Moore Industries NET Concentrator System EMM, NET Concentrator System TIM, NET Concentrator System AOM User Manual

Demand Moore Reliability

NCS

NET Concentrator System

288-791-00D

November 2017

®

NET Concentrator System®
Ethernet and MODBUS Interface Module

EMM

NCS

SYI

Moore Industries-International, Inc.

- 1 -

User’s Manual

All product names are registered trademarks of their
respective companies.

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NCS

NET Concentrator System

Customer Support

Moore Industries is recognized as the industry leader in delivering top quality to its customers in products
and services. We perform a sequence of stringent quality assurance checks on every unit we ship. If any

Moore Industries product fails to perform up to rated specications, call us for help. Our highly skilled sta󰀨 of
trained technicians and engineers pride themselves on their ability to provide timely, accurate, and practical
answers to your process instrumentation questions. Our headquarters and other facilities phone numbers

are listed below.
There are several pieces of information that can be gathered before you call the factory that will help our

sta󰀨 get the answers you need in the shortest time possible. For fastest service, gather the complete model

and serial number(s) of the problem unit(s) and the job number of the original sale.

Locations

®

Demand Moore Reliability

World Headquarters Europe Australia

16650 Schoenborn Street

North Hills, California

91343-6196, U.S.A.

Tel: [phone]

Fax: [phone]

E-mail: [e-mail]

TOLL FREE: 1-800-999-2900

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China

Room 102, No. 101,
Lane 1058, Xinzhen Street,
Xinqiao Town, Songjiang District,

Shanghai, 201612, P. R. China

Tel: [phone]
Fax: [phone]

E-mail: [e-mail]

www.miinet.com/cn

1 Lloyds Court, Manor Royal, Crawley
W. Sussex RH10-9QU

United Kingdom

Tel: [phone]
Fax: [phone]
FREE PHONE: [phone]

[e-mail]

www.miinet.com/uk

Guido Gezellestraat 106

BE-2630 Aartselaar

Belgium

Tel: [phone]

Fax: [phone]

[e-mail]

Dutch: www.miinet.com/dbe
French: www.miinet.com/fbe

Burg Meslaan 98

4003 CD Tiel

The Netherlands

Tel: [phone]

Fax: [phone]

[e-mail]

www.miinet.com/nl

Sydney, NSW
3/1 Resolution Drive
Caringbah, New South Wales 2229

Australia

Tel: [phone]
Fax: [phone]

[e-mail]

www.miinet.com/au

Perth, WA
6/46 Angove Street
North Perth, Western Australia 6006

Australia

Tel: [phone]
Fax: [phone]

[e-mail]

www.miinet.com/au

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NCS

NET Concentrator System

Table of Contents

The NET Concentrator System ............................................................................ 4

®

The EMM
NCS Configuration
NCS as MODBUS Slave
NCS as MODBUS Master
NCS as MODBUS Peer
I/O Expansion Modules

CPM Module ............................................................................................................50

AIM Module ..............................................................................................................53

TIM Module ..............................................................................................................58

DIM Module ..............................................................................................................64

AOM Module ............................................................................................................69

ROM Module ............................................................................................................75

................................................................................................................ 7

............................................................................................. 12

...................................................................................... 33

................................................................................... 36

....................................................................................... 39

...................................................................................... 47

Installation and Maintenance ............................................................................ 87

Installations in Hazardous Locations ........................................................................89

Specific Conditions of Use

.......................................................................................89

Appendix A Transition from Legacy NCS Devices .......................................... 90

Appendix B MODBUS Registers
Appendix C MODBUS Integer Support
Warranty Information and Return Procedures

Moore Industries-International, Inc.

....................................................................... 92

............................................................. 99

............................................... 103

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NCS

DCS, PLC,
or PC with

HMI/SCADA

(with NET

Concentrator

System

OPC Server)

NET

Concentrator

System

Ethernet or MODBUS RTU

Network

Distributed Field Devices

Process Variable Transmitters

Temperature Sensors

Control Valves

Discrete Devices

Relays

Module
Number

POWER RS-485

ETHERNET

READY

STATUS RX2TX2

TX1RX1RXTX

LINK

ETHERLINKRS-485

ETHERNET/MODBUS MODULE

EMM

NET Concentrator System

®

The NET Concentrator
System®

Introduction

This is the user’s manual for the Moore Industries
NET Concentrator System (NCS), a modular family
that provides a link between dispersed field-mounted
process monitoring/control equipment and the control
room. The NCS can transport just a few, or hundreds,
of process signals between the field or plant floor
and your control room on a single communications
network.

The NET Concentrator System is any combination of
one or more Interface Modules with one or more I/O
modules. Each Interface Module and its I/O modules
is termed a station. A network of one or more stations
are called a system.

Any combination of input and output modules may
be used within a NET Concentrator System network.
Power for two input/output modules is supplied by
the Interface Module, up to eight additional units can
be powered by adding a NET Concentrator System
Power Module (CPM). Each Interface module can
support a total of 16 I/O modules. Two CPMs would
be required to supply power to 16 modules.

About this Manual

Wherever you see a “Note”, “Caution”, or
“WARNING ” pay particular attention.

• A “Note” provides information to help you
avoid minor inconveniences during calibration,
installation, or operation of the NCS.

• A “Caution” provides information on steps to take
in avoiding procedures and practices that could risk
damage to the NCS or other equipment.

• A “WARNING ” provides information on steps to
take in avoiding procedures and practices that
could pose safety risks to personnel.

Intro Figure 1. The NET Concentrator System connects a variety of Field Devices to Your Controller

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NET Concentrator System

®

The Interface Modules

The Interface Module is the focal unit of the NET
Concentrator System and exchanges data between
connected to I/O modules and the outside world.

It regularly scans I/O modules for process and
diagnostics data and maintains its own database for
quick access from two independent MODBUS RTU
ports, or via MODBUS/TCP. Upon power-up, the
Interface Module automatically detects all I/O modules
connected, and uploads data needed from each
module in order to begin scanning.

All Interface Modules provide various services
including the following: data logger, system time, user
account management, ISaGRAF soft PLC, etc. Some
features vary based upon the specific NCS Interface
Module.

There are a number of di󰀨erent Interface Modules

available to use with the NET Concentrator System,

some are standalone, equipped with on-board inputs,
where as others require external I/O modules. For

in-depth information regarding each of the Interface
Modules’ unique features refer to the corresponding
Interface Modules’ user’s manual.

I/O Modules

The NCS has Input and Output modules which
handle a wide range of signal input and control output
possibilities:

• Current

• Voltage

• Discrete

• Relay

• RTD

• Thermocouple

• Resistance

• Potentiometer
To accommodate changing site requirements, I/O

modules can be added or removed from an NCS
station at any time.

For more information refer to the I/O Module Section.

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NCS

NET Concentrator System

®

NCS Concentrator System
Architectures

NET Concentrator System networks are made up of

one or more stand-alone stations consisting of one

Interface Module, combined with Input and/or Output

modules. The NCS will work in both Peer-to-Host

Systems acting as a Slave or Master and in
Peer-to-Peer Systems. Each port of the Interface

Module can be congured independently to allow

multiple network architectures.

Peer-to-Host Systems

(NCS as MODBUS Slave)

Peer-to-Host systems provide a cost-e󰀨ective method

to transfer monitoring and control signals to and

from a host DCS-, PLC- or PC-based system. In
this architecture, NET Concentrator System stations
are distributed along an Ethernet (MODBUS/TCP)
or MODBUS RTU serial network. Once the data
is delivered to the host system, third-party HMI or
SCADA software packages can be used to create user
interface strategies that may include data acquisition,
alarm summary and management, data logging and
reporting, historical data collection and trending, and

supervisory control functions.

Peer-to-Peer Systems

(NCS as MODBUS Peer)

In this architecture, NCS stations are used to

“concentrate” analog and discrete monitoring
and control signals onto a digital data link. This
dramatically reduces the cost of transmitting multiple
signals long distances by eliminating the need for
costly point-to-point wiring.

Note:

MODBUS RTU Peer-to-Peer Systems can be

configured using NCS Config software.

Peer-to-Peer Systems using the MODBUS/TCP

(Ethernet) port require ICS Triplex ISaGRAF control

software (available from Moore Industries).

Matching Pairs*—NCS Peer-to-Peer Systems are
typically comprised of NCS station pairs, with the
signals from an Input Module within a station sending
signals to an Output Module within another station
(such as one on the opposite side of the data link).

Free Channel Mapping*—Alternatively, each NCS

input/output channel in a Peer-to-Peer System can

be mapped (assigned) to any other channel within a
system.

Peer-to-Host Systems

(NCS as MODBUS Master)

One or both of the MODBUS RTU ports can be
congured as MODBUS master ports. This allows the
NCS to poll other MODBUS RTU slaves with all of the
network polling functions of a typical MODBUS master.
This mode is not available on the MODBUS/TCP port.

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Send One Signal to Multiple Locations*—One

channel can also be assigned to any number of other
channels should multiple identical representations

of an input or output signal be required at di󰀨erent

locations.

Peer-to-Peer mode may be used on a single port,

leaving the other free for operation in Master or Slave

mode. Using both ports for Peer-to-Peer allows a

failover mechanism to be used which provides for

network redundancy. For more information on each

mode please see the relevant sections later in this
manual.

* Ethernet Peer-to-Peer Systems are accomplished using the EMM Interface Module
combined with ICS Triplex ISaGRAF control software (available from Moore Industries).
MODBUS RTU Peer-to-Peer Systems are configured via the EMM Interface Module internal
Internet Explorer Web browser or using the Moore Industries software package called NCS
Config.

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NCS

NET Concentrator System

®

EMM

This Section Contains the following:

EMM Interface Module
EMM Specifications
EMM Dimensions
EMM Terminal Designations

Ethernet and MODBUS Interface Module

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®

EMM Interface Module

The Ethernet and MODBUS Interface Module (EMM)
provides both MODBUS/TCP and RTU interfaces. It
replaces the legacy EIM and MIM Interface Modules,
combining the functionality of both EIM and MIM. It
also provides additional features such as acting as a
MODBUS master.

Simultaneous Dual MODBUS RTU and
Ethernet Communications

The Interface Module communicates data using dual
MODBUS RTU data links and standard Ethernet.

Dual MODBUS RTU Networks—When the
Interface Module uses MODBUS RTU for
communications, each of its two MODBUS ports
can be set up as a master or as a slave. The ports
can also be set up identically to provide network
redundancy. Up to 64 (32 per MODBUS port) NCS
stations and/or third-party MODBUS devices can be
distributed throughout a plant multidropped on the
dual MODBUS RS-485 data links (without repeaters).
Depending on the type of expansion I/O modules
used, a station can accommodate just a few or as
many as 128 points when using expansion I/O. With
repeaters, additional Interface Module stations and
MODBUS devices can be added to a system.

Ethernet (IEEE 802.3) Communications—The
number of Interface Module stations that can be used
on an Ethernet (MODBUS/TCP) network is limited

only by the architecture of a specic network (taking

into account the physical limitations of Ethernet).
Standard industrial Ethernet switches or hubs are
available to interconnect large numbers of Interface
Module stations. Ethernet switches also minimize
message collisions, improving determinism in the
Ethernet network.

I/O Modules

The EMM Interface Module integrates with any of the
NET Concentrator System’s analog, temperature,
discrete and relay I/O modules. Using just one
Interface Module with I/O modules, up to 128 signal
inputs and outputs can be transmitted long distances
on one low cost data link.

Configuration

The EMM stores web browser-based software
internally which is used to configure and retrieve
information for the NCS station. Operating parameters
can be changed over the intranet (or internet) from
any PC, with proper security password clearance. The
NCS station can also be set up using Intelligent PC
Configuration Software.

Transition from Legacy
NCS Devices

The EMM replaces the EIM (Ethernet Interface
Module) and MIM (MODBUS Interface Module). There
are a few minor differences to note which are detailed
in Appendix A.

Data Logger

A user-configurable data logger stores up to 64,000
total samples in a circular First In, First Out (FIFO)
buffer in RAM. The most recent 18,000 samples
are stored in battery-backed RAM. The data log
is accessible as a .csv file (Microsoft® Excel®
compatible) via the Ethernet interface.

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Moore Industries-International, Inc.

NCS

NET Concentrator System

EMM Module Figure 1. NET Concentrator System stations consist of one Interface Module combined with up to 16 Input/Output Modules

EMM Station

Dual, Independent

MODBUS RTU

(RS-485) Ports

(Dual MODBUS

Master Capability)

Ethernet
Port
(10/100Base-T)

Analog Input, Analog Output

I/O Modules

Available I/O Modules

Temperature Input

Discrete Input, Relay Output

Up to 16

I/O

Per NCS Station

Module
Number

®

EMM Station

EMM Station

EMM Station

(MODBUS Slave Device)

ETHERNET

Module
Number

Ethernet
Switch

Additional

EMM

Stations

NETWORK

DCS, PLC or PC

with HMI/SCADA

(MODBUS/TCP or

OPC Compatible)

MODBUS RTU

HOST

Third-Party MODBUS

Device or System

(MODBUS Slave Device)

DCS, PLC or PC
with HMI/SCADA

Module
Module
Number

Module

Number

Number

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NCS

NET Concentrator System

EMM Specifications

®

Communi-

cations

Performance

ETHERNET
Ethernet Port:

10/100Base-T supports
speeds up to 100Mb/sec

Connection Type:

Standard RJ-45
Protocol Type:
MODBUS/TCP
MODBUS Type: Two
independently configurable
RS-485 ports (according to
EIA-485, 1993)
Protocol Type:
MODBUS RTU
Baud Rates: 1200, 2400,
4800, 9600, 19.2k, 38.4k
and 57.6k (user-selectable;
default is 9600)
Parity: Even, Odd or No
Parity (1 stop bit, fixed;
default is No Parity)
Device Address: 1-255
(Default is 1)

Character Timeout:

5, 10, 25, 50, 100, 200 and
255 character times (user­selectable; factory set to 1.5
character times MODBUS
RTU standard default)
Response Delay:
5, 10, 25, 50, 100, 200 and
255 character times (user­selectable; factory set to 0
delay)

Data Access Time:
Time to detect or effect a
change in an I/O signal from
a MODBUS master polling a
EMM is the sum of 3 timing
components:

1. Network Communication
Time: Depends on network
architecture and traffic. For
a PC locally networked to a
EMM, this time is negligible

2. Scan Time: Time required
by the EMM to scan real­time data in all I/O modules
connected to it (see Module
Scan Time specification for
each expansion I/O module
type and add times for each
I/O module connected to
the EMM)

Performance

(continued)

Status and

Fault

Indicators

3. Signal Response Time:
Time to convert between
physical I/O and digital
signals (see specification for
specific I/O type)
Isolation: 1000Vrms
between case, input, output,
each MODBUS port, each
discrete input channel and
power, continuous, and
will withstand a 1500Vac
dielectric strength test
for one minute (with no
breakdown). 500Vrms
between analog input
channels.

Power Supply:

20-30VDC

Power Consumption:

24VDC power input, 5W
max.(13W max. with 2 I/O
modules connected)

System:
READY: Green when ready;

Off when not ready
STATUS: Green when OK;
Red when not OK

Ethernet:

(2 LED model)
LINK/ACT:This LED
indicates transmit and
receive activity in addition to
the status of the Link. The
LED will be ON when Link
is good. It will blink when
the transmitter or receiver is
active.
SPEED: This LED is
ON when the Ethernet
connection is 100 Mb/s and
OFF when it is 10 Mb/s.
(3 LED Model)
LINK: Green LED indicates
a network link is present
RX: Flashes green in
response to data reception
TX: Flashes green
in response to data
transmission

MODBUS:
TX1: Green blinks when

Transmit activity on
MODBUS 1 occurs;
Off when no Transmit activity
on MODBUS 1;

RX1: Green blinks when

Status

and Fault

Indicators

(continued)

Data Logger

Ambient

Conditions

Weight

Receive activity on
MODBUS 1 occurs; Off
when no Receive activity
on MODBUS 1; Green solid
when MODBUS 1 connection
reversed
TX2: Green blinks when
Transmit activity on MODBUS
2 occurs; Off when no
Transmit activity on MODBUS
2
RX2: Green blinks when
Receive activity on
MODBUS 2 occurs; Off
when no Receive activity
on MODBUS 2; Green solid
when MODBUS 1 connection
reversed

Records up to 64,000
time-stamped data points;
minimum sample period,
100msec; maximum sample
period, 24 hour

Real Time Clock (RTC):

±1 minute/month (when not
using SNTP to synchronize to
a network time server);
Non-volatile memory
holds time-stamped data;
measurement parameters are
software configurable; 18,000
data points stored in BBRAM

Operating Range:

-40°C to +85°C
(-40°F to +185°F)

Storage Range:

-40°C to +85°C
(-40°F to +185°F)
Relative Humidity:
0-95%, non-condensing

Ambient Temperature
Effect: 0.01% of maximum

span/°C
RFI/EMI Protection:
20V/m@80-1000MHz, 1kHz
AM when tested according to
EN61326 with errors of 0.5%
or span or less
Normal Mode: 60dB
typical@20mA peak-to-peak,
50/60Hz

612 g (21.6 oz)

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Moore Industries-International, Inc.

EMM Module Figure 2. EMM Dimensions

69mm

(2.74 in)

ETHERNET/MODBUS MODULE

EMM

135mm

(5.34 in)

NCS

NET Concentrator System

®

POWERRS-485

EMM Module Figure 3. EMM Terminal Layout

EMM Module Table 1. EMM Power, Ethernet, Modem and Contact Closure Connection Designations

Input Type

Power

MODBUS

Ethernet
USB

NOTES:

1. Terminal blocks can accommodate 14-22 AWG solid wiring.

2. Your input power requirement will depend upon your unit’s conguration.

Terminal

P1
P2

Ground

A1
B1

Shield 1

A2
B2

Shield 2

N/A
N/A

ETHERNET

Note:

Earlier Models have a di󰀨erent DIN latch but overall
dimensions are the same and both versions are
interchangeable.
Earlier models (before 2018) have 3 Ethernet LEDs

Description

Positive Input
Negative Input
Ground Terminal
MODBUS RTU Port 1

MODBUS RTU Port 2

Ethernet RJ-45 Input Connection
USB connection (reserved for future use)

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®

NCS Configuration

NET Concentrator System Conguration

This Section Contains the following:

NCS System Configuration
Configuring Ethernet Settings
Interface Module Web Server
PC Configuration Program
Configuring MODBUS Ports
Data Logger
Security
User Accounts
Configuring System Time
ISaGRAF Control Engine
Upgrading Firmware and Web pages

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®

NCS System Conguration

Each station in an NCS system is configured
separately. Two methods can be used to configure
the NCS Station, the rst is using Internet Explorer to

access web pages served by the Interface Module, the

second is the PC-based NCS Conguration Program.

Both conguration methods require an Ethernet

connection to the Interface Module.

Conguring Ethernet Settings

Conguring your Interface Module for your local area

network (LAN) is the rst step in this process. Our
Network Address Conguration (NAC) Client software

will help you congure the Interface Module properly.

Begin by installing the NAC Client software onto your
PC.

Installing the NAC Client

To install the software, insert the Interface Solution

Conguration Tools and Installation Manuals CD
into the CD drive of a Windows® equipped PC.
Open the CD/Conguration Software and Tools/

NCS Conguration Tools/NCS Ethernet NAC Client

Software and run the Moore NAC program, then use

the setup program to install the NAC Client. The

setup program may require you to upgrade certain
Windows® components before it will install.

Fixed Network Settings or DHCP

To use the any of the Interface Modules on a given

Ethernet network, three settings must be congured–
IP address, gateway and subnet mask. The
Interface Module comes with DHCP (Dynamic Host
Conguration Protocol) enabled, allowing the network
settings to be acquired automatically when the NCS
Station is connected to a network with a DHCP server.
If connected to a network without a DHCP server,
xed network settings must be congured in the

Interface Module.

Note:

If the Interface Module is using DHCP at start up, the

network address information displayed in the list box

is how the server is currently congured. When you

double-click to open the Edit window, the network

settings boxes are disabled. You cannot set the IP

address, subnet mask or gateway address manually

if DHCP is enabled.

Caution:

The use of DHCP introduces the possibility

of change or loss of IP address, caused

by DHCP server outages or conguration

specics, or by an untimely power outage

to the Interface Module (i.e. coincident

with DHCP lease expiration). Use of xed

network settings in the Interface Module is
recommended, and avoids these potential

problems.

To access the network settings of any Interface
Module, run the NAC Client on a PC connected to

the same network as the Interface Module or, if no

network is available, connect a cross-over cable

between the Ethernet ports of the Interface Module

and PC.

Start the NAC Client by clicking on the icon in the Start

Menu. Once the program is running, click Find All. If
more than one Interface Module is on the network, the

NAC Client will list them all. Disconnect the network

cable from the Interface Module in question, click

Find All again and determine which Interface Module
disappeared from the list.

To change the network settings for a station, double-

click on the station that you want to change. This
will open a second window where you can view and

change all network settings. Click OK when you are

nished.

Moore Industries-International, Inc.

The station will change the settings and respond with
a message indicating that the system will reboot in

10 seconds. If you receive an error, you may have

an incorrect setting in the network window. Note that

the new settings do not appear in the NAC utility list

window. To view the new network settings, click Find
All in the NAC utility after the system is rebooted.

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Verifying the Interface Module Station Ethernet
Connection

To test the station’s Ethernet connection, open Internet
Explorer and type the IP address of the station into the

address bar.
If security is in Closed mode, this will bring up the Log

In page. You will need to supply an account name

and password to access the web pages. If security is
in Open mode, you will be sent directly to the home
page.

Note:

The Interface Module has a default security

setup of Open; no password is required to

access any and all levels of the software.

FTP

Some conguration activities (i.e. Conguring as a
MODBUS RTU Master) require you to transfer les
via FTP. Using the command line (a DOS prompt) or
any FTP utility, simply open a FTP connection to the
station using its IP address as the site address. The

same username and passwords apply as for the web

server. However, the default Guest account does not
have FTP access so only the root account (default

password of password) can successfully connect using

FTP.

®

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Moore Industries-International, Inc.

NCS

1

2

3

4

5

6

7

8

NET Concentrator System

®

Interface Module Web Server

The Interface Module contains its own conguration

program in the form of web pages accessible through

an embedded web server. Pages can be viewed
using Internet Explorer. The Conguration Interface is

comprised of the sections below:

1. Home Page–This page is the Interface Module
Home Page. On it, you will nd links to all the options
you will need to congure your system. For quick
reference, the top level Interface Module Status
Register fault messages are listed on the home page.

a. System Information–Lists the Interface Module
server information and displays the amount of storage

space left in the Interface Module.

b. System Status - Lists all system status
sub-registers, and provides a button to “Accept

Module Types” which is used to tell the Interface
Module the attached I/O is correct.

c. System Time–Allows you to set the Interface
Module to workstation time, manually set the time or

to congure it to use the time server.

d. Modbus–Allows you to set the Floating Point Word

Conguration Figure 1. Interface Module Home Page

Order, congure MODBUS RTU ports, reset
MODBUS Master Scheduler, display a pop-up window
for MODBUS master transfer status and indicates any
MODBUS errors. If the oating point data displayed
on your MODBUS Master appears incorrect, switch
the oating point word order.

e. Web Data Display–Allows you to adjust the rate

at which the web server updates information and the
precision (decimal place) it uses when displaying
information.

f. ISaGRAF–You may start and stop ISaGRAF
control, view status and errors, and clear retain

variables.

5. Data Logger–The Data Logger screen allows you

to congure and view the data logger of the Interface

2. Process Status–This screen continuously
monitors and displays the activity of a selected I/O
module, updating its display as frequently as every
ve seconds (update rate is user-congurable

see 4. e.).

3. I/O Modules–This web page allows you to change
the settings of the di󰀨erent modules attached to the

Interface Module. For example, this screen will permit
you to change the measurement type, input range

and other measurement parameters of any internal or

external attached I/O module. Select the appropriate
module and channel, adjust the parameters, then

press Commit to transfer the conguration to the
Interface Module.

4. Interface Module–The Interface Module page
includes a number of selections that provide all the

Module. The Data Logger records information at a
selected interval from specied input channels. From
the Data Logger page, you can navigate to web pages
where you can congure the data logger, view the

data logger status or retrieve the data log.

a. Congure Data Logger–This page allows you to
congure, start, stop, and view the status of the Data
Logger. With the Data Logger stopped, the logged
data can also be downloaded to a PC.

You can retrieve and download the data log from the

Congure Data Logger Page. To retrieve the logged

data, rst click Stop to stop logging data. As long as
there is logged data and the logger is stopped, you will

see a link for Save Data Log Locally. Click this link
and follow the steps displayed in the File Download
pop-up window.

necessary options for setting the system parameters
of the Interface Module.

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b. View Logger Status–Lists the number of records

logged, error status, and running state of the Data

Logger.

c. View Data Log–Displays pages of logged data.

6. Security–The Security page includes a number

of selections that provide all the necessary options

for setting the security of the Interface Module. For

more information on how to setup user accounts

and change access privileges, refer to the Interface
Module Security section of this manual.

a. Change Password–The screen where users

change their logon password.

b. Security Mode–Changes the security from Open,
where passwords are unnecessary, to Closed, where

passwords are enforced.

c. User Accounts–Enables you to set the ability

of each user to access various pages of the Interface
Module program, modify passwords, and read or write

using a FTP program.

®

7. Logout–Logging Out ends your session.

8. Help–Connects you to the help system.

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PC Conguration Program

NCS Cong is a stand alone PC conguration
program used, via Ethernet, to congure the Interface
Module’s MODBUS settings and all I/O channels.
Some features, including the Data Logger, System
Time, and the starting and stopping of the ISaGRAF
kernel are only accessible for conguration via the

web pages. Refer to Conguring Ethernet Settings to

setup ethernet connection prior to installion of NCS

Cong conguration program.

Installing NCS Config PC
Configuration Program

Refer to Table 1 for the equipment needed.

1. Insert the Moore Industries Interface Solution

Conguration Tools CD into the CD drive of the
PC. Access the CD and open the following folders:
Conguration Software and Tools/NCS Conguration
Tools/ NCS Cong PC Conguration Software.

2. Double-click the installation program located in
the folder. Follow the prompts to correctly install the

program.

Connecting the EMM
Interface Module to PC

To connect to an Interface Module perform the
following steps:

1. Select the Communications drop down menu, and

click “Connect”. You may also click the “Connect” icon
from the Communications bar.

2. A popup will be shown listing all Interface Module
types, select the correct one.

3. Next, the Congure Communications screen

appears. Either enter the IP address of your Interface
Module, or select it from the list (if you have previously

entered it).

4. Select “OK” from the Attempting Connection screen
once the connection has been made.

5. Drop down the Communications menu again and

choose “Upload” (up arrow). You may also directly
click the “Upload” button from the Communications
bar. The Interface Module’s Conguration Screen will

appear.

Connecting Interface Module to PC

Use an Ethernet cable to connect Interface Module to
the PC’s Ethernet port.

Refer to Table 1 for information on the necessary
equipment.

Table 1. Necessary Equipment to Configure the Interface Module

Device Specifications

Power Supply

Personal Computer

Moore Industries

Interface Solution Configuration

Tools and Installation Manuals CD

Ethernet Straight Cable

Ethernet Crossover Cable

Moore Industries-International, Inc.

24Vdc, ±10%
Microsoft Windows based PC; 16Mb free RAM; 20MB free disk

space on hard drive; Microsoft Windows XP,7 or 10; and 1 serial
port or USB port (with optional cable)

NCS Config PC Configuration Program successfully installed to the hard drive.
P/N: 750-75E05-01

(LAN Switch must be used along with straight Ethernet cable)
Use crossover cable when to connect directly to PC. Used for Serial Cable Connection

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Conguration

After clicking the “Interface Module Settings” button, or
selecting the “conguration” item from the device tree

the Interface Module Settings Screen will appear.

Station Identication

This group of controls identies the station by name,
rmware version and serial number. The Station
Name is a text description of the device, it is the same
string set by the NAC Client.

Wherever an invalid value is entered in a text box, the

invalid data will turn red as a visual indication of the

illegal entry.

MODBUS Settings

The controls in the lower portion of the screen are

used to congure the MODBUS settings. Refer to the
MODBUS Conguration section for more information.

®

Note:

Configuration Figure 2. Interface Module Settings Screen

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Process Data

To monitor process data, click “Monitor Process Data”

from the device tree or the main Interface

Module screen. The screen in Conguration Figure 3

(below) appears. Screen setup is detailed below.

Monitor Process Data

Check this box in order to monitor a system‘s process

variables and status.
Update Rate (seconds)

The dropdown menu allows you to select how often
your screen is updated.

Data Precision (digits right of decimal)

Choose the amount of resolution you want in the

displayed data by selecting the value from the
dropdown menu.

Status

Indicates the present status of your system.
Last Update

Indicates the last time that information was posted and
updated to your screen.

Configuration Figure 3. Process Data Screen

Navigating the PC Program

The following information applies to all modules
connected to the Interface Module. It details

instructions for maneuvering through the conguration

program.

Channel Selection

There are various methods for selecting a device

channel for conguration, you may use any of the

following:

- Open the module itself in the device tree by

clicking the “+”.

- In the device tree, double-click the desired
device to open it up and expose the channels.

- Highlight the module itself in the device tree.

In the right-hand pane, buttons will appear for

each channel in the selected module. Select
the channel you wish to congure.

Note:

After conguring the channel for trimming or custom

curve, be sure to download the channel item itself to

properly enable the feature.

Moore Industries-International, Inc.

Settings

When enabling Trimming or Custom Curve settings in
a channel, check the appropriate box in the right-hand
pane. Open the channel from the device tree and
then open the enabled setting. Proceed in conguring

the parameter.

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Adding and Removing Modules

Right-clicking is an important function in station
conguration and in the addition or placement of

modules within the device tree.

To Add a Module

1. Ensure that the station is o󰀪ine. Highlight the

core device of the station to which the module is
to be added.

2. Right-click and select the “Add Module” pop-

up menu item. Select the desired module type.

You may also select the Edit dropdown menu and

click “Add Module”.

Note:

When placing or replacing a module in your system

configuration, you must “Disconnect” from the

Communications drop down menu and cycle down

power before disconnecting or reconnecting to your

system. Once you have placed your desired

modules, you may reconnect and repeat the

steps in “Connecting to the Network”.

To Add a New Interface Module

To add another Interface Module into your system,
select the File dropdown menu, highlight “New”

click “Interface Module” and select the correct

type of module. Clicking the “New” icon in the
Communications bar will prompt a pop-up window

allowing you to select the appropriate Interface
Module of your choice.

You may also right-click any empty area within the
device tree and select “New”, “Interface Module” and

then select the correct type of module.

Saving Your Conguration

When saving your system conguration, you must
save with a “.xml” le extension.

Device Tree Indicators

You will notice di󰀨erent colored indicator lights in the

device tree. These are meant to indicate the status

of connected modules. For a guide to the meaning of

di󰀨erent colors, open the Help dropdown menu and

select “Tree Indicators Legend”.

3. The selected module type with default

module/channel conguration will be added to the

last module position in the station.

4. You may upload the conguration present in
the module or modify the conguration to your
requirements and download the conguration to

your system.

To Delete a Module

1. Ensure that the station is o󰀪ine.

2. Right-click the module you want to delete and

select “Delete” in the pop-up menu.
You may also select the Edit dropdown menu and

click “Delete”.

Log

At the bottom of the NCS Conguration Software

screen is a log that indicates system messages and

operations. You may clear the log at any time by right­clicking and selecting “Clear”.

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Configuring MODBUS Ports

The MODBUS settings primarily relate to conguring
the two RTU ports to match the properties (i.e. baud
rate and character format) of the connected RS-485
networks. Additionally, each device on a network
must have a unique address. The Floating Point Word
Order setting is applicable to both RTU ports as well
as MODBUS/TCP.

To congure MODBUS parameters, rst navigate
to the MODBUS section in the Interface Module

dropdown menu. The following parameters must be

congured for each MODBUS port that will be used.

1. Floating Point Word Order–Use this eld

to select Standard LSW or Swapped MSW.

By default, the Interface Module will use the
Standard LSW rst (least signicant word) oating

point word order format. This stores the most

signicant bits in the second register and the
least signicant bits in the rst register. Selecting

Swapped MSW (most signicant word) will

reverse the order, storing the most signicant bits
in the rst register and the least signicant bits in

the second register.

2. Mode–Use this eld to congure your unit as a
MODBUS Master, Slave, member of a
Peer-to-Peer network, or choose to disable
MODBUS functionality.

3. Address–A MODBUS Address is the number
that the Interface Module uses to identify itself on

the MODBUS network. Select a value between
1 and 247 (default is 1). If both MODBUS ports
will be used on the same MODBUS network, they
must have di󰀨erent addresses. They may have

the same address if they are on independent
MODBUS networks.

4. Baud–Baud rate is the speed of data
transmission. It should be set to match the value

of the attached controller, slave, or peers. Factory

default is 9600.

5. Parity and Stop Bit–A method in serial

communications of “checking” that characters
have been sent correctly to help reduce errors.
This should be set to match the properties of

the bus. Even, Odd and None (no parity) are
supported. If parity is enabled (ie Odd or Even)

then only one stop bit can be used. If no parity

is used, then one or two stop bits can be used.
Factory default is None.

Configuration Figure 4. MODBUS NCS Config PC Program Configuration Figure 5. MODBUS Configuration Web Page

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6. Character Timeout–This relaxes timing when

receiving MODBUS messages. It allows for

silence in between received bytes or characters
without declaring a fault. This is a user-selectable

value represented in character times. A setting of

no additional time is the factory default.

7. Response Delay–This causes the Interface

Module to pause before transmitting a generated

MODBUS message. This is a user-selectable
value represented in character times. A setting of

no additional delay is the factory default.

8. Consumer - This is available when the

Interface Module is in Peer-to-Peer Mode. Check
it to congure the station to consume data

produced by another station on the bus.

9. Producer - When congured to be a

consumer, this setting indicates the address of the

producer station to use to drive outputs.

10. Response Timeout–This function is available

when the Interface Module is in MODBUS Master
mode. This is the time that a MODBUS master
will wait for a response from a slave, before

declaring a fault. The units are represented in
mS.

The following buttons are available:

Settings Button- Use this button to apply settings

once you have completed conguration of
MODBUS parameters.

Reset Schedule Button– This button is used to reset

the MODBUS master scheduler (only applicable in

MODBUS Master mode).

Status Detail Button– This button is used to display

status information for each item in the schedule

(only applicable in MODBUS Master mode).

Note:

Clicking Reset Schedule button will delete all

scheduled MODBUS Master transfers, clear all

MODBUS Master errors and reload the

schedule.ini le.

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Data Logger

The Data Logger records process variable data at a
selected interval from specied I/O channels. From
the Data Logger menu item you can access web
pages where you can congure the data logger, view

status or data log records.

The Interface Modules are capable of storing 64,000
points of time-stamped data. Upon power loss,

non-volatile memory retains the most recently stored

18,000 data log records. A station can be congured
to store data from one, or all, of its input channels.

Sampling rate is user-selectable for any period

between 100msec to once every 24 hours. Follow
the directions below to complete the Data Logger
conguration.

Upon recovery from power loss, or if the Data Logger
is intentionally stopped and then started, new data is

appended to the previously saved data.

Note:

Before conguring the Data Logger, ensure that

you log on with the appropriate security rights. For

information on security rights, see the Interface

Module Security Overview section of this user’s

manual.

1. From the Home Page of the Interface Module,

select the Congure Data Logger option located in the
Data Logger dropdown menu.

Conguration Figure 7. Data Logger Conguration Web Page

2. In the Channel Selection area, choose the

channels that you want to log. If you want to log more

than one channel, hold the Control key down while
selecting the multiple channels. Alternatively, you

can use the Shift key to select a group of contiguous
channels.

3. Next, specify the Sample Period at which you
want to log the selected channels.

4. In the Maximum Records Per Channel area, enter
the number of records per channel you would like to
log. If you are logging two channels and you entered

a value of 25, your data log le will contain a total
of 50 records. If the number you enter exceeds the
maximum number of records, the maximum number

will be adjusted when you click Update.

5. Now select how you would like the Data Logger

to react if power is lost to the Interface Module while

the Data logger is running. By selecting Start the Data
Logger, the Data Logger will be restarted upon power

up. However, this only applies if the Data Logger was

running when power was lost. These settings do not

apply if the logger was o󰀨 prior to power loss.

6. After reviewing your conguration, click the

Update button to send the setup details to the
Interface Module.

Note:

Clicking the Update button clears the log,

whether or not changes have been made.

Moore Industries-International, Inc.

7. Finally, click the Start button to start the data
logger.

You can now view the recorded data on the View
Logger Status option from the Data Logger menu.

When the Maximum Records Per Channel value has
been reached the data logger will overwrite the oldest
stored data.

Refer to the Interface Module Web Server section
(Step 5) of this manual for information regarding
downloading of logged data.

Note:

Data cannot be downloaded while

the Data Logger is running.

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Accessing a Data Logger File

The data logger saves data in text format. To access
this le, follow the instructions below.

Note:

Before attempting to retrieve the data log as a

le, ensure that you logon with the appropriate

security rights. Refer to the Interface Module

Security section of this manual for more

information.

1. Select the Congure Data Logger option from the
Data Logger menu.

2. If the Data Logger is running, stop it by clicking the

Stop button.

Note:

The Data Logger must be stopped in order to

retrieve the data log as a le.

®

3. Click the Save Data Log Locally hyperlink.

4. At the File Download box, select whether to Open

or Save the le to another location.

5. The spreadsheet opens as a .csv le in Microsoft
Excel®, you are able to make any modications or

changes that you require.

If you select to Open the spreadsheet directly from
the web page and make any changes to data, you will

need to perform a Save As function in order to save

the information. Therefore, you will need to assign a
le name and location for the modied spreadsheet on
your local PC or network.

If you choose to Save the le when opening, you may
make whatever changes are needed and save them

directly to the le in its present location.

No changes that you make will a󰀨ect any data stored

in the Interface Module’s data logger.

6. Saving the spreadsheet to a di󰀨erent location

brings you back to the web page once downloading
has completed.

®

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Security

The Security page of the Interface Module web
server allows an administrator to determine which
users are allowed access to which portions of the

Interface Module conguration software. There are
three di󰀨erent user types; each user type has di󰀨erent

security restrictions.

Administrator

The administrator is allowed read and write access to
all pages.

Power User

The power user can read and write all pages except
the security pages. (Although he is allowed to change

his own password on the security page.)

Guest

A guest has no write privileges, but can read any
pages except the security pages. The guest also
cannot upgrade rmware, access or update saved
conguration les or change his or her password.

Changing the Security Settings

To add or edit user accounts, the Interface Module

must be in closed security mode and you must log in
with an administrative password. The default security

mode is open, so rst click on Security, then Security
Mode and set it to closed. Finally, log out.

Log on using an administrative account. The default

administrator account is root with a password of
password. When the NCS Home Page is displayed,

click on Security, then any of the options you wish to
change. Log out when you are nished.

Resetting Passwords

The password function is a valuable security tool,
but can be troublesome when the password is lost,

forgotten, or erroneously set. If you cannot access the

Interface Module’s web server because of a missing

password, there are two options.

First, try to log on using the default administrator

username of root with the password of password.
This may have already been replaced by your current

administrator password. If that is the case, you will

need to reset the passwords by installing the Safe
Mode Jumper.

Note:

All previously setup user accounts will be

deleted when you reset the password jumper.

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Safe Mode Jumper

When installed, the Safe Mode Jumper causes the

following changes to the boot up sequence:

- All user accounts and passwords are deleted

and reset to factory defaults

- If congured for MODBUS RTU Master mode,

the master is not started and no queries are
issued

- The ISaGRAF Control Engine is not started. No
program logic is executed.

Removing the jumper and rebooting will cause the
NCS to boot normally.

Safe Mode Jumper Installation:

1. Power down the Interface Module by removing the
power cables from it.

2. Remove the left side panel from the Interface
Module by removing the six side panel screws.

3. Place the Safe Mode Jumper on both pins as

illustrated in Conguration Figure 8 under the Safe

Mode (Passwords Reset) illustration, and power
up the Interface Module.

4. Power down the Interface Module and remove

the safe mode jumper, placing it back on the

jumper as shown in the Normal Mode illustration.

Replace the side panel, and power up the module.

It is now ready for use.

5. Start the Web Server, and use the administrative
account with a username of root and a password
of password, to access the system and make any

necessary changes. A guest account with the

username of guest and a password of password is
also available for use.

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Moore Industries-International, Inc.

Conguration Figure 8. Safe Mode Jumper Location

EMM Interface Module

Sa

SAFE MODE

(PASSWORD RESET)

NORMAL MODE

(PASSWORD RESET)

PASSWORD

RESERVED FOR

FUTURE USE

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Safe Mode

(Passwords Reset)

Normal

Mode

fe Mode Jumper

2018 and Newer Versions

EMM Interface Module

Safe Mode

Jumper

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User Accounts

To add, update or create user accounts you must

access the Security section of the Interface Module
web page. Ensure that security is in Closed mode;
you cannot make changes to user accounts in Open
mode.

Adding an Account

To add a new account, click the Add Account button.

At the next screen you will be asked to enter the
User Name, Password and then to verify the selected

password.

Next, select the Permissions level of the

user–Administrator, Power User or Guest. When all
information is correct, click Add.

Updating an Account

Click the button to the left of the account you wish to

update. Click the Update Account button. Select the

User Level which you want to apply to the account.

Click Update.

Deleting an Account

To delete an existing account, click the button to
the left of the account; click Delete Account. For
verication, at the next page you will be asked

whether to Cancel or Delete the account. Click the
appropriate button.

Conguring System Time

The NCS Interface Module maintains a real time

clock (RTC). The time is stored in a battery backed
RTC chip which keep accurate time even when the
NCS is powered o󰀨. Data recorded in the Data
Logger is stamped with this time. ISaGRAF can also
read and make use of this time. If at power up, the
NCS determines the time stored in the RTC chip is not
valid, an error bit will be set.

The System Time web page displays the current

workstation time, and any errors related to the System

Time Subsystem.
There are three methods to set the clock:

- Use Workstation Time

- Manually Set Time

- Use Time Server

Use Workstation Time

When selected, the current workstation (i.e. the PC

viewing the web page) time is displayed in GMT. The

time zone o󰀨set is also displayed. When Update Time
is clicked, the clock in the NCS will be set to match the

workstation’s time.

Manually Set Time

This selection allows the time to be set to any arbitrary
value. The selection controls are pre-loaded with the

current workstation time and Time Zone o󰀨set.

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Use Time Server

When selected, the “Enable Time Server” box can
be checked, and the IP address of the Time server
to be used set. When Update Time is clicked, the
NCS queries the server. If a successful query is
made, the time is jump set to match the returned time.
Thereafter as the time is returned from the server, a

technique called “time slewing” is used to slow down

or speed up the NCS’ clock in an e󰀨ort to make it

match the time server.
Errors related to accessing the time server cause error

bits to be set in the System Time Substatus register.

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ISaGRAF Control Engine

The ISaGRAF Runtime Kernel is an embedded control
engine which runs inside a NCS Interface Module.
The control engine executes programs referred to
as “resources” which are created by the PC-based

ISaGRAF Workbench. The Workbench is an

IEC-61131 compliant programming environment used
to author, compile, and download applications to

one or more Interface Modules. Interface Modules

and their connected I/O modules are referred to
as “congurations” and can execute one or more
resources. Application scope can vary in scope. For
example:

1. A stand-alone station performing calculations
on data from input channels and driving
outputs.

2. A geographically distributed system where
remote peers exchange I/O and status data.

This section discusses aspects of ISaGRAF which are
specic to the NCS. Using the Workbench to create

applications is outside the scope of this manual.

Please refer to ISaGRAF Workbench User Manuals.

Programming mistakes (i.e., innite loops) can make
the system appear frozen, and unresponsive to

attempts to download a new resource. The errant
resource will have to be removed from the system. If

the Safe Mode Jumper is installed the Conguration
Manager will not be started. This allows the o󰀨ending
resource to be deleted via FTP.

Target Denition File

The Workbench must be given information about

the NCS in order to be able to properly compile the

programs. This information is contained in the Target

(or PLC) Denition File, and is “imported” into the

workbench at the start of a project. The best way

to obtain this le is to retrieve it by navigating to the
following web page (where <IP> is replaced by the IP
address of the NCS):

http://<IP>/api/mt

Click “Save As…” and save this page as a le
with no extension. Follow ISaGRAF Workbench
Documentation to import this le. Once imported,
each conguration’s “Target” setting needs to be
changed to CPMS regardless of which Interface

Module you have.

NCS ISaGRAF Execution

When the NCS Interface Module starts up, it starts
the ISaGRAF Conguration Manager. This service
performs two main tasks: Listen for and respond to
communication from the Workbench, and to load and
execute resources. Resources downloaded by the
Workbench are stored as a series of les in the hds
folder of the le system.

When a resource is started, it will be executed at
the programmed Cycle Time. During each cycle,
inputs are read, the program(s) executed, and then
outputs are written. If part of a distributed application,
data is also consumed from, and produced for other
peers. Program logic can make use of function blocks
embedded in the NCS. Blocks provide the ability to
read and write local MODBUS registers, to control the
data logger, and an implementation of a PID control

algorithm.

I/O Module Wiring

Process data is accessed by using the I/O Wiring
feature of the Workbench. Here, you specify which
I/O modules are present, and “wire” variables to each
channel’s PV or status value. When selecting the I/O
modules, keep the following in mind:

- Use only devices which match the module type,
i.e. use “Tim(**)” but not “Tim_PV_Data(**)”.

- The Module Parameter is a one based number
(ie the first module is module 1.)

When a resource is started, it checks that the modules
it expects match those which are actually present. An

error bit is set if there is a mismatch.

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Retain Variables

Variables marked as “retained” in the dictionary
are saved at the end of each execution cycle. This
feature is useful to store operating modes, settings
and PID tuning constants across NCS power cycles.
Stored data is identied by the programmer assigned
Resource Number. When a resource starts up, it

attempts to restore the retain variables. If they are not

found, or the data does not match, an error bit will be
set. Also, if there is no room to store the retain data,

an error will be set.

Removing Resources

To remove a resource from an Interface Module, you
must FTP into the unit and delete all of the contents

of the hds folder. This will prevent the resource(s)

from being started when the Conguration Manager
Service attempts to locate them, but will not remove
any already loaded into memory. To do this, ISaGRAF
must be either stopped and restarted, or the Interface

Module rebooted.

®

ISaGRAF Web Page

The ISaGRAF web page shows the execution status
of ISaGRAF, including if it is running or stopped,
and any errors. Clicking the Stop button will cause
resource execution to be stopped, and the entire
ISaGRAF subsystem to be shut down. Clicking the
Start Button causes the ISaGRAF services to be

restarted.

The “Clear Retain Variables” button

The NCS will never delete retain variables, except in

response to this button being clicked. However it will

overwrite data if the resource number matches. As
a result, if a resource is deleted from the system, it’s

retain data may be left behind. Then if a resource

with a di󰀨erent number is downloaded, there may not
be enough room for the retain variables. Clearing the
Retain Variables removes this left over data, making

room for the new data.

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Moore Industries-International, Inc.