Moore Industries RIY User Manual

May 2016 149-733-00 D
Programmable Isolated
RTD Transmitter
RIY
Programmable Isolated
RTD Transmitter
RIY
Table of Contents
Introduction 1
Description 1
Calibration 3
Installation 13
Operation 14
Maintenance 19
RIY
Introduction
Moore Industries’ Programmable Isolated RTD Transmitter (RIY) is a 2-wire, microprocessor-based instrument that converts an RTD or ohms input into a 4-20 mA output. The output is field-configurable to be linear with temperature or linear with an ohms input.
The highly accurate RIY features easy-to-use push buttons, a rotary switch, and a SIP switch for field calibration and configuration.
This manual contains descriptive, calibration, installa­tion, and operation information for the RIY. Also included in this manual is a quick reference page containing often referred to setup and hookup infor­mation (see appendix A).
Notes and cautions are provided throughout this manual to help you avoid minor inconveniences (NOTES) and equipment damage (CAUTIONS).
Description
The RIY is a loop-powered, RTD transmitter that accepts an input from 2-, 3-, or 4-wire RTD’s, or a resistance source. The RIY processes the input signal using digital technology and produces a proportional 4-20 mA output.
• Readouts in degrees Celsius or Fahrenheit, or ohms (only on units with LCD’s)
• Sensor type and number to be input to the RIY
• Upscale/downscale drive
• Quick/standard ranging
• Keyboard lockout/enable
The RIY is available in two housing styles; a hockey­puck (HP) housing and a DIN-style housing. Both housing styles have the same operational features and offer the same options. The intended application of the RIY must be clearly identified to determine which housing style is most suitable.
The standard HP-style housing is equipped with spring clips for mounting in explosionproof enclo­sures. An RIY packaged in an HP-style housing and equipped with flange plates (FL Housing option) is designed to mount on a flat surface or on relay tracks. The configuration switches for HP-style units are accessible through a removable panel at the rear of each unit.
The all-aluminum DIN-style housing snaps directly onto standard G-type or Top-hat DIN rails. The configuration switches for DIN-style units are acces­sible through a removable panel on the upper right­side panel of the unit. The physical layout of the configuration switches in DIN-style units is identical to that of HP-style units.
Tactile push buttons, located on the front panel, are used to set the zero and span (full-scale). The values entered are stored in an EEPROM and remain, even when power is removed, until the values are changed by the user. The push buttons provide greater calibration accuracy and stability than do potentiom­eter adjustments of non-microprocessor-based instruments.
A 4-digit, liquid crystal display (LCD) is standard on the RIY. (The RIY is available without the LCD.) This display provides readouts of the applied input (either in temperature or ohms), and it displays problem codes. (The LCD is required for
Switches are used to configure several functional characteristics of the RIY. Each of these switches is accessible without disassembling the unit. The switch-selectable features include:
quick ranging
Table 1 contains the operational and performance specifications for the RIY.
Options
The RIY is available with several optional features. The following is a brief description of the most popular options:
DD Option — Downscale drive on loss of input
(upscale drive is standard)
.)
ND Option — No display (LCD)
For availability of other options, including intrinsic safety approvals, contact your local Sales Represen­tative or Moore Industries’ directly.
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RIY
Table 1. RIY Operational and Performance Specifications
Characteristic
Input
Output
Power
Controls
Indicators
Fault
Response
Performance
Specification
RTD’s, 2-, 3-, or 4-wire (single, dual, or triple sensors) Ohms, 0-4000
(refer to the Calibration Section for ranges)
4-20 mA – linear with temperature or ohms input (switch-selectable)
12-42 Vdc loop-power, standard
12-30 Vdc, I.S. version
Four front panel push buttons: used to set zero and span; SAVE function (2 'up' buttons); and CANCEL function (2 'down' buttons) Switches: Used to set the unit’s operating configuration (see Calibration Section for application of switches)
Liquid Crystal Display: 4-digit LCD; diaplays input values; zero and full-scale values; problem codes; and high and low table limit warnings (RIY available without LCD)
LCD Accuracy: ±0.1% of maximum span, ±1 digit
On Loss of Input: Upscale drive to 21.4 mA; downscale drive to 3.6 mA
(switch-selectable)
Accuracy: ±0.05% of span (refer to table 2 for accuracy by input type) Isolation: Galvanic isolation between input and output up to 1000 Vdc Stability: ±0.1% of calibrated span for 6 months Ripple: <10 mV P/P, maximum (up to frequencies of 120 Hz) measured
across a 250 load resistor RFI/EMI Susceptability: 30 V/m – abc -0.1% of ohms reading as
defined by SAMA 33.1 (HP and DIN units) Ambient Temperature Effect: All combined effect, ±0.006% of span/°C ±10 ppm of ohms reading/°C
Environmental
Ratings
NOTE: Refer to the Installation Section of this manual for housing dimensions.
Unit Data Tracking – Model/Serial Numbers. Moore
Industries keeps a record of configuration information on every unit it sells or services. This information is keyed to the unit model and serial numbers.
The serial and model number for the HP-style RIY is located on the back panel of the unit. The serial and
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Ambient Operating Temperature: –40 to 82 °C (–40 to 180 °F) Storage Temperature: –40 to 100 °C (–40 to 212 °F)
model number for the DIN-style unit is located on the right-side panel of the unit.
If product information is ever required, make a note of the unit model number before contacting the factory. For fastest assistance, also note the unit serial number, and the job number and purchase
RIY
order number under which the unit was shipped. This information assists our factory representative in providing you with the answers you need as efficiently as possible.
EXAMPLE
Unit Type
Input Code
Calibration Value
Input Units of
Measure
Output
Power
Option(s)
1
2
3
RIY / R0-0-100 C / 4-20MA / 12-42DC / -ND [HP]
The following example identifies the significance of each field of the RIY model number. Refer to this example in deciphering the model number of your RIY.
NOTE
Consult the factory for availability of
specific configuration options.
Housing
1
Table 2 lists the input range for each model number Input Code.
2
Indicates the input range used for factory calibration.
3
F, Fahrenheit; C, Celsius; OHMS, ohms
Calibration
Prior to shipment, every RIY is factory-checked using automated test equipment. Duplication of the factory check is not expected nor intended for the field. However, field calibration procedures involving use of the front panel push buttons and the configuration switches are described in this section for field applica­tions.
Both the HP- and DIN-style housings are available with the same options, and they have the same push button and switch arrangements. The following descriptions of the push buttons and configuration switches pertain to both housing styles.
Using the Push Buttons
The RIY is equipped with a membrane panel that contains four tactile push buttons used to set zero and span (full-scale). Figure 1 shows the layout of the membrane panel for both the HP- and DIN-style units. Each push button is labeled with an Up or Down arrow inside a circular background that is contoured to the membrane-panel surface.
The functions of the push buttons are labeled “ZERO”, “SPAN”, “SAVE”, and “CANCEL”. When the arrows are pressed individually or in certain simulta­neous combinations, one of these four functions is affected.
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RIY
USED TO SET OR TRIM ZER O
SAVE
ZERO SPAN
CANCEL
Figure 1. RIY Front Panel Push Buttons
USED TO SAVE CALIBR ATION VALUES
USED TO SET OR TRIM FULL SCALE
USED TO D ISREGARD LAST ENTRY AND RETURN TO OPERATE M OD E
The Up arrows:
• display the latest calibrated setting for zero or span, respectively, when pressed individually during normal operation (units with LCD’s only); does not affect the output of the RIY
• increment zero or span values, respectively, when pressed individually while in
ranging
• increment the ‘trim’ value for the zero- and 100­percent output levels in
• save the calibration setting for zero or span while in the calibrate mode, then returns the unit to normal operation, when both are pressed simultaneously
(units with LCD’s only)
standard ranging
quick
The Down arrows:
• display the latest calibrated setting for zero or span, respectively, when pressed individually during normal operation (units with LCD’s only); does not affect the output of the RIY
• decrement zero or span values, respectively, when pressed individually while in
ranging
• decrement the ‘trim’ value for the zero- and 100-percent output levels in
• cancel the calibration mode and returns the unit to normal operation when both are pressed simultaneously; retains previous values
(units with LCD’s only)
quick
standard ranging
Pressing the ZERO or SPAN Up and Down arrows simultaneously sets the unit to the calibrate mode (if enabled through switch settings) for that particular setting.
CAUTION
The push buttons are not designed to be
actuated with sharp, pointed objects.
Using a pen, screwdriver, or other sharp
object will damage the push buttons.
Using the Configuration Switches
A rotary switch and a single in-line package (SIP) switch are used to configure the RIY for user-se­lectable operating and calibration parameters.
Figure 2 shows the layout of the configuration switches and the switch setting options for SW301. The switch settings for rotary switch SW302 are listed in table 2. The reference designators and physical layout of the switches in the HP- and DIN-style units are identical.
The switches for HP-style units are accessed through a cutout at the rear of the unit. The cutout is filled with a small, removable panel. A narrow, slotted­head screwdriver may be used to gently pry the panel off the unit to access the switches.
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RIY
ORIENTATION
DIN
HP
3
4
5
6
ON OFF
-1
-2
-3
-4
-5
-6
SW 301
SW 302
0
1
F
E
2
D
C
B
A
NOTES: 1. Refer to table 2 for SW 302 swi tch setti ng us es.
2. The relative posi ti on of SW 301 and SW 302 i s identi cal for HP- and D IN - s tyle units.
3. SW 301- 6 m ay be inacti ve in earlier units. In thes e units, the s w itch setti ng can be disr egar ded.
Figure 2. Internal Switches, Layout, Designations, and Settings
7
8
9
SETTINGS FEATURES
ON
OFF
-2 OFF /-3 OFF
-2 OFF /-3 ON
-2 ON/-3 ANY
ON
OFF
ON
OFF
ON
OFF
DISPLAYS CELSIUS
DISPLAYS FAHRENH EIT
2-WIRE, DUAL 2-WIRE
3-WIRE, DUAL 3-WIRE
4-WIR E, TR IPLE 2- W IR E
DOWNSC ALE DRIVE
UPSC ALE DRIVE
QUICK RANGING
STANDARD RANGING
KEYBOARD LOC KOU T
KEYBOARD EN ABLE
Switches for DIN-style units are accessed by remov­ing a small, L-shaped panel from the upper right-side of the unit. This panel is bent over the top, right-side edge of the unit and is secured with a single screw on top. A Phillips-head screwdriver is required to remove one screw securing the small L-shaped panel to the housing frame.
The configuration switches are used to set the following features:
SW301-1 — Displayed Temperature Type
ON – Sensor input displayed in Celsius OFF – Sensor input displayed in Fahrenheit
This switch determines the type of temperature units that will be displayed on the LCD. If an ohms range is selected, the display will show OHMS and this switch is ignored.
SW301-2 & -3 — Number of Wires or Sensors
These two switches determine the number of wires for a single sensor input, or the number of sensors of a multi-sensor input configuration. Refer to table 2.
SW301-4 — Upscale/Downscale on Fault
ON – Downscale Output Drive on Fault OFF – Upscale Output Drive on Fault
This switch determines the reaction of the RIY output when an error is detected (during power­on diagnostics) or when an input or sensor lead is physically open.
SW301-5 — Ranging Method
ON – Quick Ranging (for units with LCD’s only) OFF – Standard Ranging Quick Ranging
with an LCD. To set the 4-20 mA output with this ranging method, dc power is the only input needed for the unit. The pushbuttons are used to set the zero and full-scale inputs.
Standard Ranging
output monitoring device, and dc power. The push buttons are used to capture the zero and full-scale input values and to trim the zero- and 100-percent output settings.
can only be performed on units
requires an input source, an
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RIY
1
Input
Code
SW302 Setting
Table 2. RTD and Ohms Input by Input Code (SW302 Settings)
Input
Type
Description
Range
2,3
Accuracy Adjustments
±0.05% of Span, ±
R0
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14 R15
PRG
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
Programmable input, unspecified at time of order; factory default of R0, -300 to +267 °F (see model number).
Pt 100
385 RTD
Pt 100
3923 RTD
Pt 100
3916 RTD
Pt 100
3902 RTD
Pt 200
385 RTD
Pt 500
385 RTD
Pt 1000
385 RTD
Pt 1000
375 RTD
Two Pt 100
385 RTD’s, Ave.
Two Pt 100
3923 RTD’s, Diff.
Two Pt 100
385 RTD’s, Diff.
Two Pt 500
385 RTD’s, Diff.
NI 120
RTD
CU 10
RTD
Ohms
FLEX-SOR
TM
100 at 0 °C, α = 0.003850
98.129 at 0 °C, α = 0.003923
100 at 0 °C, α = 0.003916
100 at 0 °C,
α = 0.003902
200 at 0 °C, α = 0.003850
500 at 0 °C, α = 0.003850
1000 at 0 °C,
α = 0.003850
1000 at 0 °C,
α = 0.003750
2 or 3 of R0
Averaged
2 of R1
Differential
2 of R0
Differential
2 of R5
Differential
120 at 0 °C,
α = 0.00672
9.035 at 0 °C, α = 0.00427
0-4000
1000 at 0 °C,
α = 0.00285
–200 to 850 °C
(–328 to 1562 °F)
–200 to 600 °C
(–328 to 1112 °F)
–200 to 510 °C
(–328 to 950 °F)
–200 to 650 °C
(–328 to 1202 °F)
–200 to 630 °C
(–328 to 1166 °F)
–200 to 630 °C
(–328 to 1166 °F)
–200 to 630 °C
(–328 to 1166 °F)
–185 to 540 °C
(–301 to 1004 °F)
–200 to 850 °C
(–328 to 1562 °F)
–550 to 800 °C
(–990 to 1440 °F)
–550 to 1050 °C
(–990 to 1890 °F)
–550 to 830 °C
(–990 to 1494 °F)
–80 to 320 °C
(–112 to 608 °F)
–50 to 250 °C
(–58 to 482 °F)
0-4000
–90 to 175 °C
(–130 to 347 °F)
0.20 °C
(0.36 °F)
0.20 °C
(0.36 °F)
0.20 °C
(0.36 °F)
0.20 °C
(0.36 °F)
0.13 °C
(0.23 °F)
0.10 °C
(0.18 °F)
0.10 °C
(0.18 °F)
0.10 °C
(0.18 °F)
0.20 °C
(0.36 °F)
0.40 °C
(0.72 °F)
0.40 °C
(0.72 °F)
0.20 °C
(0.36 °F)
0.14 °C
(0.25 °F)
1.6 °C
(2.9 °F)
0.2
0.08 °C
(0.14 °F)
NOTES: 1. This column contains the Input Code for the model number of each RIY.
2. The lower table limit extends 5%, or more, of maximum span below the listed value. When this limit is
exceeded, the RIY will clamp at the limit value and the display will read “–LO–”. For ohms ranges, 0 is
the lower table limit.
3. The upper table limit extends 10%, or more, of maximum span above the listed value. When this limit is
exceeded, the RIY will clamp at the limit value and the display will read “–HI–”. For ohms range, 4095
is the upper table limit.
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