. CONFG ALARM Menu (DUPLI Alarm, Copy Alarm)

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User’s Manual

CONFG

PASWD

CONFG

EXIT

PASS

(Password 0-9999)

SEL

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Programmable Limit Alarm Trips

Password Configuration

Figure 4.20 gives an overview of the Password Configuration menu. The password menu is accessible only when the security jumper is installed in the “full access”

position (Figure 4.0) or when the password is entered correctly.

The last of your menus, “CONFG PASWD”, is for password configuration.

1. At “CONFG PASWD”, press SELECT. This puts you in the “PASS” menu. The previously

saved password appears.

2. Use the UP and DOWN buttons to set a new password to any number between 0 and 9999. Press SELECT.

3. The “CONFG EXIT” option appears. Press SELECT to return to the process variable display.

Figure 4.20. CONFG PASWD Menu

SECTION 4

Note: The password menu is only accessible when either the password is entered correctly or the password jumper is set to ‘Full Access’ (Figure 4.0).

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SYS

INFO

SRIAL

NUMBR

SERIAL

NUMBER

DISPLAYED

VERSN

SEL

VERSN

SEL

INPUT

MODEL

SEL

OUTPUT

MODEL

SEL

EXIT INFO

CONFIG

EXIT

SEL

FIRMWARE

VERSION

DISPLAYED

SEL

HARDWARE

VERSION

DISPLAYED

SEL

INPUT

MODEL

DISPLAYED

SEL

OUTPUT

MODEL

DISPLAYED

SEL

SPA

Programmable Limit Alarm Trips

System Information Menu

Figure 4.21. gives an overview of the System Information menu. This menu provides build information about the unit.

1. At the “SYS INFO” menu, press SELECT. Use the UP and DOWN buttons to toggle between the system information. When the desired information item appears, press SELECT.

2. At the “SRIAL NUMBR”, press SELECT. Here will display the serial number for the unit.

SECTION 4

3. At the “FW VERSN”, press SELECT. Here will display the firmware version for the unit.

4. At the “HW VERSN”, press SELECT. Here will display the hardware version for the unit.

5. At the “INPUT MODEL”, press SELECT. Here will display the input model for the unit.

6. At the “OUTPUT MODEL”, press SELECT. Here will display the output model for the unit.

7. At the “EXIT INFO” , press SELECT. This will exit the SYS INFO menu and leave you at

CONFIG EXIT menu.

Figure 4.21. SYS INFO Menu

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SPA

Programmable Limit Alarm Trips

Section 5: SPA2 PC Conguration Software

One of the benefits of the SPA2 is that you may either use the external push button controls to set up the instrument, or use a PC and Moore Industries’ Intelligent PC Configuration software.

In using the software program, settings are downloaded to the instrument in the form of a Configuration File and stored in the instrument’s memory. You can save a backup copy of the file on your PC hard drive or disk. The SPA connection to the PC’s serial port, or our Fuse Protected USB Communications Cable.

Note: Refer to the QuickStart Guide to see the default factory settings for your unit.

Installing the Configuration Software

Refer to Table 5.1. for the equipment needed.

1. Insert the Moore Industries Interface Solution PC Configuration Software CD into the CD drive

of the PC. Access the CD and open the “SPA

2. Double-click the installation program located in the folder. Follow the prompts to correctly

install the program.

Once the Conﬁguration Program is installed onto your PC, the SPA2 can be connected to equipment to simulate input and monitor output. You can then change the operating parameters of the alarm.

No Alarm Needed

It is not necessary to connect the SPA2 to a PC to create conﬁguration ﬁles using the software. The Conﬁguration Program can be run without connecting an alarm, and most parameters can be set without beneﬁt of input from a sensor or SPA2.

communicates with the PC through our proprietry RS-232

PC Configuration Software” folder.

SECTION 5

This makes it easy to create a set of operating parameters, save them to disk, and download them to one or more instruments at a later time.

The SPA2 must be connected to the PC in order to: trim input, trim output, assign a tag, perform a loop test, receive (via download) a conﬁguration ﬁle, and save the conﬁguration ﬁle (via upload) from the SPA2 memory.

Connecting the SPA2 to the PC

Connect the RS-232 end of the cable to the PC’s COM port.

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CURRENT OUTPUT SOURCE

VOLTAGE OUTPUT

SPA

Programmable Limit Alarm Trips

Selecting Model Type

User must select model type when the software is opened without a unit connected as shown below. Unit type is determined by software version and input type. When a unit is connected the software will select the correct type automatically.

SECTION 5

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Figure 5.1. SPA2 HLPRG Hook-Up Diagram For PC Conﬁguration

SOURCE

CURRENT

SOURCE

2-WIRE

AC OR DC

POWER

SUPPLY

MULTIMETER

DCS

INPUT TRIP 1 TRIP 2

READY

DOWN

COM

HOOK-UPS FOR OUTPUT TRIMMING

MULTIMETER

DCS

VOLTAGE

TRANSMITTER

GND

TO SERIAL

(COM) PORT

TRIP 3 TRIP 4

SELECT

SPA

SITE PROGRAMMABLE ALARM

EXTERNAL

POWER

SUPPLY +

OF PC

To USB

(COM)

Port of PC

MULTIMETER

DCS

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CURRENT OUTPUT SINK

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User’s Manual

CURRENT OUTPUT SOURCE

CURRENT OUTPUT SINK

VOLTAGE OUTPUT

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Programmable Limit Alarm Trips

Figure 5.2. SPA2 TPRG Hook-Up Diagram For PC Conﬁguration

MILLIVOLT

SOURCE

OR T/C

SIMULATOR

OHMS

OR RTD

SIMULATOR

DCS

TRIP 3 TRIP 4

DOWN

SELECT

SPA

SITE PROGRAMMABLE ALARM

EXTERNAL

POWER

SUPPLY +

–

AC OR DC

POWER SUPPLY

GND

MULTIMETER

DCS

INPUT TRIP 1 TRIP 2

READY

COM

HOOK-UPS FOR OUTPUT TRIMMING

–

MULTIMETER

–

TO SERIAL

(COM) PORT

OF PC

To USB

(COM)

Port of PC

MULTIMETER

DCS

–

SECTION 5

Table 5.1. Necessary Equipment to Conﬁgure the SPA2

Device Specifications

TPRG - Variable Input Simulator

for Thermocouple, RTD, Millivolt,

Potentiometer, or Decade Resistance

HLPRG - Current or

Voltage Source

Power Supply

Multimeter (optional)

Personal Computer

Moore Industries PC

Configuration Software

Communication Cable or

USB Cable)

Accurate to 0.05% of span for the intended application

Box

Accurate to 0.05% of span for the intended application

Universal, 21.6-125Vdc/90-260Vac

Accurate to ±0.009% of span; e.g., HP Model 3478A

Microsoft Windows based PC; 16Mb free RAM; 20MB free disk space on hard drive Microsoft Windows XP, 7, or 10 1 (one) serial port or one available USB port

Version 1.0 or greater, successfully installed to the hard drive

Part# Communications Cable 803-053-26A, USB Cable Part# 804-030-26, or Fuse Protected USB Cable 804-030-26A

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PC Configuration Software Summary

Figure 5.3. SPA2 Main PC Screen (TPRG version shown)

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Once the default configuration has been saved to disk, it is safe to program other parameters. The PC Software is made up of these sections:

1. Tool Bar/Status Bar– Dropdown menus and corresponding icons allow you to perform various functions throughout the PC Configuration Program. Refer to the Status and Tool Bar Legend for a

complete description.

2. Program Status– This portion of the program displays the activity of the connected unit. It will display such messages as: Reading SPA Info, Idle, Monitoring Variables and Monitor Fail.

3. SPA2 Status– Indicates if there are problems or faults with the instrument.

4. Process Variable (PV)– Displays the selected Process Variable.

5. Identification Parameters– Use this parameter to place an identifying “Tag” (12 alphanumeric

characters max.), “Descriptor” (16 alphanumeric characters max.) or “Message” (32 alphanumeric

characters max.).

6. SPA2 Device Info– This “read-only” display indicates instrument configuration, device identification, hardware revision and software revision.

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User’s Manual

Allows such functions as New, Open, Save and Print

Allows you to Upload and Download configurations

Select the PC Port (Com Port) that you will use

Allows you to Monitor and Stop monitoring processes

Provides functions specific to your Custom Curve table

Controls whether Tool and Status Bars are viewed on the screen

Displays the version of the SPA IS Configuration Program

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7. Communications– Notifies user of current PC connection/communications status.

8. Input Tab– Use this tab to set your input parameters. Refer to the Input section for a complete

description.

9. Display Tab– Used to set up the appearance of the SPA2 LCD screen. Refer to the Display section for a complete description.

10. Alarms Tab (1 & 2 and 3 & 4)– Alarm parameters are configured using these windows. Alarms

1 & 2 are located in the same window. Alarms 3 & 4 are grouped together in another window. Refer

to the Alarms section for a complete description.

11. Analog Output Tab– Configuration of the analog output (if your instrument is equipped with the

-AO option) is performed here. Refer to the Analog Output section for a complete description.

12. Scaling Tab– If you choose to enable the scaling feature, the parameter would be configured at this window. Refer to the Scaling section for a complete description.

13. Custom Curve Tab– The SPA In linear mode, the scaled output is proportional to the scaled input. In custom mode, reached by selecting the Custom Curve tab, you define a special linearization function. Refer to the Custom Curve section for a complete description.

Note: The Custom Curve parameter can ONLY be conﬁgured using your PC and PC Conﬁguration Software Program. It cannot be conﬁgured using he front panel push buttons.

has two modes of operation: linear mode and custom mode.

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Status and Tool Bar Legend

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Programmable Limit Alarm Trips

Configuration Screens

Note: Unless otherwise noted, ensure that the PC Program is idle before making any selections or conﬁguration changes to the parameters and windows of the program. Also, when attempting to download, upload or Quick Set, monitoring must be stopped. To do this, click “Stop” in the Monitoring dropdown menu, or click the “Stop Monitoring” icon.

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Figure 5.4. Input T ab

Input

Input Type (HLPRG)– Select your input configuration (Current or Voltage) and the respective range

of your input.

HLPRG TPRG

Sensor Type (TPRG)– Select your sensor type and the respective range of your input. Filter– This setting is used to configure the input filter. This filter is designed to reduce the effects

of mains-induced noise. The input filter frequency value should be set to the frequency of the local AC supply– either 50Hz or 60Hz. For faster response times, the filter may be disabled by selecting “Fast”.

Note: A faster response time can be achieved when selecting the Fast option, but this also will produce a reduced accuracy and increase the possibility of mains-induced noise. Selecting FAST option will also disable the Running Average Filter Setting automatically.

Broken Wire Detection (HLPRG)– The SPA2 monitors your process variable. If the monitored value falls equal to or below a set value, then a state of Broken Wire is declared.

1. Check/uncheck the “Enabled” box in order to activate/deactivate Broken Wire Detection.

2. In the “Level” textbox, enter the set value you choose as your limit. The value that you enter must be greater than zero and less than your “Lower Range” value (see Input Range).

Broken Wire Detection (TPRG) - The SPA2 TPRG monitors your process variable. If the hardware

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Programmable Limit Alarm Trips

circuit detects a broken wire condition, then broken wire is declared.

1. Check/ Uncheck the “Enabled” box in order to activate/deactivate Broken Wire Detection. Running Average Filter Settings– This function is for ltering the input signal. The SPA2 provides

this lter with a user-selected range between 1 and 64. Factory default is 4. This setting is only available through the PC Conguration Software, and cannot be set using push-button menus on the

SPA2 unit.

Note:

A higher Running Average Filter setting provides smoother output transitions; however, reduces response time. Conversely, a lower setting provides a faster response time, but may seem more unstable. Typical Alarm Response time for Running Average Filter equal to 1 is 256ms. Having the ﬁlter on will affect the performance of time based alarms like the Rate of Change and Stuck Alarms.

Input/Sensor Range– Allows you to set your upper and lower range values within the range chosen in the Input Type section.

The desired Upper and Lower Range settings can be entered via your PC keyboard or captured. T

capture an input, follow the steps below.

1. Apply the desired Upper Range input and press the corresponding “Capture” button.

2. Repeat Step 1 to configure the Lower Range value.

Input/Sensor Trimming– Input Trimming increases the measurement accuracy of your instrument by matching the reading of its actual input to either a calibrated source or the device to which it is

connected. This veries that the input to the transmitter is being interpreted correctly.

SECTION 5

You may trim any point between 0% and 100% along the scale. Note that one-point trimming applies an offset to the input reading, while two-point trimming applies both an offset and a gain.

Follow the steps below in order to perform input trimming.

1. Select either “1 Point” (one-point trimming) or “2 Points” (two-point trimming) by clicking the appropriate button. Each pair consists of “Set Value” and “Trim” fields.

2. Enter the values that require trimming into the “Set Value” field and click “Set”.

3. Apply the targeted signal to the input, wait until it settles and click “Trim” to capture the measured value. If you chose “2 Points”, repeat the step above for the second point.

Note: Once you have conﬁgured all parameters, download to the unit by selecting “Download” in the Transfer dropdown menu located in the Status Bar. Or, click the button in the Tool Bar.

You may also use the Quick Set feature to congure your Input parameters and download the settings.

Congure your parameters and click the Quick Set button in the window. The settings you have chosen will be applied and downloaded to your unit.

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Figure 5.5. Display Tab

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Display

Display Source– By selecting the “Toggle” check box, you can choose to view multiple forms of your

display. Your selections will toggle every few seconds to display each setting.

Toggle Mode– Every four seconds your display will toggle between two displays that you choose. Normal Mode– Displays only your PV, AOUT, or RJC (TPRG only) value, whichever you select. Use Custom Label– You can choose to assign a specific label, or EGU (Engineering Unit).

1. Check the “Use Custom Label” box.

2. Enter the value you wish viewed into the “Custom Label” text box.

Precision– Select the number of decimal places/resolution of your display.

Note: Once you have conﬁgured all parameters, download to the unit by selecting “Download” in the Transfer dropdown menu located in the Status Bar. Or, click the button in the Tool Bar.

You may also use the Quick Set feature to congure your Display parameters and download the settings.

Congure your parameters and click the Quick Set button in the window. The settings you have chosen will be applied and downloaded to your unit.

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Alarms

Figure 5.6. Alarms T ab

These instructions apply to Alarms 1 through 4.

SECTION 5

Type: Select your desired alarm type using the drop-down list. Trip– Notifies you if your process input drops below or exceeds your trip point setting. Band– Notifies you when the process input falls outside of your selected range. Rate of Change– Used if you wish to be notified when deviations occur outside of ranges you

have set.

Stuck Input– Notifies you when process input stops changing. Fault– Alerts the user of a fault whenever one has been sensed.

Dupl (copy) Alarm X– Allows you to automatically copy another specific Alarm setting. For more information on the alarm types please refer to the Alarm Terminology section in the

Introduction.

Common Alarm Features:

When selecting Trip, Band, Stuck Input, Fault, or Rate of Change Modes you can additionally select

the following alarm features:

Sensor Failure – You are notified upon breakdown of your input. Out of Range – When selected, you can specify the lower point and upper point in which you

want to be notified when readings occur outside of upper or lower range points you have set. This is not applicable when using Band Alarm.

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Programmable Limit Alarm Trips

Note: When setting Out of Range Lower Point the Lower Point must be less than Lower Range Value (set in the Senor Range section in Input Tab) and greater than the Lower Sensor Limit. Additionally when setting the Out of Range Upper Point the Upper Point must be greater than the Upper Range Value (set in the Senor Range section in Input Tab) and less than the Upper Sensor Limit.

Delay– When your unit is in an alarm condition, the delay is the amount of time you set

(0-120sec) to elapse before a relay trip. Enter your delay time into the “Delay” text box. This is

SECTION 5

not applicable when using Rate of change or Stuck Input alarms.

Fail Safe/Non Fail Safe– A Fail Safe alarm, if in the alarm condition, will remain in the alarm condition even if power to the unit is removed. Its alarm trip relays are energized whenever the process input is in a non-alarm condition (including any dead band setting). These relays de-energize when the process input trips the alarm.

Non Fail Safe alarm trip relays are energized whenever the process input is in an alarm condition. These relays de-energize when the process input returns to the reset point (including any dead band). To Select a Fail Safe or Non Fail Safe alarm, and click the corresponding button.

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Latching– The alarm will latch after being activated and requires a manual reset. Select the “Latching” check box if you choose this alarm type.

Manual Reset

A latching alarm requires a manual reset. There are two connections labeled “MR” on the SPA

top terminal block. These terminals work in-conjunction with the latching alarm function. When a SPA2 is configured with latching alarms, an alarm condition will not “clear”, that is, the

relay will not change state, until the input returns to a non-alarm state AND these manual reset terminals are shorted.

Note: The alarm latching function is effectively disabled if the manual reset terminals remain shorted.

Trip Alarm

Choosing the Trip Alarm, you are prompted to complete the following fields:

Trip Point– The reference value used for notification. In choosing your limits you are setting the parameters for your unit to notify you if your process input

drops below (Low Alarm) or exceeds (High Alarm) your trip point setting.

1. Select the “High Alarm” or “Low Alarm” button.

2. Enter the value you wish set as the trip point in the “Trip Point” text box.

Dead Band– The Dead Band is the range in which an alarm relay remains in an alarm condition even

after the monitored process variable input has returned to a safe level, at or below/above the trip point setting.

1. If choosing to use a dead band value, enter it into the “Dead Band” text box

Note: Once you have conﬁgured all parameters, download to the unit by selecting “Download” in the Transfer dropdown menu located in the Status Bar. Or, click the button in the Tool Bar.

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Programmable Limit Alarm Trips

Note: If two alarms have been set with one conﬁgured to trip in the case of a broken wire and the other to trip due to another selected parameter and an actual Broken Wire failure occurs, both the Out of Range and Broken Wire alarms may trip.

Band Alarm

The Band Alarm can be configured in one of two ways, selectable by a pair of radio buttons:

Midpoint – When the Midpoint radio button is selected, you are prompted to select the midpoint of your process variable and the maximum deviation from that midpoint that is allowed before the alarm trips.

Low/High Trip Points – When the Low/High Trip Points radio button is selected, you are prompted to enter Low Trip point and High Trip point values. The alarm will activate if the process input goes below the Low Trip point or above the High trip point.

Dead Band– The Dead Band is the range in which an alarm relay remains in an alarm condition even

after the monitored process variable input has returned to a safe level, at or below/above the trip point setting.

Note: Once you have conﬁgured all parameters, download to the unit by selecting “Download” in the Transfer dropdown menu located in the Status Bar. Or, click the button in the Tool Bar.

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Rate of Change Alarm

The fields below must be configured in order to set up your Rate of Change Alarm properly. The

alarm will be set according to the rate of change of the process variable over a set time period. Rise/Fall/Both– Select Rise if you want the alarm to trip on rising input (positive change) only.

Select Fall if you want the alarm to trip on falling input (negative change) only. Select Both if you want it to trip on either falling or rising input (absolute change).

Enter the Delta and Delta Time (1-60 seconds) to set up the alarm. You may enter a value for

Delta of less than one through the PC Configuration Program only. The alarm will trip if the process variable changes by more than the Delta value with the Delta Time.

Note: To set the correct value for Delta and Delta Time, you need to understand the input signal noise and input averaging ﬁlter settings to prevent false trips.

Note: Once you have conﬁgured all parameters, download to the unit by selecting “Download” in the Transfer dropdown menu located in the Status Bar. Or, click the button in the Tool Bar.

You may also use the Quick Set feature to congure your Alarm parameters and download the settings. The settings you have chosen will be applied and downloaded to your unit

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Fault Alarm

The Fault Alarm enables the fields outlined below. Select the type of Fault Alarm you require in your application.

Input Saturation– Should the input become overloaded, or saturated, your alarm would activate.

Failure– Choosing this parameter activates the alarm at any internal failure that occurs.

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Note: Enabling all fault alarm conﬁgurations will activate the alarm at any failure that occurs (refer to Table 4 in the Error Codes section of this manual).

Note: Once you have conﬁgured all parameters, download to the unit by selecting “Download” in the Transfer dropdown menu located in the Status Bar. Or, click the button in the Tool Bar.

Stuck Input Alarm

The fields below must be configured in order to set up your Stuck Alarm properly. The alarm will be set according to the minimum change of the process variable over a set time period.

Enter the Delta and Delta Time (1-300 seconds) to set up the alarm. The alarm will trip if the

process variable does not change by more than the Delta value with the Delta Time.

Note: To set the correct value for delta and delta time, you need to understand the expected process variations to avoid false trips and the input signal noise and averaging ﬁlter settings to prevent missing stuck inputs.

Note: Once you have conﬁgured all parameters, download to the unit by selecting “Download” in the Transfer dropdown menu located in the Status Bar. Or, click the button in the Tool Bar.

Duplicate (Copy) Alarm

This allow you to select and copy settings from any other of the 3 alarms available.

Note: After copying an alarm, changing either the settings in the alarm that was copied from or the alarm that was copied to will not affect the other alarm.

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Analog Output

Figure 5.7. Analog Output (-AO) Tab

If your instrument is equipped with the -AO option, proceed with the following instructions:

SECTION 5

Process Variable Range– Displays the selected process variable range in the “Measurement Mode”

section of the Input screen. Output Range– Sets your output limits.

Set your Output Range. Enter a low and high value .

Damping– Output Damping allows you to introduce a delay (0-30sec) into the response of your unit

in order to stop short-lived spikes from setting off alarms.

Select “Enabled” if you choose to use Damping.

Enter your damping time into the “Damping” text box.

Fail Mode– In the case of an input failure, you have the ability to set a mode you choose to alert of the failure.

High/Low– Choosing either of these options will send the output to a High (23.6mA for current; 11.0V for voltage) or Low (3.6mA for current; -0.5V for voltage) fail mode, respectively.

Hold Last (TPRG) – This will display the last value present before the failure. Hold Go-Hi/Hold Go-Lo (TPRG) – This will hold the last value before failure, for a set time,

and then return to the High or Low value, depending on configuration.

Note: Once you have conﬁgured all parameters, download to the unit by selecting “Download” in the Transfer dropdown menu located in the Status Bar. Or, click the button in the Tool Bar.

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You may also use the Quick Set feature to congure your Analog Output parameters and download the settings.

Congure your parameters and click the Quick Set button in the window. The settings you have cho- sen will be applied and downloaded to your unit.

Output Current/Voltage – Displays the value presently at your output.

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Trimming– Output Trimming increases the accuracy of your instrument by calibrating its analog output to the device that is receiving the output. This ensures that the instrument is being correctly

interpreted. Refer to Figure 25 for hook-up.

1. Click the “Lower” button to trim the Lower Output Range.

2. To “fine tune” trimmed values, place the value read on the external multimeter, connected to your instrument for trimming, in the “Measured Loop Current” text box and click “Trim”.

3. Click the “Upper” button and repeat Step 2 to trim the Upper Output Range.

4. Once you have perfomed your output trimming, click “Unfix”.

Note: Do not click the “Reset” button in the Trimming menu unless you want to disregard your trimmed values and return to the manufacturer’s trim values.

Output Test– This test may be performed in order to check output performance and accuracy and to trim other instruments in your setup. Your output will be a current value, in mA, or a voltage equal to the value you enter into the text box You can check the other devices on the system and calibrate them to this signal.

This feature is independent of the input. If you nd that the output requires adjustment, you may perform the Trimming function.

1. Ensure that SPA2 monitoring is stopped. In the “Fix current/voltage” text box, enter a valuebetween 0-20mA (for current) or 0-10V (for voltage) and click the “Fix” button.

2. Return to monitoring the SPA

display and on the external multimeter.

3. Once you have finished, click “Unfix”.

. You will see the “fixed” value in the “Output Current/Voltage”

Note: While performing Analog Output Trimming functions, you may notice a message in the “SPA2 Status” display reading “**OUTPUT FIXED**”. Clicking the “Unﬁx” button will clear this message.

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Figure 5.8. SPA2 HLPRG Trimming Hook-Up Diagram For PC Conﬁguration

SOURCE

2-WIRE

To USB

(COM)

Port of PC

VOLTAGE

CURRENT

TRANSMITTER

TO SERIAL

(COM) PORT

OF PC

AC/DC AC/DC

GND

Universal

Power

Supply

SECTION 5

MULTIMETER

DCS

CURRENT OUTPUT SOURCE

HOOK-UPS FOR OUTPUT TRIMMING

EXTERNAL

POWER

SUPPLY +

MULTIMETER

DCS

CURRENT OUTPUT SINK

- MULTIMETER OR

DCS

MULTIMETER

DCS

VOLTA GE OUTPUT

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CURRENT OUTPUT SOURCE

CURRENT OUTPUT SINK

VOLTAGE OUTPUT

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Programmable Limit Alarm Trips

Figure 5.9. SPA2 TPRG Trimming Hook-Up Diagram For PC Conﬁguration

SECTION 5

MILLIVOLT

SIMULATOR

TO SERIAL

(COM) PORT

OF PC

SOURCE

OR T/C

OHMS

OR RTD

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MULTIMETER

DCS

–

To USB

(COM)

Port of PC

HOOK-UPS FOR OUTPUT TRIMMING

EXTERNAL

POWER

SUPPLY +

MULTIMETER

DCS

–

Universal

AC/DC AC/DC GND

–

Power

Supply

- MULTIMETER OR

DCS

MULTIMETER

DCS

–

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Scaling

Figure 5.10. Scaling T ab

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Note: Using the Scaling feature will disable the Custom Curve capability. Since both are scaling features used to manipulate the appearance of your process variable, only one of these functions may be used at a time.

Scaling– This allows you to customize your display for your application. By example: if your process

is sending a 4-20mA signal to the SPA2 and you wish to view the input as 0-100% then this can be accomplished with the Scaling feature.

To scale your instrument, perform the following steps.

1. Click the “Enabled” check box.

2. The “Input Range” boxes (in the Scaling Tab) will display the range selected in the “Input Range” section of the Input screen.

3. In the “Process Variable” text boxes, enter the values you wish displayed when your input is at

its Lower Range and Upper Range.

Once downloaded, your unit will display the scaled values on its LCD.

Note: In our above example, you may also wish to go to the Display screen and click on “Use Custom Label” and enter “PCT” (percent) as your new label.

Note: Once you have conﬁgured all parameters, download to the unit by selecting “Download” in the Transfer dropdown menu located in the Status Bar. Or, click the button in the Tool Bar.

You may also use the Quick Set feature to congure your Scaling parameters and download the settings.

Congure your parameters and click the Quick Set button in the window. The settings you have chosen will be applied and downloaded to your unit.

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Custom Curve

Figure 5.11. Custom Curve Tab

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Note: Using the Custom Curve feature will disable the Scaling capability. Since both are scaling features used to manipulate the appearance of your process variable, only one of these functions may be used at a time.

Custom Curve–The Custom Curve feature allows you to set up your own custom curve table. This allows you to tell the transmitter what it should output when it receives a certain input. This feature also allows you the ability to write a table in Microsoft into the Configuration Software. This makes it simple to save the custom table for downloading to multiple units or for backup purposes.

To create a custom curve:

1. Click the “Enabled” box .

2. Select the number of points for your curve (128 points maximum) and enter it into the “No Of Points” text box.

3. In the “Custom PV (Y) Range” text boxes, enter the values you wish displayed when your

input is at its upper and lower ranges.

4. Type your individual values in the X and Y columns. Source variables are inserted into the X Column while the corresponding data is inserted into the Y Column.

5. After all of your data has been entered, you must use the Custom Curve dropdown menu to save your newly created custom table (“Save Custom Curve”) and to download it to your SPA2

(“Download Custom Curve”). See Figure 5.12.

Excel, save it in a .csv format, and import it

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Figure 5.12. Custom Curve Dropdown Menu

Note: Once you have conﬁgured all parameters, download to the unit by selecting “Download” in the

Transfer dropdown menu located in the Status Bar. Or, click the button in the Tool Bar.

You may also use the Quick Set feature to congure your Custom Curve parameters and download the settings.

Congure your parameters and click the Quick Set button in the window.

Note: When the Custom Curve feature is enabled for your unit, the SPA2 will display “CC” in the lower left corner of its LCD.

SECTION 5

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Section 6: Operation and Maintenance

Operation

Once calibrated, installed, and supplied with the correct power, the SPA2 begins to operate

immediately. Depending upon environmental conditions, it can be expected to operate unattended for

extended periods of time.

SECTION 6

problems are encountered the SPA2 will provide messages on it’s display. For a full list of diagnostic messages and corrective actions please refer to Table 6.1 .

The SPA

Table 6.1. SPA2 Display Diagnostic Messages

Error Message

*ERROR ADC

*ERROR RAM *ERROR CALIB

*ERROR CKSUM

*ERROR BLANK *ERROR SPA2

*ERROR RJC *ERROR WDOG

*ERROR SWDOG ERROR OUT OF LIMIT ERROR UNDER RANGE

or ERROR OVER RANGE

ERROR INSAT ERROR INPUT

has a high level of diagnostic capability to continually monitor itself and its input. If

What it Means What to Do

ADC watchdog failure EEPROM Error - The internal processor failed

Calibration data bad - The factory-set calibration of the unit has failed to initialize

Conﬁguration or calibration data checksum mismatch

EEPROM blank Other or combination of errors

Reference Junction Compensation Resistor Burnout

Watchdog failure Software Watchdog failure

The input is out of the custom table or RTD/TC table limits

Process variable out of range (<-99999 or >+99999)

Input saturation condition (reaches 110% of calibrated range)

Input error condition

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Cycle power to the unit, and if the error occurs again, return the unit to the factory for service.

Check input signal to ensure that it is within table limits.

Check input signal to ensure that it is within sensor limits.

*ERROR DZERO

*ERROR CONFG

WIRE 1 BROKE

WIRE 2 BROKE

WIRE 3 BROKE WIRES BROKE

*This will induce a “SPA

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Failure” condition in a conﬁgured Fault Alarm.

Maths division by zero error

Conﬁguration information bad

Wire 1 broken Wire 2 broken Wire 3 broken

Wire 4 broken or more than one wire broken

Cycle power and download conﬁguration data. If the error occurs again, return the unit to the factory for service.

Cycle power to the unit, then run through the conﬁguration menus to ensure that the technician made the correct sensor selections, range settings, etc.

Check your system for a broken wire(s). Fasten any loose wiring; replace broken wires.

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Maintenance

Moore Industries recommends that the calibration of this instrument should be checked every year and re-calibrated only when necessary. In addition, we suggest a quick check for terminal tightness and general unit condition. Always adhere to any site requirements for programmed maintenance.

Serial Numbers

Moore Industries uses a system of model and serial numbers to keep track of all of the information on every unit it sells and services. If a problem occurs with your SPA2, check for a tag affixed to the unit listing these numbers. Supply the Customer Support representative with this information when calling.

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0-20mA 0, 23.6mA 4-20mA 3.6, 23.6mA X-20mA (0<X<4)

Output

Failure Limits

(90% of X), 23.6mA

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Section 7: Specications

SPA2 HLPRG Specifications

Performance Performance

SECTION 7

Input Range: Current Input

0-50mA (1mA minimum span); Voltage Input 0-11V (250mV minimum)

Input Accuracy and Alarm Trip Repeatability: Current

inputs, ±2 microamps (0.01% of 20mA span); Voltage inputs, ±1mV (0.01% of max. span) Stability: Refer to Table 1 (Table 7.1 section 7 of manual) Dead Band: 11.5V or 50mA, maximum in Linear Mode; equivalent of maximum input range in user-set engineering units in Scaling/Custom Mode Response Time: 256msec

typical (Dened as the time

from step change on input to alarm state change when alarm is set to trip at mid-point) Alarm Trip Delay: Programmable from 0-120 seconds

Power Supply E󰀨ect:

±0.002% of span for a 1% change in line voltage (AC or DC) Isolation: 500Vrms between case, input, output (units with -AO option) and power, continuous. Dielectric Strength: Will withstand 1560Vrms for 2 seconds between input, output and power; 500Vrms for 2 seconds from case to input, output or power

Power Supply:

Universal 21.6-125Vdc or 90-260Vac; Power Consumption:

3.5W typical, 5.5W maximum Input Impedance: Current inputs, 20ohms; Voltage inputs, 1Mohm

Input Over-Range Protection: Voltage inputs,

±30Vdc; Current inputs,

(continued)

Performance

with Analog Output (-AO

Option)

Ambient

Conditions

±100mA TX Power Supply: Open Circuit

Voltage/Short-Circuit Current:

25.2V/42.5mA, Available Voltage: 17V @ 23.6mA Relay Outputs: Single-pole/

double-throw (SPDT), 1 form C,

rated 5A@250Vac, 50/60Hz or 24Vdc, non-inductive

WITH ANALOG OUTPUT Output Accuracy: Current,

±0.01% of max. span (±2 microamps); Voltage, ±0.01% of maximum span (±1mV) Response Time: 256msec maximum (128msec typical) for the output to change from 10% to 90% of its scale for an input step change of 0 to 100%

Ripple (up to 120Hz):

Current output 10mVp-p when measured across a 250ohm resistor; Voltage output, 50mVp-p maximum

Output Limiting:

Load Capability: Source mode

(internal power supply), 0-1000 ohms Load E󰀨ect: ±0.01% of span from 0 to 1000 ohms

Operating Range:

-40°C to +85°C (-40°F to +185°F) Storage Range:

-40°C to +85°C (-40°F to +185°F) Ambient Temperature E󰀨ect:

Input: Current, 2 microamps/°C; Voltage, 1mV/°C; Output:

±0.009% of max. span/°C

Speciﬁcations and information subject to change without notice.

Ambient

Conditions

(continued)

Adjustments

Indicators

Weight

SECTION 7

Relative Humidity:

5-95% non-condensing RFI/EMI Protection:

80% AM at 1Khz 20V/m

@ 20-1000Mhz per IEC61000-4-3.

Noise Rejection:

Common Mode, 100dB@50/60Hz Normal Mode, Current Input, 70dB typical@50mAp-p@ 50/60Hz; Voltage Input, 70dB typical@1Vp-p@ 50/60Hz

Front panel pushbuttons

parameter congurations;

Internal jumper and menu password protect parameter settings

LCD: 2x5 14-segment characters, backlit, alphanumeric readout accurate to the nearest digit. Range: -99999 to 99999;

Decimal point can be

user-set

LED Type: INPUT LED: Dual color LED indicates

input failure

READY LED: Green LED

indicates unit is operating properly

ALARM 1, 2, 3 and 4 LED: Dual color LED per relay

indicates alarm status Display Accuracy: ±1 digit; when scaling the display (or in Custom Mode), high input-todisplay span ratios decrease display accuracy

544 g to 618 g (19.2 oz to 21.8 oz)

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- 80 -

User’s Manual 224-790-00K May 2018

SPA

Programmable Limit Alarm Trips

Table 7.1. Long-Term Stability

Stability

(% of maximum span)

Current Inputs Voltage Inputs

SECTION 7

Input-to-Output (Years)

0.081

0.093

0.14

0.16

0.18

0.21

Input-to-Relay (Years)

0.047

0.066

0.81

0.114

0.105

0.147

SECTION 7

- 81 -

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0-20mA 0, 23.6mA 4-20mA 3.6, 23.6mA X-20mA (0<X<4)

Output

Failure Limits

(90% of X), 23.6mA

SPA

Programmable Limit Alarm Trips

User’s Manual

224-790-00K

May 2018

SPA2 TPRG Specifications

Performance Ambient

SECTION 7

Input Accuracy and Alarm Trip Repeatability: Refer to

Table 4 (Table 7.5 section 7 of manual)

Reference Junction Compensation Accuracy (T/C inputs only): ±0.45°C Stability: Refer to Table 1

(Table 7.1 section 7 of manual)

Dead Band: User-set within selected input range; fully scalable and set in userselected engineering units

Input to Output Response Time: 256msec typical

(Dened as the time from

step change on input to alarm state change when alarm is set to trip mid-point) Alarm Trip Delay: Programmable from 0-120 seconds

Power Supply E󰀨ect:

±0.002% of span for a 1% change in line voltage

(AC or DC)

Isolation: 500Vrms between case, input, output (units with -AO option) and power, continuous.

Dielectric Strength: Will withstand 1560Vrms for 2 seconds between input, output and power; 500Vrms for 2 seconds from case to input, output or power.

Power Supply:

Universal 21.6-125Vdc or 90-260Vac

Power Consumption: 3W typical, 3.5W maximum Input Impedance: T/C inputs, 40Mohms, nominal

Input Over-Range Protection: ±5Vdc

Performance

with Analog Output (-AO

Option)

Ambient

Conditions

Excitation Current: (RTD and

Ohms) 250 microamps, ±10% Relay Outputs: Single-pole/

double-throw (SPDT), 1 form C,

rated 5A@250Vac, 50/60Hz or 24Vdc, non-inductive

WITH ANALOG OUTPUT Output Accuracy: ±0.01% of

max. span (±2 microamps) Response Time: 256msec maximum (128msec typical) for the output to change from 10% to 90% of its scale for an input step change of 0 to 100% Ripple (up to 120Hz): Current output 10mVp-p when measured across a 250ohm resistor; Voltage output, 50mVp-p maximum.

Output Limiting:

Load Capability: Source mode

(internal power supply), 0-1000 ohms Load E󰀨ect: ±0.01% of span from 0 to 1000 ohms

Operating Range:

-40°C to +85°C (-40°F to +185°F) Storage Range:

-40°C to +85°C (-40°F to +185°F) Ambient Temperature E󰀨ect: Input, refer to Table 3 (Table 7.4 section 7 of manual); Output, ±0.009% of max. span/°C

E󰀨ect of Ambient

Temperature on Reference Junction Compensation (T/C inputs only): ±0.005°C per °C

change of ambient temperature

Conditions

(continued)

Adjustments

Indicators

Weight

SECTION 7

Relative Humidity:

5-95% non-condensing RFI/EMI Protection:

80% AM at 1Khz 20V/m

@ 20-1000Mhz per IEC61000-4-3

Noise Rejection: Common Mode, 100dB@50/60Hz Normal Mode, refer to Table 2 (Table 7.3 section 7 of manual)

Front panel pushbuttons

parameter congurations;

Internal jumper and menu password protect parameter settings

LCD: 2x5 14-segment characters, backlit, alphanumeric readout accurate to the nearest digit. Range: -99999 to 99999;

Decimal point can be

user-set

LED Type: INPUT LED: Dual color LED indicates

input failure

READY LED: Green LED

indicates unit is operating properly

ALARM 1, 2, 3 and 4 LED: Dual color LED per relay

indicates alarm status Display Accuracy: ±1 digit; when scaling the display (or in custom mode), high input-todisplay span ratios decrease display accuracy

544 g to 601 g (19.2 oz to 21.2 oz)

www.miinet.com Moore Industries-International, Inc.

Speciﬁcations and information subject to change without notice.

- 82 -

User’s Manual 224-790-00K May 2018

SPA

Programmable Limit Alarm Trips

Table 7.2. Long-Term Stability

Stability

(% of maximum

span)

RTD, Ohm, & Pot Inputs

T/C & mV Inputs

SECTION 7

Table 7.3. Normal Mode Rejection Ratio

Sensor Type

T/C: J, K, N, C, E

T/C: T, R, S, B

Pt RTD: 100, 200, 300ohms

Pt RTD: 400, 500, 1000ohms

Ni: 120ohms

Cu: 9.03ohms

Resistance

1-4kohms

0.25-1kohms

0.125-0.25kohms

Table 7.4.

*Accuracy of Ni672 is 0.002°C

Ambient Temperature Effect

*RTD

Millivolt

Ohm

E T

R, S

B N C

0.047

0.008

Input-to-Relay

(Years)

Input-to-Output

(Years)

0.09

0.08

250-1000

62.5-250

31.25-62.5

Accuracy per 1°C (1.8°F) change in Ambient

0.5microvolts + 0.005% of reading

0.002ohms + 0.005% of reading

Thermocouple

Accuracy per 1°C (1.8°F) change in Ambient

0.00016°C + 0.005% of reading

0.0002°C + 0.005% of reading

0.00026°C + 0.005% of reading

0.0001°C + 0.005% of reading

0.00075°C + 0.005% of reading

0.0038°C + 0.005% of reading

0.0003°C + 0.005% of reading

0.00043°C + 0.005% of reading

0.5microvolts + 0.005% of reading

0.16

0.14

Max. p-p Voltage Injection for

0.0035°C

0.21

0.18

100dB at 50/60Hz

150mV

80mV

250mV

1V 500mV 100mV

1V 250mV

100mV

0.081

0.014

0.104

0.019

SECTION 7

- 83 -

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SPA

Programmable Limit Alarm Trips

User’s Manual

224-790-00K

May 2018

Table 7.5. Accuracy with RTD, Thermocouple, Ohms, Potentiometer, Millivolt Inputs and Four Terminal Dual/Triple Ranges

Input Type α Ohms

RTD

(2-, 3-,

4-Wire)

Dual

SECTION 7

(2-Wire,

One 2-Wire

and

One 3-Wire)

Triple

(2-Wire)

Ohms

Platinum

Nickel

Copper

Direct Resistance

Potentiometer

T/C

SECTION 7

Conformance

0.003850

0.003902

0.003916

0.00672

0.00427

n/a

n/a n/a

n/a

n/a n/a

n/a

100 200 300 400 500

1000

Dual 500

Dual 1000

100 200 400 500

1000

Dual 500

Dual 1000

100

120

9.035

0-4000

Dual 0-4000

4000 max.

n/a

n/a n/a

n/a

n/a n/a

n/a

Range

-200 to 850°C

(-328 to 1562°F)

-100 to 650°C

(-148 to 1202°F)

-200 to 510°C

(-328 to 950°F)

-80 to 320°C

(-112 to 608°F)

-50 to 250°C

(-58 to 482°F)

0-4000ohms

0-100%

-180 to 760°C

(-292 to 1400°F)

-150 to 1370°C

(-238 to 2498°F)

-170 to 1000°C

(-274 to 1832°F)

-170 to 400°C

(-274 to 752°F)

0 to 1760°C

(32 to 3200°F)

0 to 1760°C

(32 to 3200°F) 400 to 1820°C

(752 to 3308°F)

-130 to 1300°C

(-202 to 2372°F)

0 to 2300°C

(32 to 4172°F)

n/a

Minimum

Span

(18°F)

10ohms

(63°F)

(72°F)

(63°F)

(90°F)

(135°F)

(81°F) 100°C

(180°F)

Input Accuracy/

Repeatability

10°C

10%

35°C

40°C

35°C

50°C

75°C

45°C

4mV

±0.1°C

(±0.18°F)

±0.85°C

(±1.53°F)

±0.4ohms

±0.1%

±0.25°C

(±0.45°F)

±0.3°C

(±0.54°F)

±0.2°C

(±0.36°F)

±0.25°C

(±0.45°F)

±0.55°C

(±0.99°F)

±0.55°C

(±0.99°F)

±0.75°C

(±1.35°F)

±0.4°C

(±0.72°F)

±0.8°C

(±1.44°F)

±30microvolts

Maximum

Range

-240 to 960°C

(-400 to 1760°F)

-150 to 720°C

(-238 to 1328°F)

-240 to 580°C

(-400 to 1076°F)

-100 to 360°C

(-148 to 680°F)

-65 to 280°C

(-85 to 536°F)

0-4095ohms

0-100%

-210 to 770°C

(-346 to 1418°F)

-270 to 1390°C

(-454 to 2534°F)

-270 to 1013°C

(-454 to 1855.4°F)

-270 to 407°C

(-454 to 764.6°F)

-50 to 1786°C

(-58 to 3246.8°F)

-50 to 1786°C

(-58 to 3246.8°F)

200 to 1836°C

(392 to 3336.8°F)

-270 to 1316°C

(-454 to 2400.8°F)

0 to 2338°C

(32 to 4240.4°F)

-50 to 1000mV

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- 84 -

User’s Manual 224-790-00K May 2018

SPA

Programmable Limit Alarm Trips

Section 8: Ordering Information

Ordering Information

Unit Input Output Power Options Housing

SPA2 Programmable

SECTION 8

Limit Alarm Trip

When ordering, specify: Unit / Input / Output / Power / Options [Housing] Model number example: SPA

HLPRG

Programs to accept: Current: Any range

between 0-50mA including: 0-20mA 4-20mA 10-50mA

Voltage: Any range between 0-10Vdc including: 0-5Vdc 1-5Vdc 0-10Vdc

TPRG Programs to accept (see Table 4 for details - (Table 7.5

section 7 of manual): RTD: 2-, 3- and

4-wire; platinum, copper, and nickel

Thermocouple: J, K, E, T, R, S, B, N, C

Ohms:

0-4000ohms (Potentiometer, 4000ohms maximum)

Millivolts: –50 to +1000mV

2PRG Dual Relays (Relays are

single-pole/double-throw

(SPDT, 1 form C, rated

5A@250Vac, 50/60Hz or 24Vdc, non-inductive)

4PRG Quad Relays (Relays are

single-pole/double-throw

(SPDT), 1 form C, rated

5A@250Vac, 50/60Hz or 24Vdc, non-inductive)

Each relay individually

congures for:

High or Low Trip Normally Open or Normally Closed Failsafe or Non-Failsafe

/ TPRG / 2PRG / U / - AO [DIN]

U Universal accepts any power input range of

21.6-325Vdc or 90-260Vac

-AO Analog output (isolated and linearized) scaleable for any range between 0-20mA into 1000 ohms or 0-10V into 10 kohms (see “Specications” for additional information)

NOTE: Current output can be user-set for internal or external power (source or sink)

-DPDT Relays are double-pole/double-throw

(DPDT), 2 form C, rated

5A@250Vac, 50/60Hz or 24Vdc, non-inductive (2PRG output model only)

-FMEDA Unit comes with

Failure Modes, E󰀨ects and Diagnostic Analysis (FMEDA) data for

evaluating the instrument for suitability of use in a safety-related application

-VTD Standard Factory Calibration with NIST Test Data Report

SECTION 8

DIN DIN-style

housing mounts on 35mm (EN50022) Top

Hat DIN-rails

FLB Flange mount bracket for wall mounting provides a secure mount for high vibration applications

Accessories

Each SPA2 order comes with one copy of our

Intelligent PC Conguration Software. Use the chart

below to order additional parts.

Part Number

750-75E05-01

Part Number

803-053-26

Part Number

804-030-26

Intelligent PC Conguration Software

(One copy provided free with each order)

Serial Conguration Cable for use in connecting the SPA2 to a PC

Fuse Protected, Non-Isolated USB Communication Cable

- 85 -

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Warranty Disclaimer

United States • info@miinet.com

Tel: (818) 894-7111 • FAX: (818) 891-2816

Australia • sales@mooreind.com.au

Tel: (02) 8536-7200 • FAX: (02) 9525-7296

Belgium • info@mooreind.be

Tel: 03/448.10.18 • FAX: 03/440.17.97

The Netherlands • sales@mooreind.nl

Tel: (0)344-617971 • FAX: (0)344-615920

China • sales@mooreind.sh.cn

Tel: 86-21-62491499 • FAX: 86-21-62490635

United Kingdom • sales@mooreind.com

Tel: 01293 514488 • FAX: 01293 536852

Moore Industries (“The Company”) makes no express, implied or statutory warranties (including any warranty of merchantability or

of tness for a particular purpose) with respect to any goods or services sold by the company. The company disclaims all warranties

arising from any course of dealing or trade usage, and any buyer of goods or services from the company acknowledges that there are no warranties implied by custom or usage in the trade of the buyer and of the company, and that any prior dealings of the buyer with the company do not imply that the company warrants the goods or services in any way.

Any buyer of goods or services from the company agrees with the company that the sole and exclusive remedies for breach of any warranty concerning the goods or services shall be for the company, at its option, to repair or replace the goods or services or refund the purchase price. The company shall in no event be liable for any consequential or incidental damages even if the company fails in any attempt to remedy defects in the goods or services , but in such case the buyer shall be entitled to no more than a refund of all monies paid to the company by the buyer for purchase of the goods or services.

Any cause of action for breach of any warranty by the company shall be barred unless the company receives from the buyer a written notice of the alleged defect or breach within ten days from the earliest date on which the buyer could reasonably have discovered the alleged defect or breach, and no action for the breach of any warranty shall be commenced by the buyer any later

than twelve months from the earliest date on which the buyer could reasonably have discovered the alleged defect or breach.

Return Policy

For a period of thirty-six (36) months from the date of shipment, and under normal conditions of use and service, Moore Industries (“The Company”) will at its option replace, repair or refund the purchase price for any of its manufactured products found, upon return to the Company (transportation charges prepaid and otherwise in accordance with the return procedures established by The Company), to be defective in material or workmanship. This policy extends to the original Buyer only and not to Buyer’s customers or the users of Buyer’s products, unless Buyer is an engineering contractor in which case the policy shall extend to Buyer’s immediate customer only. This policy shall not apply if the product has been subject to alteration, misuse, accident, neglect

or improper application, installation, or operation. THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR

CONSEQUENTIAL DAMAGES.

To return equipment to Moore Industries for repair, follow these four steps:

1. Call Moore Industries and request a Returned Material Authorization (RMA) number.

Warranty Repair – If you are unsure if your unit is still under warranty, we can use the unit’s serial number to verify the warranty status for you over the phone. Be sure to include the RMA number on all documentation.

Non-Warranty Repair – If your unit is out of warranty, be prepared to give us a Purchase Order number when you call. In most cases, we will be able to quote you the repair costs at that time. The repair price you are quoted will be a “Not To Exceed” price, which means

that the actual repair costs may be less than the quote. Be sure to include the RMA number on all documentation.

2. Provide us with the following documentation:

a) A note listing the symptoms that indicate the unit needs repair b) Complete shipping information for return of the equipment after repair c) The name and phone number of the person to contact if questions arise at the factory

3. Use sufficient packing material and carefully pack the equipment in a sturdy shipping container.

4. Ship the equipment to the Moore Industries location nearest you.

The returned equipment will be inspected and tested at the factory. A Moore Industries representative will contact the person designated on your documentation if more information is needed. The repaired equipment, or its replacement, will be returned to you in accordance with the shipping instructions furnished in your documentation.

Moore Industries SPA2, SPA2 HLPRG, SPA2 TPRG User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual